Atlas Copco Rock Drilling Tools

SECOROC Grinding equipment Grind Matic BQ2

Operator's instructions Spare parts list

Contents
Safety instructions ...................................................................... 3 Technical data ............................................................................ 4 General ....................................................................................... 4 Applications ............................................................................... 4 Technical description ................................................................. 4 Controls and other parts ............................................................. 5 General care instructions ........................................................... 6 Installation ................................................................................. 6 Electricity .............................................................................. 6 Compressed air ..................................................................... 7 Cooling ................................................................................. 7 Grinding plate ....................................................................... 7 Grinding wheel ..................................................................... 7 Centring the machine ............................................................ 8 Grinding ..................................................................................... 9 General rules ......................................................................... 9 Grinding hints ....................................................................... 9 Grinding instructions .................................................... 10-11 Maintenance ............................................................................. 12 Lubrication .......................................................................... 12 Cooling liquid .................................................................... 12 Air filter .............................................................................. 12 Draining the air filter .......................................................... 12 Cleaning the air filter .......................................................... 12 Ejector ................................................................................. 12 Compressed-air connections ............................................... 12 Grinding plate and driver plate ........................................... 12 Protective bellows ............................................................... 12 Grinding spindle ................................................................. 12 Drive belt ............................................................................ 13 Grinding wheel ................................................................... 13 Recommended lubricants and cooling liquid ...................... 13 Pneumatic - List of components .............................................. 14 Pneumatic - Circuit diagram .................................................... 14 Electrical - List of components ................................................ 15 Electrical - Circuit diagrams .............................................. 16-18 Accessories .............................................................................. 19 Spare parts list .................................................................... 20-29

Any unauthorized use or copying of all or part of the contents of this publication is prohibited. This applies in particular to trademarks, model denominations, spare part numbers and drawings. Subject to alteration without prior notice. Copyright 2000 Atlas Copco Secoroc, Fagersta, Sweden

Safety instructions
Before using the machine, read through these instructions carefully. Important safety information is given at various points in these instructions. Special attention must be paid to the safety information contained in frames and accompanied by a warning symbol (triangle) and a signal word, as shown below:

DANGER
indicates an immediate risk that WILL result in serious injury or death if the warning is not observed.

WARNING
indicates hazards or hazardous procedures which COULD result in serious injury or death if the warning is not observed.

CAUTION
It can be dangerous to use the machine if the care and maintenance instructions are not followed carefully.

Before using the machine, read the operators instructions carefully and then put them in a safe place for future reference.

Emergency STOP

Always replace damaged or illegible signs (ordering number 9500 0136).

indicates hazards or hazardous procedures which COULD result in injury or damage to equipment if the caution is not observed. Use approved spare parts only. Any damage or malfunction that can be attributed to the use of unauthorized spare parts is not covered by the machine warranty and invalidates product liability. Also observe the following general safety instructions: Make sure that there are no other personnel close to the grinding machine while grinding is in progress. Always wear goggles, protective clothing, gloves and ear protectors during grinding. Any local regulations must also be observed. Wear an approved dust mask or arrange an effective dust-extraction system. This is especially important when grinding indoors. The machine must not be used for any purpose other than that for which it is intended. See Applications on page 4. The machine must not be modified without the permission of the manufacturer. Modifications not approved by Atlas Copco Secoroc can incur the risk of serious injury to yourself and others. Before intervening in the air or electrical systems, make sure there is no pressure in the air system and that the electrical system is dead. Beware of the risk of fire and explosion that could be initiated by sparks from the grinding work.

Technical data
Maximum height of drill bit ................................................... 200 mm Maximum diameter of drill bit ............................................... 127 mm Minimum distance between buttons ........................................ 3.5 mm Output, spindle motor ............................................................ 1.00 kW Output, table drive motor ...................................................... 0.15 kW Output, cooling-fluid pump motor ........................................ 0.10 kW Voltage, working lights ............................................................... 12 V Air pressure, minimum ................................................................ 4 bar Air pressure, maximum ............................................................... 7 bar Air consumption .................................................................... 40 l/min Speed, spindle (50 Hz) ................................................... 14,900 r/min Speed, spindle (60 Hz) ................................................... 14,900 r/min Speed, table (50 Hz) .............................................................. 46 r/min Speed, table (60 Hz) .............................................................. 55 r/min Capacity of cooling-fluid tank ....................................................... 22 l Weight, exclusive of packaging ................................................ 222 kg Sound pressure level during grinding** ......................... 101.6 dB(A) Sound power level during grinding*** .............................. 93.3 dB(A) Vibration level during grinding**** ......................... less than 2.5 m/s2

General
The Grind Matic BQ2 grinding machine is designed to grind cemented-carbide buttons and the surrounding body steel in the same operation using a diamond-coated grinding wheel. The machine has an automatic feeding device, which makes it simple to use. The Grind Matic BQ2 is intended for grinding threaded and tapered button bits up to 127 mm in diameter, and has a high grinding capacity. For grinding to be carried out, the machine must be provided with grinding wheels, centring cups and bit holders of the correct size. The item numbers used in the instructions refer to controls and other parts detailed on pages 5 and 6.

Applications
The Grind Matic BQ2 is intended for grinding threaded and tapered button bits only.

Manufactured: Atlas Copco Secoroc, Fagersta, Sweden

** Equivalent continuous A-weighted sound pressure level measured at operators ear level during grinding. Possible spread due to measuring method and production factors: 3 dB(A). *** Sound power level established in accordance with SS/ISO 3741. Possible spread due to measuring method and production factors: 3 dB(A). Average value for frequency range 100-6300 Hz. **** Vibration measurement according to EN/ISO 8662.

Technical description
The Grind Matic BQ2 consists principally of the following component assemblies: a driver plate that is rotated by an electric motor via a worm gear. a grinding plate that sits on top of the driver plate. When the centring button on the feed lever is pressed, an air cushion is created under the grinding plate to facilitate centring. When the button is released, the grinding plate is locked in position by a vacuum. an indexing template with ground grooves that correspond to the button configuration in the drill bit. a bit holder with mandrel dimension to suit the inside diameter of the bit skirt. a centring device that adopts the centring position automatically when the centring button is pressed. The centring device is held down to adjust the centre of the cemented-carbide button, so that it lines up with the profiled diamond grinding wheel. a grinding spindle that is rotated by an electric motor via a drive belt. an automatic system for feeding the grinding wheel. Feed is effected by a pneumatic cylinder, but manual feed is also possible. a coolant tank with pump that circulates the flushing fluid for cooling the cemented-carbide buttons and the grinding wheel. Flushing starts automatically when table rotation starts. The button to be ground is first centred directly under the grinding wheel. Table rotation is then started and the profiled grinding wheel is fed down on to the rotating drill bit. The centred cemented-carbide button rotates inside the profiled groove in the grinding wheel and is quickly restored to its spherical or ballistic shape.

