09223-0-DB-GQ-00001.00 0
Client Document No. Page
07-2-LA-7180-0005 1 of 54
Project
Quest CCS Project
Title
Design Basis Engineering Package
Appendix E
Revision No. A
Page 1 of 4
Table of Contents
1. Introduction 3
2. Background 3
3. References 4
Tables
Table 2.1-1 Piping Classes Summary 3
Appendices
Appendix A Piping Classes
Appendix B Valve Data Sheets
Appendix C Wall Thickness Calculations
Tri Ocean Document No. Revision No.
09223-0-SP-PQ-00001.00 A
Client Document No. Page
249.0311.000.035.001 3 of 4
Project
Quest CCS Project
Title
Piping Materials Specification
1. Introduction
This document outlines piping classes that will be used on Quest CCS project for
pipelines, LBV valve stations and wellsites. These piping classes are currently
not contained within Shell ESTG 3-1.02 Pipe, Valves and Fittings – Piping
Classes (Upstream Plant Facilities) and Shell ESTG 3-1.12 Pipe, Valves and
Fittings – Piping Classes (Upstream Field Facilities), but shall be read in
conjunction with ESTG 3-1.02 and ESTG 3-1.12, and all its associated
documentation.
2. Background
Two piping specifications, namely C02Z and C6, are generated for Quest CCS
project. Table 2.1-1 provides a brief summary of these two classes.
Table 2.1-1
Piping Classes Summary
The pipe specification C02Z has been written based on CSA Z662-07. This
specification is more stringent than the requirements of CSA Z662-07 Section
5.2.2 in that the notch toughness requirements are more stringent to meet the
criteria set forth by Shell to mitigate long running ductile failure during
depressurization of CO 2 . This Piping class has been rated at 14,790 MPa(g)
maximum. This piping class uses the Class 2 locations factors specified in Table
4.2 as pertaining to CO 2 service.
The pipe specification C6 has been written based on ASME B31.3. This piping
class will be used for the flare/vent piping at LBV stations where Joule-Thompson
effect can produce lower temperatures than MDMT of most of the commercially
available carbon steels.
Tri Ocean Document No. Revision No.
09223-0-SP-PQ-00001.00 A
Client Document No. Page
249.0311.000.035.001 4 of 4
Project
Quest CCS Project
Title
Piping Materials Specification
3. References
Shell Standards
• Shell Std. 3-1.02, Pipe, Valves and Fittings – Piping Classes (Upstream
Plant Facilities).
• Shell Std. 3-1.12, Pipe, Valves and Fittings – Piping Classes (Upstream
Field Facilities).
Industry Standards
Project Documents
Appendix A
Piping Classes
Project Quest Pipeline Piping Material Class C02Z
Client Shell Energy Canada Rev Date June 27/11 Rev B
Design Standard CSA Z662-07 Class 2 (Design Factors: F=0.8; L=0.8, J=1; T=1)
Pressure Class PN 150 (Rated to 14790 kPag at -45°C to 60°C)
Nominal Pipe Material CSA Z245.1 Gr. 386 Cat II
Flange Material Group N/A
Corrosion Allowance (mm) 1.3
Branch Table B-1
GENERAL NOTES
A ALL BUTTWELD JOINTS TO BE SUBJECT TO 100% RADIOGRAPHY
B PREHEAT AND PWHT TO CSA Z662 AND APPLICABLE WELDING PROCEDURES
C FOR BRANCH CONNECTION REQUIREMENTS, SEE BRANCH TABLE B-1
D IN ADDITION TO CSA Z662-07, ALL PIPING COMPONENTS SHALL COMPLY WITH ESTG 3-2.11
ALL UNDERGROUND PIPE AND FIELD JOINT EXTERNALS SHALL BE FUSION BONDED EPOXY COATED WITH BREDERO
E
SHAW FBE COATING
F ALL UNDERGROUND PIPING SHALL BE IMPRESSED CURRENT CATHODICALLY PROTECTED
G ALL BUTT-WELDED COMPONENT THICKNESS SHALL MATCH PIPE THICKNESSES
H THIS PIPING CLASS SHALL NOT BE USED WITHIN COMPRESSOR STATIONS AND PUMP STATIONS.
