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YouJin Kim
aus Busan (Südkorea)
Als Dissertation genehmigt
von der Technischen Fakultät
vom Fachbereich Lehrstuhl für Fluidmechanik
der Friedirch-Alexander-Universität Erlangen-Nürnberg
2
Dedicated to my 아바 아버지
iii
DECLARATION
Ich versichere, dass ich die Arbeit ohne fremde Hilfe und ohne Benutzung
anderer als der angegebenen Quellen angefertigt habe, und dass die Arbeit in
gleicher oder ähnlicher Form noch keiner anderen Prüfungsbehörde vorgelegen
hat und von dieser als Teil einer Prüfungsleistung angenommen wurde. Alle
Ausführungen, die wörtlich oder sinngemäß übernommen wurden, sind als solche
gekennzeichnet.
I hereby declare that this thesis is my own work to the best of my knowledge
and belief without any help and without the use of sources other than those stated
in the thesis. This thesis has not previously been presented to any other
examination board and has not been previously published in identical or similar
form. All information taken from other sources is acknowledged as references.
iv
ABSTRACT
v
This study tries to close a knowledge gap in the area of laminar boundary layer
considerations of the airfoils of the wind turbine blade. The knowledge gap existed,
because the laminar layer in wind turbine and aeronautic applications was
considered to be an unimportant and in reality, scarcely-existing region by most
researchers and was therefore not emphasized in previous research. Furthermore,
the investigations on the physical connection between the airfoil boundary layer
and three-dimensional rotating augmentation of wind turbines can serve as a
cornerstone for future research on improving the prediction accuracy in the
aerodynamic design of wind turbine blades with three-dimensional rotation.
The performance improvements of wind turbines given by the slight change of
the airfoil curvature can be a great insight for effective aerodynamic improvement
in further airfoil research. This airfoil optimization with a laminar boundary layer
also demonstrates the connection between the airfoil and the holistic performance
improvement of the wind turbine, including aerodynamics and structural stability
at the same time.
vi
KURZFASSUNG
vii
zum Referenzprofil kleinere Strömungsabrissbereiche und ein geringeres
Auftreten von Ablöseblasen.
Dies wird im Vergleich der zweidimensionalen CFD-Strömungssimulation
ersichtlich, die in OpenFoam für beide Flügelprofile durchgeführt wurde.
Die Ergebnisse dieser Studie schließ en eine Wissenslücke im Bereich der
laminaren Grenzschichtbetrachtung des Strömungsprofils bei
Windturbinenblättern. Diese Wissenslücke existierte, da die laminare Grenzschicht
in Windturbinen- und Luftfahrtanwendungen von den meisten Forschern als eine
unbedeutende und in der Realität kaum existierende Region betrachtet wurde und
daher in der Forschung bisher keine Beachtung gefunden hat. Des Weiteren kann
die Untersuchung der physikalischen Verbindung zwischen
Flügelprofilgrenzschicht und dreidimensionaler Rotationsaugmentation als
Grundlage für zukünftige Forschung an der Verbesserung der
Vorhersagegenauigkeit im aerodynamischen Design von Windturbinenblättern mit
dreidimensionaler Rotation dienen.
Die Leistungsverbesserungen von Windkraftanlagen durch die geringfügige
Ä nderung der Tragflächenkrümmung können ein wertvolle Erkenntnis für eine
effektive aerodynamische Verbesserung in der weiteren Tragflächenforschung
darstellen. Diese Tragflächenoptimierung mit einer laminaren Grenzschicht zeigt
auch den Zusammenhang zwischen dem Tragflächenprofil und der ganzheitlichen
Leistungsverbesserung der Windkraftanlage, einschließ lich Aerodynamik und
struktureller Stabilität.
viii
ACKNOWLEDGEMENTS
For this thesis to be completed, Prof. Antonio Delgado is gratefully thanked for
his professional scientific teaching and abundantly kind heart. Dr. Ali Al-Abadi,
who was my first supervisor on wind energy, is also acknowledged as a thoughtful
and influential teacher for me. My German friends Ursula Witter and Frank
Mittmann should be mentioned with my gratitude for their kind hearts in
supporting my studies since our master’s student time. I also want to say thank
you to Dr. Sebastian Schafhirt for his kind help in my German abstract. Deepest
thanks go to Mrs. Elizabeth Lunyou Bardhan, who spiritually and emotionally
supported my long and hard work.
I acknowledge the depth of my parent’s love for raising me and supporting my
aim to be an academically independent woman scientist from an Asian culture. I
am grateful to my friends in South Korea and Germany.
The BB21 project supported by Busan Metropolitan City is acknowledged for
financial support.
Thank you to Kayla Friedman and Malcolm Morgan of the Centre for Sustainable
Development, University of Cambridge, UK, for producing the Microsoft Word
thesis template used to produce this document.
ix
CONTENTS
1 INTRODUCTION..........................................................................................................................19
1.1 WIND ENERGY ........................................................................................................................19
1.2 AIRFOIL DESIGN ......................................................................................................................22
1.3 NUMERICAL METHODS ...........................................................................................................25
1.4 MOTIVATION ...........................................................................................................................31
2 SELECTED THEORETICAL ASPECTS ...................................................................................33
2.1 WIND TURBINE AIRFOIL ........................................................................................................33
2.1.1 Airfoil design ..............................................................................................................33
2.1.2 Fluid flow over an airfoil........................................................................................34
2.1.3 Genetic algorithm optimization ..........................................................................44
2.2 CFD SIMULATION ...................................................................................................................51
2.2.1 Wind turbine design theory .................................................................................57
2.2.2 Performance prediction .........................................................................................60
2.2.3 Wind turbine control...............................................................................................66
2.2.4 3D rotational effect ..................................................................................................68
3 METHODS EMPLOYED .............................................................................................................71
3.1 AIRFOIL OPTIMIZATION .........................................................................................................72
3.2 AIRFOIL CFD SIMULATION ....................................................................................................77
3.2.1 Mesh...............................................................................................................................77
3.2.2 OpenFoam simulation.............................................................................................78
3.3 HAWT PERFORMANCE SIMULATION ...................................................................................79
3.3.1 Qblade ...........................................................................................................................79
3.3.2 Simulation with 3D correction ............................................................................84
4 RESULTS AND DISCUSSION....................................................................................................85
4.2.1 Airfoil shape and Blade ..........................................................................................88
4.2.2 Pressure Coefficient .................................................................................................92
4.2.3 Lift and Drag Coefficient ........................................................................................94
4.2.4 Boundary layer results ...........................................................................................99
4.2.5 Power Curve with 3D correction ..................................................................... 103
4.4.2 Comparison of experiment and CFD .............................................................. 123
x
5 CONCLUSION AND OUTLOOK............................................................................................. 124
6 REFERENCES ............................................................................................................................ 126
7 APPENDICES ............................................................................................................................. 142
xi
LIST OF TABLES
TABLE 1. COMPARISON BETWEEN CONCEPT IN BIOLOGICAL GA AND CURRENT AIRFOIL
DESIGN.............................................................................................................................................72
TABLE 4. GR, TRANSITION VALUES OF TOP AND BOTTOM EACH AIRFOILS AT ALPHA=7°,
RE=𝟏𝟎𝟔 ........................................................................................................................................89
TABLE 5. BLADE DESIGN INFORMATION [154] .....................................................................91
TABLE 6. CL, CD, TANGENTIAL FORCE OF BLADES WITH TWO AIRFOILS AT POS= 1.28M
AND 4M ........................................................................................................................................ 111
TABLE 7. SIN(𝝍) AND COS(𝝍) VALUES AT INFLOW ANGLE 𝝍 AT BLADE POS=4M....... 111
TABLE 8. CALCULATED VALUES OF EACH TERM AT EQUATION (45), (46) AT BLADE
POS=4M ...................................................................................................................................... 111
TABLE 9. ANGLE OF ATTACK (°) VALUES OF EACH AIRFOIL AT DIFFERENT FLOW REGIME
...................................................................................................................................................... 113
TABLE 10. COMMON AND DIFFERENT ASPECTS OF CFD AND EXPERIMENT ................... 123
xii
LIST OF FIGURES
FIGURE 1. INSTALLED CAPACITY [MW] OF WIND ENERGY FROM IRENA DATA [3] ......20
FIGURE 2. WIND ENERGY AMONG DIFFERENT RENEWABLE ENERGY SOURCES [3] ...........20
FIGURE 3. INSTALLED CAPACITY [MW] OF THE NATIONS, WWEA [4] ............................21
FIGURE 4. WINDMILL OF JOHN SMEATON [6, 7] ...................................................................23
FIGURE 5. BIRD WING INSPIRATION TO OTTO LILIENTHAL [8] ...........................................24
FIGURE 6. AIRFOIL FAMILIES [12] ..........................................................................................24
FIGURE 7. COMPUTER CODES USED IN WIND TURBINE DESIGN [21]...................................26
FIGURE 8. THE WAKE GENERATED BY 3D ROTATION OF THE NREL PHASE VI WIND
TURBINE [70] ................................................................................................................................27
xiii
FIGURE 27. AIRFOIL SHAPED WITH B-SPLINE TO BE FITTED AS THE REFERENCE AIRFOIL
S809 ...............................................................................................................................................74
FIGURE 28. DATA STRUCTURE EXAMPLE IN GENETIC ALGORITHM [91] ...........................75
FIGURE 29. MESH GEOMETRY .................................................................................................77
FIGURE 30. MESH OF AIRFOIL S809GX CLOSE TO THE AIRFOIL WALL. ...............................77
FIGURE 31. PARAVIEW FOR S809GX FLOW VISUALIZATION IN DYNAMIC STALL ..............79
FIGURE 32. BLADE CONSTRUCTION FROM QBLADE ..............................................................80
FIGURE 33. REFERENCE AIRFOIL S809 AND AIRFOIL S809GX FOR XFOIL ANALYSIS .....80
FIGURE 34. EXTRAPOLATION BY MONTGOMERIE METHOD .................................................81
FIGURE 35. BLADE CONSTRUCTION ........................................................................................82
FIGURE 36. ROTOR PERFORMANCE ........................................................................................82
FIGURE 37. TURBINE SIMULATION FROM BEM ....................................................................83
FIGURE 38. 3D POLAR CORRECTIONS OF DIFFERENT SECTIONS OF THE BLADE .................84
FIGURE 39. UPPER AND LOWER BOUNDS FOR THE B-SPLINE SHAPED AIRFOIL .................86
FIGURE 40. THE PROCESS OF THE GENETIC ALGORITHM INTERFACED WITH XFOIL.......87
FIGURE 41. OPTIMIZED AIRFOIL S809GX AND REFERENCE S809......................................88
FIGURE 42. BLADE 3D DESIGN WITH AIRFOIL S809 (LEFT) AND S809GX (RIGHT) .......89
FIGURE 43. BLADE DESIGN TOP VIEW WITH S809GX (LEFT) AND S809(RIGHT) ...........90
FIGURE 44. BLADE DESIGN WITH S809GX (LEFT) AND S809 (RIGHT) ............................90
