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VOYAGE DATA RECORDER SIMPLIFIED VOYAGE DATA RECORDER

INSTALLATION GUIDE

7ZPJD0387A

JCY-1800/1850

VDR/S-VDR Installation Guide

RECORD OF REVISIONS
Rev 1.0 First edition Description Date 24-July-06

2.0

Second edition Additional item 2.3, 6.2, 9.4, 9.5, etc.

1-Aug-06

DOC No. 7ZPJD0387A

JCY-1800/1850

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A

JCY-1800/1850

VDR/S-VDR Installation Guide

SYMBOL MARKS
In this manual, and on the product, we use international warning signs to call your attention to important items that, if not handled correctly, could present danger to yourself or property. These warning note classifications are shown below. Understand the meanings of the signs before proceeding to read the manual.

DANGER WARNING CAUTION

Indicates danger items that, if ignored, may result in serious personal injury or even death.

Indicates warning items that, if ignored, may result in serious personal injury or even death.

Indicates cautionary items that, if ignored, may result in personal injury or physical damage.

Examples of Symbol Marks


The symbol indicates that it calls for a caution or even a warning.

The inside of the symbol indicates what should be watched out for. In this case, you have to Electric shock pay attention to electric shock.

The symbol

indicates prohibition.

What is prohibited is depicted in or around the symbol. The sign in the left indicates that Disassembly prohibited disassembly is prohibited.

The symbol

indicates a specific action to be taken or an instruction to be followed,

which is depicted inside the symbol. Remove Plug The sign in the left request you to disconnect the electrical plug from the outlet.

Warning Labels
Do not remove, damage, or alter the labels attached to the equipment.

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JCY-1800/1850

VDR/S-VDR Installation Guide

Never short-circuit the + and pins. Never disassemble, modify, destroy, throw into fire, heat, use with non-specified applications and use after the expiry date. Above acts may cause leakage of fluid, heat generation, fire, explosion, destruction, or heat injury.

The Power Supply Unit (NBL-327) of this equipment incorporates a battery. The battery contains dilute sulfuric acid. When the leaked liquid of the battery had a direct contact with your clothes or skin, wash it off with clean water. When the liquid infringes into your eye, wash with clean water immediately then go to a doctor. Do not disassemble or remodel this equipment. Such an action may result in a fire, an electric shock, or an equipment fault. Do not use any power supply voltage other than the specified ones. Such an action may result in a fire, an electric shock, or an equipment fault. Be sure to turn off the power supply switch before connecting or disconnecting the connector of the cable to any external equipment. Ignoring the caution may result in a fire or an electric shock. If the power supply cable is damaged, please ask for its replacement to the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. The use of damaged cable may result in a fire or an electric shock.

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VDR/S-VDR Installation Guide

If water enters the inside of the equipment, please turn off the power supply switch, pull the plug from the outlet, and contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. The water inside the equipment may result in a fire, an electric shock, or a fault. Do not attempt checking or repairs on the internal part of the equipment by yourself. Checking or repairs by anyone other than our professional maintainer may result in a fire or an electric shock. Ask for checking or repairs of the inside of the equipment to the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. If a fault is occurred, please turn off the power supply of this equipment, pull the plug, and contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. Its continuous use may result in a fire or an electric shock. The Recording Control Unit (NDV-1850) of this equipment incorporates a battery. The battery needs to be replaced periodically. Continuous use of a life-expired battery may result in a fire.

Never replace the battery by yourself. Replacement by anyone other than our professional maintenance staff may result in a fire, an electric shock, or a fault. For battery replacement, please contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. The Recording Control Unit (NDV-1850) of this equipment incorporates a battery. Used batteries are to be recycled. Please contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it without discarding the battery. The Main Control Board (CDJ-2304) and the Underwater Acoustic Beacon on the PCU of this equipment incorporate a lithium battery. Used batteries are to be recycled. Please contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it without discarding the battery. When disposing of this unit, be sure to follow the local laws and regulations foe the place of disposal. Please contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it without discarding the battery.

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JCY-1800/1850

VDR/S-VDR Installation Guide

Do not remove, damage, or alter the labels attached to the equipment.

