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BRITISH STANDARD BS EN ISO

14344:2005

Welding and allied


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processes —
Flux and gas shielded
electrical welding
processes —
Procurement
guidelines for
consumables

The European Standard EN ISO 14344:2005 has the status of a


British Standard

ICS 25.160.20

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BS EN ISO 14344:2005

National foreword

This British Standard is the official English language version of


EN ISO 14344:2005. It is identical with ISO 14344:2002.
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The UK participation in its preparation was entrusted to Technical Committee


WEE/39, Welding consumables, which has the responsibility to:

— aid enquirers to understand the text;

— present to the responsible international/European committee any


enquiries on the interpretation, or proposals for change, and keep the
UK interests informed;
— monitor related international and European developments and
promulgate them in the UK.

A list of organizations represented on this committee can be obtained on


request to its secretary.
Cross-references
The British Standards which implement international or European
publications referred to in this document may be found in the BSI Catalogue
under the section entitled “International Standards Correspondence Index”, or
by using the “Search” facility of the BSI Electronic Catalogue or of British
Standards Online.
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

This British Standard was Summary of pages


published under the authority
of the Standards Policy and This document comprises a front cover, an inside front cover, the EN ISO title
Strategy Committee on page, the EN ISO foreword page, the ISO title page, pages ii and iii,
13 April 2005 a blank page, pages 1 to 8, an inside back cover and a back cover.
The BSI copyright notice displayed in this document indicates when the
document was last issued.

Amendments issued since publication

Amd. No. Date Comments


© BSI 13 April 2005

ISBN 0 580 45729 X


EUROPEAN STANDARD EN ISO 14344
NORME EUROPÉENNE
EUROPÄISCHE NORM March 2005
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ICS 25.160.20

English version

Welding and allied processes - Flux and gas shielded electrical


welding processes - Procurement guidelines for consumables
(ISO 14344:2002)

Soudage et techniques connexes - Procédés de soudage Schweißen und verwandte Prozesse - Pulver- und
électrique sous protection gazeuse et par flux - Lignes gasgeschützte Schweißprozesse - Richtlinien zur
directrices relatives à l'approvisionnement en produits Beschaffung von Schweißzusätzen (ISO 14344:2002)
consommables (ISO 14344:2002)

This European Standard was approved by CEN on 7 February 2005.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

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under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.

CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36 B-1050 Brussels

© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 14344:2005: E
worldwide for CEN national Members.
EN ISO 14344:2005

Foreword
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The text of ISO 14344:2002 has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" of the International Organization for Standardization (ISO) and has been
taken over as EN ISO 14344:2005 by Technical Committee CEN/TC 121 "Welding" the
secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by September 2005, and conflicting national
standards shall be withdrawn at the latest by September 2005.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of


the following countries are bound to implement this European Standard: Austria, Belgium,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Endorsement notice

The text of ISO 14344:2002 has been approved by CEN as EN ISO 14344:2005 without any
modifications.

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EN ISO 14344:2005
INTERNATIONAL ISO
STANDARD 14344
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First edition
2002-07-15

Welding and allied processes — Flux and


gas shielded electrical welding
processes — Procurement guidelines for
consumables
Soudage et techniques connexes — Procédés de soudage électrique sous
protection gazeuse et par flux — Lignes directrices relatives à
l'approvisionnement en produits consommables

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Reference number
ISO 14344:2002(E)
EN ISO 14344:2005

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ii
EN ISO 14344:2005
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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO
member bodies). The work of preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, governmental and non-governmental, in
liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3.

The main task of technical committees is to prepare International Standards. Draft International Standards adopted
by the technical committees are circulated to the member bodies for voting. Publication as an International
Standard requires approval by at least 75 % of the member bodies casting a vote.

Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights.

International Standard ISO 14344 was prepared in collaboration with the International Institute of Welding which
has been approved by the ISO Council as an international standardizing body in the field of welding.