ALPHA=8.5° .................................................................................................................................93
FIGURE 48. 𝑪𝒍 – ALPHA OF AIRFOIL S809 AND S809GX AND EXPERIMENT [154] AT
RE= 𝟏𝟎𝟔 .......................................................................................................................................94
FIGURE 49. 𝑪𝒍 –𝑪𝒅 OF AIRFOIL S809 AND S809GX AND EXPERIMENT [154] AT RE=
𝟏𝟎𝟔.................................................................................................................................................94
FIGURE 50. GR-ALPHA OF THE AIRFOILS FROM XFOIL (LEFT) AND RFOIL (RIGHT) ....95
FIGURE 51. GR-ALPHA VALUES FOR THE AIRFOILS AT EACH PART OF THE BLADE ...........96
FIGURE 52. 𝑪𝒍-ALPHA VALUES FOR AIRFOILS AT EACH PART OF THE BLADE ....................96
xiv
FIGURE 53. 𝑪𝒅-ALPHA VALUES WITH CD ANALYSIS, ROOT PART .......................................97
FIGURE 54. CD-ALPHA VALUES WITH CD ANALYSIS (ROOT PART) .....................................98
FIGURE 55. CD-ALPHA VALUES WITH CD ANALYSIS (MIDDLE PART) .................................98
FIGURE 56. CD-ALPHA VALUES WITH CD ANALYSIS (TIP PART) .........................................98
FIGURE 57. TRANSITION POINT (XTR) ON THE TOP OF TWO AIRFOILS AT DIFFERENT
ALPHA, RE=𝟏𝟎𝟔 ....................................................................................................................... 100
FIGURE 58. TRANSITION POINT (XTR) ON THE BOTTOM OF TWO AIRFOILS AT DIFFERENT
ALPHA, RE=𝟏𝟎𝟔 ....................................................................................................................... 100
FIGURE 59. BOUNDARY LAYER THICKNESS OF S809 AND S809GX AT ROOT SECTION .. 101
FIGURE 60. FRICTION COEFFICIENT CF OF TWO AIRFOILS AT ROOT SECTION ................. 102
FIGURE 61. BOUNDARY LAYER THICKNESS OF S809 AND S809GX AT MIDDLE SECTION
...................................................................................................................................................... 102
FIGURE 62. FRICTION COEFFICIENT CF OF TWO AIRFOILS AT MIDDLE SECTION ............. 103
FIGURE 63. S809GX CL WITH 3D CORRECTION LAW AT BLADE SECTION 30% ............ 104
FIGURE 64. S809GX CL WITH 3D CORRECTION LAW AT BLADE SECTION 46% ............ 105
FIGURE 65. S809GX CL WITH 3D CORRECTION LAW AT BLADE SECTION 63% ............ 105
FIGURE 66. THE POWER CALCULATED WITH 3D CORRECTION COMPARED WITH THE
EXPERIMENTAL DATA ................................................................................................................. 107
FIGURE 67. TORQUE OVER VELOCITY OF BLADE WITH REFERENCE AND OPTIMIZED
AIRFOIL......................................................................................................................................... 108
FIGURE 68. THRUST OVER VELOCITY OF BLADE WITH REFERENCE AND OPTIMIZED
AIRFOIL......................................................................................................................................... 108
FIGURE 69. CL OVER BLADE POSITION FOR TURBINE BLADE WITH REFERENCE AND
OPTIMIZED AIRFOIL ..................................................................................................................... 109
FIGURE 70. CD OVER BLADE POSITION FOR TURBINE BLADE WITH TWO AIRFOILS ........ 110
FIGURE 71. TANGENTIAL FORCE OVER BLADE POSITION FOR TURBINE BLADE WITH TWO
AIRFOILS ....................................................................................................................................... 110
FIGURE 72. FLOW CHARACTERISTICS OF BLADE WITH S809 WITH GR ......................... 114
FIGURE 73. FLOW CHARACTERISTICS OF BLADE WITH S809 WITH GR ......................... 114
FIGURE 74. FLOW CHARACTERISTICS OF BLADE WITH S809GX WITH VELOCITY.......... 114
FIGURE 75. FLOW CHARACTERISTICS OF BLADE WITH S809GX WITH VELOCITY.......... 115
xv
FIGURE 76. −𝑪𝒑 VALUES OF S809 COMPARED TO THE EXPERIMENT AT ALPHA = 12.2°
[194] ........................................................................................................................................... 116
FIGURE 77. −𝑪𝒑 VALUES OF S809 COMPARED TO THE EXPERIMENT AT ALPHA = 20°
[194] ........................................................................................................................................... 116
FIGURE 78. -𝑪𝒑 OF AIRFOIL S809 AND S809GX AT ALPHA=12.2° .............................. 117
FIGURE 79. 𝑪𝒑 AND CONTOUR LINE OF AIRFOIL S809 AT ALPHA=12.2° .................... 117
FIGURE 80. 𝑪𝒑 AND CONTOUR LINE OF AIRFOIL S809GX AT ALPHA=12.2° ............... 118
FIGURE 83. –𝑪𝒑 OF AIRFOIL S809 AND S809GX AT ALPHA=20° ................................ 120
FIGURE 84. 𝑪𝒑 AND CONTOUR LINE OF AIRFOIL S809 AT ALPHA=20° ........................ 121
FIGURE 85. 𝑪𝒑 AND CONTOUR LINE OF AIRFOIL S809 AT ALPHA=20° ........................ 121
xvi
LIST OF ABBREVIATIONS AND SYMBOLS
AOA (Alpha) Angle of Attack
AEP Annual Energy Production
BEM Blade Element Method
pos Blade radius [m]
𝐷∗ Boundary layer thickness
CFD Computational fluid dynamics
DNA Deoxyribo Nucleic Acid
𝐶𝑑 Drag coefficient
FEM Finite Element Method
𝐶𝑑(𝑓) Friction drag coefficient
GA Genetic Algorithm
GR Glide Ratio
HAWT Horizontal axis wind turbine
𝑈𝑥 Incoming velocity in x direction
𝑈𝑦 Incoming velocity in y direction
𝐶𝑙 Lift coefficient
LLT Lifting Line Theory
LIC Line Integral Convolution
N.S. Navier-Stokes Equation
PDEs Partial Differential Equations
𝑃 Power [W]
𝐶𝑝 Pressure Coefficient
𝐶𝑝(𝑓) Pressure drag coefficient
RANS Reynolds Averaged Navier-Stokes equation
rpm Rotation per minute
𝐶𝑓 Skin friction coefficient
𝐶𝑡 Thrust coefficient
TSR Tip Speed Ratio
𝑉 Velocity [m/s]
xvii
LIST OF APPENDICES
xviii
Chapter 1: Introduction
1 INTRODUCTION
19
Chapter 1: Introduction
encourage the continuous growth of wind energy in the future. Figure 4 shows the
increasing wind energy installed capacity for each nation up to 2019, [4].
Figure 1. Installed Capacity [MW] of Wind Energy from IRENA data [3]
20
Chapter 1: Introduction
21
Chapter 1: Introduction
22
Chapter 1: Introduction
23
Chapter 1: Introduction
24
Chapter 1: Introduction
25
Chapter 1: Introduction
26
Chapter 1: Introduction
continuity equation and the momentum equations for the peripheral, radial and
axial directions, were integrated along the radial direction with some assumptions,
which were checked by the fully 3D Navier-Stokes equations [45]. The model
indicated that the local chord and radius ratio and the twist angle of the blades
were related to the 3D rotational effects. Furthermore, Computational Fluid
Dynamics (CFD) studies for 3D rotational effects on wind turbine performance
were carried out by Duque [46], Le Pape, and Lecanu [47], Johansen [48] and
Bangga [49]. The numerical simulations were compared with the experimental
data for validation [70], Figure 8.
The physics of 3D rotation of the wind turbine is summarized as follows. The
hub parts of blades are the initiation point for the rotational effect of the complex
rotating flow [50]. At a high angle of attack under post-stall conditions [51], the
flow on the hub parts has more enhanced rotational characteristics. The secondary
flow is generated from the root section of the blade and the centrifugal force
moves the separated flow towards the middle section of the blade with developing
flow in the radial direction to become the radial flow component [42]. The inertial
forces of rotation, or Coriolis force, work to generate the flow near to the blade
walls to delay the stall effect during the rotating motion [42,52].
The Coriolis force was the main element for reducing the separation, rather than
the influence of centrifugal pumping on separation reduction according to
conventional expectations [42,53].
Figure 8. The wake generated by 3D rotation of the NREL Phase VI wind turbine [70]
27
Chapter 1: Introduction
28
Chapter 1: Introduction
CFD Simulation
Computational Fluid Dynamics (CFD) realizes the calculation and visualization
of the flow fields around the wind turbine system. A deeper understanding of the
flow phenomena and the cost-saving of experiments are possible through CFD
calculations [71]. The physical model of the flow represents the flow effects more
accurately than the Blade Element Momentum (BEM) method. For example, the
29
Chapter 1: Introduction
30
Chapter 1: Introduction
1.4 Motivation
This study proposes a way to increase the aerodynamic performance of HAWT
through airfoil optimization with the objective of a higher Gliding Ratio number
and the larger region of the laminar boundary layer. The Genetic Algorithm is used
for the airfoil design. The BEM and 3D rotation augmentation corrections are used
for the designed wind turbine power production. The difference of the fluid flow
over the changed airfoil shape is visualized by the CFD, OpenFoam. The question of
the aerodynamic advantage of laminar boundary layer expansion by the shape
change of the blade airfoil in a 3D rotating turbine is answered.
Recently, airfoil design history from airplane wings to wind turbine blades
reached a stagnation point, especially the design considering the laminar boundary
layer, based on the author’s literature review. Although laminar boundary layer
enlargement had been tried for the airfoils of aeronautic wings, research on the
airfoils of wind turbine blades for laminar layer expansion is rare. This is due to
the previous results, which question the limits of the laminar layer found in
airplane airfoils. Furthermore, atmospheric turbulence is usually mentioned as
destroying the extended laminar boundary layer of an airfoil in a 3D rotating wind
turbine. This makes research on the laminar boundary layer in wind turbine blades
a non-attractive topic.
Despite the previously mentioned research trend, this study focuses on
optimizing wind turbine airfoils for a larger laminar boundary layer for higher
aerodynamic performance. This reversed direction of study is based on the
serendipitous example of Eastman Jacobs, who successfully introduced the laminar
airfoil in supersonic aeronautic applications.
Moreover, the relationship between the physics of 3D rotational aerodynamics
performance and the boundary layer of the airfoils in wind turbines is investigated.
This physical connection is hypothesized as the reason behind the advantage of the
laminar boundary layer enlargement around the airfoil of wind turbine blades. It
also tries to compensate for the lack of knowledge about the laminar boundary
layer with consideration of 3D rotation augmentation in wind turbines. The results
from the 3D calculations, which provide a more precise prediction than 2D polar
31
Chapter 1: Introduction
codes such as BEM, suggest the possible future role of unrevealed physical
knowledge about the interaction between the specifically shaped airfoil and
rotational augmentation.
To provide greater accessibility to these physical questions for many readers,
author-coded algorithms and cost-free software such as the XFOIL, RFOIL, 3D
correction codes, OpenFoam, Qblade are used.
Chapter 2 Selected Theoretical Aspects explains the relevant theories from the
airfoil to the performance of wind turbines. Chapter 3, Methods Employed,
explains the detailed procedure used to get the results presented in this study.
Chapter 4, Results and Discussion, illustrates and interprets the results. Chapter 5
describes the conclusion and outlook for compensating the limit of this work
connected to further work. References are listed in Chapter 6, followed by the
Appendices in Chapter 7.
32
Chapter 2: Selected theoretical aspects
2 SELECTED THEORETICAL
ASPECTS
33
Chapter 2: Selected theoretical aspects
reason for the trend in wind turbine airfoil development as the series of airfoils
family [18]. The sensitivity of the airfoil to roughness can be controlled by laminar
flow extension for the efficiency of an airfoil in clean conditions [165].
34
Chapter 2: Selected theoretical aspects
𝒑 − 𝒑∞
𝑪𝒑 =
𝒒∞ (1)
To solve the fluid motion around an airfoil in 2D, the two components of a
coordinate system are needed. The normal velocity is the y-axis and the tangential
velocity is the x-axis. The velocity component of the span-wise direction, the z-axis,
is equal to be zero. The motion of fluid over an airfoil can also be described by the
Navier-Stokes equations [166].
The pressure distributions on the upper and lower sides of airfoils are calculated
through the velocities over the airfoil. Based on the pressure distribution, the net
force exerted on the airfoil from the airflow can be found. The net force vector has
two component vectors, one is perpendicular to the airfoil chord line and the other
is parallel to it. As mentioned in the first paragraph, the lift and drag force vector
can be found by decomposing the net force vector of the airfoil with the reference
direction of the flow velocity around the airfoil.
The free stream wind velocity is denoted as 𝑉∞ . The L is the lifting force and the
force parallel to 𝑉∞ is called the drag force, D. The lift and drag coefficients are
calculated with the lift and drag force divided by the dynamic force when the 𝜌 is
the air density and 𝑐 is the chord length of an airfoil [21], Figure 10.
