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80 psi, typically) to remove the liquid from a liquid-solid slurry. They are
particularly suited for low solids (<2% solids), or solids composed of fines (-200
mesh), however they will essentially dewater many combinations of particle size
distribution and percent solid slurries. The diagram at left, shows the basic
operation of a plate and frame filter press. The feed enters the press at the bottom
of the plate, using a pump suitable for pumping up to 80-90 psi. Then, the feed
travels the path of least resistance (up bewteen the filter plates), which has filter
media inserted between the plates, and the void between the plates is filled with the
slurry, as the liquid passes through the filter media, and travels up to the outlet port
at the top of the plate. This liquid is referred to as the "filtrate", and is discharged
from the press. The solids remain in the void between the plates, until the plates
discharge the filtered solids.
Filter press, Plate & Frame Filter Press,
Sludge Dewatering, Precious Metal Recovery,
Recessed Plate Filter Press
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Efficiency
Sludge Dewatering
Slurries of waste water, such as metal hydroxides, alum sludges, etc., are pumped into the
chambers of the filter press. The filtrate passes through the filter cloth and the solids are retained.
The solids collect on the cloth forming an excellent filter or if one were to intentionally pre-coat
the cloth. As additional solids are pumped into the chamber, the solids continue to collect until
the entire chamber is full of dewatered solids. The press must then be cleaned and recycled.
Filtration
The filter press produces a recoverable solid such as dye stuff, or precious metals, or may be
used with the intent of reducing the volume of the waste.
Reducing the volume of waste is very for hazardous materials. A liquid slurry of hazardous metal
hydroxide waste may be reduced from 40 drums of 1% solids to one drum of 40% solids. When
processing hazardous waste, the filter press may economically justify itself in less than one
month.
Typical Applications
• Process Filtration and Plate Washing
• Pharmaceuticals and Chemicals
• Clarification of Processed Fluids
• Municipal Sludge Dewatering
• Reduction of Waste Solids
• Precious Metal Recovery
• Biological Filtration
• Food Processing
• Saline Filtration
Operation
Dewatering is accomplished by pumping sludge into chamber (A) surrounded by filter cloths
(B). As pumping pressure is increased, the filtrate is forced through the accumulated filter cake
(C) and cloth, leaving the chambers full of solid filter cake.
The chambers in HEI filter press are formed by two recessed plates held together under hydraulic
pressure. The hydraulic ram (D) moves the follower (E) against the stack of filter plates (F)
closing the press. The ram continues to apply pressure of sufficient force to counteract the high
internal compaction pressures. The head stock (G) and tail stock (H) are held in place by
specially engineered side rail supports bars (I).
The filtrate passes through the filter cloth and is directed by channels in the plates and drain ports
(J) to the head stock for discharge. The filtrate typically contains less than 15 ppm suspended
solids.
The filter cake is easily removed by simply reversing the hydraulic ram, thus opening the press.
The lightweight filter press plates may then be moved apart permitting the compacted cake to fall
from the chamber.
Construction
All structural steel is sand blasted, primed and painted with corrosion resistant epoxy paint.
Internal components are constructed of high molecular weight heat stabilized chemical resistant
plastic. Areas subject to wear such as the top of the side rails are covered with corrosion resistant
wear plates.
Hoffland Environmental, Inc. has a custom manufacturing policy which will tailor a Filter Press
for your specific application.
Benefits
HEI Filter Presses are equipped with lightweight, corrosion-resistant polypropylene filter plates
(gasketed, non-gasketed, and membrane) and can be engineered with an automatic plate spreader
for easy and safe removal of compacted solids.
The chart below gives the average dry weight of three common sludges. Use the accompanying
equation to calculate the size of your filter press. First determine the quantity of sludge to be
processed per cycle (minimum of 8 hours per cycle is recommended). Then insert the solids
content (ppm must be divided by 1,000,000 or percent divided by 100), weight per gallon of the
liquid in pounds, and pounds dry weight per cubic foot (from the chart). Complete the equation
to calculate the capacity of the filter press.
The cycle time is dependent upon both the sludge dewatering characteristics and the solids
content. High solids content dramatically shortens the compaction cycle. Please contact your HEI
representative for recommendations on sludge thickening equipment.