Do not install the equipment, if location is infringed by water, humid, dusty, or with soot. Ignoring the caution may result in a fire, an electric shock, or a malfunction. Do not touch the equipment with wet hand or wet glove either with freshwater or seawater. Ignoring the caution may result in a fire, an electric shock, or a fault. Be sure to hold the power supply plug when pulling it out from the outlet. Pulling the electric cable without holding the plug may damage the cable, resulting in a fire or an electric shock. Do not remove or insert the power supply plug with wet hand. Ignoring the caution may result in an electric shock. Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the Recording Control Unit directly comes out from it. i.e; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET. Ignoring the caution may result in failures. If the FAN ABNORMAL LED lights up, either of the two fans of the Power Supply Unit is out of order and needs to be replaced by a new one. Ignoring the caution may result in failures. Please contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it. If the equipment is splashed with seawater or fresh water, wipe it dry immediately. Ignoring the caution may result in failures or operational malfunctions. Do not use organic solvent such as thinner and benzine to clean the surface. These agents damage the surface coating. Be sure to remove dirt and dust, if any, from the surface and wipe it with a clean dry cloth.

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VDR/S-VDR Installation Guide

TABLE OF CONTENTS

1.

SPECIFICATIONS................................................................................................................................................................1 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7. 1.8. 1.9. 1.10. Outline of the Equipment ..............................................................................................................................................1 Feature of new VDR/S-VDR.........................................................................................................................................1 Difference between VDR and S-VDR...........................................................................................................................4 JCY-1800 Configuration................................................................................................................................................5 JCY-1850 Configuration................................................................................................................................................6 Present and New model Comparison table ....................................................................................................................8 JCY-1800 System Diagram .........................................................................................................................................10 JCY-1850 System Diagram ......................................................................................................................................... 11 Functions of electrical circuit board ............................................................................................................................12 Specifications of each unit...........................................................................................................................................14

2.

INSTALLATION PROCEDURES .......................................................................................................................................9 2.1. 2.2. 2.3. General Installation Procedures.....................................................................................................................................9 Points of installation....................................................................................................................................................10 FGB Kit (7ZZJD0052) Installation Procedure .........................................................................................................15

3.

MECHANICAL INSTALLATION.....................................................................................................................................19 3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 3.7. 3.8. 3.9. Protective Capsule: NDH-316/317..............................................................................................................................19 Connection Box: NQE-3163 .......................................................................................................................................23 Recording Control Unit: NDV-1800 / NDV-1850 .......................................................................................................26 Operation Panel Unit: NCG-169 .................................................................................................................................29 Microphone Unit: NVT-161 ........................................................................................................................................31 Waterproof Microphone Unit: NVT-162 (Option).......................................................................................................33 Digital Signal Converter: NCT-72 - 64ch - (VDR Option)..........................................................................................35 Digital Signal Converter: NCT-63 - 16ch - (VDR Option)..........................................................................................37 Radar Interface Unit: NWP-46 (Option) .....................................................................................................................39

4.

CABLING.............................................................................................................................................................................45 4.1. 4.2. 4.3. 4.4. 4.5. Cabling of the Protective Capsule NDH-316/317 .......................................................................................................45 Cabling of the Recording Control Unit NDV-1800/1850 ............................................................................................46 Cabling of the Digital Signal Converter NCT-72 / 63 (VDR option) ..........................................................................60 Cabling of the Radar Interface Unit NWP-46 (VDR option) ......................................................................................63 Assembling an Ethernet Connector (RJ-45 type) ........................................................................................................65

5.

INSTRUCTION ...................................................................................................................................................................71 5.1. 5.2. Recording Control Unit (NDV-1800 / 1850) ...............................................................................................................71 Operation Panel Unit (NCG-169)................................................................................................................................78

6.

SETTING .............................................................................................................................................................................83 6.1. 6.2. 6.3. 6.4. 6.5. 6.6. Recording Control Unit (NDV-1800/1850) setup........................................................................................................83 Frame Grabber Board (CKA-137) setup ...................................................................................................................138 Digital Signal Converter (NCT-72/63) setup.............................................................................................................148 Analog Signal Converting Board (CEF-60) setup .....................................................................................................149 Main Control Board (CDJ-2304) (RMB: CDK-287) DIP-SW setting..................................................................150 Frame Grabber Board (CKA-129) Strap and DIP-SW setting...................................................................................151

7.