Accessories included ................................................... Ordering No. Centring device (1 piece) .................................................... 9500 0776 Centring cup ....................................................................... 9500 0840 Grinding wheel, uncoated (used for centring purposes only) ...................................................... 9500 3417 Box wrench 14/15 mm (1 piece) ........................................ 9500 1439 Allen key, 4 mm (1 piece) .................................................. 9500 2413 Allen key, 8 mm (1 piece) .................................................. 9500 3234 Extractor (1 piece) .............................................................. 9500 1429 Goggles ............................................................................... 9500 1967 Grinding gauge ................................................................... 0795 9104 Cooling liquid concentrate, 0.5 l ........................................ 9500 1038 Operators instructions / spare parts list ................................ S-00221 Reference table ...................................................................... S-98202

Controls and other parts

13 3 2 1 4 14

5 6 7

13 Coolant pump 14 Coolant cock

8
1 2 3 4 5 6 7 8 Centring arm Diamond grinding wheel Grinding spindle Bit holder Centring button Feed lever Re-set button (emergency STOP) Machine feet

16 15 22 17 18 23 35

21 24 20 19

11 12 10

9 10 11 12

Air filter Pressure gauge ON/OFF valve for air Check valve

15 16 17 18 19 20 21 22 23 24 35

Feed-pressure gauge Time relay Table rotation and coolant pump Grinding spindle Manual / Automatic Feed movement, manual Feed movement, automatic Feed-pressure regulator Emergency STOP Work lights Stroke limiter

Electricity
27 28 29

WARNING
Electrical connection of the machine is restricted to qualified electricians only. Check that the electrical data for the machine is compatible with the mains voltage. On delivery, the machine is connected for the specified voltage and frequency. A power cable is supplied with the machine. A main circuit-breaker must be fitted between the power cable and the electricity mains when the machine is installed. Always observe local regulations in respect of electrical connection. After connection: Check that the motors rotate in the right direction. The grinding wheel should rotate in the direction of the arrow. If the grinding wheel rotates in the wrong direction, switch the phases in the connection box. The machine is protected against overload. In the event of overload, the motor overload protector will trip. Re-setting occurs automatically after a period of standstill. The machine is also equipped with an undervoltage circuit breaker and an emergency STOP device. In the event of undervoltage or activation of the emergency STOP device, the system must be re-set by means of the button 8 prior to restarting. Pulse counter The pulse counter is factory-programmed. All that needs to be entered is the desired number of revolutions of the drill bit, i.e. how many times you think the bit needs to be rotated in order to restore the button to the right shape. (The value should be determined by the extent of button wear.)

30

27 28 29 30

Bit holder Indexing template Main holder Grinding plate

General care instructions

To ensure that your Grind Matic BQ2 grinding machine functions satisfactorily for a long time: Use original spare parts only. Read the maintenance instructions carefully before putting the machine to work. Keep the machine clean. Make sure that the compressed air is always clean and dry. Check the water cooling regularly. The incoming air and electricity supplies must always be disconnected during installation, servicing and moving of the machine. If the machine is not going to be used for a long time, make sure that it is lubricated generously before being left idle.

Installation
WARNING
Always follow the safety instructions with regard to installation, operation and maintenance. There is a lifting eye on the upper part of the frame. Always make use of the lifting eye when hoisting the machine into place. The weight of the machine is 222 kg. To be able to work, the machine needs electricity, compressed air and water. The feet underneath the machine must be adjusted so that runoff water flows towards the drainage hole. The machine can be secured for transportation by means of the locking device 5 for the feed arm (see page 5). Always release the locking device before putting the machine to use.

Compressed air CAUTION

The exhaust air from pneumatic components contains oil mist, which can be bad for your health if inhaled. Always adjust the lubricator so that the correct amount of lubrication is obtained. Before filling up with lubricating oil, ALWAYS switch off the compressed air supply and vent the machine. The maximum permissible working air pressure for grinding machines with pneumatic components is 7 bar. The compressed air must be clean and free of water. The machine is equipped with an air filter and an oil-mist lubricator. On the Grind Matic BQ2, compressed air performs the following functions: it creates the vacuum that locks the grinding plate to the driver plate it creates an air cushion under the grinding plate to make it easily moveable during centring it provides a suitable grinding pressure. operate the centring arm.

Grinding plate
Before the grinding plate is put on, the contact surface must be clean and preferably oiled as well. Check that the O-ring on the driver plate is fitted. Place the grinding plate carefully on to the driver plate. Turn on the compressed air and check that the grinding plate floats smoothly when the centring button on the feed lever is pressed. In the beginning, the plate can bind a little. If so, move it around for a few moments to alleviate the problem. The strength of the air cushion can be regulated by means of a valve, which is located above and to the right of the oil-mist lubricator. If there are great pressure variations in the compressed-air supply, it may be necessary to stabilize the pressure by means of an external pressure regulator.

Grinding wheel CAUTION

Before fitting or removing a grinding wheel, switch off and isolate the electricity supply. The grinding wheel is hot immediately after grinding. Take care not to burn your fingers when changing the grinding wheel.

Cooling
The drill bit and grinding wheel are normally cooled by water drawn off an existing water main. Water is connected to the machine via a simple connection on the side of the machine. At the front of the machine is a sedimentation tank for grinding residue. If the machine is used every day, the sedimentation tank must be cleaned out at least once a week. Cooling water is switched on automatically when the grinding spindle starts to rotate. Then, when the grinding plate starts to rotate, the coolant valve opens and cooling water starts to flow. The flow rate can be adjusted by means of the cock located by the coolant valve. For best cooling, however, the cock should normally be opened fully. With the aid of the coolant nozzle, water is sprayed over the whole of the grinding wheel. Cooling is very important to the service life of the grinding wheel and to the grinding result. If cooling is poor, thermal stresses can be ground into the cemented carbide button, with subsequent button breakage as a result. The service life of the grinding wheel falls dramatically if cooling is poor. If cooling is effected by means of a coolant pump, a coolant mixture consisting of cooling concentrate and water (mix ratio 1:30) should be used. Use the cooling concentrate recommended on page 13. The concentrate contains a rust inhibitor.

Fit the grinding wheel to the grinding spindle. N.B. The marking on the grinding wheel must face away from the grinding machine. Make sure that the journal of the spindle is clean and lightly oiled. This will make it easier to remove the grinding wheel. If the grinding wheel cannot be removed using hand force only, make use of the extractor supplied with the machine. The minimum tightening torque when fitting a grinding wheel is 5 Nm. N.B. Do NOT use impact or excessive force on the spindle or grinding wheel!

