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Water supply, storage, pumps, mains, and service connections are all part of the general
layout of a distribution system. It is often an engineer’s job to design a suitable and valid
distribution system for a particular water system. The engineer must follow regulations and
general distribution guidelines while designing the various components of a distribution system.
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o Earthquakes, Fires, Floods
o Sabotage that is reasonably foreseeable
• Protect against unauthorized entry and/or vandalism (i.e. fence, security system, alarms)
• Protect against freezing weather – Most pipe breaks occur in winter for CA and USA
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plus design fire flow, whichever is lower. Often users cannot meet the 20 psi requirement and
water suppliers may furnish a service to a user which does not comply with a user's agreement in
writing. Also, expensive hydropneumatic pumps can be used to get 20 psi to individual
properties. Water mains must be designed to have at least 5 psi pressure throughout mainly to
prevent bacterial growth in the distribution system.
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• Looping or gridding is impractical due to topography, geology, pressure zone boundaries,
unavailability of easements or locations of users; or
• The main is to be extended in the near future and the planned extension will eliminate the
dead-end conditions.
Minimum Diameter and Length of Water Mains
• Water mains shall have a nominal inside diameter of at least 4 inches.
• Dead-end water mains exceeding 1,000 feet in length shall be constructed of pipe with a
nominal inside diameter of at least 6 inches.
• Dead-end water mains exceeding 2,000 feet in length shall be constructed of pipe with a
nominal inside diameter of at least 8 inches.
Installation Requirements for Water Mains
Water mains must be installed below the frostline or be protected from freezing. Also
there must be at least 30 inches of cover over the top of the pipe. Typically water mains are
about 4 to 5 feet below streets.
Water mains must be installed at least:
• Ten feet horizontally from and 1 foot higher than sanitary sewers located parallel to the
main.
• One foot higher than sanitary sewers crossing the main.
• Ten feet and preferably 25 feet, horizontally from sewage leach fields, cesspools, seepage
pits and septic tanks.
Lesser separation than the required separation is permissible if contamination of the water
in the main by sewer leakage is prevented by proper construction and installation, and adequate
separation. Water mains must be disinfected before being placed in service.
Air and Vacuum Relief and Air Release Valves for Water Mains
Vent openings for air and vacuum relief and air release valves must be:
• Extended at least one foot above grade and above maximum recorded high water.
• Provided with a screened, downward facing vent opening.
Where the requirements cannot be practicably met, vent openings may be located in a subsurface
chamber or pit under the following conditions:
• The pit is adequately drained to prevent bacterial growth.
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• The pit drain is not connected by pipe or other closed conduit to a sewer or storm drain
without an air gap separation.
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Valves
The most common valves are gate valves, butterfly valves, and globe valves (see Figure
2). Gate valves and butterfly valves are types of shut off valves, which completely stop the flow
of water automatically or intentionally. The gate valve is preferred and used more commonly
than the butterfly valve. Globe valves are capable of controlling the flow rate as well as shutting
off all water flow. However, they are typically expensive relative to shut off valves.
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Pressure Pressure
Regulating regulating valves
Valve are used to
change a given
pressure to a
desired pressure
in a water system.
They are
commonly used
for gravity flow
systems to
minimize pressure
and pipe size.
Altitude Altitude valves are
Valve used to close a
storage tank when
a certain set point
or altitude is
reached. The
pump to the
storage tank also
shuts off at this
time. An
accompanying
check valve allows
water to be fed to
the system by
gravity when
demanded.
Pressure Pressure reducing
Reducing valves are
Valve typically required
for water systems
where the
municipal water
mains exceed 80
psi of pressure.
Higher pressures
could rupture
pipes, damage
fixtures, and injure
the people using
them.
Water meters
Water meters are used to measure total flow and water use of a water system. Also water
meters are often placed at individual users to measure water consumption. As water meters get
older there is slower rotation of the disk which measures water flow. Typically, water systems
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are very interested in updating water meters to get the fastest disk rotation and more revenue
from users.
Figure 4: Pipe couplings – Same sized pipe connector (left); Saddle (center); Clamp (right)
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Service lateral design
The water system is responsible for the installation and maintenance of the service lateral
pipe, which is shown below. The user is responsible for and owns the pipe after the water meter
to the user.