𝑳
𝑪𝑳 = (2)
𝟏 𝟐
𝟐 𝝆𝑽∞ 𝒄
𝑫
𝑪𝒅 = (3)
𝟏 𝟐
𝟐 𝝆𝑽∞ 𝒄
The parameter α is the angle of attack (Alpha), the angle between the chord-line
and free fluid stream 𝑉∞ . The Reynolds number based on chord length c, flow speed
𝑐𝑉
and kinematic viscosity 𝜈 of flow is 𝑅𝑒 = .
𝜈
The ratio between the flow speed V and the speed of sound a is called the Mach
𝑉
number, 𝑀𝑎 = . The coefficients for lift, drag, and moment, 𝐶𝐿 , 𝐶𝐷 and 𝐶𝑚 ,
𝑎
35
Chapter 2: Selected theoretical aspects
Boundary layer
Dissimilar to the bulk flow around the airfoil where the airflow isn’t influenced
by the viscous forces close to the surface of the airfoil, there is the thin layer close
to the wall exists. The boundary layer is the thin flow region near to the wall
region, where the viscous effect is dominant. The overall fluid flow at high
Reynolds number can be divided into the bulk of the flow region, where the
viscosity can be neglected, and the thin boundary layer where the viscosity needs
to be considered [167].
Inside the boundary layer, the flow can be divided into two parts, the laminar
and turbulent regions. The fluid flow inside the boundary layer is normally laminar
flow at first. Then, due to the viscosity and nonlinear inertial forces, it makes a
transition into turbulent flow, which is chaotic and has higher dynamic force.
Laminar flow has low dynamic force than turbulent flow [167]. The roughness of
surface, free stream flow velocity, and the roughness of the airfoil surface, etc.
influence on the position of the transition. Moreover, the Reynolds number which
makes the boundary layer transition is determined by the geometry and surface
curvature of the airfoil.
At the laminar boundary layer where the velocity of the flow is considerably
lower than at some distance from the wall, the thickness of the layer is increased
36
Chapter 2: Selected theoretical aspects
along the plate or wall geometry [168]. The distance of the boundary layer is
arbitrarily taken as the point where the velocity reaches a certain percentage of
the outer velocity, for example, 99%. Through the equilibrium between the inertial
forces and the friction forces, the boundary layer thickness can be estimated [169].
For a plate of length x, with velocity of the outer flow 𝑈∞ , dynamic viscosity 𝜇,
kinematic viscosity 𝜈, and density of water 𝜚, the solution for the boundary layer
thickness δ is as follows [167]:
𝝁𝒙 𝝂𝒙
𝛅~√ =√ (4)
𝝔𝑼∞ 𝑼∞
The boundary layer thickness can be also estimated through the concept of the
displacement thickness, which is the thickness of the outer flow displaced by the
boundary layer. The displacement thickness 𝛿1 is expressed as
Where 𝑈 is the velocity on the outer edge of the boundary layer at position x.
The wall shear stress 𝜏𝑤 and the entire friction drag of the boundary layer region
can be calculated from the thickness value, δ. The wall shear stress is inversely
proportional to the boundary layer thickness. Therefore, the thinner the boundary
layer thickness, the higher is the wall shear stress [167].
The entire friction drag can be determined by integration of the wall shear stress
at position x. Therefore, reduction of the drag is achievable by manipulation of the
stress, friction, in the near-wall region [168].
The friction drag D of a plate wetted on the side with breadth b and length l is
𝒍
𝑫 = 𝒃 ∫ 𝛕𝐰 (𝐱)𝐝𝐱 (6)
𝟎
37
Chapter 2: Selected theoretical aspects
The skin friction drag is the friction between the drag between the fluid and the
surface and comes from the friction of the fluid against the skin of the object
through which fluid is moving. It can be thought of as the interaction between the
fluid and the skin of the body and is related to the area of the surface contacted by
the fluid. The skin friction coefficient is calculated from the wall shear stress and
the free-stream dynamic pressure according to the following equation, which is
valid in the laminar boundary layer region [167, 168]:
𝝉𝒘 (𝒙) 𝟎. 𝟔𝟔𝟒 𝒍
𝒄𝒇 = 𝝔 = √ (7)
𝑼 𝟐
∞ √𝑹𝒆 𝒙
𝟐
The boundary layer changes into a turbulent region from a laminar region at the
so-called ‘critical point’, x = 𝑥𝑐𝑟𝑖𝑡 . The critical Reynolds number which contains
the information on the fluid at the transition point is
𝑼𝒙
𝑹𝒆𝒙𝒄𝒓𝒊𝒕 = ( ) (8)
𝒗 𝒄𝒓𝒊𝒕
Although the transition from a laminar to a turbulent regime takes a finite length
within the boundary layer region, the transition point is assumed to be a certain
point. The freedom of the boundary layer from the perturbation of outer flow
influences the numerical value of 𝑅𝑒𝑥𝑐𝑟𝑖𝑡 [167].
Investigations on the laminar-turbulent transition in the boundary layer were
first carried out by Van der Hegge Zijnen [170]. The great increase in the boundary
layer thickness and wall shear stress are most noticeable in the transition region
[167].
At the turbulent boundary layer, the Reynolds number increases with the slowly
decreasing skin-friction and drag coefficients. In this region, the viscous sublayer is
the characteristic regime only in the turbulent regime. The random fluctuating
motion and clear forces of friction make the turbulent boundary layer free from
the influence of viscosity, which impacts on the laminar boundary layer [167, 171].
38
Chapter 2: Selected theoretical aspects
𝝏𝒖
𝛕 = 𝛍( ) (9)
𝝏𝒚
The friction drags and the skin-friction coefficient including the τ element are
smaller in the laminar boundary layer region [167].
39
Chapter 2: Selected theoretical aspects
The thickness of the laminar layer is also smaller than that with turbulent flow.
This thickness difference leads to a larger resisting force from the greater
displacement in the turbulent region. The resisting force leads to the pressure
drag, which is largely found in the turbulent region. Therefore, the smaller
thickness of the laminar boundary layer has a smaller pressure drag than for
turbulent flow [167, 175].
For a more stabilized laminar region and postponed transition of the boundary
layer at the airfoil surface, manipulation of the geometry of the airfoil is possible.
Boundary layer control by changing the leading edge shape was carried out by
some researchers [176], and the friction and boundary layer pressure distributions
are influenced by the surface shape of the airfoil [167]. This can represent a
passive way of boundary layer control, as the controller is not needed and physical
limitations in the method exist [173]. The enlarged laminar boundary layer length
with a delayed transition point causes changes in the nature of the disturbances
and stability of the laminar boundary layer in a positive direction, which decreases
the general drag on the boundary layer. The pressure gradients of the flow over
the surface are also controlled by airfoil shaping as it is connected to the stability
of the laminar boundary layer and changes the thickness of the boundary layer due
to the changed shape of the geometry [167, 176,178].
40
Chapter 2: Selected theoretical aspects
velocity gradient perpendicular to the wall becomes zero at the separation point,
the wall shear stress disappears [167, 168]:
𝝏𝒖
𝝉𝒘 = 𝝁( ) =𝟎 (10)
𝝏𝒚 𝒘
The backflow near the wall causes an increased thickness and strength of the
boundary layer. Furthermore, the mass of the boundary layer is moved towards
the outer fluid flow. Unless high momentum is put into the separated flow to
overcome the exerted adverse pressure gradient, the separated flow is maintained
[167]. Under this adverse pressure gradient, the laminar boundary layer region
separates from the surface, then it becomes transitional. When the separated layer
reattaches on the surface again, it forms a Laminar Separation Bubble (LSB) [179].
It is formed after the suction peak and the flow becomes turbulent after the
reattached region. As the turbulent boundary region with increased momentum
makes the flow attached before it reaches the trailing edge.
The LSB structure has mainly two different sections. The first section consists of
relatively slow circulatory flow with bubble formation. The second section has the
free shear layer and the separated shear layer has the transition point made by the
magnified disturbances generated in the unstable laminar layer area [181]. The
momentum transportation from the mixing dynamics makes the flow reattach on
41
Chapter 2: Selected theoretical aspects
the surface, Figure 11. The flow separation, transition, and reattachment are found
in the laminar separation bubbles [180].
From experimental data, the variables that influence the physical dimensions of
the separation bubble found to be Reynolds number, external disturbances and the
angle of attack [181]. The experiment results of Diwan and Ramesh showed that
the length and height of the bubble structure became larger as the flow velocity
increased. The height change was greater than the length change [182]. The
structure of the bubble also relied on the Reynolds number of the separated
boundary shear layer. The structure also depended on the parameters from the
pressure distribution in the region of the separation bubbles. The low-speed
velocity with low Reynolds number results in the longer laminar separation bubble
whereas the high-speed velocity with high Reynolds number causes the shorter
separation bubble [180, 183].
42
Chapter 2: Selected theoretical aspects
The following three characteristics found in the general boundary layer over the
plate can also be valid over the boundary layer on an airfoil. First, the boundary
layer thickness δ(𝑥) increases when the wall shear stress 𝜏𝑊 decreases. Second,
the turbulent boundary layer thickness increase downstream is larger than that for
the laminar boundary layer. Third, the pressure distribution of the outer flow is
important in the formation of the boundary layer [167, 184].
The inviscid outer flow increases the pressure distribution on the outer edge of
the boundary layer developed along the surface of the geometry and the pressure
imposed on the boundary layer by the outer flow depends on the position of the
airfoil surface [167, 168]. The airfoil, which is shaped for the larger laminar
boundary layer region at a certain angle of attack, causes a different pressure
distribution on the surface from the outer flow. This leads to smaller drag
compared with the non-shaped geometry [10, 167].
The pressure in the outer flow critically influences the position of the laminar-
turbulence transition. In the area of the airfoil nose where the pressure is minimal,
the boundary layer is laminar and the region with rising pressure induces a change
to the turbulent from the laminar region. The energizing momentum in the flow on
the turbulent boundary layer is larger than that for the laminar boundary layer
[167, 168, 184].
The upper side of the airfoil shows a more dramatic change in pressure than the
bottom side, hence, the possibility of separation is high at the upper part of
geometry [167]. In the non-separated flow situation, the lift-producing motion is
made from the outer flow. When the flow is separated, the lift-producing flow is
destroyed due to the greatly increased drag from the separation. Prevention of
separation is necessary to reduce the increased drag and maintain the lift-
producing flow motion [177, 178].
The angle of attack of inflow on the airfoil is also related to the separation
development [5, 167, 168]. At a low angle of attack, the boundary layer region of
flow over the airfoil is attached to the airfoil surface. The lift coefficient is
increased as the angle of attack increases due to the lift-producing force from the
pressure difference between the upper and the bottom surfaces of the airfoil. After
the maximum lift coefficient is generated, the boundary layer is detached because
43
Chapter 2: Selected theoretical aspects
the fluid particles cannot overcome the pressure gradient at the higher angle of
attack [185]. The detached boundary layer generates turbulence and separation,
which breaks the general pressure difference [186]. The drag increases during this
flow separation and a stall situation [167, 168].
44
Chapter 2: Selected theoretical aspects
Genetic algorithm
Unlike the gradient method which searches the local minimum of the function,
the non-gradient method finds the global minimum with the stochastic methods.
Because Genetic Algorithm is within the non-gradient method, it converges its final
values among the population, rather than a single point [54, 55]. As the objective of
this study is to find the proper shape of the airfoil, the Genetic Algorithm is chosen
also to have the possible solution designs as the population.
45
Chapter 2: Selected theoretical aspects
The algorithm set begins with the concept of the gene. The genes in biological
organisms are structurally independent of other genes [82], Figure 13. A fixed-
length bit string is used as the representation in a traditional genetic algorithm
when the string is evaluated as the combination of elements with structural
characteristics of the solution with no interactions with other strings [56].
The strings are reproduced by several reproduction operators. The most
frequently used operators are crossover and mutation [83]. The crossover uses
two strings as parents and swap them to form a new string with sequences from
parent springs. Through the mutation operator, a single bit in the string is flipped
to make new offspring strings. The parents are selected probabilistically according
to their fitness level regarding the environment and the generated offspring
replaces the parents [84].