ERROR DISPLAY.............................................................................................................................................................153 7.1. 7.2. Recording Control Unit (NDV-1800/1850) ...............................................................................................................153 Operation Panel Unit (NCG-169)..............................................................................................................................153

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8.

TROUBLESHOOTING ....................................................................................................................................................157 8.1. 8.2. 8.3. The Recording Control Unit (NDV-1800/1850)........................................................................................................157 The Operation Panel Unit (NCG-169).......................................................................................................................159 LED Display of LAN Connector...............................................................................................................................163

9.

MAINTENANCE...............................................................................................................................................................165 9.1. 9.2. 9.3. 9.4. 9.5. Parts list for Maintenance..........................................................................................................................................165 How to replace the fans .............................................................................................................................................166 How to replace the battery.........................................................................................................................................167 Checking a Connection cable in the RCU .................................................................................................................169 Connection table of each Terminals ..........................................................................................................................171

10. CONNECTION BLOCK DIAGRAMS............................................................................................................................175 10.1. 10.2. System Diagram ........................................................................................................................................................175 Interconnection Wiring Diagrams .............................................................................................................................177

11. SCHEMATIC DIAGRAMS (Circuit Diagrams) .............................................................................................................191 11.1. 11.2. 11.3. 11.4. 11.5. 11.6. 11.7. 11.8. 11.9. 11.10. NDV-1800 Recording Control Unit of VDR .............................................................................................................191 NDV-1850 Recording Control Unit of S-VDR..........................................................................................................192 NCG-169 Operation Panel Unit ................................................................................................................................193 NVT-161 Microphone Unit .......................................................................................................................................194 NVT-162 Waterproof Microphone Unit (Option)......................................................................................................195 NCT-72 Digital Signal Converter 64CH (Option).....................................................................................................196 NCT-72 Digital Signal Converter 64CH + A/D Option Board (Option)....................................................................197 NCT-63 Digital Signal Converter 16CH (Option).....................................................................................................198 NCT-63 Digital Signal Converter 16CH + A/D Option Board (Option)....................................................................199 NWP-46 Radar Interface Unit (Option).............................................................................................................200

12. CONFIGURATION OF CONNECTION INTERFACE ................................................................................................201 12.1. 12.2. 12.3. 12.4. 12.5. Ship Identification Information .................................................................................................................................201 Ship Specification Information (for reference to installation work) ..........................................................................201 Other Ships Information...........................................................................................................................................201 List of Equipment and Connection interface .............................................................................................................202 Recording Data..........................................................................................................................................................205

13. SPARE PARTS...................................................................................................................................................................207 13.1. 13.2. 13.3. Spare Parts List for the Recording Control Unit NDV-1800/1850 ............................................................................207 Spare Parts List for the Digital Signal Converter NCT-72/63 ...................................................................................208 Spare Parts List for the Radar Interface Unit NWP-46..............................................................................................209

14. MAINTENANCE CHECK LIST FOR VDR/S-VDR ..................................................................................................... 211 15. ANNUAL INSPECTION...................................................................................................................................................225 15.1. 15.2. 15.3. Declaration on completion of annual inspection for VDR.........................................................................................225 Declaration on completion of annual inspection for S-VDR .....................................................................................226 Annual Inspection Procedures...................................................................................................................................227

INSPECTION CHEC LIST FOR VDR/S-VDR ......................................................................................................................232

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1. SPECIFICATIONS

1.1. Outline of the Equipment


This equipment let the helps to detect the causes of marine accidents to prevent the recurrence in the future. The equipment records voyage data, as required by the International Standard, during the navigation and the hull data of the vessel.

1.2. Feature of new VDR/S-VDR


1.2.1. Common features in VDR/S-VDR
1) Black Box The operation panel on the door of RCU is removed. The external Operation Panel Unit is added to a standard equipment. 2) Radar image (option for S-VDR) 2 input ports for radar image Selectable recording is normal function. Recording Radar image from both of channels is optional function. Refer to the 1.2.6 clause for details. 3) New Playback software Playback software for users is attached standard. CF card adapter is attached standard. Real time monitor and prolonged backup into HDD can be active. Replay software for accident investigators is attached standard. The recorded data on capsule can be downloaded.