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iii
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EN ISO 14344:2005

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EN ISO 14344:2005
INTENRATIONAL TSANDADR IS:44341 O2002(E)
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Welding and allied processes — Flux and gas shielded electrical


welding processes — Procurement guidelines for consumables

1 Scope
This International Standard is a tool for communication between a purchaser and a supplier of welding
consumables within quality systems as might, for example, be based upon ISO 9001. This International Standard,
together with an ISO or other recognized welding consumable standard, provides a method for preparing those
specific details needed for welding consumable procurement which consist of the following:

a) the welding consumable classification (selected from the pertinent ISO or other welding consumable standard);

b) the lot classification (selected from Clause 5 of this International Standard);

c) the testing schedule (selected from Clause 6 of this International Standard).

Selection of the specific welding consumable classification, lot classification and testing schedule will depend upon
the requirements of the application for which the welding consumable is being procured.

2 Normative reference
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The following normative document contains provisions which, through reference in this text, constitute provisions of
this International Standard. For dated references, subsequent amendments to, or revisions of, any of this
publication do not apply. However, parties to agreements based on this International Standard are encouraged to
investigate the possibility of applying the most recent edition of the normative document indicated below. For
undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC
maintain registers of currently valid International Standards.

ISO 9001, Quality management systems — Requirements

3 Terms and definitions


In production, the components of welding consumables are divided into discrete, predetermined quantities so that
satisfactory tests with a sample from that quantity will establish that the entire quantity meets specification
requirements. These quantities, known by such terms as heats, lots, blends, batches and mixes, vary in size
according to the manufacturer. For identification purposes, each manufacturer assigns a unique designation to
each quantity. This designation usually consists of a series of numbers or letters, or combinations thereof, which
will enable the manufacturer to determine the date and time (or shift) of manufacture, the type and source of the
raw materials used, and the details of the procedures used in producing the welding consumable. This designation
stays with the welding consumable and can be used to identify the material later, in those cases in which
identification is necessary.

For the purposes of this International Standard, the following terms and definitions apply.

3.1
dry batch
quantity of dry ingredients mixed at one time in one mixing vessel

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EN ISO 14344:2005

NOTE Liquid binder, when added to a dry batch, produces a wet mix. A dry batch may be divided into smaller quantities, in
which case addition of the liquid binder produces as many wet mixes as there were smaller quantities.

3.2
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dry blend
two or more dry batches from which quantities of each are combined proportionately, then mixed in a mixing vessel
to produce a larger quantity in which the ingredients are as uniformly dispersed as they would have been had the
entire quantity been mixed together at one time in one large mixer

NOTE A dry blend, as in the case of a dry batch, may be used singly or divided into smaller quantities which, when the
liquid binder is added, produce one or more wet mixes.

3.3
wet mix
combination of liquid binder and a dry batch or dry blend, or a portion thereof, mixed at one time in one mixing
vessel

3.4
heat
for consumable inserts, solid electrodes and rods, core wire for covered electrodes, and the sheath (strip or tubing
of tubular cored electrode wire and rod), one of the following, depending on the method of melting and refining of
the metal:

 the material obtained from one furnace melt, where slag-metal or gas-metal reactions occur in producing the
metal (e.g., open hearth, electric arc, basic oxygen, argon-oxygen processes);

 an uninterrupted series of melts from one controlled batch of metals and alloying ingredients in one melting
furnace under the same melting conditions, each melt conforming to the chemical composition range approved

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by the purchaser of the material (i.e., the producer of the welding consumable) where significant chemical
reactions do not occur in producing the metal (e.g., induction melting in a controlled atmosphere or in a
vacuum);

 an uninterrupted series of remelts in one furnace under the same remelting conditions using one or more
consumable electrodes produced from a heat, as defined, each remelt conforming to the chemical composition
range approved by the purchaser of the material (i.e., the producer of the welding consumable) in processes
involving continuous melting and casting (e.g., consumable electrode remelt).

4 Identification

4.1 General

Identification of consumable inserts, solid electrode wire and strip, rods, core wire for covered electrodes, and the
sheath (strip or tubing) of tubular cored electrodes and rods shall be applied as listed in 4.2 to 4.5.