46
Chapter 2: Selected theoretical aspects
also provides the conceptual foundation for the prediction of the improvement of
population phenotypes in biological reproduction processes to be seen as
evolution over generations [83]. The genetic makeup of new individuals in a
reproducing population is probabilistically selected results from the allele
composition of the previous generation [86]. Therefore, the particulate genes with
a different allele composition cause the stochasticity of generational development
in reproduction [87]. To provide a detailed biological background, following
section is provided.
Biological background
All morphological information is included in genes settled in chromosomes [88].
The chromosomes consist of Deoxyribo Nucleic Acid (DNA), Figure 14. The
chromosomes are divided into genes, which define the characteristics of species.
The alleles in genes are units to indicate a particular property of individuals. The
collection of all available alleles in genes is called the gene pool and decides the
probable variations for future generations. The gene pool size controls the degree
of variety of populations. The complete set of genes in an individual is termed the
genome [89].
47
Chapter 2: Selected theoretical aspects
The total combination of genes is known as the genotype and the phenotype
depicts the decoded result of the genotype as a physical representation. The
selection of inheritance is based on phenotype and the unit of reproduction deals
with genotype recombination [90]. In complex biological species, the
chromosomes are usually settled with their copies to be diploid to allow a broader
diversity of alleles. On the other hand, a haploid consists of only one set of genes in
the chromosomes. The GA adopts the haploid system convenience in
implementation for computation [56, 91].
Parameterization
The first step in the design of a wind turbine airfoil is the mathematical
description of the airfoil structure, parameterization. Among various
parameterization methods for describing the shapes of airfoils, the B-spline is used
in this study [92], because of its broader application compared with other methods
such as orthogonal shape functions, linear combinations or the other spline
functions [93].
The spline functions are curves including a piecewise polynomial approximation
to make additional smoothness possible. Among various types of functions,
polynomial functions are mostly used in spline functions. The Joukowski
transformation, Hicks-Henne shape functions, splines, B-splines, non-uniform
rational B-splines, etc, are used for airfoil parameterization [97]. The B-spline is
shaped to curve closely to the given points, more smoothly than the other splines
[92, 93, 97].
The usefulness of the B-spline for describing airfoils can be appreciated from the
following examples. Fanjoy and Crossle used the B-spline with 21 design variables
in a method to describe any airfoils [94]. Viccini and Quagliarella also used the B-
spline for airfoil parameterization in a GA scheme [95]. Burgreen and Baysal made
use of B-spline series control points [96].
48
Chapter 2: Selected theoretical aspects
The B-spline, the basis of all splines, is numerically defined from setting an
infinite set of knots {𝑡𝑖 }:
Depending on this set of knots, the B-spline is defined and its definition with
degree 0 is
𝟏 𝒕𝒊 ≤ 𝒙 < 𝒕𝒊+𝟏
𝑩𝟎𝒊 (𝒙) = { (12)
𝟎 𝒐𝒕𝒉𝒆𝒓𝒘𝒊𝒔𝒆
Any spline of degree 0, which is continuous from the right and is based on the
defined knots of the 0 degree B-spline, can be described as a linear combination of
the B-spline 𝐵𝑖0. If S corresponds to this case, it can be specified as
𝑺(𝒙) = 𝒃𝒊 ∑∞ 𝟎
𝒊=−∞ 𝑩𝒊 (𝒙) (14)
49
Chapter 2: Selected theoretical aspects
If 𝐵𝑖0 (𝑥) is set as a starting point, all the higher-degree B-splines can be
generated by recursive definition,
𝒙 − 𝒕𝒊 𝒕𝒊+𝒌+𝟏 − 𝒙
𝑩𝒌𝒊 (𝒙) = ( ) 𝑩𝒌−𝟏
𝒊 (𝒙) + ( ) 𝑩𝒌−𝟏 (𝒙) (𝒌 ≥ 𝟏) (15)
𝒕𝒊+𝒌 − 𝒕𝒊 𝒕𝒊+𝒌+𝟏 − 𝒕𝒊+𝟏 𝒊+𝟏
50
Chapter 2: Selected theoretical aspects
̅ = 𝒖𝒙
𝐕 ̂ + 𝒗𝒚
̂ + 𝒘𝒛̂ (16)
𝝏(𝝆𝒖) 𝝏𝒑
̅) = −
+ 𝛁 · (𝝆𝒖𝑽 + 𝝆𝒇𝒙 + (𝑭𝒙 )𝒗𝒊𝒔𝒄𝒐𝒖𝒔 (17)
𝝏𝒕 𝝏𝒙
𝝏(𝝆𝒗) 𝝏𝒑
̅) = −
+ 𝛁 · (𝝆𝒗𝑽 + 𝝆𝒇𝒚 + (𝑭𝒚 )𝒗𝒊𝒔𝒄𝒐𝒖𝒔 (18)
𝝏𝒕 𝝏𝒚
𝝏(𝝆𝒘) 𝝏𝒑
̅) = −
+ 𝛁 · (𝝆𝒘𝑽 + 𝝆𝒇𝒛 + (𝑭𝒛 )𝒗𝒊𝒔𝒄𝒐𝒖𝒔 (19)
𝝏𝒕 𝝏𝒛
Euler equations are derived with the condition of a steady-state flow to erase the
time partial derivatives and inviscid flow to eliminate viscous terms to have the
absence of body forces in x, y, z coordinates [100, 101].
𝝏𝒑
̅) = −
𝛁 · (𝝆𝒖𝑽 (20)
𝝏𝒙
51
Chapter 2: Selected theoretical aspects
𝝏𝒑
̅) = −
𝛁 · (𝝆𝒗𝑽 (21)
𝝏𝒚
𝝏𝒑
̅) = −
𝛁 · (𝝆𝒘𝑽 (22)
𝝏𝒛
For the airfoil 2D flow simulation, several methods are possible. The
aerodynamic and aeroelasticity characteristics for flow over an airfoil can be
acquired as constant values by using comparison of codes. The Reynolds-averaged
Navier-Stokes (RANS) equation is used for both compressible and incompressible
flow calculations.
For the turbulent model, the 𝑘 − ω SST model of Menter is frequently used and
transition is modelled with different types of models such as the 𝑒 𝑁 method, 𝑘 − ε
model, 𝑘 − ω SST model coupled with the γ equation LCTM of Menter. The
computation methods for different types of model combinations for higher
accuracy are explained in the reference [102].
Turbulence
To simulate the flow around an airfoil with a turbulent flow model, this study
uses the specific turbulence models. Before explaining the details about the model,
the general concept and the governing equations of a turbulent flow are
introduced in this section.
The turbulent flow was first recognized by Leonardo da Vinci, as seen in his
sketch book [103], and the descriptions of the turbulence were developed by
Boussinesq and Reynolds in the 19th century [104, 105]. The study was continued
by Prandtl, Taylor, Kolmogorov, Chapman, Tobak and Rotta, etc., in the 20th
century [107]. Turbulence modeling which describes the turbulent flow with the
statistical analyses was developed. The models mainly used the average of the
nonlinear Navier-Stokes equations [108, 109].
The Navier-Stokes equation for initiation point of turbulence modeling is
expressed as follows [106]:
52
Chapter 2: Selected theoretical aspects
𝜵·𝑼=𝟎 (23)
Where ∇ and Δ are the gradient and Laplace operator, respectively, 𝑈 indicates
𝜕
the velocity field of the fluid flow, subscript t stands for time differentiation, 𝜕𝑡, P is
̅ + 𝒖′
𝑼=𝒖 (25)
The time averaging and spatial differentiation in the linear terms are done with
temporal averaging and differentiation of the left-hand side. The following
equation is the RANS equation for turbulence modeling [113]:
̅ 𝟐 + 𝛁 · ̅̅̅̅
𝛁·𝒖 𝒖′𝟐 = −𝛁𝒑
̅ + 𝝂𝚫𝒖
̅ (26)
𝝏 ̅
𝝏𝒑 𝟐
𝝏 ̅̅̅
𝒖 𝝏
𝒖𝒊 ̅̅̅𝒋 = − 𝝏𝒙 + 𝛎 𝝏𝒙 𝝏𝒙𝒊 − 𝝏𝒙 ̅̅̅̅̅̅̅̅
̅̅̅𝒖 𝒖′ 𝒊 𝒖′ 𝒋 , (i=1, 2, 3) (28)
𝝏𝒙𝒋 𝒊 𝒋 𝒋 𝒋
53
Chapter 2: Selected theoretical aspects
The RANS equations are usually used for turbulence flow modeling. The
equations of a certain model are mathematically easier to be solve than the
formulations describing reality. The complex formulation of the turbulence model
is a simplified description of the fluid flow in the reality.
The RANS models are classified in different ways. The number of additional
partial differential equations (PDEs) to be solved, besides the Navier-Stokes
equation, is one of the common standards for differentiation of models. The zero-,
one- and two-equation models are named from this standard. If there are no
additional differential equations to be solved, the model is called “algebraic”. The
opposite case is called the “differential” model.
The Boussinesq hypothesis is used in different types of models by relating the
turbulent shear stress to the mean flow strain rate, based on Newton’s law of
viscosity [117, 118]. The shear stress is proportional to the strain rate with
viscosity as the constant of proportionality according to Newton’s law of viscosity.
This led to the turbulent shear stress being proportional to the mean flow strain
rate [106]:
̅̅̅̅̅ ̅ 𝝏𝒗
𝟏 𝝏𝒖 ̅
𝒖′𝒗′ ~ ( + ) (29)
𝟐 𝝏𝒚 𝝏𝒙
̅ 𝝏𝒗
𝝏𝒖 ̅
̅̅̅̅̅̅
−𝒖 ′ 𝒗′ = 𝝊 (
𝑻 + ) (30)
𝝏𝒚 𝝏𝒙
54
Chapter 2: Selected theoretical aspects
some fluid flow cases [120]. Moreover, the Reynolds stress tensor equations will
be developed with the time-averaging effect and vorticity effect. The RANS
equations are defective due to the aspects of time averaging, Reynolds
decomposition, generic form of the equation, and inequality with the time-
averaged Navier-Stokes equation [113].
The drawbacks of Reynolds decomposition, the absence of interactive small
scales in the RANS equations, the difference between RANS solutions and time-
averaged solutions of the Navier-Stokes equation also show the limitations of the
approach. This necessitates the modification of each model to improve the
accuracy [115, 116].
Among many turbulence models, the Spalart-Allmaras (SA) and 𝑘 − 𝜔 SST
model are used in this study for simulating fluid flow at the moderate and stall
angle of attack respectively. The models are incorporated in OpenFoam and their
accuracy in aerodynamic predictions has been proved. Especially, the advantage of
relative independence of the accuracy from the mesh number makes the SA model
more useful [188, 197].
55
Chapter 2: Selected theoretical aspects
̃
𝝏𝝊 ̃
𝝏𝝊 𝟏 𝝏 ̃
𝝏𝝊 ̃ 𝝏𝝊
𝝏𝝊 ̃ ̃
𝝊
̃𝒋
+𝒖 = 𝒄𝒃𝟏 𝑺̃ 𝝊
̃+ [ ̃)
(( 𝝊 + 𝝊 ) + 𝒄𝒃𝟐 ] − 𝒄𝒘𝟏 𝒇𝒘 ( )𝟐
𝝏𝒕 𝝏𝒙𝒋 𝝈 𝝏𝒙𝒋 𝝏𝒙𝒋 𝝏𝒙𝒋 𝝏𝒙𝒋 𝒅 (31)
The first term on the right-hand side indicates production. In the model
assumptions, the eddy viscosity is considered as the capability of turbulent flow to
transport momentum. The production term is assumed to increase linearly with
the magnitude of the vorticity.
As the eddy viscosity assumption related to “level of activity” includes the
turbulent energy concept to build the destruction term, the third term on the right-
hand side is the destruction term. The faster-decaying motion in the outer part of
the boundary layer is expressed with the function 𝑓𝑤 [115, 116]. Because the
boundary layer conditions and the terms are incorporated in the model equations,
the SA model is independent of the cell number of the mesh compared to the other
models [197].
𝒌 − 𝝎 SST model
As the SA model has the limit on prediction at the higher angle of attack, the 𝑘 −
𝜔 SST model is used for the simulation at higher angle of attach. Although there are
many difficulties in the prediction of the stall flow at higher angle of attack regime
with different CFD models [198, 199, 200], the validated 𝑘 − 𝜔 SST simulation at
stall angle of attack (Alpha) = 20 ° of airfoil S809 [198] is based on the simulation
of this study.