1
PIPING COMPONENT SPECIFICATION
GEOMETRIC DS NOTES
COMPONENT SIZE RANGE END CONN MATERIAL STD. CL/SCH
STANDARD
from to #1 #2
CSA Z245.1 Gr.
Pipe 2 16 BE BE CSA Z245.1 MDS-01
386 ERW Cat II
CSA Z245.1 Gr.
Pipe Bends 2 16 BE BE CSA Z245.1 MDS-02 2
386 ERW Cat II
CSA Z245.1 Gr.
Pipe Transition Piece 2 18 BE BE CSA Z245.1 MDS-01
386 ERW Cat II
CSA Z245.1 Gr. CSA Z245.1, CSA MDS-01,
Nipple 3/4 1 1/2 PE PE 1
386 Cat II Z245.11 MDS-04
FLANGES
CSA Z245.12 Gr.
Flange 2 2 RF WN PN250 CSA Z245.12 MDS-03
386 ERW Cat II
CSA Z245.12 Gr.
Flange 3 16 RF WN PN150 CSA Z245.12 MDS-03
386 ERW Cat II
CSA Z245.12 Gr.
Blind Flange 2 2 RF PN250 CSA Z245.12 MDS-03
386 ERW Cat II
CSA Z245.12 Gr.
Blind Flange 3 16 RF PN150 CSA Z245.12 MDS-03
386 ERW Cat II
BOLTS
ASTM A320 Gr L7
Stud Bolt c/w Nuts 2 2 Studs; ASTM A194 CL 1500 ASME B16.5
2H Nuts
ASTM A320 Gr L7
Stud Bolt c/w Nuts 3 16 Studs; ASTM A194 CL 900 ASME B16.5
2H Nuts
GASKETS
304 SS Spiral
Wound 1/8” thk, w/
Gasket – Spiral Wound 2 2 RF RF Flex. Grafoil Filler, CL 1500 ASME B16.20
CS outer ring, CS
inner ring
304 SS Spiral
Wound 1/8” thk, w/
Gasket – Spiral Wound 3 16 RF RF Flex. Grafoil Filler, CL 900 ASME B16.20
CS outer ring, CS
inner ring
FITTINGS
CSA Z245.11 Gr.
Concentric Reducer 2 16 BW BW CSA Z245.11 MDS-04
386 ERW Cat II
CSA Z245.11 Gr.
Elbow 45 Deg 2 16 BW BW CSA Z245.11 MDS-04
386 ERW Cat II
CSA Z245.11 Gr.
Elbow 90 Deg 2 16 BW BW CSA Z245.11 MDS-04
386 ERW Cat II
CSA Z245.11 Gr.
Straight Tee 2 16 BW BW CSA Z245.11 MDS-04
386 ERW Cat II
CSA Z245.11 Gr.
Reducing Tee 2 16 BW BW CSA Z245.11 MDS-04
386 ERW Cat II
2
PIPING COMPONENT SPECIFICATION
GEOMETRIC DS NOTES
COMPONENT SIZE RANGE END CONN MATERIAL STD. CL/SCH
STANDARD
from to #1 #2
CSA Z245.11 Gr. CSA Z245.11, MSS
Weldolet 2 16 BW BW MDS-04
386 ERW Cat II SP-97
from To #1 #2
VALVES
BALL VALVES
Ball Valve 2 2 RF RF PN 250 Z245.15 VO 1564-LZ2 3
Ball Valve 3 16 RF RF PN 150 Z245.15 VO 964-LZ2 3
GATE VALVES
Gate Valve 2 2 RF RF PN 250 Z245.15 VG 1504-LZ2
Gate Valve 3 16 RF RF PN 150 Z245.15 VG 904-LZ2
Gate Valve 2 2 RF RF PN 250 Z245.15 VG 1534-LZ2 4
Gate Valve 3 16 RF RF PN 150 Z245.15 VG 934-LZ2 4
Gate Valve 3/4 1 1/2 SW SW CL 1500 API 602 VG 1501-L2
Gate Valve 3/4 1 1/2 SW THRD CL 1500 API 602 VG 1503-L2
CHECK VALVES
Check Valve 2 2 RF RF PN 250 Z245.15 VC 1504-LZ2
Check Valve 3 16 RF RF PN 150 Z245.15 VC 904-LZ2
Check Valve 3/4 1 1/2 SW SW CL 1500 API 602 VC 1541-L2
GLOBE VALVES
Globe Valve 2 2 RF RF PN 250 Z245.15 VO 1504-LZ2
Globe Valve 3 16 RF RF PN 150 Z245.15 VO 904-LZ2
Globe Valve 3/4 1 1/2 SW SW CL 1500 API 602 VO 1501-L2
GAUGE AND NEEDLE
VALVES
Gauge Valve 3/4 1 1/2 THRD THRD 6000 CWP VN 6059-C
Needle Valve 3/4 1 1/2 THRD THRD 6000 CWP VN 6019-C
NOTES
SEAMLESS PIPE MANUFACTURED TO ASTM A333 Gr. 6 THAT CAN BE DUAL CERTIFIED TO CSA Z245.1 GR 359 CAT II AND
1
MEETS THE IMPACT TEST REQUIREMENTS AS PER MDS-01 CAN BE ACCEPTED.