4.2 Heat Number

Solid wire, electrode core wire, rod, strip and consumable inserts, identified by heat number, shall consist of
material from a single heat of metal.

4.3 Controlled chemical composition

Solid wire, electrode core wire, rod, strip and consumable inserts identified by controlled chemical composition,
rather than by heat number, shall consist of mill coils of one or more heats from which samples have been taken for
chemical analysis. The results of the analysis of each sample shall be within the manufacturer’s composition limits
for that material. Coils from mills that do not permit spliced-coil practice need be sampled on only one end. Coils
from mills that permit spliced-coil practice shall be sampled on both ends and shall have no more than a single
splice per coil.

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EN ISO 14344:2005

4.4 Covering mix

In the production of covered electrodes, the covering mix shall be identified in one of the following two manners:
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a) wet mix:

a covering identified by wet mix shall consist of a single wet mix for each lot of electrodes;

b) controlled chemical composition:

a covering identified by controlled chemical composition (rather than by wet mix) shall consist of one or more
wet mixes and subjected to sufficient tests to assure that all wet mixes within the lot are equivalent. These
tests shall include chemical analysis, the results of which shall fall within the manufacturer’s acceptance limits.
The identification of the test procedure and the results of the tests shall be recorded.

4.5 Core ingredients

In the production of tubular cored electrode wire or rod (flux cored or metal cored welding consumables), the core
ingredients shall be identified in one of the following manners:

a) dry blend:

core ingredients identified by dry blend shall consist of a single dry batch or dry blend;

b) controlled chemical composition:

core ingredients identified by controlled composition shall consist of one or more dry blends and be subjected

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to sufficient tests to assure that all dry blends within the lot are equivalent. These tests shall include chemical
analysis, the results of which shall fall within the manufacturer’s acceptance limits. The identification of the test
procedure and the results of the tests shall be recorded.

5 Lot classification

5.1 Bare solid electrode wires and strips, rods and consumable inserts

5.1.1 Class S1

A Class S1 lot of bare solid electrodes and rods or consumable inserts is the manufacturer’s standard lot, as
defined in the manufacturer’s quality assurance programme.

5.1.2 Class S2

A Class S2 lot of bare solid electrodes and rods or consumable inserts is the quantity, not exceeding 45 000 kg, of
one classification, size, form and temper produced in 24 h of consecutively scheduled production (i.e., consecutive
normal work shifts). Class S2 solid electrodes and rods or consumable inserts shall be produced from one heat
(4.2) or from material identified by controlled chemical composition (4.3).

5.1.3 Class S3

A Class S3 lot of bare solid electrodes and rods or consumable inserts is the quantity of one size produced in one
production schedule from one heat (4.2).

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EN ISO 14344:2005

5.1.4 Class S4

A class S4 lot of bare solid electrodes and rods or consumable inserts is the quantity, not exceeding 45 000 kg, of
one classification, size, form and temper produced under one production schedule. Class S4 solid electrodes and
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rods or consumable inserts shall be produced from one heat (3.4) or from material identified by controlled chemical
composition (4.3).

5.2 Tubular cored electrodes and rods

5.2.1 Class T1

A Class T1 lot of tubular cored electrodes and rods is the manufacturer’s standard lot, as defined in the
manufacturer’s quality assurance programme.

5.2.2 Class T2

A Class T2 lot of tubular cored electrodes and rods is the quantity, not exceeding 45 000 kg, of one classification
and size produced in 24 h of consecutively scheduled production (i.e., consecutive normal work shifts). Class T2
tubular cored electrodes and rods shall be produced from tube or strip identified by heat number (4.2) or by
controlled chemical composition (4.3). Identification of the core ingredients shall be as specified in 4.5 a) or 4.5 b).

5.2.3 Class T3

A Class T3 lot of tubular cored electrodes and rods is the quantity produced from one heat (4.2) and one dry batch
(3.1) or one dry blend (3.2) of core materials. Identification of the core ingredients shall be as specified in 4.5 a).