The Menter 𝑘 − 𝜔 SST model has been upgraded from the previous 𝑘 − 𝜔
model by Wilcox. It is a two-equation eddy-viscosity model. The model applies 𝑘 −
𝜔 formulation in the boundary layer of the fluid and it also makes 𝑘 − 𝜀 model in
the free-stream. The increased accuracy on the prediction of the boundary layer,
adverse pressure gradients, and separating flow are accomplished by this model.
The k is for the turbulent kinetic energy and the omega is the speed of eddy
dissipation.
56
Chapter 2: Selected theoretical aspects
The two equations of the model for the turbulence kinetic energy and the
specific dissipation rate are written in (32) – (33). The closure coefficients and
auxiliary relations are found in [201, 202].
𝝏𝒌 𝝏𝒌 𝝏 𝝏𝒌
+ 𝑼𝒋 = 𝑷𝒌 − 𝜷∗ 𝒌𝝎 + [(𝝂 + 𝝈𝒌 𝝂𝑻 ) ] (32)
𝝏𝒕 𝝏𝒙𝒋 𝝏𝒙𝒋 𝝏𝒙𝒋
𝝏𝝎 𝝏𝝎 𝝏 𝝏𝝎 𝟏 𝝏𝒌 𝝏𝝎
+ 𝑼𝒋 = 𝜶𝑺𝟐 − 𝜷𝝎𝟐 + [(𝝂 + 𝝈𝝎 𝝂𝑻 ) ] + 𝟐(𝟏 − 𝑭𝟏 ) 𝝈𝝎𝟐 (33)
𝝏𝒕 𝝏𝒙𝒋 𝝏𝒙𝒋 𝝏𝒙𝒋 𝝎 𝝏𝒙𝒊 𝝏𝒙𝒊
57
Chapter 2: Selected theoretical aspects
If ν is the velocity for each position, 𝑣1 for incoming velocity and 𝑣2 for outer
velocity, 𝑝 is pressure, F is thrust force and A is the sectional area of the control
volume, the following reasoning for deduction of the relevant equations is possible.
Based on the conservation of linear momentum with the condition of one-
dimensional, incompressible, steady-state flow, the thrust force is calculated as
When
𝒅𝒎
𝒎̇ = = (𝝆𝑨𝒗)𝟏= (𝝆𝑨𝒗)𝟑 (steady-state flow) (35)
𝒅𝒕
𝑭 = 𝑚̇(𝑣1 - 𝑣3 ) (36)
58
Chapter 2: Selected theoretical aspects
Furthermore, the thrust force is also represented as the net force exertion on the
rotor plane expressed with the pressure on the rotor surface area A:
𝑭 = 𝑨𝜟𝒑 (37)
As no work was done on the rotor plane, the Bernoulli equation can be applied
on each surface of the rotor plane where air flow is coming in and out. The
resulting thrust with the Bernoulli equation [126] is
𝟏
𝑭 = 𝟐 𝝆𝑨(𝒗𝟏 𝟐 - 𝒗𝟑 𝟐 ) (38)
Following calculation with equations (32) and (33), and velocity at the rotor
plane can be derived:
𝟏
𝒗 = 𝟐(𝒗𝟏 + 𝒗𝟑 ) (39)
With the axial induction factor 𝑎, introduced to express the relative reduction
rate of the incoming wind velocity, the following deduction for calculation of the
power coefficient is possible, where 𝑃 is the power extracted at the rotor plane and
𝑃𝑤 is the power of blowing wind on wind turbine rotor [5]:
𝒗𝟏 − 𝒗
𝒂= (40)
𝒗𝟏
𝟏 𝟏
𝑷 = 𝑽̇∆𝒑 = 𝑨𝒗 ∆𝒑 = 𝟐 𝝆𝒗(𝒗𝟏 𝟐 - 𝒗𝟑 𝟐 )𝑨 = 𝟐 𝝆𝑨𝒗𝟑𝟏 𝟒𝒂(𝟏 − 𝒂)𝟐 (41)
𝒅𝑬 𝟏 𝒅𝒎 𝟐 𝟏
𝑷𝒘 = = 𝑬̇ = 𝒗 = 𝝆𝑨𝒗𝟑𝟏 (42)
𝒅𝒕 𝟐 𝒅𝒕 𝟏 𝟐
59
Chapter 2: Selected theoretical aspects
A parameter with subscript 1 means that it exists far in front of the rotor plane,
whereas the others without a subscript indicate its existence on the rotor plane.
60
Chapter 2: Selected theoretical aspects
𝜔𝑅 𝜔𝑟
The tip speed ratio is 𝜆 = and the local speed ratio is 𝜆(𝑟) = . With the
𝑣1 𝑣1
formulations based on the velocity triangle in Figure 14, the corresponding angles
and forces are following
𝒗 𝟐𝑹
𝝋(𝒓) = 𝐭𝐚𝐧−𝟏 = 𝐭𝐚𝐧−𝟏 (43)
𝒖 𝟑𝝀𝒓
𝟏
𝒅𝑭𝑳 = 𝑪𝑳 𝝆𝒘𝟐 𝒄𝒅𝒓 (45)
𝟐
𝟏
𝒅𝑭𝑫 = 𝑪𝑫 𝝆𝒘𝟐 𝒄𝒅𝒓 (46)
𝟐
𝟏
𝒅𝑭𝒙 = 𝝆𝒘𝟐 𝒄𝒅𝒓(𝑪𝑳 𝐬𝐢𝐧(𝝋) − 𝑪𝑫 𝐜𝐨𝐬(𝝋)) (47)
𝟐
𝟏
𝒅𝑭𝒚 = 𝝆𝒘𝟐 𝒄𝒅𝒓(𝑪𝑳 𝐜𝐨𝐬(𝝋) + 𝑪𝑫 𝐬𝐢𝐧(𝝋)) (48)
𝟐
𝒅𝑸 = 𝑩𝒓𝒅𝑭𝒙 (49)
When the Glide Ratio (GR) of the airfoil is large enough, the drag coefficient can
be neglected to make the resultant power element of the blade equal to the
1
element power based on 𝑎 = 3 .
𝟏 𝟏𝟔 𝟏
𝒅𝑷 = 𝑩𝒅𝑭𝒙 r𝝎 = 𝑩 𝟐 𝝆𝒘𝟐 𝒄𝒅𝒓𝑪𝑳 𝐬𝐢𝐧(𝝋)r𝝎 = 𝝆𝑨𝒗𝟑𝟏 𝟐𝝅𝒓𝒅𝒓 (50)
𝟐𝟕 𝟐
Analytic calculation of the chord length from the equation for element rotor
power leads to
𝟏𝟔𝝅𝑹 𝟏
𝒄(𝒓)𝐛𝐞𝐭𝐳 =
𝟗𝑩𝑪𝑳,𝒅 𝒓 𝟒 (51)
𝝀√𝝀𝟐 (𝑹)𝟐 + 𝟗
61
Chapter 2: Selected theoretical aspects
3
Where 𝑣1 = 2 𝑤 sin(𝜑), 𝑢 = 𝑤𝑐𝑜𝑠(𝜑) and 𝐶𝐿,𝑑 is the drag coefficient of the design
angle of attack. The formulations are integrated to show the total sum of the rotor,
Figure 18.
62
Chapter 2: Selected theoretical aspects
All vorticity and source singularities distributed on the figure surface are
gathered into the mean line of the figure and then those are combined into a single
point at the quarter position of the chord. The velocity distribution over the body
⃗ (𝑥, 𝑦, 𝑧) and the source term σ is ⃗∇·𝑢
is 𝑢 ⃗⃗ is ⃗∇ × 𝑢
⃗ when the vorticity ω ⃗.
The vortex sheet 𝛾 in lifting surface method is the integral of the vorticity ω
⃗⃗ in
the z direction and the vortex line Γ is the sum of the vortex sheet in the z
direction, Figure 19.
Figure 19. Dimension reduction and flow field simplification of LLT [127]
The bound vortices are located at the quarter position of the chord and at the
trailing edge. In the vortex-line model, the thickness and displacements are not
considered to make source term vanish and only vorticity effects exist. According
to Kelvin’s circulation theorem, vortex tubes cannot have free ends and must be
closed so as to make all vortex lines be seen as part of a closed vortex ring [130].
The total external force 𝐹 on the body, the fluid vorticity 𝜔
⃗ and the lift of vortices
⃗ below are taken from reference [131].
strengths 𝐿
63
Chapter 2: Selected theoretical aspects
⃗ = ∭ 𝝆(𝒖
𝑭 ⃗⃗⃗ )𝒅𝑽
⃗ ×𝝎 (52)
⃗ ×𝒖
⃗⃗⃗ = 𝛁
𝝎 ⃗ (53)
⃗ = 𝝆(𝒖
𝒅𝑳 ⃗ × ⃗𝚪)𝒅𝒍 = 𝝆𝚪(𝒖
⃗ × 𝒅𝒍) (54)
−𝟏 ⃗ × 𝒅𝒍
𝒓
⃗ 𝚪 (𝒙
𝒖 ⃗ 𝒑) = ∫𝚪 (55)
𝟒𝝅 𝒓𝟑
Where 𝑥𝑝 is the evaluation point generated by position vectors from the start
and end of the vortex line and r is the position vector length. The vectors 𝑎1 and 𝑎3
indicate unit vectors in the chord-wise and normal directions. The velocity 𝑢
⃗ 𝑐𝑝 is
the total onset velocity at the control point location, 𝑥𝑐𝑝 , including the velocity
vectors of wind, motion and vortex-induced velocity [128].
64
Chapter 2: Selected theoretical aspects
As the initiation step of wake generation, the vorticity is shed from the trailing
edge of the given blade geometry.
Then it is flows downstream in the AWSM model with time advancement. The
bound vortices are located at the quarter position of the chord and the trailing
edge of the blade geometry with vortex rings [133], Figure 20.
The vortex lattice is formed with the vortex rings, joined vortex rings in older
vortex rings flowing from the trailing edge of blade airfoil with vortex strength Γ
[134]. The position of the down part of the wake is assigned at each time step by
transportation of the vortex-lattice nodes of the wake [134, 135]:
⃗ =𝒖
𝚫𝒙 ⃗ 𝒘𝒊𝒏𝒅 𝚫𝐭/𝚫𝒙
⃗ =𝒖
⃗ 𝚪 𝚫𝐭 (57)
The wake transportation is done separately with the initiation of wind velocity
and with the induced velocity, [127, 128].
65
Chapter 2: Selected theoretical aspects
66
Chapter 2: Selected theoretical aspects
When the rated wind power level is reached, at the point of stall, its control
mechanism acts differently than in pitch control. The blades are pitched in the
opposite direction compared with the direction where the pitch-controlled blades
are oriented when the electrical generator is overloaded due to the excessive wind
speed [138], Figures 21 – 22.
About -20° is known to be required for the full aerodynamic braking. The angle
of attack becomes the stall condition in this direction.
Figure 22. Active stall control at rated (left) and above rated (right) wind speed [140]
67
Chapter 2: Selected theoretical aspects
Through this active stall control, the power output is controlled with prevention
of overshooting of the rated power from the generator at the beginning of wind
gusts. At high wind speeds, the rated power can be preserved through this method
whereas passive stall control normally causes a decrease in power output in its
beginning phase at high wind speeds where the blades experience a deeper stall
than the blades controlled by the active stall method [141]. This study adopts the
wind turbine model with the stall control method.
68
Chapter 2: Selected theoretical aspects
𝑾𝜣 = −𝜴𝒓 (58)
𝑾𝐳 = 𝒄𝒐𝒏𝒔𝒕𝒂𝒏𝒕 (59)
𝑾𝐫 = 𝟎 (60)
For the peripheral, radial and axial directions, the continuity and momentum
equations are derived with some assumptions which are checked with the fully 3D
equations [45]. The model indicated that the local chord to radius ratio and the
twist angle of the blades were related to the 3D rotational effects.