Figure 7: Diagram of a backflow prevention device at a storage tank inlet 40 (Troubleshooting Guide p. 7-2)
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Figure 8: Diagram of a RPZ backflow preventer 40 (Troubleshooting Guide p. 7-4)
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Figure 6: Storage tank example with labeled components
Hydropneumatic tanks (see Figure 7) are generally smaller than storage tanks and are
placed to after the water pump and before the water grid.
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Figure 8: Diagram of typical cistern
Pumps
Positive displacement pumps are mainly used to feed chemicals into the water system,
because they insure that no back flow will occur. The peristaltic positive displacement pump
(see Figure 9) has a hefty suction lift that can achieve 200 psi.
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Figure 10: Vertical turbine can pump
Horizontal centrifugal pumps are typically used for low pressure applications and are not as
common as vertical turbine can pumps. Multiple stage versions are available for higher pressure
applications. The horizontal centrifugal pump acts as a 2-way pump without a check valve.
Generally the split case horizontal centrifugal pump (see Figure 11) is not recommended because
the design is hard on the bearings.
Figure 11: Close coupled (left) 41 and split case (right) 42 horizontal centrifugal pumps
(Maintaining Irrigation Pumps) and (Irrigation Water Management)
Fire hydrants
Dry barrel hydrants are the most common fire hydrants and get their name because water
is drained from the hydrant barrel after every use (see Figure 12). There are smaller hydrants
called blow off hydrants that are not suitable for fire use and are generally used in low water use
areas.
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Figure 12: Types of dry barrel hydrants 40 (Troubleshooting Guide p. 6-4)
Figure 13: Example of a SWS distribution system design/layout showing changes in elevation
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Example Calculation #1: Distribution System Pressure
A storage tank is at an elevation of 350 feet and provides water to a community with a maximum
elevation of 278 feet. Is a hydropneumatic tank required for this distribution system?
• The storage tank must provide a minimum pressure of 20 psi to all users. Therefore user
highest elevation in the community is chosen to determine the elevation difference
Elevation Change = 350 feet − 278 feet = 72 feet
• Determine if the minimum pressure change is greater or equal to 20 psi
Minimum Pr essure Change = 0.433 psi / ft × 72 feet = 31.176 psi ≥ 20 psi
• Therefore, a hydropneumatic tank is not required to raise the pressure for this system
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These standards can be seen as typical criteria to follow when designing fire hydrants for a
distribution system.
Maintenance Frequency
Maintenance of a distribution system is required to insure public safety, lower overall
costs, and maximize the lifetime of distribution system components. The three main
maintenance tasks are valve exercising, flushing pipelines, and storage tank inspections. Below
are benefits and suggested frequency of occurrence for each task:
Task Benefits Suggested Frequency
Valve exercising •Improves reliability Annually
•Familiarizes crews with valve location
•Identifies inoperable valves
•Locates obstructed valve boxes
•Ensures isolation of distribution system
sections when necessary
Flushing pipelines • Removes aged water from the pipeline Annually for all piping. More
• Reduces buildup of biofilms and often in areas with water
sediments quality issues (e.g. dead ends)
• Restores disinfectant residual
Storage tank inspections • Detects vandalism Daily or weekly for vandalism.
• Identifies defects Annually for other items.
• Ensures that access hatches are locked
• Ensures that vents, overflows, and drains
are screened
Table 2: Maintenance frequency and benefits for common distribution system tasks
Estimating Storage
The general rule when applying all storage calculations and estimates is to have at least
one maximum day of storage. For SWSs, storage volume is usually dictated by fire protection
requirements and not by community water use. The storage volume should never be smaller than
one maximum day of water use. One way to estimate storage is to use charts that relate water
needs to water system size (see Figure 14 and 15).
Alternatively, the following correlations can be used to calculate average day demand,
maximum day demand, and peak hourly demand from rainfall data:
8000
ADD = + 200
AAR
MDD = 2 × ADD
× (C × N + F ) + 18
MDD
PHD =
1440
ADD = Average day demand in gallons per day/ERU
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AAR = Average annual rainfall in inches/year
MDD = Maximum daily demand in gpd/ERU
PHD = Peak hourly demand in gpm
C = Coefficient associated with range of N
N = Number of service connections or Equivalent residential units (ERUs)
F = Factor associated with range of N
The values for the coefficients C, N, and F are in table 3.