Centring the machine

The machine is adjusted correctly at the factory. If mishandled during transportation, however, its centring can be upset. N.B. It is important that the driver plate, centring cup and grinding wheel have the same centre. Adjustment is carried out as follows: 1 Remove the protective covers (i.e. the top and rear plastic covers). 2 Remove the grinding plate. 3 Remove the screw in the driver plate and lift off the plate. 4 Place the centring head (supplied with the machine) on the shaft. 5 Move the grinding spindle (without grinding wheel) down toward the centring head. 6 Check that the centring head and grinding spindle align perfectly with each other in the left/right plane. See fig. A. If not: 7 Knock down both the tension pins that fix the worm gear to the machine frame. Then loosen the four screws that secure the worm gear to the frame and adjust the worm gear in relation to grinding spindle. Tighten the screws. Drill two new holes for the tension pins and fit the pins. 8 Fit the grinding wheel (uncoated 11 mm). 9 Move the grinding wheel (not rotating) down toward the centring head. The centring head should pass perfectly into the centre of the cup-groove in the grinding wheel. If not: 10 Loosen the two screws that secure the grinding spindle and push the spindle outwards or inwards as necessary. Tighten the screws.

11 Swing the centring arm into the guide position. Check that the 11 mm centring cup aligns perfectly with the centring head. If not: 12 Adjust the set-screw at the attachment point of the centring arm. If this does not rectify the problem, the centring-arm bracket can be moved as follows: Remove the 4 fixing screws for the centring-arm bracket. Carefully remove the bracket from the tension pins. Remove the tension pins. Fit back the 4 fixing screws but do not tighten. Adjust the centring arm so that the 11 mm centring cup lines up perfectly with the centring mandrel. Tighten the 4 fixing screws. Drill two new holes for the tension pins. Press the pins into the new holes. 13 Check the alignment of the machine by grinding a button carefully. The grinding wheel should now produce an even, regular dome shape that agrees with the diameter of the button. If the right size grinding wheel is used, there should be no lip on the button. See fig. C.

Fig. A
Grinding spindel

Fig. B

Grinding wheel

Fig. C

Centringr head Axel

Worm gear

Wrong

Right

Wrong

Grinding DANGER
Always check that there are no traces of explosive in the flushing holes of the drill bit. To clean out the flushing holes, ONLY a wooden stick, a length of copper wire or flushing water may be used. Beware of the risks of fire or explosion that might be initiated by sparks from the grinding work.

Grinding hints
The rate of bit wear depends on the rock formation, and is highest in rocks with a high quartz content. A suitable grinding interval should be determined according to the rate of bit wear. It is more economical to regrind too early rather than to suffer poor penetration rates and risk damaging the drill bit through overdrilling. A few hints about the care of drill bits: When to regrind Button bits should be reground when the penetration rate drops, or if any of the cemented-carbide buttons are damaged (fractured buttons should be ground flat). It is both practical and economical to redress the buttons when the wear flat reaches about 1/3 of the diameter of the button. Look out for snake skin If microscopic fatigue cracks so-called snake skin begin to appear on the cemented carbide buttons, the cracks must be ground away. In any event, bits should be reground after 300 metres of drilling at the most. This should be done even if there are no visible signs of wear and the penetration rate continues to be good. If snake-skin is not removed, the cracks will deepen and ultimately result in button fracture. Do not grind away too much cemented carbide Do not grind too much on the top of the buttons. Let a few millimetres of the wear flat remain on top of the button. Always grind broken buttons flat A drill bit can remain in service as long as the gauge buttons maintain the diameter of the bit. Fractured buttons must always be ground flat to prevent chips of cemented carbide from damaging the other buttons.

CAUTION
Never remove the grinding guard from the machine. Make sure that the grinding station or place of work is well ventilated. Always wear goggles, protective clothing, gloves and a dust mask during grinding. Before removing or fitting a grinding wheel and before changing the drill bit, always switch OFF the electricity supply. The grinding wheel is hot immediately after grinding. Take care not to burn your fingers when changing the grinding wheel.

General rules
Adequate cooling is crucial to the service life of the grinding wheel, and also to the grinding result. Poor cooling can result in heat stresses being ground into the cemented-carbide buttons, with button fracture as a result. The service life of the grinding wheel falls dramatically if cooling is poor. Pressing the grinding wheel too hard on to the cemented-carbide button will reduce the service life of the wheel. Both the grinding wheel and the cemented-carbide button can be damaged by excessive heat generation. A new grinding wheel must always be run in. Start grinding carefully and increase the feed pressure gradually. This practice will increase the service life of the grinding wheel substantially. Do not use grinding pressures higher than 4 bar.

Avoid grinding the perimeter Gauge button anti-taper has to be removed by grinding, although excessive reduction of the bit diameter should be avoided. Leave about 2 mm of the wear flat. If necessary, remove some of the bit-body steel below the gauge buttons, so that a clearance (taper) of 0.5 mm is maintained. Make sure that the flushing holes are open. N.B. Read the section above entitled Danger before using a drill or rotary burr to open up the flushing holes.

Grinding instructions
With the Grind Matic BQ2 grinding machine, there are three different operating modes to choose between: A B C Automatic feeding with pre-set bit-grinding time Automatic feeding only Manual grinding

When grinding in the most automated mode (A), the switch 21 should be turned so that the lamp at the rect-angular symbol with arrows lights. Before grinding, make the following adjustments: Adjust the grinding pressure by means of the regulator 24. Note that when the grinding wheel is new, the pressure must not exceed 1.5 bar. Adjust the regulator 31 so that the grinding spindle does not go down so fast that the grinding wheel strikes the button in the bit. Adjust the needle valve 32 for the feed cylinder 33 so that the grinding wheel is first applied to the button with low pressure. This will help to ensure that any sharp edges on the button do not break through the wheel's diamond coating (which would shorten its service life considerably).

1. Fix the indexer disc 28 to the bit holder 27 and tighten the screws. Now position the assembly so that a ground groove fits over the lip in the main holder 29. Place the bit on the bit holder and turn it so that the clamping screw lines up with a side flushing hole, and then clamp the bit in place. In the case of more symmetrical bits without side flushing holes, turn the bit so that one of the front flushing holes lines up with the clamping screw. In the case of retrac bits, only one of the front flushing holes (the one that is in line with the recess in the bit skirt) is normally used to line up the clamping screw. If the clamping screw does not reach into the bit skirt, use the extension block 36 that comes with all bit holders. 2. Adjust the angle of the clamping device to match the angle of the gauge buttons in the drill bit. N.B. The centre line of the button must be vertical during grinding. 3. Press and hold the centring button 6 on the feed lever. The centring arm moves to the centring position and an air cushion is formed under the grinding plate, which causes it to float. 4. Align the grinding plate and press down the feed lever so that the button to be ground locates exactly in the middle of the centring cup. (Make sure that the size of the centring cup agrees with the size of the button.)