The model was simulated for laminar and turbulent cases. In the laminar flow
simulation, the physics of 3D rotation was revealed through the radial velocity
field generation. It was taken from the production term of the radial momentum
equation. It causes the mass suction of the corresponding plane, which impacts the
separation bubble reduction [50]. As a result, the pressure on the side with the
radial velocity field, the suction side, is decreased with the proportion of the
reduced mass and separation bubbles [35].
In turbulent flow simulation, the calculations were made to formulate the 3D
correction law. The results were obtained from the performance of the 𝑘 − 𝜔
model with the wall functions and fully turbulent flow conditions, the C-type
197x45 grid with 145 nodes on the airfoil [146].
The load coefficients were modified by the semi-empirical correction law [39].
According to Chaviaropoulos and Hansen [42], the constants for the lift coefficient
and its corresponding correction law are following when = 2.2, ℎ = 1 and 𝑛 = 4.
𝒄 𝒉
𝑪𝒍,𝟑𝑫 = 𝑪𝒍,𝟐𝑫 + 𝒂 ( ) 𝒄𝒐𝒔𝒏 (𝒕𝒘𝒊𝒔𝒕)𝚫𝑪𝒍 (61)
𝒓
69
Chapter 2: Selected theoretical aspects
70
Chapter 3: Methods employed
3 METHODS EMPLOYED
The Figure 25 describes the whole process of the method, explained in the
following sections.
.
Figure 25. The whole process from the optimization to performance prediction
71
Chapter 3: Methods employed
As if the birds of Galapagos island are evolved to have the fittest beak for
obtaining the food in the environment, the airfoil shapes are set to be evolved to
have the highest GR and transition point in the settled environment of MATLAB GA
codes, Figure 26.
72
Chapter 3: Methods employed
Figure 26. Bird beaks in natural selection and airfoil shape in GA environment
𝑃 = [𝑥; 𝑦]
𝑐𝑜𝑒𝑓𝑓𝑠 = [𝑃 𝑃]
𝑘𝑛𝑜𝑡𝑠 = −2 ∗ 𝑎: 2 ∗ 𝑎 + 𝑛
𝑘 = 𝑙𝑒𝑛𝑔𝑡ℎ(𝑘𝑛𝑜𝑡𝑠) − 𝑙𝑒𝑛𝑔𝑡ℎ(𝑐𝑜𝑒𝑓𝑠)
𝐵𝑠𝑝 = 𝑠𝑝𝑚𝑎𝑘(𝑘𝑛𝑜𝑡𝑠, 𝑐𝑜𝑒𝑓)
Based on certain conditions, Bsp is the B-form of the spline specified by the
knots and coeffs information, the order k is the number of knots minus the number
of coefficients and a is a factor used to define the order automatically based on the
number of points n (a = 0.25n+0.75). The P is the upper and lower point values,
which are found by defining values of x and y for all points; 𝑥 is defined by creating
a vector of 𝑛 = 2 linearly spaced numbers from 1 (the trailing edge) to 0 (the
leading edge) for the upper surface and vice versa for the corresponding lower
surface.
73
Chapter 3: Methods employed
The 𝑦 points are set as variables to be chosen between the upper and lower
bounds by the algorithm:
𝑛 𝑛
𝑥 = [𝑙𝑖𝑛𝑠𝑝𝑎𝑐𝑒 (1,0, ) , 𝑙𝑖𝑛𝑠𝑝𝑎𝑐𝑒(0,1, )]
2 2
The bounds used in the present study for limiting the selecting range of 𝑦 points
in the GA operation are shown in Figure 24. The suction side and pressure side of
an airfoil are denoted upper and lower surfaces. The upper and lower bounds (UB,
LB) were fixed for each upper surface and lower surface (US, LS).
The variable numbers, k order, were set from a previous study which
investigated the best options for maximizing the resulting GR value of the final
airfoil in GA [98, 149].
The upper and lower bounds (UB, LB) of upstream and lower stream (US, LS)
were set to be the range for the algorithm with fixed 𝑥 values and making 𝑦 values
the variable, Figure 27.
Figure 27. Airfoil shaped with B-spline to be fitted as the reference airfoil S809
74
Chapter 3: Methods employed
demand a higher maximum Glide Ratio (GR) and a larger laminar boundary layer
of airfoils, recognized by larger transition points.
In MATLAB, the variable points of an airfoil were translated into elements in the
matrix and chromosomes were composed for each individual with different 𝑦 point
values. A data structure example is shown in Figure 28 [98].
To generate an airfoil with a higher Glide Ratio (GR) and larger laminar
boundary layer region (transition points, Xtr) at the same time, the objective
function was formulated to evaluate both characteristics of the airfoil.
Among many m.files in MATLAB for running this operation, one which has an
objective function was commanded to be interfaced with XFOIL.
The main m.file was set for options of the GA tool box with population size 5,
Generation 100, MutationFcn with mutationadaptfeasible. The initial population
was set with specific individual points narrowed from the method in a previous
study [98, 149].
The main file connected the algorithm with m.file including the objective
function code, written as f=(-(TXtr+BXtr+GR)), to give the finally optimized
airfoil with maximized GR and transition point values. By adding the transition
point value and GR value, an airfoil which has higher points for both characteristics
could be chosen. A minus point was used in the objective function due to the
convergence characteristic of the GA toolbox in MATLAB.
The GR, TXtr and BXtr values were obtained from the results of XFOIL
calculation, where TXtr indicates the transition point on the airfoil suction side and
75
Chapter 3: Methods employed
BXtr the transition point on the pressure side. The algorithm flow diagram will be
shown in Chapter 4.
76
Chapter 3: Methods employed
77
Chapter 3: Methods employed
The C type mesh is generated by the mesh generation tools in SimFlow [150].
The size of the mesh and the fine mesh close to the wall are shown in Figure 29, 30.
The surface cell thickness is 2 ∗ 10−4 [𝑚], minimum surface cell length is
2 ∗ 10−3 [𝑚], and maximum surface cell length is 8 ∗ 10−3 [𝑚]. With grading 1.1,
the cell number is 60257 with 121800 nodes. At the upper surface, the min y+ is
0.125 and the max is 15.453 with an average of 2.999. At the lower surface, the min
y+ is 0.135 and the max is 15.032 with the average 2.439.
78
Chapter 3: Methods employed
according to the reference, [196]. The post processing and visualization are
available in ParaView, Figure 31.
79
Chapter 3: Methods employed
simulation parameters and added effects, Figure 32. The airfoil polar calculation
with XFOIL, connected to the blade simulation and the turbine performance
simulation by BEM and FV calculations are used in this study with the only
variation of the airfoil type.
Simulation settings
(1) Airfoil analysis
After two different types of airfoils are inserted, different Reynolds numbers for
the tip, middle and root parts were set as 5.5*105 , 8.5*105 and 9.5*105 , Figure 33.
Figure 33. Reference airfoil S809 and airfoil S809gx for XFOIL analysis
80
Chapter 3: Methods employed
The XFOIL results from an airfoil in the angle of attack range 0° to 25° are
expanded into the range up to 360°, by the Montgomerie extrapolation method,
Figure 34.
81
Chapter 3: Methods employed
Rotor performance values such as Power [W], Thrust [N] for different TSR and
Glide Ratio (GR) for radial position pos [m] were set to be calculated, Figure 36.
82
Chapter 3: Methods employed
83
Chapter 3: Methods employed
(2) The extracted Cl values are modified for 3D correction according to the
equations (59) from reference Hansen.
𝒄 𝒉
𝑪𝒍,𝟑𝑫 = 𝑪𝒍,𝟐𝑫 + 𝒂 ( ) 𝒄𝒐𝒔𝒏 (𝒕𝒘𝒊𝒔𝒕)𝚫𝑪𝒍 (62)
𝒓
(3) The corrected polar values from the 3D correction equation are incorporated
into the Qblade blade design section
(4) QBEM and QLLT simulations are run with the corrected polars.
84
Chapter 4: Results and Discussion
4 RESULTS AND
DISCUSSION
[~,~,UB,LB,nvars]=input0;
options = gaoptimset(@ga);
options =
gaoptimset(options,'Display','off','PopulationSize',5,'Generation',100,'MutationFcn',
@mutationadaptfeasible);
[X,fval,exitflag,output,population,score] =
ga(@objXtrGR,nvars,[],[],[],[],LB,UB,[],options);
Xtr=-fval
85
Chapter 4: Results and Discussion
The frame of GA 𝑦 points variation ranges is set based on the reference airfoil
S809, Figure 39.
Figure 39. Upper and lower bounds for the B-spline shaped airfoil
The whole process of the coded Genetic Algorithm (GA) interfaced with XFOIL is
shown in Figure 40.
86
Chapter 4: Results and Discussion
Figure 40. The process of the Genetic Algorithm interfaced with XFOIL
87
Chapter 4: Results and Discussion
S809 S809gx
Thickness (%) 20.99 20.3
Max. thickness possible (%) 38.3 38.7
Max. camber (%) 0.99 0.87
Max. camber possible (%) 83.3 43.6
Table 3. Airfoil properties
The thickness difference between the two airfoils is not significant. Whereas, the
upper and lower curvatures have slightly different curving orbits. The leading edge
of the optimized airfoil has a more rounded shape than the reference airfoil. The
trailing edge part is slightly thicker for the S809gx, Table 3.
The GR value of the resultant airfoil shows 128% larger from XFOIL calculation
and 123% larger by RFOIL at design angle of attack. The transition points of the
upper and lower surface of the airfoil S809gx also are located toward tail more
88
Chapter 4: Results and Discussion
than the reference, indicating its increased laminar boundary layer region. These
values result from the target angle of attack 7° and Reynolds number of GA as
mentioned in Ch 3.1, Table 4.
XFOIL RFOIL
GR Top_Xtr Bot_Xtr GR Top_Xtr Bot_Xtr
S809 71.45 0.1792 0.5278 69.51 0.1624 0.5403
S809gx 91.75 0.4541 0.6842 85.29 0.2722 0.6767
Table 4. GR, transition values of top and bottom each airfoils at Alpha=7°, Re=𝟏𝟎𝟔
Blade
The blade is designed based on the chord size and pitch angle distribution based
on the reference blade information [154]. The only change is the airfoil type. It is
made to show the airfoil shape influence on the performances of the wind turbine.
Figure 42 – 44, Table 5. The detailed information of the blade design is in Appendix
2.
Figure 42. Blade 3D design with airfoil S809 (left) and S809gx (right)
89
Chapter 4: Results and Discussion
Figure 43. Blade design top view with S809gx (left) and S809(right)
Figure 44. Blade design with S809gx (left) and S809 (right)
90
Chapter 4: Results and Discussion
Radial Chord
Twist [°] Airfoil Type
Position [m] Length [m]
0.51 0.22 0.00 Circular
0.66 0.22 0.00 Circular
0.88 0.18 0.00 Circular
1.01 0.35 6.70 Circular
1.07 0.44 9.90 Circular
1.13 0.54 13.40 Circular
1.26 0.74 20.04 S809/S809gx
1.34 0.73 18.07 S809/S809gx
1.51 0.71 14.29 S809/S809gx
1.65 0.70 11.91 S809/S809gx
1.95 0.67 7.98 S809/S809gx
2.26 0.64 5.31 S809/S809gx
2.34 0.63 4.71 S809/S809gx
2.56 0.61 3.42 S809/S809gx
2.87 0.57 2.08 S809/S809gx
3.17 0.54 1.15 S809/S809gx
3.19 0.54 1.12 S809/S809gx
3.48 0.51 0.49 S809/S809gx
3.78 0.48 -0.02 S809/S809gx
4.02 0.46 -0.38 S809/S809gx
4.09 0.45 -0.48 S809/S809gx
4.39 0.42 -0.92 S809/S809gx
4.70 0.39 -1.35 S809/S809gx
4.78 0.38 -1.47 S809/S809gx
5.00 0.36 -1.78 S809/S809gx
5.31 0.33 -2.19 S809/S809gx
5.53 0.31 -2.50 S809/S809gx
Table 5. Blade design information [154]
91
Chapter 4: Results and Discussion
optimized S809gx on the mid-chord region at an angle of attack 5.2° and 8.5°.
After the pressure distribution reaches the suction peak, minimum pressure, at
each angle of attack, adverse pressure gradients occur on both airfoils. Because the
laminar layer region is set to be larger at the optimized airfoil S809gx overall
angles of attack, the laminar separation formation, and its reattachment occur
earlier and mildly.