Range of N (ERUs) C F
15 - 50 3.0 0
51 - 100 2.5 25
101 - 250 2.0 75
251 - 500 1.8 125
> 500 1.6 225
Table 3: N, C, and F coefficient values for ADD, MDD and PHD calculations 44
(Water System Design Manual ch. 5 and 9)
Storage volume calculations can also be made from water use estimates for various
facilities that are served by the water system. The water use estimates are added together to
determine the maximum daily use. Water use estimates can be highly detailed and may include
specific facilities such as a livestock farm, country club, or laundry mat.
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Figure 15: Needed storage vs. service connections
Example Calculation #2: Estimating and Designing Storage
A SWS has 38 service connections or ERUs, average annual rainfall of 25 inches, and a
maximum average monthly air temperature of 70oF. What should be the water storage
requirement for this SWS?
• Use the ADD and MDD equations to calculate water storage requirement and use the
graphs from Figure 15 to estimate water storage requirement
8000 8000
ADD = + 20 = + 20 = 340 gpd / ERU
AAR 25
MDD = 2 × ADD = 2 × 340 gpd / ERU = 680 gpd / ERU
One max day of storage = 680 gpd / ERU × 38 ERU = 25,840 gallons
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• Below are the calculations for PHD and maximum day demand, which may be used for
further design.
680
× (C × N + F ) + 18 = × (3.0 × 38 + 0) + 18 = 71.83 gpm
MDD
PHD =
1440 1440
Maximum day demand from graph ≈ 55 gpm
Pump Calculations 45
When operating a pump, the main cost is for the power to run the pump. To calculate the
power use and estimate the cost of operating a pump the following equations are used:
Q× H
WHp =
3960
Q× H
BHp = 100 ×
3960 × n
WHp = Work horsepower (in hp)
BHp = Brake horsepower (in hp)
Q = Flow rate (in gpm)
H = Elevation change (in feet)
n = efficiency (in %)
A pump’s power use is dependent on the flow rate that is pumped and the change in elevation the
pump must transport the water. A typical pump efficiency is about 65%, but the vertical turbine
can pump can have an efficiency of 80%. A pump efficiency curve or performance curve is
usually used to determine the pump efficiency in the power use calculation (see Figure 16).
Figure 16: A typical pump efficiency curve 46 (Chilled Water Tips: Pumps [webpage] figure 95)
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Example Calculation #3: Pump Power and Efficiency
Water is to be pumped 85 gpm of flow for an elevation increase of 45 feet. For a pump with the
efficiency curve in Figure 16, what are the WHp and BHp requirements for pumping the water?
• Determine the pump efficiency or value for n from the efficiency curve in Figure 16 by
using 85 gpm for the x-axis and 45 feet for the y-axis
Pump Efficiency ≈ 67% or n ≈ 67
• Use the power use equations to determine the WHp and BHp requirements
Q × H 85 gpm × 45 feet
WHp = = = 0.966 hp
3960 3960
Q× H 85 gpm × 45 feet
BHp = 100 × = 100 × = 1.44 hp
3960 × n 3960 × 67
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• Since there are two unknown variables in this problem, two equations are required to
solve. The blending equation and a simple addition of flows equation should be used.
