Beruflich Dokumente
Kultur Dokumente
U 701
Module – 1.
Module – 2.
Fuel supply system in petrol engines: Types of fuel feed systems, fuel pumps and filters,
construction, air filter types and construction, carburetion, simple carburetor, different
circuits in carburetor, types of carburetor.
Module – 3.
Fuel supply system in diesel engines: Cleaning system, transfer system, injection pump,
nozzles, their functions and necessity, simple and multi unit pump, CAV Bosch pump.
Modern distributor type pumps, maximum and minimum speed governors, injection
nozzles and types of injectors.
Module – 4.
Cooling system: Necessity of cooling, types of cooling, air cooling and water cooling,
forced circulation, thermostat, water pump, radiator, pressurized cooling, antifreeze
solution, liquid cooling/ oil cooling.
Module – 5.
References:
MU 702
INDUSTRIAL ENGINEERING
Module – 1.
Plant design – plant location – factors influencing plant location. Plant layout – types of
plant layout – introduction to layouts based on group technology – just in time and cellular
manufacturing systems – Material handling – Principles of material handling – selection of
material handling devices – types of material handling equipments – Maintenance and
replacement of equipments – Types of maintenance – Depreciation – methods of
calculating depreciation. Selection of equipments – methods for replacement studies.
Module – 3.
Methods Engineering: Process charts and flow diagrams – Micro motion study – work
measurement techniques. Job evaluation and merit rating: Objects of job evaluation –
Methods of job evaluation. Objectives and uses of merit rating – Merit rating plans.
Module – 4.
Module – 5.
Inventory control: Determination of economic order quantity and recorder level. Quality
control: Destructive and non-destructive testing methods. Statistical quality control –
process control charts – acceptance sampling. Cost accounting and control. Elements of
cost – Selling price of a product – Types of cost – Allocation of overheads.
References:
Production system – Riggs.
Production control – Hiejet.
Human factors in Engg. Design – Mc Cornie E. J.
Industrial Engg. and Management – O. P. Khanna.
Industrial Organization and Management – Banga and Sarma.
Industrial Engg. – A. P. Verma.
Value Engg. – Mudge.
Manufacturing Organization and Management – Amrine.
Time and Motion Study – Lowry.
Quality control – Hansen.
MU 703
Module – 1.
Module – 2.
Vapour compression system: simple cycle – comparison with Carnot cycle – theoretical,
actual and reactive – COP effect of operating parameters on COP – wet, dry and
superheated compression – under cooling – actual cycle representation on TS and PH
diagrams- simple problems. Advanced vapour compression systems – multistage vapour
compression systems – flash chamber multiple compression and evaporation systems
cascading – simple problems.
Module – 3.
Vapour absorption systems: Simple, cycles – actual cycle – ammonia water and lithium
bromide water systems – COP – Electrolux system. Refrigerant and their properties:
Nomenclature – suitability of refrigerants for various applications – unconventional
refrigeration methods – Vortex tube, steam – jet, magnetic (cryogenics) refrigeration and
thermoelectric refrigeration. Applied refrigeration – house hold refrigerators – unit air
conditioners and water coolers – ice plant and cold storage.
Module – 4.
Module – 5.
References:
MU 704
ADVANCED I. C. ENGINES
Module – 1
Idealized cycles and processes: Otto cycle, Diesel cycle, comparison of air standard cycle
with actual cycle, regenerative cycle, ideal engine, fuel air cycle, comparison with ASC
with respect to thermal efficiency, specific heat, numerical problems covering the above,
use of combustion chart.
Module – 2
Gas turbine combustion: Simple Brayton cycle, working of a gas turbine, inter cooling –
reheat and regeneration, free piston engine, determination of efficiency and power output.
Engine characteristics: Mechanical – thermal efficiency, air consumption, specific fuel
consumption, heat balance sheet, air consumption, numerical problems.
Module – 3
Supercharging: Objectives of supercharging, supercharging in S. I. Engine and C. I.
Engine. Effect of supercharging on performance of the engine, supercharging limits,
methods of supercharging, superchargers, turbo charging, methods of turbo charging,
limitations of turbo charging.
Module – 4
Duel fuel and multi – fuel engine: Combustion in dual fuel engines, factors affecting
combustion in dual fuel engines, performance of dual fuel engines, multi fuel engines,
characteristics of multi fuel engines, performance of multi fuel engines.
Module – 5
References
U 705
Module – 1
Storage battery: Principle of lead acid battery & constructional details, effect of
temperature on electrolyte, capacity and efficiency of battery, battery charging methods,
alkaline battery, Battery tests, battery maintenances. Charging system: Principle of
generation of D. C. Generator, constructional details, armature reaction, third bush
control, voltage and current regulations, construction and working, construction of A. C.
generators, advantages. Starter motor: Principle, condition at starting, series motor and it’s
characteristics, types of drives, types of starter switches.
Module – 2
Lighting and electrical accessories: Principle of automobile illumination, head lamp,
mounting and construction, sealed beam, auxiliary lighting, horn, wind screen wipers,
signaling devices, electrical gauges – fuel gauge, oil gauge, temperature gauges.
Module – 3
Ignition system: Types of ignition, magneto and coil ignition, constructional details,
distributor, spark plugs, ignition coil, ignition timing, electronic ignition systems,
advantages, simplified operational diagram of a distributor – less ignition system.
Module – 4
Electronic fuel injection system and electronic sensors, types of gasoline fuel injection
system, electrical fuel pump, electronically controlled fuel supply system, exhaust gas
recirculation system, control of air fuel mixture. Types of sensors: Pressure sensor, throttle
position sensor, fuel flow sensor and thermistor sensor, oxygen sensor.