92
Chapter 4: Results and Discussion
Figure 47. 𝑪𝒑 of S809 and S809gx with experimental result [154] at Alpha=8.5°
93
Chapter 4: Results and Discussion
Figure 48. 𝑪𝒍 – Alpha of airfoil S809 and S809gx and experiment [154] at Re= 𝟏𝟎𝟔
Figure 49. 𝑪𝒍 –𝑪𝒅 of airfoil S809 and S809gx and experiment [154] at Re= 𝟏𝟎𝟔
The XFOIL result shows a higher GR at the target angle of attack 7°, and the
maximum GR value is similar for two airfoils. However, all the GR values from
RFOIL are higher at the optimized airfoil S809gx over all angles of attack from
RFOIL calculations. The shape characteristics of the airfoil S809gx tend to increase
94
Chapter 4: Results and Discussion
the GR graph more than the reference airfoil, if it is calculated with the centrifugal,
Coriolis terms, higher-order terms and radial pressure gradient in the governing
equations of RFOIL [20], Figure 50.
Figure 50. GR-Alpha of the airfoils from XFOIL (left) and RFOIL (right)
The 𝐶𝑙 /𝐶𝑑 are calculated by XFOIL and RFOIL for each part of the blades by
differentiation of Re number. The root part Re number is 5.5*105 , the middle part
is 8.5*105 , the tip part is 9.5*105 . Although the maximum GR values for S809 and
S809gx for each part of the blade are similar, the series of S809gx airfoils show a
larger range of angles of attack with an increasing tendency of the GR values. It
means that airfoil S809gx has a delayed point of AOA to start the flow separation
or stall. In other words, the x-axis lengths of airfoil S809gx, which shows increasing
GR in graph, are broader at S809gx than S809. The tip part has a 125% larger
length and the root part 130%, Figure 51.
In the Alpha regime, the starting point of decreasing the 𝐶𝑙 value is higher at the
airfoil S809gx series than the airfoil S809 series. As the separation occurs after the
alpha where maximum 𝐶𝑙 is reached, the separation of the S809gx airfoils needs a
higher alpha from the inflow wind than the S809 airfoils.
95
Chapter 4: Results and Discussion
Figure 51. GR-Alpha values for the airfoils at each part of the blade
Specifically, on the tip part of the blade, the stall range of the blade for S809 is
initiated from an AOA of 17.5° whereas the blade for S809gx starts from an Alpha
of 19.5°. The viscous flow with higher friction factors starts later at the optimized
airfoil. The stall range of the blade for S809gx is 48.4% of that for the blade for the
reference airfoil, Figure 52 – 53.
Figure 52. 𝑪𝒍 -Alpha values for airfoils at each part of the blade
96
Chapter 4: Results and Discussion
The drag coefficients of the S809gx series are smaller than those of the reference
in all angles of attack regime. A large increase in drag is found at a smaller Alpha in
the S809 airfoil distribution than for S809gx. The smaller drag coefficients for
S809gx support previous results for the optimized shape which caused a smaller
𝐶𝑝 difference. The smaller drag also contributes to the larger range of Alpha with
increasing GR and Cl of S809gx. All the factors show that there is a higher
possibility of the optimized airfoil shape to cause lower drag from the surface-flow
interaction in the viscous flow region. The highest 𝐶𝑑 value at the root part of the
blade with airfoil S809 is 0.35 whereas the maximum 𝐶𝑑 value of the blade with
S809gx is 0.15. Especially the root part shows the largest difference in the drag
coefficient, Figure 54.
The drag distributions are subdivided to check the detailed influence of the
optimized airfoil shape on the drag. The drag distributions are divided into
pressure and friction drag. Figures 54 - 56 show the subdivided drag coefficients
for each part of the blade, root, middle, and tip. The pressure drags are very
different between the two types of airfoils whereas the friction drags show a
negligible difference.
97
Chapter 4: Results and Discussion
98
Chapter 4: Results and Discussion
Although the thicknesses of two airfoils are similar, the boundary layer
thicknesses are different at two airfoils as it is shown in the next section 4.2.4.
The thinner boundary layer of the optimized airfoil causes a reduction in the
resisting force at the outer flow, which results in smaller pressure drag. Also, the
decreased differences of 𝐶𝑝 values and adverse pressure gradient found in
previous section support the smaller pressure drag of the optimized airfoil S809gx.
Furthermore, the effect of the reduced separation at the optimized airfoil can be
caused from the reduced pressure drag at the airfoil S809gx.
99
Chapter 4: Results and Discussion
Figure 57. Transition point (Xtr) on the top of two airfoils at different Alpha, Re=𝟏𝟎𝟔
Figure 58. Transition point (Xtr) on the bottom of two airfoils at different Alpha, Re=𝟏𝟎𝟔
𝑫∗ and 𝑪𝒇 values
The thicknesses of the boundary layer at the root and middle section of the blade
are shown in Figure 59 – 60. The Reynolds number at each section are 5.5*106
and 8.5*106 . The thicker boundary layer at the reference airfoil is found at the root
section.
Based on the boundary layer equation (3), the velocity at outer flow is smaller at
the airfoil S809 than the S809gx in the root section of the blade. It is also
supported by the pressure distribution in Figure 45 -47, which shows higher
pressure difference distribution made by the reference airfoil shape.
100
Chapter 4: Results and Discussion
Figure 59. Boundary layer thickness of S809 and S809gx at root section
101
Chapter 4: Results and Discussion
Figure 61. Boundary layer thickness of S809 and S809gx at middle section
102
Chapter 4: Results and Discussion
103
Chapter 4: Results and Discussion
104
Chapter 4: Results and Discussion
105
Chapter 4: Results and Discussion
Power Curve
The increased GR targeted Alpha 7° in optimized airfoil resulted in the position
of highest GR at larger Alpha than the reference when the highest GR of the
reference S809 is reached at Alpha 5° from XFOIL results in section 4.2.3. The
delayed peak of the GR-Alpha graph caused by pressure drag reduction at the
airfoil S809gx influences the turbine power calculation, Figure 66.
Results of the power production calculations in the velocity range 3 – 25m/s by
BEM and FV codes which have the 3D corrected 2D airfoil polar data are shown in
Figure 56. The experimental data [153] are used as a reference. The BEM and FV
codes with 3D correction could predict reference wind turbine power performance
as similar to the experimental data up to velocity 15m/s. On the other hand, BEM
codes without 3D correction showed a far less accurate prediction of reference
wind turbine power.
The BEM and FV codes with 3D correction of wind turbines with optimized
airfoil could predict its power performance improvement at most 16~ 17 times
higher at V=15m/s. Physically, reduced separation caused by the optimized airfoil
shape with a larger laminar boundary layer which delays the start point of
maximum lift and transition. It could enhance the rotational effect of the wind
turbine with optimized airfoil to have higher power production. The increased GR
ratio in all angles of attack region of the optimized airfoil with RFOIL supports this
improved power production with 3D correction, which includes the radial
pressure and other 3D rotation related terms.
The 3D rotating effect which also delays the separation and secondary flows
from the root part of the rotor enhances the delayed separation of the blades more
dramatically in the optimized airfoil, as this airfoil shape shows higher
improvement in 3D effect than the reference airfoil. The detailed analysis of
increased power by the airfoil S809gx is explained in the next section.
106
Chapter 4: Results and Discussion
Figure 66. The power calculated with 3D correction compared with the experimental data
𝟏
𝒅𝑭𝒙 = 𝝆𝒘𝟐 𝒄𝒅𝒓(𝑪𝑳 𝐬𝐢𝐧(𝝋) − 𝑪𝑫 𝐜𝐨𝐬(𝝋)) (45)
𝟐
𝟏
𝒅𝑭𝒚 = 𝝆𝒘𝟐 𝒄𝒅𝒓(𝑪𝑳 𝐜𝐨𝐬(𝝋) + 𝑪𝑫 𝐬𝐢𝐧(𝝋)) (46)
𝟐
𝒅𝑸 = 𝑩𝒓𝒅𝑭𝒙 (47)
𝟏 𝟏𝟔 𝟏
𝒅𝑷 = 𝑩𝒅𝑭𝒙 r𝝎 = 𝑩 𝟐 𝝆𝒘𝟐 𝒄𝒅𝒓𝑪𝑳 𝐬𝐢𝐧(𝝋)r𝝎 = 𝝆𝑨𝒗𝟑𝟏 𝟐𝝅𝒓𝒅𝒓 (48)
𝟐𝟕 𝟐
The different torque distributions from different wind turbine blades are in
Figure 67. It shows how torque values are greatly produced from the blade with
airfoil s809gx to influence power production based on equation (48). Although
107
Chapter 4: Results and Discussion
Figure 67. Torque over Velocity of blade with reference and optimized airfoil
Figure 68. Thrust over Velocity of blade with reference and optimized airfoil
108
Chapter 4: Results and Discussion
The optimized airfoil shows an advantageous shape for generating higher torque
values overall input velocity ranges while it results in small changes in thrust
distribution in the same velocity regime.
To show the details of changed 𝐶𝑙 and 𝐶𝑑 of the optimized airfoil S809gx and its
connected change in torque and thrust, the values of 𝐶𝑙 and 𝐶𝑑 at wind speed
15m/s are shown in Figure 69, 70. The wind velocity 15m/s is chosen as it is the
point where Power and Torque values are significantly improved with the
optimized airfoil. The combined effect of the increased 𝐶𝑙 values and decreased 𝐶𝑑
values make the optimized airfoil blade has increased tangential force over the
whole blade region, especially at the inboard section at pos=1m and tip part
pos=4m.
The tangential forces show the largest difference at position 1.28m and 4m,
Figure 71. For the analysis of tangential force difference, the comparison of 𝐶𝑙 and
𝐶𝑑 values of these positions of the blade is in Table 6.
Figure 69. Cl over blade position for turbine blade with reference and optimized airfoil
109
Chapter 4: Results and Discussion
Figure 70. Cd over blade position for turbine blade with two airfoils
Figure 71. Tangential force over blade position for turbine blade with two airfoils
The optimized airfoil shape, which causes increased 𝐶𝑙 and decreased 𝐶𝑑 value,
makes tangential force increment c.a. 12 times higher at position 4m and 1.5 times
higher at 1.28m. The combined effects of increased tangential force at each point of
a blade by different airfoil shapes impact a blade with optimized airfoil to have
higher tangential force, in other words, torque. Based on equation (45), (47), (48)
the increased torque leads to increased power while thrust force is based on
normal force, from equation (46).
110
Chapter 4: Results and Discussion
pos = 1.28m
𝐶𝑙 𝐶𝑑 Tangential Force [N/m]
S809gx 2.3569 0.1804 23.25
S809 1.7318 0.3351 16.15
pos = 4m
𝐶𝑙 𝐶𝑑 Tangential Force [N/m]
S809gx 1.2924 0.2318 10.50
S809 0.8211 0.3419 0.88
Table 6. Cl, Cd, Tangential Force of blades with two airfoils at pos= 1.28m and 4m
The changed 𝐶𝑙 and 𝐶𝑑 profile of the optimized airfoil causes different impact on
the tangential force and normal force due to its calculation results from equation
(45), (46). The calculated values of each term in tangential force equation (45) and
normal force equation (46) are compared in Table 8, based on the inflow angle 𝜓
at pos = 4m of Table 7.
S809gx S809
𝐶𝑙𝑠𝑖𝑛(𝜓) 𝐶𝑙𝑐𝑜𝑠(𝜓)
𝐶𝑙𝑠𝑖𝑛(𝜓) 𝐶𝑑𝑐𝑜𝑠(𝜓) 𝐶𝑙𝑐𝑜𝑠(𝜓) 𝐶𝑑𝑠𝑖𝑛(𝜓)
−𝐶𝑑𝑐𝑜𝑠(𝜓) + 𝐶𝑑𝑠𝑖𝑛(𝜓)
S809gx 0.2983 1.2786 0.5111 0.2128 1.1869 0.0917
S809 0.0247 0.8891 0.3366 0.3119 0.7490 0.1402
Table 8. Calculated values of each term at equation (45), (46) at blade pos=4m
111
Chapter 4: Results and Discussion
𝑠𝑖𝑛(𝜓) and 𝑐𝑜𝑠(𝜓) largely influence tangential force equation (45) while it
insignificantly impacts the normal force equation (46).