Q12 × C12 = Q1 × C1 + Q2 × C 2 and Q12 = Q1 + Q2
• Manipulate the equations to solve for one of the unknown variables, Q12 or Q2
(Q1 + Q2 ) × C12 = Q1 × C1 + Q2 × C 2
Q1 × C12 + Q2 × C12 = Q1 × C1 + Q2 × C 2
Q2 × (C12 − C 2 ) = Q1 × C1 − Q1 × C12
Q1 × C1 − Q1 × C12
Q2 =
C12 − C 2
50 gpm × 0.015 mg / L − 50 gpm × 0.008 mg / L
Q2 = = 116.7 gpm
0.008 mg / L − 0.005 mg / L
Pipeline Hydraulics 45
To determine and design appropriate velocities, pressures, and flow rates in a distribution
system, understanding of pipeline hydraulics is required. Here are some typical values involved
with pipeline hydraulics:
Average pipe flow velocity = 5 fps
Maximum pipe flow velocity = 10 fps
Normal pressure = 40 to 80 psi
Preferred fire flow = 1500 gpm
Minimum main size = 4 inches
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The flow equation is used to relate the flow rate and velocity in a pipe and is the most
basic pipeline hydraulic equation:
Flow Rate = Area × Velocity
Area = cross sectional area of pipe
Velocity = water velocity in pipe
The flow equation can be modified to calculate flow rate in and out of a storage tank:
(L1 − L2 ) × Area
Flow Rate =
Time
L1 = initial height of water in storage tank
L2 = final height of water in storage tank
Area = cross sectional area of storage tank
Time = period between initial and final water heights
The experimentally-based Hazen-Williams equations are used to calculate velocity and
flow in a pipe based on relative roughness of the pipe and slope of the energy line:
V = k × C × R 0.63 × S 0.54
Q = 0.432 × C × D 2.63 × S 0.54 [english units]
⎝ 2 ⎠
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• Determine the volume of water entering the tank in 1800 seconds
Volume = h × Area = 3 feet × 314.16 ft 2 = 942.5 ft 3
• Determine the flow rate
Volume 942.5 ft 3
Q= = = 0.5236 ft 3 / sec
time 1800 sec
• Determine the velocity in the 6-inch or 0.5-ft pipeline using the velocity equation
Flow Rate Q 0.5236 ft 3 / sec
Velocity = = = = 2.67 ft / sec
Area π ×r2 ⎛ 0.5 ft ⎞
2
π ×⎜ ⎟
⎝ 2 ⎠
Example Calculation #6: Pipeline Hydraulics
Determine the head loss in a 1000-m pipeline with a diameter of 500 mm that is discharging 0.25
m3/sec. Assume that the Hazen-Williams coefficient for the pipe equals 130.
• Convert variables to appropriate units and pick appropriate pipeline hydraulics equation
1m
L = 1000 m D = 500 mm × = 0.5 m Q = 0.25 m 3 / sec C = 130
1000 mm
Q = 0.278 × C × D 2.63 × S 0.54 (in metric units )
• Pick the pipeline hydraulics equation in appropriate units and rearrange it to solve for S
1 1
⎛ Q ⎞ 0.54 ⎛ 0.25 m 3 / sec ⎞ 0.54
S =⎜ 2.63 ⎟
= ⎜⎜ ⎟
2.63 ⎟
= 0.00294
⎝ 0.278 × C × D ⎠ ⎝ 0.278 × 130 × (0.5 m ) ⎠
• Use the equation for S to solve for head loss
h f = S × L = 0.00294 × 1000 m = 2.94 m
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References
40. Troubleshooting Guide: For Small Ground Water Systems with Hypochlorination. 1999.
U.S. Environmental Protection Agency. 11 Aug. 2008 <http://www.epa.gov/
OGWDW/dwa/pdfs/gw-tsg.pdf>.
41. Maintaining Irrigation Pumps, Motors, and Engines. 2006. ATTRA – National
Sustainable Agriculture Information Service 2009. <http://attra.ncat.org/attra-
pub/PDF/maintaining_pumps.pdf>.
42. Irrigation Water Management: Training Manual No. 1 – Introduction to Irrigation. 1985.
Food and Agriculture Organization (FAO) of the United Nations. <http://www.fao.org/
docrep/R4082E/r4082e06.htm>.
43. Fire Prevention Standard 14.5.3. January 2008. Ventura County Fire Department. 11
Aug. 2008 <http://fire.countyofventura.org/departmentservices/fireprevention/
standards/standardsPDF's/14_5_3.pdf>.
44. Water System Design Manual. August 2001. Washington State Department of Health. 11
Aug. 2008 <http://www.doh.wa.gov/ehp/dw/publications/design.htm>.
45. Hauser, Barbara A. Practical Hydraulics Handbook. 2nd edition. Boca Raton, FL: CRC
Press, LLC. 1996.
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