PIPELINE STRESS ENGINEER SHALL BE CONSULTED TO VERIFY THAT WALL THICKNESS STATED IN THE PIPE SPEC ARE
2
ADEQUATE TO WITHSTAND BENDING AND COMBINDED STRESSES FOR BUIRED PIPE.
3 METAL SEATED ORBIT VALVES WILL BE USED AS LINE BLOCK VALVES AT LBV SITES, FULL PORT.
4 FULL PORT PIGGABLE SLAB GATE VALVE
3
BRANCH TABLE B-1
HEADER
0.75 1 1.5 2 3 4 6 8 10 12 14 16
0.75
1 USE NPS 2 FLANGED CONNECTION
1.5
B
2 T T T
R
3 T T T WELDOLET
A
4 T T T
N
6 T T T T
C
8 T T T T T
H
10 T T T T
12 T T T
14 T T
16 T
4
MATERIAL DATA SHEET: MDS-01 Rev. 0
TYPE OF MATERIAL: Carbon Steel Page 1 of 1
PRODUCT STANDARD GRADE CATEGORY SUPPL. REQ.
Seamless or ERW pipe CSA Z245.1-07 386 II -
1. SCOPE This MDS specifies additional requirements which shall be added or supersede the
corresponding requirements in the referred standard.
2. ADDITIONAL A. Charpy V-notch testing in accordance with ASTM A 370 at - 45°C is required.
MATERIAL Full size specimens are required. The minimum absorbed energy for the average of
REQUIRMENTS AS PER 3 full size specimens shall be 60J, with a single minimum value of 52J.
PROJECT DOCUMENTS B. Brittle-ductile transition curves shall be provided, via the Manufacturer, showing
actual absorbed energy values over a minimum of 4 temperature ranges from - 70°C
to 20°C (full size specimens).
C. Fracture appearance shear area shall be ≥ 85%.
D. Minimum wall thickness variation shall be limited to - 8%.
E. Maximum yield strength of pipe shall be 400 MPa.
3. ADDITIONAL In addition to the requirements of CSA Z662-07, pipeline bends shall meet the
MATERIAL requirements of ESTG 3-2.11 Appendix B
REQUIRMENTS AS PER
ESTG 3-2.11 Appendix B
5
MATERIAL DATA SHEET: MDS-02 Rev. 0
TYPE OF MATERIAL: Carbon Steel Page 1 of 1
PRODUCT STANDARD GRADE CATEGORY SUPPL. REQ.
Pipe Bend CSA Z245.11-09 386 II -
1. SCOPE This MDS specifies additional requirements which shall be added or supersede the
corresponding requirements in the referred standard.
2. ADDITIONAL A. Charpy V-notch testing in accordance with ASTM A 370 at - 45°C is required.
MATERIAL Full size specimens are required. The minimum absorbed energy for the average of
REQUIRMENTS AS PER 3 full sized specimens shall be 60J, with a single minimum value of 52J.