18 33 20 19 23 24 35 32 6 21 22

27

28 29 31

36 34

10

5. Release the centring button 6, whereupon the grinding plate is locked into position on the driver plate by a vacuum, and the centring arm retreats. Note that there is a built-in delay in the system to ensure that the centring arm stays in the centring position to prevent the bit from moving while the vacuum is being formed. The delay time can be adjusted by means of the clock relay 34. 6. Set the desired grinding time by turning the graduated wheel on the clock relay 18. 7. Press the AUTO button 21. 8. Start the grinding spindle by pressing button 19 on the control panel. 9. By means of the feed lever, lower the grinding wheel carefully toward the button. 10. When the grinding wheel is about 15 mm above the button, switch on the automatic feed 23. Bit rotation starts, coolant begins to flow through the nozzle and the feed cylinder is activated. 11. Put the switch 35 into the position ON to lock the stroke position. N.B. Leave the switch in this position until the last gauge button has been ground. Only then can it be put into the OFF position and the spindle raised. 12. When the pre-set grinding time expires, the feed cylinder releases, the flow of coolant stops and table rotation stops. The grinding spindle rises to about 10 mm above the button. If the button has not been ground enough, set the clock relay 18 to a longer interval (max. 30 seconds ). If the button has been ground too much, a shorter grinding interval should be set. As a rule, buttons are ground more quickly when the grinding wheel is new. 13. Adjust the grinding pressure to suit the different button diameters by turning the wheel on the pressure regulator 24. To raise the pressure, turn the wheel clockwise. To reduce the pressure, turn it anti-clockwise. N.B. Too high a feed force will reduce the service life of the grinding wheel. The feed pressure should be set so that the grinding wheel has time to "cut and clear" the cemented carbide. The grinding pressure must never exceed 3 bar. When the grinding wheel is new, the pressure should never exceed 1.5 bar for the first 100 buttons, or until the wheel has been "bedded in". It is always better to let grinding take a little longer rather than to use excessive feed force. 14. Check the grinding result and adjust the clock relay as necessary. Make sure that full dome height is obtained, but always leave a 1-2 mm wear flat on top of the button to avoid grinding away too much of the cemented carbide. 15. Index the next button by turning the drill bit. 16. Switch on the automatic feed 23.

17. Repeat steps 1516 until all gauge buttons have been ground. When grinding in semi-automatic mode (B), button 21 should be set so that the lamp by the hand symbol lights. 1. See points 1 5 above. 2. Start the grinding spindle and table rotation by pressing buttons 19 and 20 on the control panel. 3. By means of the feed lever, lower the grinding wheel carefully toward the button. 4. When the grinding wheel touches the button, activate and hold switch 22 until the desired grinding result has been obtained. 5. Adjust the grinding pressure to suit the different button diameters by turning the wheel on pressure regulator 24. To raise the pressure, turn the wheel clockwise. To reduce it, turn the wheel anti-clockwise. N.B. Too high a feed force will reduce the service life of the grinding wheel. The grinding wheel must have time enough to "cut and clear" the cemented carbide. The grinding pressure must never exceed 3 bar. When the grinding wheel is new, the pressure should never exceed 1.5 bar for the first 100 buttons, or until the wheel has been "bedded in". It is always better to let grinding take a little longer rather than to use excessive feed force. 6. Check the grinding result. Make sure that full dome height is obtained, but always leave a 1-2 mm wear flat on top of the button to avoid grinding away too much of the cemented carbide. 7. Press button 20 to stop the table rotation. 8. Index the next button by turning the drill bit. 9. Repeat steps 38 until all gauge buttons have been ground. When grinding in the manual mode (C), each button must be centralized individually before following steps 3 8 above. Remember! For best grinding results and wheel life: centralize the buttons precisely make sure there is a generous flow of coolant at the point of contact grind carefully and do not rush let the machine do the work do not try to speed up grinding by adding hand pressure to the feed lever use original grinding wheels only do not use higher than recommended pressures N.B. The manufacturer disclaims all responsibility for any problems (or consequences thereof) attributable to the use of non-original grinding wheels.

11

Maintenance
CAUTION
Before attempting service or repair work on the machine, ALWAYS switch off and disconnect the electricity supply and the compressed air supply.

Ejector
The pneumatic system includes an ejector that serves to create the vacuum which locks the grinding plate and driver plate to each other. The ejector does not normally need any maintenance. If it needs to be cleaned, simply remove the connection nipples and blow clean the ejector housing.

Compressed-air connections
(See photograph below) The pneumatic system is connected up with quick couplings. To remove a hose or tube, use a screwdriver to press in the sprung sleeve and pull out the tube. To reconnect, simply press the plastic tubing into the coupling as far as the stop.

Lubrication
Most bearings in the machine are permanently lubricated and do not normally need any maintenance.

Grinding plate and driver plate

Make sure that the surfaces between the grinding plate and the driver plate are always clean and lightly oiled to facilitate centring. The O-ring between the two plates must be checked regularly. Damage to the O-ring will reduce the strength of the vacuum.

Cooling liquid
Particles of cemented carbide and steel gradually accumulate in the sedimentation tank. Empty and clean out the tank regularly. If the machine is used every day, the sedimentation tank should be cleaned out at least once a week. Since the water in the tank contains particles of cemented carbide, local regulations (in respect of water contamination) must be observed when it is emptied. If a coolant pump is used, fill the sediment tank with new fluid consisting of a mixture of cooling concentrate and water (mixing ratio 1:30). Apart from cooling the grinding wheel and cementedcarbide buttons, the cooling fluid serves to prevent rusting in the machine. If the machine is not going to be used for some time, the cooling system should be drained. If the machine is not going to be used for a long time, it should be oiled generously.

Protective bellows
The bellows serve to protect the tubular ball guides from dirt. Make sure that they remain in good condition in order to prevent grinding dust from entering and damaging the tubular ball guides.

Grinding spindle
The spindle is manufactured with great precision. Rough handling can reduce the service life of grinding wheels. Care must therefore be taken when changing the grinding wheel. N.B. If necessary, use the extractor to remove the grinding wheel. Before fitting a new grinding wheel, lightly grease the spindle. If the friction between the wheel and the spindle is too low, use a screwdriver to widen the female cone. A little bit force should be used when putting on the wheel. The bearings of the grinding spindle are permanently lubricated with a special grease (see Lubricants and cooling liquids) and does not normally need further lubrication.