In detail, the optimized airfoil with increased 𝐶𝑙 and decreased 𝐶𝑑 values multiplied
with 𝑠𝑖𝑛(𝜓) and 𝑐𝑜𝑠(𝜓) makes the minus calculation result of equation (45) bigger
than the reference. On the other hand, the increased 𝐶𝑙 and decreased 𝐶𝑑 of the
optimized airfoil multiplied with 𝑐𝑜𝑠(𝜓) and 𝑠𝑖𝑛(𝜓) have smaller influence when
each term is added in equation (46).
It explains why increased lift and reduced drag coefficients, GR ratio, caused by
the optimized airfoil shape influence tangential force more than the normal force.
The optimization of the S809gx airfoil shape resulted in different 𝐶𝑙 and 𝐶𝑑
distribution overall velocity range. The difference in tangential and normal forces
are also generated in each blade position. When the tangential force is connected
to the torque value while the normal force is related to the thrust force.
The different 𝐶𝑙 and 𝐶𝑑 values of the airfoils are related to the different
boundary layer parameters and pressure distribution around the two different
airfoils as it is mentioned in section 4.2.1 – 4.2.3.
112
Chapter 4: Results and Discussion
113
Chapter 4: Results and Discussion
114
Chapter 4: Results and Discussion
Based on the flow regime table, the angle of attack (Alpha) 12.2° and 20° are in
the stall regime. Two alpha values are chosen for the CFD simulation to compare
the different fluid stall behaviour of both airfoils in next section.
Validation Data
The OpenFoam simulation of the reference airfoil S809 is compared to the
experimental results of the pressure coefficient values at Re=106 . The two cases of
the angle of attacks are simulated, Alpha=12.2°, and Alpha=20° with comparison
from the experimental data [194]. Except for the small discrepancies at the middle
and trailing edge part of the airfoil, the simulation and experimental data show
good agreement in the case of Alpha=12.2°, Figure 76.
At the Alpha=20°, which shows the extreme stall flow development in the airfoil
has disagreement between simulated results and experimental data [198] at the
nose section. In general, the pressure coefficients around the other part of airfoil
show good agreement between experiment and simulation results except for the
front 10% region of airfoil nose. The left part of the airfoil surface and the lower
surface flow visualization can be accepted at Alpha=20°.
115
Chapter 4: Results and Discussion
Figure 76. −𝑪𝒑 values of S809 compared to the experiment at Alpha = 12.2° [194]
Figure 77. −𝑪𝒑 values of S809 compared to the experiment at Alpha = 20° [194]
of two airfoils at Alpha=12.2° are in Figure 78 – 82. The pressure difference from
the upper and lower part of the airfoil is bigger at the reference airfoil S809. It also
shows the higher pressure distribution at the top and the bottom of the airfoil
116
Chapter 4: Results and Discussion
117
Chapter 4: Results and Discussion
The velocity LIC shows a similar distribution pattern, however, the reference has
slightly bigger vortex formation at the airfoil tail from the larger adverse pressure
gradients.
118
Chapter 4: Results and Discussion
119
Chapter 4: Results and Discussion
The pressure coefficients of two airfoils show the start point of the separation at
the upper surface occurs at the rear position at the airfoil S809gx. It is also shown
in pressure visualization, Figure 84 -85. The airfoil S809 has the smallest pressure
spot near to the leading edge, which implies the trailing edge vortex formation.
As the trailing edge vortex is more evident at the airfoil S809 in Alpha=12.2°,
the trailing edge vortex, separation, and the flow stall occur in a broader region at
the reference airfoil. The flow separation is formed in the rear part of the upper
surface at the airfoil S809gx from the reduced adverse pressure gradient, which is
caused by the rounder nose and symmetric airfoil geometry. The reduced stall and
separation at the higher stall angle of attack regime at the airfoil S809gx explains
its improved aerodynamic performance and increased impact from the 3D
correction law.
120
Chapter 4: Results and Discussion
121
Chapter 4: Results and Discussion
122
Chapter 4: Results and Discussion
CFD Experiment
Common aspects
Turbulent, trailing edge separation at suction side at higher AOA
Stall becomes apparent as AOA increases
Bubble formation and propagation towards downstream as AOA increases,
constant bubble length
Different aspects
Detailed laminar separation
Detailed chronology of
bubbles at lower AOA
separation, stall and LSB
The AOA changes to see the
Fixed AOA with varied time
change of LSB location
Table 10. Common and different aspects of CFD and Experiment
The current CFD results ensured the capture of the characteristics of flow about
the airfoil surface and stall appearance as in the experiments. The CFD results also
described the chronology of bubble flow and movement tendency in accordance
with the experimental results [156, 158].
123
Chapter 5: Conclusion and Outlook
5 CONCLUSION AND
OUTLOOK
The airfoil is designed with a Genetic Algorithm with the objective function of
higher GR and transition point. It is to find the specific shape of the airfoil for
higher aerodynamic performance in a wind turbine with enlargement of its
laminar boundary layer region. The reference is the airfoil S809 from NREL Phase
VI wind turbine. The optimized airfoil, S809gx, shows a more rounded leading
edge and symmetric geometry with the similar thickness of the reference. The
blade design is based on the parameters of the reference with the only variance of
the airfoil type.
As the GR value and transition point are set to be higher at targeted Alpha 7°, the
maximum peak of the GR-Alpha graph is located at the higher Alpha from XFOIL
calculation. When the GR is calculated with 3D rotational terms from RFOIL, the
S809gx airfoil shows higher values in all Alpha regime. The highest GR at the S09gx
is 1.1 times higher than the reference. It shows the optimized airfoil receives a
more positive influence on GR from the 3D rotational effect than the reference.
The delayed maximum peak of GR graph and reduced separation and adverse
pressure gradient occur in higher Alpha at the optimized airfoil. The drag
coefficient shows smaller values at the S809gx over all alpha regime, especially
pressure drag is greatly decreased. The changed boundary layer transition by the
airfoil shape impacts the outer velocity distribution of the S809gx to be higher at
the root and smaller at the middle section.
Like the GR calculation from RFOIL, the power calculation with 3D correction at
inflow velocity from 0 to 25m/s shows the wind turbine with the optimized airfoil
blade has higher power production. Specifically, at the velocity 15m/s, the power
values reach c.a. 1.6 times higher at the wind turbine with S809gx. The 3D rotation
124
Chapter 5: Conclusion and Outlook
augmentation especially at the root section of the blades with the airfoil S809gx
which receives higher enhancement by the radial pressure gradient and the
Coriolis force. Moreover, the reduced separation and adverse pressure gradient at
the optimized airfoil result in the power increase. In detail, the increased 𝐶𝑙 and
decreased 𝐶𝑑 of the airfoil S809gx cause the improved torque with the relatively
constant thrust. It shows the optimized airfoil S809gx shape is advantageous to
lead the rise in the torque by the combination of 𝐶𝑙 , 𝐶𝑑 , and different inflow angles
caused by the delicately shaped curvature especially at the stall inflow velocity
V=15m/s.
The visualization of flow around the airfoils is simulated by CFD OpenFoam with
the Spalart-Allmaras (SA) and 𝑘 − 𝜔 SST turbulence model. The greater
differences of 𝐶𝑝 over the optimized airfoil are found at blade position 1.28m and
4m when the input velocity is 15m/s. The location of maximum and minimum
pressure spots is also found to be at the nose and upper surface of the airfoil,
respectively. The smaller region of stall and reduction of the laminar separation of
bubbles are found at the flow around the optimized airfoil.
In summary, it is shown that the optimized airfoil shape targeted for higher GR
and larger laminar boundary layer affect the pressure distribution around the
airfoil and blade. This changed pressure distribution leads the airfoil to have
increased power with higher torque and small change in thrust. The increased
torque causes aerodynamic performance improvement while the relatively
constant thrust allows the structural stability. The small change in the airfoil
curvature leads the detailed variances on aerodynamic parameters of the blade
and the wind turbine. The changed airfoil shape of S809gx also demonstrates
increased sensitivity on influence from the 3D rotational effects.
In future studies, the airfoil optimization for the higher laminar layer region
based on different reference airfoils and wind turbines can be carried out for
generalization of the role of the enlargement of the laminar boundary layer.
The details on different 3D rotation effect sensitivity from the airfoil curvature
are also necessary to reveal the knowledge between aerodynamic improvement
and airfoil in a wind turbine. Besides, the experiments to compare the fluid flow
around two different airfoils are needed.
125
Chapter 6: References
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141
Chapter 7: Appendices
7 APPENDICES
APPENDIX 1 S809GX COORDINATES ................................................................................... 143
APPENDIX 2 ROTOR BLADE TABLE ...................................................................................... 147
APPENDIX 3 OPENFOAM DIRECTORY 0 .............................................................................. 148
APPENDIX 4 RFOIL RESULTS ............................................................................................... 152
APPENDIX 5 BASELINE COMPUTER ...................................................................................... 154
142
Chapter 7: Appendices
143
Chapter 7: Appendices
0.4117 0.10941
0.38694 0.10994
0.36229 0.10972
0.33764 0.10888
0.31288 0.10729
0.28822 0.10507
0.26357 0.10232
0.23902 0.09883
0.21469 0.0948
0.19046 0.09025
0.16665 0.08507
0.14337 0.07936
0.12083 0.07322
0.09935 0.06655
0.07915 0.05946
0.07364 0.05745
0.06063 0.05206
0.04402 0.04444
0.02973 0.0365
0.01799 0.02846
0.00899 0.02042
0.00296 0.01238
0 0.00444
0.00021 -.00339
0.0036 -0.0109
0.01005 -0.0182
0.01947 -.02518
0.03164 -.03185
0.04624 -0.0382
0.06317 -.04433
0.07364 -.04761
144
Chapter 7: Appendices
0.0819 -.05015
0.10232 -.05566
0.12401 -.06105
0.14665 -.06613
0.17003 -0.071
0.19384 -.07555
0.21807 -.07967
0.24251 -.08348
0.26717 -.08666
0.29182 -0.0893
0.31647 -.09131
0.34113 -.09258
0.36578 -.09311
0.39054 -.09301
0.4117 -.09227
0.41519 -.09216
0.43985 -.09068
0.46461 -.08867
0.48926 -.08602
0.51391 -.08306
0.53867 -.07967
0.56333 -.07597
0.58798 -.07195
0.61274 -.06782
0.63739 -.06338
0.66205 -.05894
0.68681 -.05428
0.71146 -.04962
0.73611 -.04507
0.76415 -.03978
0.785 -.03598
145
Chapter 7: Appendices
0.80923 -.03174
0.83303 -.02762
0.85631 -.02381
0.90033 -.01704
0.92054 -.01407
0.92604 -.01333
0.93905 -.01153
0.95567 -.00921
0.96995 -0.0072
0.9817 -0.0054
0.99069 -0.0037
0.99672 -.00222
1 0
146
Chapter 7: Appendices
147
Chapter 7: Appendices
148
Chapter 7: Appendices
(2) U file (𝑈𝑥 ,𝑈𝑦 and 𝑈𝑧 are the velocity for each 𝑥, 𝑦 and 𝑧 coordinate)
Inlet
{
type freestream;
freestreamValue uniform (𝑼𝒙 𝑼𝒚 𝑼𝒛 );
}
exit
{
type freestream;
freestreamValue uniform (𝑼𝒙 𝑼𝒚 𝑼𝒛 );
}
bottom
{
type freestream;
freestreamValue uniform (𝑼𝒙 𝑼𝒚 𝑼𝒛 );
}
top
{
type freestream;
freestreamValue uniform (𝑼𝒙 𝑼𝒚 𝑼𝒛 );
}
airfoil
{
type fixedValue;
value uniform (𝟎 𝟎 𝟎);
}
front
type empty;
}
back
{
type empty;}
149
Chapter 7: Appendices
150
Chapter 7: Appendices
151
Chapter 7: Appendices
152
Chapter 7: Appendices
153
Chapter 7: Appendices
Computer 2
154