PROJECT DOCUMENTS B. Brittle-ductile transition curves shall be provided, via the Manufacturer, showing
actual absorbed energy values over a minimum of 4 temperature ranges from - 70°C
to 20°C (full size specimens).
C. Fracture appearance shear area shall be ≥ 85%.
D. Minimum wall thickness variation shall be limited to - 8%.
E. Maximum yield strength of pipe shall be 400 MPa.
3. ADDITIONAL In addition to the requirements of CSA Z662-07, pipeline bends shall meet the
MATERIAL requirements of ESTG 3-2.11 Appendix B
REQUIRMENTS AS PER All pipes for bending shall be manufactured in accordance with CSA Z245.1-07.
ESTG 3-2.11 Appendix B
6
MATERIAL DATA SHEET: MDS-03 Rev. 0
TYPE OF MATERIAL: Carbon Steel Page 1 of 1
PRODUCT STANDARD GRADE CATEGORY SUPPL. REQ.
Steel Flanges CSA Z245.12-09 386 II -
1. SCOPE This MDS specifies additional requirements which shall be added or supersede the
corresponding requirements in the referred standard.
2. ADDITIONAL A. Charpy V-notch testing for flanges shall be in accordance with ASTM A 370 at
MATERIAL -45°C. Full size specimens are required. The minimum absorbed energy for the
REQUIRMENTS AS PER average of 3 full sized specimens shall be 60J, with a single minimum value of 52J.
PROJECT DOCUMENTS B. Fracture appearance shear area shall be ≥ 85%.
7
MATERIAL DATA SHEET: MDS-04 Rev. 0
TYPE OF MATERIAL: Carbon Steel Page 1 of 1
PRODUCT STANDARD GRADE CATEGORY SUPPL. REQ.
Steel Fittings CSA Z245.11-09 386 II -
1. SCOPE This MDS specifies additional requirements which shall be added or supersede the
corresponding requirements in the referred standard.
2. ADDITIONAL A. Charpy V-notch testing for body and welds of fittings shall be in accordance with
MATERIAL ASTM A 370 at - 45°C. Full size specimens are required. The minimum absorbed
REQUIRMENTS AS PER energy for the average of 3 full size specimens shall be 60J, with a single minimum
PROJECT DOCUMENTS value of 52J.
B. Fracture appearance shear area shall be ≥ 85%.
3. ADDITIONAL 2.2.2. Fittings such as tees, elbows and crosses shall not be manufactured from bar
MATERIAL stock. Weld fabricated tees, elbows and crosses require Engineering approval.
REQUIRMENTS AS PER 2.2.3. The hardness requirements of any buttwelding fittings manufactured by
PROJECT SPECIFICATION welding shall include the weld and heat-affected zone of the welding seam(s).
ESTG 3-2.11, APPENDIX A
2.2.7. All nipples and swages (except as noted in sub-section 2.2.8) shall be
(Refer to referenced clauses
of the spec) manufactured from seamless pipe.
4. MARKINGS The required markings listed in CSA Z245.11 shall apply to all fittings. In addition,
(As per ESTG 3-2.11, on each end the Manufacturer shall use an indelible marking method (e.g., paint
Appendix A, Section 7.0) stencil) to show:
- the identity of the pipe Manufacturer; and,
- the pipe Manufacturer's heat number, coil number if applicable, and / or pipe
number traceable to pertinent mill certificates, test reports and inspection reports.
Cold die stamping is not permitted.
