6

Sealing and soundproong

65A

OPENING ELEMENT SEALING WINDOW SEALING SOUNDPROOFING

66A

68A

X95
JULY 2008
"The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed." All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.

Edition Anglaise

Renault s.a.s 2008

MEGANE III - Section 6ContentsPage

MEGANE III - Section 6

Contents
Page

65A

OPENING ELEMENT SEALING Door sealing lm: Removal Retting Sunroof seal: Removal Retting

65A-1 65A-4

66A

WINDOW SEALING Front side door glass run channel: Removal - Retting Front door side exterior weather strip: Removal Retting Glass run channel in rear side door: Removal Retting

66A-1

66A-3

66A-4

68A

SOUNDPROOFING Centre oor side soundproong: Removal Retting Centre oor rear soundproong: Removal Retting

68A-1

68A-3

OPENING ELEMENT SEALING Door sealing film: Removal - Refitting

REMOVAL
I - REMOVAL PREPARATION OPERATION a Remove the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening elements trim) or the rear side door trim (see Rear side door trim: Removal - Refitting) (72A, Side opening elements trim). Front door

65A

II - OPERATION FOR REMOVAL OF PART CONCERNED

134167

Rear door

137317

a Start removing the upper section of the door sealing film (1) .

65A-1

OPENING ELEMENT SEALING Door sealing film: Removal - Refitting

a Carefully remove the mastic bead from the door box section around the edges of the door sealing film. Note: If the mastic bead offers too much resistance, use a hot air gun set to approximately 100C and held approximately 20 cm away from the door sealing lm to ease its removal.

65A

II - REFITTING OPERATION FOR PART CONCERNED Front door

REFITTING
I - REFITTING PREPARATION OPERATION a parts always to be replaced: Door sealing film (60,03,02,10). Note: Remove the adhesive residue from the door box section by applying wide masking tape over the bonding area. Pull gently on the masking tape to remove any adhesive residue. Clean the door box section using a lint-free cloth soaked in HEPTANE (see Vehicle: Parts and consumables for repair) (04B, Consumables Products).
134167

Rear door

WARNING The door must be clean (free of dust, grease, anti-adhesive products), with no trace of impurities and no condensation. The area of the inner door panel where the lm is applied must be painted completely. Adhesive surfaces should be at a minimum temperature of 15 in order for the lm to adhere properly to the door.

137317

a Remove the paper protecting the door sealing film mastic bead. Note: Do not touch the mastic bead. a Offer up the door sealing film without forcing it, bringing it into contact with the areas shown (2) .

65A-2

OPENING ELEMENT SEALING Door sealing film: Removal - Refitting

a Position the door sealing film correctly around the outside edge without applying any pressure. a Firmly attach the door sealing film around its entire edge. III - FINAL OPERATION a Carry out a sealing test (see Technical Note 0653A). a Refit the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening elements trim) or the rear side door trim (see Rear side door trim: Removal - Refitting) (72A, Side opening elements trim).

65A

65A-3

OPENING ELEMENT SEALING Sunroof seal: Removal - Refitting

B95, and PANORAMIC SUNROOF

65A

REMOVAL
I - REMOVAL PREPARATION OPERATION a Remove the mobile sunroof panel (see Sunroof moving panel: Removal - Refitting) (52A, Nonside opening element mechanisms). II - OPERATION FOR REMOVAL OF PART CONCERNED

II - REFITTING OPERATION FOR PART CONCERNED

137487

a Position the sunroof seal joint at the rear central section (2) . a Bond the sunroof seal using SPECIAL ADHESIVE FOR WINDOWS (see Vehicle: Parts and ingredients for the repairwork) (04B, Consumables Products).
137487

a Remove the sunroof seal (1) .

III - FINAL OPERATION a Refit the mobile sunroof panel (see Sunroof moving panel: Removal - Refitting) (52A, Non-side opening element mechanisms).

REFITTING
I - REFITTING PREPARATION OPERATION a Always replace the sunroof seal. a Clean the bonding area with HEPTANE (see Vehicle: Parts and ingredients for the repairwork) (04B, Consumables - Products).

65A-4

WINDOW SEALING
Front side door glass run channel: Removal - Refitting
REMOVAL
I - REMOVAL PREPARATION OPERATION a Remove: - the door mirror (see Door mirror: Removal - Refitting) (56A, Exterior equipment), - the front side door trim (see Front side door trim: Removal - Refitting) (71A, Side opening elements trim), - the door sealing film (see 65A, Opening element sealing, Door sealing film: Removal - Refitting, page 65A-1) , - the front side door sliding window (see Sliding window in front side door: Removal - Refitting) (54A, Windows), - the front side door pillar exterior trim (see Front side door pillar exterior trim Removal - Refitting) (55A, Exterior protections). II - OPERATION FOR REMOVAL OF PART CONCERNED

66A

134129

a Detach the front side door glass run channel at (2) , (3) and (4) . a Remove the front side door glass run channel.

REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Fit the glass run channel, starting with the rear upper section (4) . a Refit the front side door pillar exterior trim (see Front side door pillar exterior trim Removal - Refitting) (55A, Exterior protection). a Fit the centre (3) front (2) and rear sections (1) of the glass run channel. II - FINAL OPERATION a Refit:
137382

a Detach the front side door glass run channel (1) .

- the front side door sliding window (see Sliding window in front side door: Removal - Refitting) (54A, Windows), - the door sealing film (see 65A, Opening element sealing, Door sealing film: Removal - Refitting, page 65A-1) , - the front side door trim (see Front side door trim: Removal - Refitting) (71A, Side opening elements trim), - the door mirror (see Door mirror: Removal - Refitting) (56A, Exterior equipment).

66A-1

WINDOW SEALING
Front side door glass run channel: Removal - Refitting
a Carry out a function test.

66A

66A-2

WINDOW SEALING
Front door side exterior weather strip: Removal - Refitting

66A

Essential special toolingEssential special toolingEssential special tooling Car. 1363 Set of trim removal levers.

REFITTING
I - REMOVAL PREPARATION OPERATION a Lower the front side sliding door window. II - REFITTING OPERATION FOR PART CONCERNED

134168

a Carefully remove the front side exterior door weatherstrip (1) using the (Car. 1363).

REFITTING
I - REFITTING PREPARATION OPERATION a Index the front side exterior door weatherstrip. II - REFITTING OPERATION FOR PART CONCERNED a Refit the front side door exterior weatherstrip. a Check that the front side exterior door weatherstrip is correctly aligned. III - FINAL OPERATION a Raise the front side sliding door window.

66A-3

WINDOW SEALING
Glass run channel in rear side door: Removal - Refitting
B95

66A

REMOVAL
I - REMOVAL PREPARATION OPERATION a Lower the rear side sliding door window to the low position. a Remove: - the rear side door trim (see Rear side door trim: Removal - Refitting) (72A, Side opening element trim), - the sealing film (see 65A, Opening element sealing, Door sealing film: Removal - Refitting, page 65A-1) , - the rear side door interior weatherstrip. a Wind the rear side door sliding window down to the bottom of the door box section (see Sliding window in rear side door: Removal - Refitting) (54A, Windows).

II - OPERATION FOR REMOVAL OF PART CONCERNED

134169

a Detach the rear side door glass run channel at (3) .

137390

a Remove: - partially the rear side door glass run channel (1) , - partially the exterior weatherstrip (2) . a Remove the rear side door pillar exterior trim (see Rear side door pillar exterior trim Removal - Refitting) (55A, Exterior equipment).
137379

a Remove the rear side door glass run channel fixed window - exterior weatherstrip assembly.

66A-4

WINDOW SEALING
Glass run channel in rear side door: Removal - Refitting
B95

66A

REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit the rear side door glass run channel - fixed window - exterior weatherstrip assembly.

137379

a Fit the rear side door glass run channel at (4) . a Position the sections of the rear side glass run channel inside the door box section. a Fit the rear section of the rear side door glass run channel II - FINAL OPERATION a Refit: - the rear side door pillar exterior trim (see Rear side door pillar exterior trim Removal - Refitting) (55A, Exterior equipment), - the rear side door sliding window at the bottom of the door box section (see Sliding window in rear side door: Removal - Refitting) (54A, Windows), - the rear side door interior weatherstrip, - the exterior weatherstrip (2) . - the sealing film (see 65A, Opening element sealing, Door sealing film: Removal - Refitting, page 65A-1) , - the rear side door trim (see Rear side door trim: Removal - Refitting) (72A, Side opening element trim). a Carry out a function test.

66A-5

SOUNDPROOFING Centre floor side soundproofing: Removal - Refitting

B95 or D95

68A

REMOVAL
I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the complete front seats (see Complete front seat: Removal - Refitting) (75A, Front seat frames and runners), - the centre console (see Centre console: Removal - Refitting) (57A, Interior equipment), - the single unit rear bench seat base (see Single unit rear bench seat: Removal - Refitting) (76A, Rear seat frames and runners), - the 1/3 and 2/3 rear bench seat base (see 1/3 and 2/3 rear bench seat:Removal - Refitting) (76A, Rear seat frames and runners), - the floor storage compartment and flap (see Floor flap and storage: Removal - Refitting) (57A, Interior equipment). B95 a Remove: - the front door sill lining (see Front door sill lining: Removal - Refitting) (71A, Body internal trim), - the rear inner sill trim (see Rear door sill lining: Removal - Refitting) (71A, Body internal trim), - the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim), - the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim).