5.2.4 Class T4

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A Class T4 lot of tubular cored electrodes and rods is the quantity, not exceeding 45 000 kg, of one classification
and size produced under one production schedule from tube or strip identified by heat number (4.2) or controlled
chemical composition (4.3). Identification of the core ingredients shall be as specified in 4.5 a) or 4.5 b).

5.3 Covered electrodes

5.3.1 Class C1

A Class C1 lot of covered electrodes is the manufacturer’s standard lot, as defined in the manufacturer’s quality
assurance programme.

5.3.2 Class C2

A Class C2 lot of covered electrodes is the quantity, not exceeding 45 000 kg, of any one size and classification
produced in 24 h of consecutively scheduled production (i.e., consecutive normal work shifts).

5.3.3 Class C3

A Class C3 lot of covered electrodes is the quantity, not exceeding 45 000 kg, of any one size and classification
produced in 24 h of consecutively scheduled production (i.e., consecutive normal work shifts). Class C3 electrodes
shall be produced from covering identified by wet mix [4.4 a)] or controlled chemical composition [4.4 b)] and core
wire identified by heat number (4.2) or controlled chemical composition (4.3).

5.3.4 Class C4

A Class C4 lot of covered electrodes is the quantity of any one size and classification produced from one wet mix
[4.4 a)] and one heat of core wire (4.2).

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EN ISO 14344:2005

5.3.5 Class C5

A Class C5 lot of covered electrodes is the quantity of one size and classification produced from one dry blend of
covering mixture [4.5 a)] and one heat of core wire (4.2).
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5.4 Fluxes for submerged arc welding

5.4.1 Class F1

A Class F1 lot of flux is the manufacturer’s standard lot, as defined in the manufacturer’s quality assurance
programme.

5.4.2 Class F2

A Class F2 lot of flux is the quantity produced from the same combination of raw materials under one production
schedule.

6 Level of testing

6.1 General

The level of the testing schedule shall be selected by the purchaser from those listed in Table 1. If no level of
testing schedule is specified, the level shall be Schedule 1.

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6.2 Schedule 1

The level of testing shall be the manufacturer’s standard. A statement, “the product supplied will meet the
requirements of the applicable ISO standard (or other welding consumable standard), when tested in accordance
with that standard” and a summary of the typical properties of the material, when tested in that manner, shall be
supplied upon written request. The class of each lot will be the manufacturer’s standard.

6.3 Schedule 2

Test results shall be supplied from any production run of the product made within the twelve months preceding the
date of the purchase order. This shall include the results of all tests prescribed for that classification in the ISO or
other applicable standard. The class of each lot is the manufacturer’s standard.

6.4 Schedule 3

Chemical analysis of each lot shipped shall be supplied by the manufacturer. The analysis shall include those
elements prescribed for that classification in the ISO or other applicable standard. The class of each lot shall be
specified by the purchaser from those listed in clause 5 of this International Standard.

6.5 Schedule 4

Results of the tests called for in Table 2 shall be supplied by the manufacturer for each lot shipped. These tests
represent a consensus of those frequently requested for consumables certification; however, they do not
necessarily include all tests required for Schedule 5. The tests shall be performed as prescribed for that
classification in the ISO or other applicable standard. The class of each lot shall be specified by the purchaser from
those listed in clause 5.

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EN ISO 14344:2005

6.6 Schedule 5

Results of all of the tests prescribed for that classification in the ISO or other applicable standard shall be supplied
by the manufacturer for each lot shipped. The class of each lot shall be specified by the purchaser from those listed
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in clause 5.

6.7 Schedule 6

In addition to, or in place of, any of the tests called for in the ISO or other applicable standard, the purchaser may
require other tests (such as testing after a specified heat treatment). In all such cases, the purchaser shall identify
on the purchase order the specific tests that are to be conducted, the procedures to be followed, the requirements
that shall be met and the results to be reported by the manufacturer. The class of each lot shall be specified by the
purchaser from those listed in clause 5.