8
Project Quest Pipeline Piping Material Class C6
Client Shell Energy Canada Rev Date June 26/11 Rev B
GENERAL NOTES
A ALL BUTTWELD JOINTS TO BE SUBJECT TO 100% RADIOGRAPHY
B PREHEAT AND PWHT TO ASME B31.3 AND APPLICABLE WELDING PROCEDURES
C FOR BRANCH CONNECTION REQUIREMENTS, SEE BRANCH TABLE B-2
D IN ADDITION TO B31.3, ALL PIPING COMPONENTS SHALL COMPLY WITH SHELL ESTG 3-2.01
E ALL BUTT-WELDED COMPONENT THICKNESS SHALL MATCH PIPE THICKNESSES
F 316/316L PIPE AND PIPING COMPONENTS CAN BE SUBSTITUTED FOR 304/304L PIPE AND PIPING COMPONENTS
1
PIPING COMPONENT SPECIFICATION
GEOMETRIC DS NOTES
COMPONENT SIZE RANGE END CONN MATERIAL STD. CL/SCH
STANDARD
From to #1 #2
ASTM A312 TP
Nipple 3/4 1 1/2 PE PE ASME B36.19
304/304L, SMLS
FLANGES
ASTM A182
Flange 1/2 1-1/2 RF SW CL1500 ASME B16.5
F304/304L
ASTM A182
Flange 2 2 RF WN CL 1500 ASME B16.5
F304/304L
ASTM A182
Flange 3 8 RF WN CL 900 ASME B16.5
F304/304L
ASTM A182
Blind Flange 2 2 RF CL 1500 ASME B16.5
F304/304L
ASTM A182
Blind Flange 3 8 RF CL 900 ASME B16.5
F304/304L
BOLTS
ASTM A320 Gr L7
Stud Bolt c/w Nuts 3/4 2 Studs; ASTM A194 CL 1500 ASME B16.5
2H Nuts
ASTM A320 Gr L7
Stud Bolt c/w Nuts 3 8 Studs; ASTM A194 CL 900 ASME B16.5
2H Nuts
GASKETS
304 SS Spiral
Wound 1/8” thk, w/
Gasket – Spiral Wound 3/4 2 RF RF Flex. Grafoil Filler, CL 1500 ASME B16.20
SS outer ring, SS
inner ring
304 SS Spiral
Wound 1/8” thk, w/
Gasket – Spiral Wound 3 8 RF RF Flex. Grafoil Filler, CL 900 ASME B16.20
SS outer ring, SS
inner ring
FITTINGS
ASTM A403 WP
Concentric Reducer 2 8 BW BW ASME B16.9
304/304L-S
ASTM A182
Elbow 45 Deg 1/2 1-1/2 SW SW CL 3000 ASME B16.11
F304/304L
ASTM A403 WP
Elbow 45 Deg 2 8 BW BW ASME B16.9
304/304L-S
ASTM A182
Elbow 90 Deg 1/2 1-1/2 SW SW CL 3000 ASME B16.11
F304/304L
ASTM A403 WP
Elbow 90 Deg 2 8 BW BW ASME B16.9
304/304L-S
ASTM A182
Straight Tee 1/2 1-1/2 SW SW CL 3000 ASME B16.11
F304/304L
ASTM A403 WP
Straight Tee 2 8 BW BW ASME B16.9
304/304L-S
2
PIPING COMPONENT SPECIFICATION
GEOMETRIC DS NOTES
COMPONENT SIZE RANGE END CONN MATERIAL STD. CL/SCH
STANDARD
From to #1 #2
ASTM A182
Reducing Tee 3/4 1-1/2 SW SW CL 3000 ASME B16.11
F304/304L
ASTM A403 WP
Reducing Tee 2 8 BW BW ASME B16.9
304/304L-S
ASTM A182
Weldolet 2 3 BW MSS-97
F304/304L
ASTM A182
Sockolet 1/2 1-1/2 SW CL 3000 MSS-97
F304/304L
from to #1 #2
VALVES
GATE VALVES
Gate Valve 2 2 RF RF CL 1500 API 603 VG 1544-CT
Gate Valve 3 8 RF RF CL 900 API 603 VG 944-CT
Gate Valve 3/4 1 1/2 SW SW CL 1500 API 603 VG 1541-CT
Gate Valve 3/4 1 1/2 SW THRD CL 1500 API 603 VG 1543-CT
CHECK VALVES
Check Valve 2 2 RF RF CL 1500 API 603 VC 1504-C
Check Valve 3 8 RF RF CL 900 API 603 VC 904-C
Check Valve 3/4 1 1/2 SW SW CL 1500 API 603 VC 1541-C
GLOBE VALVES
Globe Valve 2 2 RF RF CL 1500 API 603 VO 1544-CT
Globe Valve 3 8 RF RF CL 900 API 603 VO 944-CT
Globe Valve 3/4 1 1/2 SW SW CL 1500 API 603 VO 1541-CT
GAUGE AND NEEDLE
VALVES
Gauge Valve 3/4 1 1/2 THRD THRD 6000 CWP VN 6059-C
Needle Valve 3/4 1 1/2 THRD THRD 6000 CWP VN 6019-C
NOTES
3
BRANCH TABLE B-2
HEADER
0.75 1 1.5 2 3 4 6 8
0.75 T T T
B
1 T T T SOCKOLET
R
1.5 T T T
A
2 T T T WOL
N
3 T T T
C
4 T T T
H
6 T T
8 T
4
Tri Ocean Document No. Revision No.
