Description:

E7M

Metal Optical Kit Encoder

Low cost Quick simple assembly Low profile version available A and B quadrature outputs Fits shaft diameters from 0.079" (2mm) to 0.394" (10mm) Metal construction Frequency response up to 30 kHz 180 to 625 CPR 720 to 2500 PPR 2 channel quadrature output Accepts 0.02" shaft axial play +5VDC supply US Digital warrants its products against defects in

The E7M series rotary encoder has a machined aluminum enclosure, which utilizes either a 4-pin or 6-pin polarized connector. The E7M is specifically designed for high volume cost sensitive OEM motion control applications where digital encoder feedback with moderate resolutions is required. This optical incremental encoder is designed to easily mount to and dismount from an existing shaft to provide digital feedback information. Assembly of the E7M is simple and quick eliminating the need for highly skilled assembly personel. The E7M series is easy to add to existing applications and only consists of four or five main components; base, cover, hub disk assembly, encoder module PCB and internal differential line driver (differential version only). The base and cover are both constructed of machined aluminum and have a black anodized protective finish. Attachment of the base to a surface may be accomplished by utilizing one of three machine screw bolt circle options. Positioning of the base to the centerline of a shaft is ensured by use of a centering tool (sold separately). The cover securely snaps onto the base using a built-in retaining ring. The internal components consist of a reflective sensor and a precision machined aluminum hub disk assembly. The reflective sensor incorporates an LED light source and a monolithic photo detector with signal shaping electronics to produce the two channel quadrature TTL outputs. These components used together provide a system that is very tolerant to mechanical misalignments. For differential versions: the internal differential line driver (26C31) can source and sink 20mA at TTL levels. The recommended receiver is industry standard 26C32. Maximum noise immunity is achieved when the differential receiver is terminated with a 110 ohm resistor in series with a .0047 f capacitor placed across each differential pair. The capacitor simply conserves power; otherwise power consumption would increase by approximately 20mA per pair, or 40mA for 2 pairs. A secure connection to the E7M series encoder is made through a 4-pin (single-ended versions) or 6-pin (differential versions) polarized connector (sold separately). The mating connectors are available from US Digital with several cable options and lengths.

Features:

materials and workmanship for two years. See complete warranty for details.

Absolute Maximum Ratings:

Parameter Vibration (5 to 2kHz) Shaft Axial Play Off-Axis Mounting Tolerance Acceleration Operating Temperature Storage Temperature Relative Humidity

Min. 0 -40 -

Max. 20 .020 .010 250,000 85 85 90

Units g in. in. rad/sec2 C C %

Single-ended (E7MS)

Differential (E7MD)

info@usdigital.comwww.usdigital.com Local: 360.260.2468Sales: 800.736.0194 Support: 360.397.9999Fax: 360.260.2469 1400 NE 136th Ave.Vancouver, Washington98684USA

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2-option:

E7M

Metal Optical Kit Encoder

G-option:

The 2-option provides two #2-56 x " screws that can be mounted on a 1.280" bolt circle. When this option is not specified, two #4-40 x " screws are provided instead.

C-option:

This option includes mounting ears on the E7M base which enable it to be mounted to a 1.812" diameter bolt circle. The mounting holes are designed to fit two #4-40 x " screws. This option increases overall height by .055".

L-option

The C-option provides a low height of only .470" and is only able to accept a maximum shaft length of .400".

To reduce the average power requirements, the L-option version of the E7M power can be strobed on just long enough to sample outputs A and B. This option is the same as our standard E7M, except the internal power bypass capacitor is not installed. The outputs settling time is typically 200 to 400 nano seconds after power up. The minimum sample frequency must be less than the maximum RPM x CPR / 10.

E-option:

T-option:

The E-option provides a cylindrical extension to the cover allowing for longer shafts of up to .790".

H-option:

When mounting holes are not available, a pre-applied transfer adhesive (with peel-off backing) is available for "stick-on" mounting. T-option specifies transfer adhesive. A centering tool is required when using transfer adhesive. Use the required centering tool to position the base. Instructions: Peel off paper backing, slip centering tool into center hole of base, insert shaft into hole of centering tool and slide base and centering tool down onto mounting surface (see figure 1 of assembly instructions). Press to form a good bond, then slip tool off and continue with standard mounting instructions.

The H-option adds a .438" diameter hole to the coverfor the shaft to pass through. The height of the H-option is only .470" (the same as the C-option.)

info@usdigital.comwww.usdigital.com Local: 360.260.2468Sales: 800.736.0194 Support: 360.397.9999Fax: 360.260.2469 1400 NE 136th Ave.Vancouver, Washington98684USA

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Mechanical Drawing:

E7M

Metal Optical Kit Encoder

Mechanical Specifications:

Parameter Dimension Moment of Inertia 1.96e-05 Hub Set Screw Size 4-48 Mounting Screw Size 2-56 or 4-40 Required Shaft Length* .290 to .570* With C-option* .290 to .400* With V-option* .290 to .790* With H-option* >=.290 * Add .055" to the required shaft length when using G-option. Parameter Hub Set Screw to Shaft Base to Mounting Surface Screws

Units oz-in-s2 in. in. in. in. in. in.