Air filter
(See photograph on page 5) The air filter prevents particles of dirt and also water from entering the pneumatic system. It should be drained and cleaned regularly. The water level in the bowl must not be allowed to rise as high as the separator disc. Draining the air filter Drain the air filter regularly by pressing the drainage valve upwards. The filter is also drained automatically when the compressed air is switched off. A 5 mm ID hose can be connected to the drainage valve if required (to discharge the water in a convenient place). Cleaning the air filter Unscrew the filter bowl Unscrew the separator disc Clean the filter in benzine or a similar substance Blow clean the filter from the inside out Fit back the filter Fit back the filter bowl

12

Recommended lubricants and cooling liquid

Worm gear
Permanently lubricated with: BP Shell Energol SGR 150 TIVELA OIL WB

Tubular ball guides

Permanently lubricated with: Bearing grease

Grinding spindle
Permanently lubricated with: Klber Isoflex Lubrication NBU 15

Centring-cup shaft
Bearing grease

Compressed air
Texaco Shell BP Q8 R D Lube S2 Torcula 68 / Torcula 32 Energol RD-E46 Q8 Chopin 46 Ordering No. 9500 1038 1:30

Cooling liquid
Cooling-liquid concentrate Mixing ratio

Drive belt
The drive belt between the motor and grinding spindle can be tensioned by adjusting a spring-loaded screw on the motor shelf. N.B. It is important for the motor shelf to be correctly adjusted, otherwise the drive belt can wander on the jockey wheels, which can result in damage.

Grinding wheel
Diamond grinding wheels are sensitive to impact, vibration and heat. The grinding wheel must therefore work without vibration and with generous cooling! Use as much liquid coolant as possible. The grinding wheel must be mounted with the marking on the wheel facing away from the grinding machine. Use original wheels only. There are three different kinds of grinding wheel: for spherical buttons for ballistic buttons for removing body steel For normal bit wear, use a grinding wheel for spherical of ballistic buttons. In the case of heavy bit wear, one should remove the steel around the button to obtain maximum service life of the diamond grinding wheel. This is done in the simplest way by means of using the special grinding wheel for removing body steel, alternatively by using a straight silicon-carbide grinding wheel or by sand-blasting.

13

Pneumatic
List of components
Item Qty Part No. Description

1 2 3 4 5 6 7 8

1 1 1 1 5 1 1 1

9500 3528 9500 3528 9500 3528 9500 3528 9500 1063 9500 0869 9500 1060 9500 3531

Directional valve, vacum Directional valve, feed cylinder Directional valve, centring arm Throttle check valve Silencer Throttle valve Ejektor Pressure regulator

8 6

Circuit diagram
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 4 1 1 1 1 1 4 1 1 1 9 1 1 2 2 5 1 1 1 1 1 1 3 2 7 1 1 1 1 5 9500 3528 9500 3823 9500 0863 9500 7883 9500 3256 9500 0865 9500 0849 9500 3529 9500 3815 9500 1855 9500 3814 9500 3818 9500 0869 9500 1061 9500 3817 9500 1063 9500 1060 9500 0940 9500 1508 9500 3531 9500 3754 9500 3452 9500 3820 9500 1222 9500 3816 9500 3427 9500 1624 9500 1623 9500 3821 9500 0536 Directional valve Valve block Ball valve Nippel Filter Pressure gauge Angle connection Check valve T-connection Straight connection Angle connection Adaptor Throttle valve Angle connection Straight connection Silencer Ejector Nippel Angle connection Governor Cylinder Cylinder Banjo fitting Throttle check valve Angle connection Cylinder Governor Pressure gauge Throttle check valve Plug

1 5 7

14

Electrical
List of components
Item Qty Part No. Description 8 9 13 11 12 14 11 15 11 18 19

19

Cabinet 1 1 2 2 3 1 4 2 5 2 6 2 7 10 8 1 9 1 10 1 11 3 12 1 13 1 14 1 15 1 16 17 17 4 18 1 19 4 20 1 21 1 22 12 23 6 24 1 T 25 Cover 1 1 2 1 1 2 1

9500 0888 Mounting rail 9500 0889 Wiring duct Mounting rail Mounting 9500 0468 Screw details 9500 0504 Nut 9500 0503 Washer 9500 0891 Rivet 9500 0892 Automatic circuit breaker 3-pole 9500 3569 Automatic circuit breaker 1-pole 9500 3597 Transformer 9500 0895 Contactor 9500 1078 Contact block See below Motor safety breaker See below Motor safety breaker See below Motor safety breaker 9500 3616 Terminal block 9500 3623 End support 9500 3613 Safety relay 9500 3607 Relay 9500 3614 Time relay 9500 3567 Fuse 9500 3524 Terminal block 9500 3626 Terminal block 9500 3621 Diod bridge 9500 3618 Fuse base 9500 3612 9500 3658 9500 2808 9500 3610 9500 3657 9500 2809 9500 1078 Signal lamp Light bulb Fastening device Push button Lamp holder Contact block Contact block
10 21 20 19 19

Circuit diagram
1 2 3 4 5 5b 6 7 8 9 10 11 12 13 14:1 14:2 15 Main switch Automatic fuse Transformer Contactor, grinding spindle Contactor, driver plate Contact block Contactor, coolant pump Motor safety breaker, grinding spindle Motor safety breaker, drive plate Motor safety breaker, coolant pump Switch on/off, grinding spindle Switch on/off stroke limiter Switch lamp Lamp Solenoid valve, vacumvalve Solenoid valve, centring arm Push button 16 17 18 19 20 20:1 21 22 23 24 25 26 27 28 29 Solenoid valve, coolent fluid Switch feed cylinder Solenoid valve, feed cylinder Relay Counter Sensor Relay Man/Auto switch Start/stop grinding disk Start/restart switch Emergency stop Reset emergency stop Indicator lamp Security relay Time relay

Circuit diagrams, see page 16, 17, 18

Pos 13 14 15

220V
9500 0975 9500 1013 9500 0898

380V
9500 0976 9500 0897 9500 0898

415 V
9500 0976 9500 0897 9500 0898

440V
9500 0977 9500 1085 9500 0898

500V
9500 0977 9500 1085 9500 1084

550V
9500 0977 9500 1085 9500 1084

15

Electrical circuit diagrams

635620

Black Rk

Red Rk 1.0 Yellow/Green Rk 1.5 635621 635622

Motor, grinding spindle

Motor, driving plate

Motor, coolant pump

Cont. on diagram 635621

637167
Cont. from diagram 635623 Cont. from diagram 635623

Timerelay grau syrelec

See diagram 635623 Cont. from diagram 635620 Cont. from diagram 635620

Relay 11-pol 24 vac with socket Gx = inductiv transmitter E 38 476 18 Positive logic Relay 11-pol 24 vac with socket Machine lighting