09223-0-SP-PQ-00001.00 A
Client Document No. Page
249.0311.000.035.001 1 of 25
Project
Quest CCS Project
Title
Piping Materials Specification
Appendix B
DESIGN
MATERIALS
OTHER
DESIGN
MATERIALS
OTHER
DESIGN
MATERIALS
OTHER
DESIGN
MATERIALS
OTHER
DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
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DESIGN
MATERIALS
OTHER
Appendix C
Size Linepipe P OD Max Op S F L J T CA Tth t t min. nom. t(min) CSA Z662 t (actual)
Sch Notes
NPS Material (MPa) (mm) Temp (C) (Mpa) - - - - (mm) (mm) (mm) (mm) Table 4.5 ( note 3) (mm)
1/2 CSA Z245.1 Gr. 386 Cat. II 14.790 21.3 60 386 0.8 0.8 1 1.00 1.3 1.45 0.6 3.4 3.7 3.73 80 1
3/4 CSA Z245.1 Gr. 386 Cat. II 14.790 26.7 60 386 0.8 0.8 1 1.00 1.3 1.45 0.8 3.5 3.9 3.91 80 1
1 CSA Z245.1 Gr. 386 Cat. II 14.790 33.4 60 386 0.8 0.8 1 1.00 1.3 1.78 1.0 4.1 4.5 4.55 80 1
1 1/2 CSA Z245.1 Gr. 386 Cat. II 14.790 48.3 60 386 0.8 0.8 1 1.00 1.3 1.78 1.4 4.5 5.1 5.10 80 1
1/2 CSA Z245.1 Gr. 386 Cat. II 14.790 21.3 60 386 0.8 0.8 1 1.00 1.3 0 0.6 1.9 3.7 3.73 80 2
3/4 CSA Z245.1 Gr. 386 Cat. II 14.790 26.7 60 386 0.8 0.8 1 1.00 1.3 0 0.8 2.1 3.9 3.91 80 2
1 CSA Z245.1 Gr. 386 Cat. II 14.790 33.4 60 386 0.8 0.8 1 1.00 1.3 0 1.0 2.3 4.5 4.55 80 2
1 1/2 CSA Z245.1 Gr. 386 Cat. II 14.790 48.3 60 386 0.8 0.8 1 1.00 1.3 0 1.4 2.7 5.1 5.10 80 2
2 CSA Z245.1 Gr. 386 Cat. II 14.790 60.3 60 386 0.8 0.8 1 1.00 1.3 0 1.8 3.1 5.5 4.80 4
3 CSA Z245.1 Gr. 386 Cat. II 14.790 88.9 60 386 0.8 0.8 1 1.00 1.3 0 2.7 4.0 5.5 4.80 4
4 CSA Z245.1 Gr. 386 Cat. II 14.790 114.3 60 386 0.8 0.8 1 1.00 1.3 0 3.4 4.7 6.0 5.60 4
6 CSA Z245.1 Gr. 386 Cat. II 14.790 168.3 60 386 0.8 0.8 1 1.00 1.3 0 5.0 6.3 6.4 7.90
8 CSA Z245.1 Gr. 386 Cat. II 14.790 219.1 60 386 0.8 0.8 1 1.00 1.3 0 6.6 7.9 6.4 9.50
10 CSA Z245.1 Gr. 386 Cat. II 14.790 273.1 60 386 0.8 0.8 1 1.00 1.3 0 8.2 9.5 6.4 11.10
12 CSA Z245.1 Gr. 386 Cat. II 14.790 323.9 60 386 0.8 0.8 1 1.00 1.3 0 9.7 11.0 6.4 12.70
14 CSA Z245.1 Gr. 386 Cat. II 14.790 355.6 60 386 0.8 0.8 1 1.00 1.3 0 10.6 11.9 6.4 14.30
16 CSA Z245.1 Gr. 386 Cat. II 14.790 406.4 60 386 0.8 0.8 1 1.00 1.3 0 12.2 13.5 6.4 15.90
NPS Pipe Material D Design Pr. Design S E W Y c t tm Selected Mill Pressure Verification Notes
(mm) P (Mpa) Temp ( oC ) (Mpa) (mm) (mm) (mm) Sch. ts (mm) Tol (%) tsm (mm) Pa (MPa) Acceptable?