II - OPERATION FOR REMOVAL OF PART CONCERNED

136657

a Remove clip (1) . a Remove the air duct .

D95 a Remove: - the door sill lining (see Door sill lining: Removal Refitting) (71A, Body internal trim), - the rear panel trim (see Rear panel trim: Removal - Refitting) (71A, Body internal trim).
136655

a Remove the clips (2) . a Remove the centre floor side soundproofing.

a Remove the floor carpet (see Floor carpet: Removal - Refitting) (71A, Body internal trim).

68A-1

SOUNDPROOFING Centre floor side soundproofing: Removal - Refitting

B95 or D95

68A

REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit: - the centre floor side soundproofing, - the clips (2) , - the air duct, - the clip (1) . II - FINAL OPERATION a Refit the floor carpet (see Floor carpet: Removal Refitting) (71A, Body internal trim). D95 a Refit: - the rear panel trim (see Rear panel trim: Removal - Refitting) (71A, Body internal trim), - the door sill lining (see Door sill lining: Removal Refitting) (71A, Body internal trim).

- the single unit rear bench seat base (see Single unit rear bench seat: Removal - Refitting) (76A, Rear seat frames and runners), - the centre console (see Centre console: Removal - Refitting) (57A, Interior equipment), - the complete front seats (see Complete front seat: Removal - Refitting) (75A, Front seat frames and runners). a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

B95 a Refit: - the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim), - the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim), - the rear inner sill trim (see Rear door sill lining: Removal - Refitting) (71A, Body internal trim), - the front sill panel trim (see Front door sill lining: Removal - Refitting) (71A, Body internal trim).

a Refit: - the floor storage compartment and flap (see Floor flap and storage: Removal - Refitting) (57A, Interior equipment), - the 1/3 and 2/3 rear bench seat base (see 1/3 and 2/3 rear bench seat:Removal - Refitting) (76A, Rear seat frames and runners),

68A-2

SOUNDPROOFING Centre floor rear soundproofing: Removal - Refitting

B95 or D95

68A

REMOVAL
I - REMOVAL PREPARATION OPERATION a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery). a Remove: - the complete front seats (see Complete front seat: Removal - Refitting) (75A, Front seat frames and runners), - the centre console (see Centre console: Removal - Refitting) (57A, Interior equipment), - the single unit rear bench seat base (see Single unit rear bench seat: Removal - Refitting) (76A, Rear seat frames and runners), - the 1/3 and 2/3 rear bench seat base (see 1/3 and 2/3 rear bench seat:Removal - Refitting) (76A, Rear seat frames and runners), - the floor storage compartment and flap (see Floor flap and storage: Removal - Refitting) (57A, Interior equipment). B95 a Remove: - the front door sill lining (see Front door sill lining: Removal - Refitting) (71A, Body internal trim), - the rear inner sill trim (see Rear door sill lining: Removal - Refitting) (71A, Body internal trim), - the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim), - the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim).

II - OPERATION FOR REMOVAL OF PART CONCERNED a Remove the rear floor soundproofing.

REFITTING
I - REFITTING OPERATION FOR PART CONCERNED a Refit the rear floor soundproofing. II - FINAL OPERATION a Refit the floor carpet (see Floor carpet: Removal Refitting) (71A, Body internal trim). D95 a Refit: - the rear panel trim (see Rear panel trim: Removal - Refitting) (71A, Body internal trim), - the door sill lining (see Door sill lining: Removal Refitting) (71A, Body internal trim).

B95 a Refit: - the B-pillar lower trim (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim), - the rear inner sill upper trim (see Rear door sill upper lining: Removal - Refitting) (71A, Body internal trim), - the rear inner sill trim (see Rear door sill lining: Removal - Refitting) (71A, Body internal trim), - the front sill panel trim (see Front door sill lining: Removal - Refitting) (71A, Body internal trim).

D95 a Remove: - the door sill lining (see Door sill lining: Removal Refitting) (71A, Body internal trim), - the rear panel trim (see Rear panel trim: Removal - Refitting) (71A, Body internal trim). a Refit: - the floor storage compartment and flap (see Floor flap and storage: Removal - Refitting) (57A, Interior equipment), - the 1/3 and 2/3 rear bench seat base (see 1/3 and 2/3 rear bench seat:Removal - Refitting) (76A, Rear seat frames and runners), - the single unit rear bench seat base (see Single unit rear bench seat: Removal - Refitting) (76A, Rear seat frames and runners),

a Remove the floor carpet (see Floor carpet: Removal - Refitting) (71A, Body internal trim).

68A-3

SOUNDPROOFING Centre floor rear soundproofing: Removal - Refitting

B95 or D95 - the centre console (see Centre console: Removal - Refitting) (57A, Interior equipment), - the complete front seats (see Complete front seat: Removal - Refitting) (75A, Front seat frames and runners). a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).

68A

68A-4