16

635621

Cont. from diagram 635620 Cont. from diagram 635620

Emergency shut. relay Security relay

Emergency shut. button

Cont. on diagram 635623

Emergency restore

Cont. on diagram 635623

Activated emergency stop Cont. on diagram 635623 Cont. on diagram 635623

635623
Cont. from diagram 635621 Cont. from diagram 635621

Handauto

Restart Relay auto mode Draw. 635622 Cont. on diagram 635622 Start/Stop Relay manual mode Start/Stop Cont. on diagr. 635624
Cont. on diagr. 635624 Cont. on diagr. 635624

Motor spindle Cont. on diagram 635624 Cont. on diagram 635624 Cont. on diagram 635624 Cont. on diagram 635624 Cont. on diagram 635624

17

635624
Cont. from diagram 635623 Cont. from diagram 635623 Cont. from diagram 635623 Cont. from diagram 635623

Motor, coolant pump

Motor, driveplate

Engagement lever

Magnetic valve coolant fluid

Vaccum valve

Magnetic valve centering lever

Magnetic valve feedercylinder

Timerelay Time limit released

Switch in operating central

Height-limiter

18

Accessories
Cooling liquid concentrate
0.5 l (mixing ratio 1:30) ................................................... 9500 1038

Bit holder
Part.nr 9500 3475 9500 3476 9500 3477 9500 3478 9500 3479 9500 3520 9500 3521 9500 3688 9500 3522 9500 3523 9500 3524 9500 3525 9500 3526 9500 3527 Description for R25 thread for R28 thread for R32 thread for R35 thread for FI38 thread for FI45 thread for FI51 thread for FI51 thread Retrac for ST58 thread for ST68 thread for 7 taper for 12 taper for reamers 647689 mm for reamers 89102127 mm

Grinding wheels

For spherical buttons mm mm 7.0 9500 1028 8.0 9500 1026 9.0 9500 1389 10.0 9500 1023 11.0 9500 3406 12.0 9500 1024 13.0 9500 1339 14.0 9500 1025 15.0 9500 1384 16.0 9500 1027

For ballistic buttons 7.0 T 8.0 T 9.0 T 10.0 T 11.0 T 12.0 T 13.0 T 14.0 T 15.0 T 16.0 T 9500 3407 9500 3408 9500 3409 9500 3410 9500 3411 9500 3412 9500 3413 9500 3414 9500 3415 9500 3416

Indexing templates
See reference table S-98202.

Grinding wheels for removing body steel

For button diam. mm 10.0 11.0 12.0 13.0 14.0 Spacer 9500 9500 9500 9500 9500 1630 1632 1633 1634 1635 Grinding wheel 9500 1530 9500 1530 9500 1530 9500 1530 9500 1530

Centring cups
mm 7.0 ................................................................................... 9500 1040 8.0 ................................................................................... 9500 0842 9.0 ................................................................................... 9500 1047 10.0 ................................................................................... 9500 1041 11.0 ................................................................................... 9500 0840 12.0 ................................................................................... 9500 1042 12.7 ................................................................................... 9500 0839 13.0 ................................................................................... 9500 1385 14.0 ................................................................................... 9500 1043 14.5 ................................................................................... 9500 1443 15.0 ................................................................................... 9500 1386 16.0 ................................................................................... 9500 1387

Grease
Grinding spindle ............................................................... 9500 1572

19

30 49 14 35 3 28 9 18 69 19 11 20 74 33 32 18 13 15 54 80 13 63 3 48 80 18 78 79 74 75 36 29 10 56 20 81 55 27 18 28 25 46 17 17 36 45 18 28 31 16 72 26 33 20 60 61 21 18 20 68 43 24 17 20 67 57 65 19 66

77 34 76

22 23

58 38 39 13 12 47

62 44 19

21

41 42 44

25

59 18 28 28 18 18 17 52 64 70 71 8 9 53

6 7

1 4 2

20

Spare parts list Grind Matic BQ2

Ref No Part No Qty Description Remarks Ref No Part No Qty Description Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

9500 3782 9500 3419 9500 3420 9500 3421 9500 0916 9500 3700 950017 9500 0908 9500 0909 9500 3422 9500 1909 9500 1066 9500 0468 9500 3752 9500 3670 9500 3753 9500 0838 9500 0788 9500 0131 9500 0503 9500 0504 9500 3681 9500 3438 9500 3757 9500 3441 9500 3442 9500 3759 9500 1322 9500 0436 9500 3450 9500 3762 9500 1706 9500 0945 9500 3703 9500 3763 9500 0827 9500 3764 9500 0771 9500 0854 9500 1054 9500 3462 9500 1746 9500 1333 9500 0496 9500 3464 9500 3468 9500 0768 9500 3471 9500 3557 9500 3767 9500 3764 9500 0263 9500 3704 9500 3683 9500 3699

1 4 1 1 1 1 1 2 1 4 4 13 1 1 1 11 17 16 16 6 2 1 1 13 1 2 10 4 1 4 1 1 1 1 1 1 1 1 1 1 1 2 7 1 1 1 1 1 1 1 2 1 1 1