0.5 A312 TP304/304L 21.3 14.79 38 137.895 1 1 0.4 1.45 1.10 2.55 80S 3.73 12.5 1.81 25.20 Yes 1
0.75 A312 TP304/304L 26.7 14.79 38 137.895 1 1 0.4 1.45 1.37 2.82 80S 3.91 12.5 1.97 21.64 Yes 1
1 A312 TP304/304L 33.4 14.79 38 137.895 1 1 0.4 1.78 1.72 3.50 80S 4.55 12.5 2.20 19.19 Yes 1
1.5 A312 TP304/304L 48.3 14.79 38 137.895 1 1 0.4 1.78 2.48 4.26 80S 5.08 12.5 2.67 15.92 Yes 1
0.5 A312 TP304/304L 21.3 14.79 38 137.895 1 1 0.4 0 1.10 1.10 80S 3.73 12.5 3.26 48.16 Yes 2
0.75 A312 TP304/304L 26.7 14.79 38 137.895 1 1 0.4 0 1.37 1.37 80S 3.91 12.5 3.42 39.38 Yes 2
1 A312 TP304/304L 33.4 14.79 38 137.895 1 1 0.4 0 1.72 1.72 80S 4.55 12.5 3.98 36.34 Yes 2
1.5 A312 TP304/304L 48.3 14.79 38 137.895 1 1 0.4 0 2.48 2.48 80S 5.08 12.5 4.45 27.40 Yes 2
2 A312 TP304/304L 60.3 14.79 38 137.895 1 1 0.4 0 3.10 3.10 80S 5.54 12.5 4.85 23.69 Yes
3 A312 TP304/304L 88.9 14.79 38 137.895 1 1 0.4 0 4.57 4.57 80S 7.62 12.5 6.67 22.00 Yes
4 A312 TP304/304L 114.3 14.79 38 137.895 1 1 0.4 0 5.88 5.88 80S 8.56 12.5 7.49 19.07 Yes
6 A312 TP304/304L 168.3 14.79 38 137.895 1 1 0.4 0 8.65 8.65 80S 10.97 12.5 9.60 16.48 Yes
8 A312 TP304/304L 219.1 14.79 38 137.895 1 1 0.4 0 11.27 11.27 100 15.09 12.5 13.20 17.46 Yes
10 A312 TP304/304L 273.0 14.79 38 137.895 1 1 0.4 0 14.04 14.04 100 18.26 12.5 15.98 16.93 Yes
12 A312 TP304/304L 323.8 14.79 38 137.895 1 1 0.4 0 16.65 16.65 100 21.44 12.5 18.76 16.76 Yes
14 A312 TP304/304L 355.6 14.79 38 137.895 1 1 0.4 0 18.29 18.29 100 23.83 13.5 20.61 16.76 Yes
16 A312 TP304/304L 406.4 14.79 38 137.895 1 1 0.4 0 20.90 20.90 100 26.20 14.5 22.40 15.90 Yes
Size Linepipe Design Pressure C.A. Calc W.T.* Selected WT Hoop Stress Stress
NPS Material (kPag) (mm) (mm) mm (kPa) Level
4 CSA Z245.1 GR 386 CAT II 14,790 1.3 5.30 5.60 150937 39%
6 CSA Z245.1 GR 386 CAT II 14,790 1.3 7.20 7.90 157542 41%
8 CSA Z245.1 GR 386 CAT II 14,790 1.3 9.00 9.50 170552 44%
10 CSA Z245.1 GR 386 CAT II 14,790 1.3 10.90 11.10 181944 47%
12 CSA Z245.1 GR 386 CAT II 14,790 1.3 12.60 12.70 188602 49%
14 CSA Z245.1 GR 386 CAT II 14,790 1.3 13.70 14.30 183892 48%
16 CSA Z245.1 GR 386 CAT II 14,790 1.3 15.50 15.90 189014 49%
* calculated wall thickness required also include consideration for combined stress(es) for straight sections of buried line pipe.