Table 1 — Testing Schedules

Schedule Requirements Reference

1 The manufacturer’s standard testing schedule 6.2


Tests from production runs of the product within 12 months preceding the date of the
2 6.3
purchase order
3 Chemical analysis only, for each lot shipped 6.4
4 Tests called for by Table 2, for each lot shipped 6.5
All tests which the classification called for in the pertinent ISO or other welding
5 6.6
consumable standard, for each lot shipped

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6 All tests specified by the purchaser for each lot shipped 6.7

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EN ISO 14344:2005

Table 2 — Required tests for Schedule 4 in Table 1

Alloy Groupa,b
High
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Non
tensile Stainless
Product Type alloy Nickel Aluminium Copper Magnesium
and and heat
and fine and and and and
creep resisting
grain Ni-alloy Al-alloy Cu-alloy Mg-alloy
resisting steel
steel
steel

Bare solid electrodes and 1, 2, 1, 2, 1 1 1, 4 1 1


rods for gas-shielded metal-arc 3, 4 3, 4 c c
welding, plasma arc welding, c c
and electro-gas welding
Bare solid and metal cored 1 1 1 1 — — —
electrodes (wires and strips) for
submerged arc welding
Electrode-flux combinations for 1, 2, 1, 2, 1, 6 — — — —
submerged arc welding and 3, 4, 3, 4,
electro-slag welding 5d 5d
Tubular cored electrodes for 1, 2, 1, 2, 1, 6 1, 2, — — —
metal arc welding with or without 3, 4, 3, 4, 4
gas shielding, and for electro-gas 5d 5d
welding
Covered solid and metal cored 1, 2, 3, 1, 2, 3, 1, 6 1, 2, 4 1, 4 1, 4 —
electrodes for manual metal arc 4, 5 4, 5
welding
a

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Tests called for in this Table shall be performed only when required by the applicable ISO or other standard for the particular
classification involved. Tests shall be performed in the manner prescribed by the applicable standard. Testing to one current and polarity shall
be adequate.
b Test designations are as follows:
(1) Chemical analysis (2) Tensile
(3) Impact toughness (4) Soundness (X-ray) (not required in ISO consumable standards, but required in some national
standards)
(5) Diffusible hydrogen (6) Ferrite Number, if applicable
c Includes consumable inserts.
d The diffusible hydrogen test is not applicable to electro-slag or electro-gas welding.

7 Certification

7.1 General

Certification that the product meets the ISO or other applicable standard can be done by the manufacturer, by an
intermediate provider in the supply chain from manufacturer to purchaser, or by an organization not in the supply
chain (third party). The certifying organization shall be at least certified to ISO 9001.

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EN ISO 14344:2005

7.2 Certification by the manufacturer

By placing a label on the product in conformance with the applicable ISO or other welding consumable standard,
the manufacturer certifies that the shipped product meets the requirements of that standard. This certrification is
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accomplished through a quality assurance programme by which the manufacturer verifies that the product meets
those requirements. Such a programme includes planning, documentation, surveillance, inspection, testing and
certification of the test results. It also includes control of the inspection and measuring equipment, as well as control
of any nonconforming material. It involves auditing of the activities and provides for developing and implementing
any corrective action that may be necessary.

7.3 Certification by an intermediate provider

When another organization, not fully integrated into the production of the product, labels the product, and hence
provides certification, that organization’s quality assurance system shall provide that traceability of all data required
from the original manufacturer is maintained and available. Such a programme includes planning, documentation,
testing and certification of the test results. It also includes control of the inspection and measuring equipment, as
well as control of any nonconforming material. It involves auditing of the activities and provides for developing and
implementing any corrective action that may be necessary.

7.4 Certification by a third party

Certification may be performed by a third party in one of two ways. The third party may actually conduct the testing
required and provide the results of the tests. Or the third party may witness the conducting of the tests while they
are being carried out by the manufacturer or by an intermediate provider. In either case, the third party is
responsible for auditing the quality assurance system of the manufacturer or intermediate provider.

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BS EN ISO
14344:2005
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Revisions
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