Undre stativ Lower stand Gummiftter Rubber feet Clipslist Clip band Kylvtskebehllare Coolant tank Kylvtskepump Coolant pump Nippel .................... 1/2 R 3/8 Nipple ......................RR 1/2 xR 3/8 Rrvinkel .............. 1/2 x Elbow .......................RR 1/2901/4 Slang Hose Slangklammer Hose clamp Uppsamlingslda Collecting vessel Skruv ....................... M6S 5x12 Screw ..................... M6S 512 Gummigenomfring Rubber grommet Skruv ....................... MCS 5x12 Screw ..................... MCS 512 Lampa komplett Lamp housing, compl. Klammer Clamp Konsol Bracket hjdstopp Mutter .................... M6 Nut ...........................M6 Bricka ..................... BRB 6.4x12 Washer.................... BRB 6.412 Bricka ..................... BRB 8.4x16 Washer.................... BRB 8.416 Bricka ..................... BRB 5.3x10 Washer.................... BRB 5.310 Mutter .................... M5 Nut ...........................M5 Mutter .................... M10x1,25 Nut ...........................M101.25 Gummistopp Rubber stop Stativ Stativ Skruv ....................... M6S 6x20 Screw ..................... M6S 620 Rostfri skruvsats Set of screws, stainless Skruv ....................... MS6SS 6x12 Screw ..................... MS6SS 612 Skruv ....................... M6S 6x16 Screw ..................... M6S 616 Skruv ....................... MCS 6x12 Screw ..................... MCS 612 Huv Cover Distans Spacer Anslutningsplint Plinth Skruv ....................... MCS 4x16H Screw ..................... MCS 416H Stnkskydd, left Splash guard,vnster Stnkskydd Splash guard Skruv ....................... M6S 6x30 Screw ..................... M6S 630 Fjder Spring Sliptallrik Grinding plate O-ring .................... 154.3x5.7 O-ring ......................154.35.7 V-ring V-ring Medbringare Dog Stoppskruv ............ MT6SS 8x20 Stop screw ...............MT6SS 820 Fjdrande ................ FRP 6x20 Spring pin rrpinne FRP 620 Mutter .................... M8 Nut ...........................M8 Bakre skydd Rear cover plate Bakre guard, right Splash hger tckplt Medbringarskruv Driver screw Bakre guard, tckplt Splash vnster left Gldlampa Light bulb Konsol control panel Bracket fr manverlda Fjder Spring Slangnippel ........... 3/8" Hose nipple ..............3/8" Lyftarm med fste Lift arm bracket Skena Rail fr gummiduk Gummiduk Rubber cloth

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82

9500 3677 9500 3682 9500 0805 9500 3667 9500 0165 9500 3772 9500 3702 9500 3773 9500 0241 9500 1071 9500 3695 9500 3794 9500 3694 9500 0810 9500 1087 9500 1888 9500 0468 9500 1270 9500 3279 9500 3278 9500 3797 9500 0430 9500 3755 9500 3767 9500 0913 9500 3683 9500 3574

1 2 2 1 2 2 1 1 1 2 2 4 1 8 1 1 2 1 1 1 1 2 1 1 2 1 4

Drain hose Spacing sleeve Screw ..................... MF6S 1016 Rear cover Screw ..................... M6S 516 Washer .................. BRB 5.525 Splash guard, right Bar Ball valve Screw ..................... M6S 816 Screw ..................... Screw ..................... Data plate .............. Screw ..................... Bush button Handle Washer Ball valve Reducing sleeve Screw cap Screw Washer .................. BRB 1322 Operating table, compl. Arm Spacing Bead Screw ..................... M6S 822 M6S 880 M6S 555 GMBQ2 M6S 865

21

Spindle motor
32 33 34 29 6

31

30

40

45 47 46 35

36

9 8

38 37 21 41 11 42 19 15 1 26 27 20 27 27 27 26 16 2 17 23 28 26 2 4 3 5 7 43 48 10 12 13

14

24 22 23 39 26 25 27

44

18

Grinding spindle

12 5 4 3

6 2 10 1 4 8 7 5 9 13 14 15 16

11

22

Spindle motor
Ref No Part No Qty Description Remarks Ref No Part No Qty Description Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

9500 3431 9500 1621 9500 0786 9500 0846 9500 0481 9500 3432 9500 3705 9500 0462 9500 0203 9500 1667 9500 1676 9500 1678 9500 0430 9500 3449 9500 0847 9500 1672 9500 1597 9500 3558 9500 1671 9500 3469 9500 3566 9500 3441 9500 0788 9500 0186 9500 0131 9500 0185 9500 0122 9500 1489 9500 3459

4 3 1 1 1 1 2 4 8 4 4 4 4 1 1 4 2 1 4 4 1 1 4 2 2 6 7 1 2

Socket Screw Belt pulley Wedge Stop screw ............. MSKSS 810 Coolant nozzle Shaft Bellows Clamp Bracket for shaft Clamp ring ............ SgH40 Screw ..................... M6S 1240 Washer .................. BRB 1324 Cover Flat belt Screw ..................... M6S 640 Motor mount Electric motor Ball bushing Stop screw ............. MSK6SS 56 Splash guard Screw ..................... Washer .................. Screw ..................... Washer .................. M6S 620 BRB 6.412 M6S 840 BRB 8,416

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

9500 3780 9500 3604 9500 3517 9500 1850 9500 0849 9500 3765 9500 3756 9500 1061 9500 1507 9500 0838 9500 1168 9500 3770 9500 3769 9500 1481 9500 3751 9500 3279 9500 3766 9500 3829 9500 0468

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

Bracket Solinoid valve Angle pipe .............. R 3/8" 90 Nipple Angle connection ... 8-1/4" Hose ....................... PU 8/6 Angle joint ............. 6555-8-8 Angle connection Pipe ........................ 1/8" Nut ......................... M6M6 Spring Protection Screw ..................... M6S 690 Clamp Guide Angle joint Hose Nut Screw ..................... MCS 512

Nut ........................ M6M 10 Washer .................. BRB 1018 Spring Holder

Grinding spindle
Ref No Part No Qty Description Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2-13

9500 0783 9500 3512 9500 3430 9500 0780 9500 0782 9500 0858 9500 3775 9500 0779 9500 1081 9500 078100 9500 3779 9500 0838 9500 3778 9500 3826 9500 3776 9500 3777 0702 8399 9500 3760

1 1 1 1 2 2 1 1 2 1 1 2 1 1 1 2 2

Belt pulley for 50 Hz Belt pulley for 60 Hz Stop screw ............. MSK6SS 68 Labyrinth seal Labyrinth seal Ball bearing Shaft Bearing housing Cup spring Sealing Washer Nut ........................ M6M6 Pull rod Centrifugal weight, compl Bracket Weight Shaft Spindle compl

12

23

10

14

Clamping device
2

3 11 12 13

1 4 5

15 6 7 16 8 1 17 9

Worm gear motor

14

6 13 12 19 11 10 7 21 1 9

4 2 5

Centring device
15 14 13 2 16 20 11 5 12 5

9 17 18 3 4 5 6 8

10

24

Clamping device
Ref No Part No Qty Description Remarks

Centring device
Ref No Part No Qty Description Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1-17

9500 3588 9500 3589 9500 3594 9500 0127 9500 0775 9500 3590 9500 3592 9500 3591 9500 1885

1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 2 1

Bracket Fixing clamp Centre pin Bushing Screw Handle Scale Stop lug Screw ..................... M6S 612 Mandrel ................. Not included Indexing templ. ..... Not included Spring pin Screw ..................... MC6S 58 Screw ..................... Screw ..................... M6S M1016 Washer .................. BRB 1018 Spacer Clamping device, compl

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

9500 1333 9500 3586 9500 3573 9500 3576 9500 0527 9500 3583 9500 3577 9500 3781 9500 3707 9500 1703 9500 3581 9500 3587 9500 3582 9500 0453 9500 3578 9500 3585 9500 3579 9500 0840 9500 3796 9500 0468 9500 0503 9500 3758