03200_0_SP_PQ_00003.00_Rev1_AppB
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ALBERTA CSA Z662-07 Wall Thickness Calculation - Rev. 1
Client: Shell Canada Energy Line Number: N/A
Project #: 09223 Fluid: Dense phase (HVP) CO2
Project Name: Quest CCS Project NPS: 4
SECTION 1: Calculation Criteria
Unrestrained - AG Sour Service
Unrestrained - BG x Sweet Service
X Restrained - BG Required by AR 122/87 Section 13
Refer to Paragraph 4.6.2 regarding Above Ground Restrained piping
SECTION 2: Pressure Design for Steel Line Pipe (Paragraph 4.3.3)
2 ⋅S ⋅ t
Formula = P = ⋅ 1000 ⋅ F ⋅ L ⋅ J ⋅ T
D
where: Design Pressure / MOP (P) 14,790 kPa
Specified Mininimum Yield Strength (S) 386 MPa
Outside Pipe Diameter (D) 114.3 mm
Design Factor (F) 0.800 See paragraph 4.3.6
Location Factor (L) 0.800 See Table 4.2
Joint Factor (J) 1.000 See Table 4.3
Temperature Factor (T) 1.000 See Table 4.4
Design Wall Thickness (t) 3.4 mm 0.000 inches
Corrosion Allowance (tc) 1.3 mm 0.051 inches
Thread Allowance (tth) 0.0 mm 0.000 inches
Inspection Allowance t(i) 0.0 mm 0.000 inches
Minimum Required Wall Thickness (tmin) tmin = t + tc + tth + ti
Min Required Wall Thickness (tmin) 4.7 mm 0.000 inches
Selected Wall Thickness 5.6 mm 0.220 inches
Actual W.T. less Allowances (tn) (for calcs) 4.3 mm 0.000 inches
SECTION 3: Hoop Stress (Paragraph 4.6.5)
P⋅D
Formula = Sh =
2 ⋅ t n ⋅ 1000
Calculated Hoop p Stress ((Sh) 197 MPa
Design Pressure (P) 14,790 kPa
Nominal Pipe Thickness, less allowances (tn) 4.3 mm
Outside Pipe Diameter (D) 114.3 mm
Design Stress Level (% SMYS) 51% Alberta Regulaton 91/2005 Sec 16
SECTION 4: Longitudinal Compression Stress (Paragraph 4.7.1)
Formula = Sl = ν⋅ Sh − Ec ⋅ α(T2 − T1)
Calculated Longitudinal Stress (Sl) (139.7) MPa
-1
Coefficient of Thermal Expansion (α) 1.20 E-05 C
Poisson's Ratio (ν) 0.30
Hoop Stress (Sh) 196.6 MPa
Modulus of Elasticity of Steel (Ec) 207,000 MPa
Max. Operating Temp. (T2) 60 C
Ambient Temp.at time of Restraint (T1) -20 C
SECTION 5: Combined Stress (Paragraph 4.7.1)
Formula = Sh −Sl ≤ 0.90⋅ S⋅ T
Maximum Allowable Stress 347.4 MPa
Calculated Combined Stress 336.3 MPa
Percentage of Allowable (%) 97%
Longitudinal Stress (Sl) (139.7) MPa
Hoop Stress (Sh) 196.6 MPa
Temperature Factor (T) 1.0
SECTION 6: SUMMARY