Beruflich Dokumente
Kultur Dokumente
Material Handling
operations systems is difficult and
Maintenance
expensive
Laboratories
Production
Copyright © 2008 BR&L Consulting 4
Three Main Area
Material Handling
► MES (Manufacturing Execution Systems)
had no common definition
Maintenance
Laboratories
Production
► MES solutions were too related to
processing methods and too industry-
specific
Material Handling
• Part 4 will define commonly shared
Maintenance
Laboratories
information between manufacturing
Production
activities
• Part 6 will define transactions on the
information
Manufacturing
Operations
Integration of Business to
Manufacturing Systems
ISA 95 Part 1, 2 and 5
and
WBF B2MML Schemas
Level 3
3 - Work flow / recipe control to produce the
Manufacturing desired end products. Maintaining records and
optimizing the production process.
Operations Management
Dispatching Production, Detailed Production Time Frame
Scheduling, Reliability Assurance, ... Shifts, hours, minutes, seconds
Business Logistics
Level 4 4 - Establishing the basic plant schedule -
production, material use, delivery, and shipping.
Determining inventory levels.
Systems Time Frame
(ERP)
Months, weeks, days, shifts
Level 3
3 - Work flow / recipe control to produce the
desired end products. Maintaining records and
Manufacturing optimizing the production process.
Operations Systems
Time Frame
(MES, Batch, LIMS, AM, …)
Shifts, hours, minutes, seconds
Business Information
Plant Production Scheduling,
Business Management, etc
Manufacturing Operations
and Control Information
Area Supervision, Production Planning,
Reliability, Assurance, etc
Defines Made up of
Material
Material a grouping Material
Material 0..n Material
Material
0..n 0..n 1..1 Defined by Material
Material Lot
Lot 0..n
Class
Class Definition
Definition Sublot
Sublot
0..n
Has Has Has
properties properties values for
of of May be made up
of sublots
0..n 0..n 0..n
Material
Material Material
Material Maps to Material
Material Lot
Lot
Class
Class May Definition
Definition
Property
Property Is associated
Property
Property map to Property
Property with a
Is tested 1..n Is tested 1..n 0..n
Records the
by a by a
execution of QA
QA Test
Test
0..n QA
QA Test
Test 0..n Result
Result
Specification Defines a
Specification procedure for
0..n
obtaining a
<ProductionCapability>
<ID>Area 54 : 2008-05-01</ID>
01
<PublishedDate>2008-05-01</PublishedDate>
01
<StartTime>8:00:00</StartTime>
8:00:00
<EndTime>16:00:00</EndTime>
16:00:00
<EquipmentCapability>
<EquipmentID>”Production Line 2”</EquipmentID>
2
<CapabilityType>”Available”</CapabilityType>
Available
<Reason>”Reduced rate due to maintenance”</Reason>
maintenance
<Quantity>
<QuantityString>”200”</QuantityString>
200
<DataType>”Int”</DataType>
Int
<UnitOfMeasure>”Boards Per Hour”</UnitOfMeasure>
Hour
</EquipmentCapability>
</ProductionCapability>
Information Information
CHANGE SCHEDULE
Receiver Sender
Application Identification Area
VERB = CHANGE
Local
processing Noun = SCHEDULE
ID= “A77818”
Start Time = 2008-05-01 08:15:00
….
Material Produced
RESPOND SCHEDULE ID = 12345
Quantity = 3000
Application Identification Area Unit of Measure = 1 Liter Bottle
…
Data Area
VERB = RESPOND
Noun = SCHEDULE
… RESPOND
• A New Organization is
starting to test compliance
with B2MML messages
• Setup as an independent
compliance test lab
Industrial Interoperability
Compliance Institute
• Will start certification (a forum in ASCI)
processes in early 2009
Material Handling
Maintenance
Laboratories
Production
Models of
Manufacturing Operations
ISA 95 Part 3
Detailed
production
scheduling
Production
Production
resource
tracking
management
Production
Production
Performance
dispatching
analysis
Product Production
definition data
management collection
Production
execution
management
Equipment and process Operational Operational Equipment and process
specific production rules commands responses specific data
• Used to compare
different vendor’s
functionality and
capabilities
• We finally have a
vendor independent
description of MES
• We finally have a
common way to
compare different
facilities
• Benefits to Vendors
► Standard language to use with customers
► Quickly demonstrate functions and problems solved
Laboratories
Production
The Future
Object Models for Manufacturing
to Manufacturing Integration
Process Segment
Physical Asset
Equipment
Material Detailed
Personnel scheduling
Work Process
Segment Work Capability Work Performance
Resource Work
Schedule Tracking
management
Operational Operational
Legend commands responses
From ISA 95 Part 2 WD04
Defined in Part 2
Defined in Part 4 Operations level 1-2 functions
Defined in other standards Copyright © 2008 BR&L Consulting 30
Summary
Dennis Brandl