2 1 1 2 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2

Spring pin Turning sleeve Stop lug Screw ..................... MF6S 514 Bushing Shaft Clamp ring ............ Bracket Screw ..................... M6S 81 L=35 Locknut ................. M6M 81 Cylinder pin Arm Loch washer Screw ..................... MF6S 616 Compression spring Centring head Tension pin Centring cup Lamp holder Screw ..................... MCS 512 Washer .................. BRB 5.310 Centring device, compl

9500 3680 9500 3669 9500 3668 9500 0497 9500 0122 9500 3737 9500 3542

Worm gear motor

Ref No Part No Qty Description Remarks

1-21

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1-14

9500 1333 9500 1056 9500 0770 9500 0496 9500 1064 9500 3791 9500 3466 9500 0852 9500 0849 9500 1059 9500 3678 9500 0488 9500 3679 9500 3652 9500 3466

2 1 1 3 1 1 1 1 1 1 1 1 1 1

Spring pin Bracket Swivel Nut ........................ M6M8 Screw ..................... M6S 865 Induvtive sensor Worm gear Pipe nipple Elbow coupling ..... 90 Screw ..................... MCS 535 Pick-up Screw ..................... MF6S 820 Bracket Cable connection Worm gear motor, compl

25

Pneumatic cabinet

22

32 46 32 31 29 28 38 40 20

21

33

30

39 39 19 13 15 9 25 26 18 16 17 23 24 39 39 27 12 37 4 1 39 8 39 6 41 9 40

334 34 34

7 42 43 6 35 9 11 39 35

7 44 5 40

7 14 10 8 45 7

36

39

39

40

26

Pneumatic cabinet
Ref No Part No Qty Description Remarks

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

9500 3823 9500 0788 9500 0838 9500 3793 9500 3528 9500 1063 9500 0536 9500 1061 9500 0849 9500 1508 9500 1060 9500 1855 9500 3531 9500 0940 9500 0869 9500 3685 9500 3425 9500 3426 9500 3424 9500 3427 9500 3821 9500 3681 9500 0863 0702 7883 9500 3256 9500 3774 9500 0865 9500 3665 9500 3453 9500 3454 9500 3452 9500 3820 9500 1222 9500 1623 9500 3817 9500 1624 9500 3818 9500 3771 9500 3814 9500 3816 9500 3815 9500 3819 9500 3825 9500 3824 9500 3827 9500 3754

1 2 2 1 4 5 5 2 3 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 3 2 1 2 1 1 1 8 7 1 5 4 8 1 1

Valve block Washer .................. BRB 6.412 Nut ........................ M6M6 Mounting rail Valve Silencer Plug Angle connection Angle connection Angle Ejector Straight connection Governor Nipple Throttle valve Screw ..................... MFS 414 Turn bracket Shaft kit Ball link bracket Cylinder Throttle check valve Nut ........................ M6M 101.25 Ball valve Nipple Filter Filter bracket Pressure gauge Fork link Angle bracket Waist bracket Cylinder Banjo fitting Throttle check valve Pressure gauge Straight connection Governor Adapter Thrust plate Angle connection Angle connection T-connection O-ring .................... Screw ..................... M6S 435 Screw ..................... M6S 445 Valve block, compl Compact cylinder

27

Control box
Ref No Part No Qty Description Remarks

1 2 3 4 5 6 7 8 9 10

9500 3433 9500 3659 9500 3600 9500 3611 9500 1509

1 1 2 1 2

Control box Complement block Press button Emergency stop button Light diode See pneumatic See pneumatic Sign Angle Hose holder Screw .............. Silicone seal Screw .............. Nut .................. Washer ............ MCS 512 MFS 414 M6M4 BRB 4.38

6 26 4 20

19

9500 3822 9500 3629 9500 3671 9500 0468 9500 3684 9500 3685 9500 3692 9500 0946 9500 2808 9500 2831 9500 3601 9500 3790 9500 3795 9500 3783 9500 3799 9500 3622 9500 3798

1 1 1 1 2 2 2 2 1 2 4 1 1 1 2 1 2

12

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1-26

3 21 24 5

Fastening device Contact block Contakt block Time relay Toggle switch, non-locking Toggle switch Clamping device Relay socket Press button See pneumatic See pneumatic Control box, compl

23

9500 3755

18 22 17 18 2 22 7 25 20 11 16 10 9 18 22

13 14 15

28

Electric cabinet

4 24 26 25

28 2 27 26 29 34 3 31 30 32 33 6

7 7

7 11,10 9 8 6 9

14 37 12

15 36 37 17

18 19 20
Ref No Part No Qty Description Remarks

35

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

9500 3443 9500 0892 9500 3569 9500 0895 9500 3613 9500 3607 9500 3622 9500 3614 9500 3623 9500 3618 9500 3567 9500 3597 9500 3621 9500 3524 9500 3616 9500 3626 9500 3641 9500 3280 9500 3653 9500 3278 9500 3648 9500 3651 9500 3612 9500 3658 9500 2808 9500 3610 9500 3657 9500 2809 9500 1078

1 1 1 3 1 4 4 1 4 1 1 1 1 12 20 6 1 3 2 4 1 1 1 1 2 1 1 2 1

Electric cabinet Automatic circuit breaker Automatic circuit breaker Contactor Safety relay Relay Relay socket Time relay End support Fuse base Fuse ....................... 4 A Transformer Diode bridge Connection terminal Plinth Connection terminal Cover Cable connection Cable fitting Screw cap Screw cap Screw cap Signal lamp Light bulb Fastening device Press button Lamp holder Contact block Contact block
Ref No

21

23

21

22

Part No

Qty

Description

Remarks

31 31 32 32 33 33 34 35 36 37

9500 0975 9500 1411 9500 0897 9500 0896 9500 1084 9500 0898 9500 3636 9500 3672 9500 3656 9500 3655 9500 3784 9500 3786

1 1 1 1 1 1 6 4 3 2

Circuit breaker Circuit breaker Circuit breaker Circuit breaker Circuit breaker

...... ...... ...... ...... ......

380 V, 415 V 220 V 380 V, 415 V 220 V 380V, 415 V

Circuit breaker ...... 220 V Anchor Nut Nut Nut El. cabinet, compl. 380 V, 415 V El. cabinet, compl. 220 V

29

Atlas Copco Secoroc AB Box 521, SE-737 25 Fagersta, Sweden Tel +46 223 461 00 - Fax +46 223 461 01 www.atlascopco.com

9852 1281 01

2000.08