Torque Specifications:

Torque 1.5 - 2.0 in.-lbs. 2.0 - 3.0 in.-lbs.

Single-ended Electrical Specifications: Differential Electrical Specifications:

For complete details see the AEDR data sheet.

Phase Relationship:

A leads B for clockwise shaft rotation, and B leads A for counterclockwise rotation viewed from the cover / label side of the encoder (see the AEDR data sheet).

Specification Min. Supply 4.5 Current Consumption Output Voltage Sourcing to +5 2.4 Sinking to Ground complete details see the AEDR data sheet. For

Typ. 5.0 22 3.4 0.2

Max. 5.5 30 0.4

Units Volts mA Volts Volts

Notes No load @ -20mA @ 20mA

Compatible Cables & Connectors:

Micro: 4-pin CON-MIC4 CA-3285-1FT CA-3286-6FT Attention: 6-pin CON-MIC6 CA-6194-1FT CA-6195-6FT Description: Connector (strip and crimp type) with 4 pins Connector on one end of 4 individual discrete 1FT wires Connector on one end of a round twisted pair 6FT cable

Pin-outs:
Pin 1 2 3 4 5 6

Specify cable length when ordering. Custom cable lengths are available. See the Cables / Connectors data sheet for more information. The connector built into the encoder is Molex# 53048-0410. The mating connector is made up of housing (Molex# 51021-0400) and 4 individual crimp-on pins A special crimp tool (Molex# 63811-0300) is needed to install connector pins.

4-pin Single-ended +5VDC power A channel Ground B channel -

6-pin Differential Ground A channel A- channel +5VDC power B channel B- channel

(Molex# 50079-8100).

info@usdigital.comwww.usdigital.com Local: 360.260.2468Sales: 800.736.0194 Support: 360.397.9999Fax: 360.260.2469 1400 NE 136th Ave.Vancouver, Washington98684USA

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Accessories:
Spacer Tool: SPACER-4216 0.070" thickness, nylon, round. Price: $0.53 ea.

E7M

Metal Optical Kit Encoder

Centering Tool: This reusable tool provides a simple method for accurately centering the E7M base to the shaft. It is required when using the T-option.

CTOOLA Price $5.25

Shaft Diameter: Code Size 079 2.0mm 091 2.3mm 098 2.5mm 118 3mm 125 1/8" 156 5/32" 157 4mm 187 3/16" 197 5mm 237 6mm 250 1/4" 312 5/16" 315 8mm 375 3/8" 394 10mm

Hex Tools: HEXD-3404 Price: $5.25 ea. Hex driver, .050" flat-to-flat for 4-48 set screws. HEXW-349 Price: $0.53 ea. Hex wrench, .050" flat-to-flat for 4-48 set screws. HEXW-6243 Price: $0.53 ea. Hex wrench, .094" flat-to-flat for #4-40 x 1/4" base screws. HEXW-6244 Price: $0.53 ea. Hex wrench, .078" flat-to-flat for #2-56 x 1/4" base screws.

Ordering Information:
E7MD: $61.95 / 1 $56.64 / 10 $49.97 / 50 $44.12 / 100 E7MS: $46.20 / 1 $41.09 / 10 $35.00 / 50 $31.00 / 100 Cost Modifiers:
Add Add Add Add

10% for T-option. $3.00 for PKG1-option. $4.00 for PKG2-option. $7.00 for PKG3-option.

E7M
Version: S = Single-ended. D = Differential. CPR: 180 200 250 256 360 400 500 512 600 625 Shaft Diameter: Code Size 079 2.0mm 091 2.3mm 098 2.5mm 118 3mm 125 1/8" 156 5/32" 157 4mm 187 3/16" 197 5mm 237 6mm 250 1/4" 312 5/16" 315 8mm 375 3/8" 394 10mm Options: (specify in order shown) L = Low power strobe. C = Compact version. E = Adds an extension to cover. H = Adds hole in cover. G = Adds mounting "ears" to base. T = Adds transfer adhesive.* 2 = Two #2-56 x " mounting screws and matching hex wrench.** Packaging Options: (default) = Encoder components packaged in bulk. One spacer tool and one hex driver per 100 encoders. PKG1 = Each encoder packaged individually. One spacer tool and one hex driver per 100 encoders. PKG2 = Each encoder packaged individually with one spacer tool and one hex wrench per encoder. PKG3 = Each encoder packaged individually with one spacer tool, one hex wrench, and one centering tool per encoder. Important: When a centering tool is needed it may be most cost effective to use the default packaging option and to order a centering tool separately. This is especially true when ordering a single encoder. Technical Data, Rev. 01.18.07, January 2007 All information subject to change without notice.

Notes: * A centering tool is required when using T-option. ** Unless 2-option or T-option is specified, two #4-40 x " mounting screws and matching hex wrench are provided.

info@usdigital.comwww.usdigital.com Local: 360.260.2468Sales: 800.736.0194 Support: 360.397.9999Fax: 360.260.2469 1400 NE 136th Ave.Vancouver, Washington98684USA

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