Module – 5
Electrical control in transmission and brakes: Overdrive, automatic gear change system,
electrical brakes, principles and practical applications.
References
MU 706 A
Module – 1
Module – 2
One dimensional unconstrained minimization. Elimination methods – unrestricted search
method – Fibonacci method – Interpolation methods – Quadratic interpolation and cubic
interpolation methods.
Module – 3
Module – 4
Module – 5
Network techniques.
Shortest path model – Dijkstra’s algorithm – Floyd’s algorithm – minimum spanning tree
problem – PRIM algorithm – Maximal flow problem algorithm.
References
MU 706 B
Module – 1
Module – 2
Shaping, planing and slotting machines: Types and specifications – quick return motion –
hydraulic feed and it’s advantages – automatic feed – speed, feed and depth of cut – work
holding devices – types of operation and examples of work done – shaping of V-blocks,
planning of guide gibs, slotting of keyways. Broaching machines: types – cutter –
processes – internal and external broaching – broaching of spline – bores. Milling
machines: types, specifications, operations and milling cutters – Indexing head and it’s use
– method of indexing – dividing head – milling of plane surface, key ways, slides and
hexagons.
Module – 3
Grinding, Horning and Lapping: Types and methods of operations – tools and cutter
specifications – surface finish obtainable – method of evaluation of surface finish –
roughness – super finishing – burnishing – ultrasonic impact grinding – grinding of shafts
and bores – methods of gear cutting – form cutters – gear generating machines – gear
hobbing – straight, spiral, work, helical and bevel gear cutting – gear finishing and gear
shaping operations – gear errors.
Module – 4
Module – 5
References
MU 706 B
PLANT ENGINEERNIG AND MAINTENANCE (ELECTIVE – 1)
Module – 1.
Module – 2.
Lubricants: solid, fluid and semi fluid – synthetic lubricant – general properties and uses –
tests and classification – aniline point – cloud, pour and flash point – carbon residue – flash
and fire points – sulphur content – lubricant additives – lubricant systems – lubrication
equipments and components.
Module – 3.
Module – 4.
Reliability: concept and definition – chance of failure, wear and failure application of
stochastic model for reliability studies – reliability of series, parallel and stand by systems
– estimation of parameters of failure distribution – maintainability and availability –
problems.
Module – 5.
Non destructive testing and diagnostic instruments: inventory control of spare parts –
simple problems. Safety management: accident prevention program – designing of safe
operation – fire protection – legal provisions for safety in industry.
References:
U 706 C
Module – 1.
Vehicle power plants: Heavy duty petrol engines and high speed diesel engines, air cooled
and water cooled engines and air filters as in off highway vehicles.
Vehicle performance: Performance characteristics of vehicles, resistance to digging and
motion, tractive effort, power required, number of speeds and gear ratios desirable, double
reduction arrangements.
Module – 2.
Wheeled and crawler tractors: Layout of wheeled tractor, power transmission, steering
systems, brakes and braking system, wheels, rims and tyres and accessories of wheeled
tractors, hydraulic control system, power take off, tractor stability and ride characteristics,
layout of crawler tractors, power transmission, steering clutch and braking system, crawler
details, methods of selection of equipments, selection of machines, basic rules for matching
machines, selection of equipments including the nature of operating, selection of machines
based on the type of soil, selection based on haul distance, selection based on weather
conditions.
Module – 3.
Earth moving machines: Construction and operational aspects of bull dozers, dumpers,
loaders, scrapers and shovels, power and capacity of earth moving machines.
Module – 4.
Module – 5.
References:
U 706 D
Module – 1.
Module – 2.
Vehicle body materials: Steel, light alloys, plastics, textiles, glass, wood, aluminium
materials, paints, adhesives and their properties, weight specifications, corrosion and their
prevention. Basic dimension: Regulations as per ISI, drivers seat, passengers seat,
visibility.
Module – 3.
Module – 4.
Layout of the design: Floor level and wheel arch, layout of cars, buses and coaches with
dimensions, layout of trucks and lorries, vans and pick ups. Preliminary design: Vehicle
body stress analysis, vehicle weight distribution.
Module – 5.
Safety: Safety of vehicle, design of body for safety – Calculation off loading: Static
loading, longitudinal loads and side loads. Doors, windows regulating mechanisms, seat
and seat adjusting mechanisms. Noise: Sources of noise and methods of noise suppression.
References:
U 707
AUTOMOBILE WORKSHOP – 3
Valve re-conditioning: valve grinding by using valve refacer, valve seat grinding, lapping
and valve angle measurement.
Cylinder reconditioning: Checking the cylinder bore, setting the tool, re-boring operation.
Brake drum re-conditioning: Brake drum skimming after leveling machine, ovality
measurement and setting the tool.
Connecting rod boring: Connecting rod boring, groove cutting, setting the tools,
machinery.
Line boring: Setting the tool, line boring operation.
Wheel alignment: Checking the camber, caster, king pin inclination, toe in and toe out with
optical aligner or computerized wheel aligner.
Wheel balancing: Balancing of wheels by computerized wheel balancing machine.
F. I. P Calibration and phasing: Setting the angle of fuel delivery, calibration of fuel
quantity by FIP calibrating
machine.
Brake testers: Testing of brakes.
Testing auto electrical components:
Testing with growler.
Testing and checking of spark plugs.
Testing of ignition coil.
Checking of dwell angle and rpm.
MU 708