1.2.2.

VDR (JCY-1800)

1) Reception of serial data (NMEA) Serial reception function is combined to RCU unit .(Combine DAU function) 32 input channels standard 2) Fixed capsule Using new VDR capsule produced by L-3 3) Diagnosis of JRC equipment by remote maintenance Remote maintenance function of JRC equipment is preinstalled. Acquire maintenance data out put from JRC equipment The acquired data can be downloaded.

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.2.3. S-VDR (JCY-1850)


1) Reception of serial data (NMEA) Serial reception function is combined to RCU unit. (Combine DAU function) 16 input channels standard 2) Radar image Prepare option kit (cable and BNC connector) for FGB connection Extends on ship 3) NSK board NMEA conversion board of synchrony or step signal (for ships heading) and pulse signal (for ships speed) is preinstalled. 4) Fixed capsule Using new VDR capsule produced by L-3 5) Correspondence of Float-free capsule Only fixed capsule Planning to correspond L-3 float-capsule in future

1.2.4.

Option Unit

1New digital signal converter 64 contacts type (NCT-72) or 16 contacts type (NCT-63) can be selected. Option board for A/D conversion (8 CH) can be added. 2New Radar Interface Unit New model is a NWP-46. It is same as NWP-42 (current model).

1.2.5. Points of Instruction


1) Backup media Backup media is changed into CF card from ATA card. Adapter of CF card is a standard accessory. 2) Initial setting of ships heading When connecting a heading data by a Synchro or Pulse signal, alarm is outputted at the startup of VDR. Input the initial value of the heading by the Operation Panel unit. 3) Operation Panel unit Operation Panel unit indicates the error cause by the error codes. The table of error code is described on the Instruction Manual.

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.2.6. Operation of inputting two Radar images


1) General description of operation FGB creates PNG files from RGB signals of radar and transmits PNG files via Ethernet. FGB have two input ports for connecting to radar. FGB selects a recording channel from both channels.

FGB CH1
INPUT PORTS for RGB signals

A/D

PNG file

LAN

CH2

2) Timing chart

15s CH1 7.5s CH2 7.5s 15s

CH1 Recording CH select CH2 Recording PNG file


FGB creates PNG files from both channels usually and FGB selects the one PNG file for recording.

3) Operation mode Connecting the only main radar, recording the main radar image (Standard) Connecting both main radar and sub radar, recording activated radar image (Standard) Connecting both main radar and sub radar, recording both radar image (Option) In this case, the storage capacity of a capsule and CF card is changed into 4GB. 4) Real time monitor data In spite of not recording, the Radar image of both channels is captured in a cycle of 15 seconds. All captured image data is outputted to a real-time monitor. The image which is not recorded is also outputted to the real-time monitor. The real-time monitor receives an image in a cycle of 7.5 seconds.

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.3. Difference between VDR and S-VDR


1.3.1. Main Specifications
Item JCY-1800 NDH-316 (New capsule is made by L-3.) Recording Control Unit (RCU) Function of DAU is Included into the RCU Including serial interface into the RCU Input channel: 32 ports for IEC61162-1/-2 Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 2CH for analog RGB (selectable recording) Compressing format: PNG No operation panel in the RCU Standard Compact Flash Card Capacity: 2GB Backup voltage is DC24V (5Ah) Including NSK interface (option) Option Unit: NCT-72 Input channel: 64 ports for dry contact signal Option Unit: NCT-63 Input channel: 16 ports for dry contact signal Option board for NCT-72 / 63 Input channel: 8 ports for analog signal JCY-1850 NDH-317 (New capsule is made by L-3.) Same as VDR (JCY-1800) Remark Only fixed capsule Unification of RCU and DAU RMB is not installed to the NDV-1850

Capsule Main Unit

Serial Data recording

Audio recording

Including serial interface into the RCU Input channel: 16 ports for IEC61162-1/-2 Same as VDR (JCY-1800)

Video recording

Operation Panel of RCU External Operation Panel Unit Backup Media UPS NSK Interface Dry Contact signal

Option (remove the FGB, cable and BNC) connector) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Including NSK interface (standard) Same as VDR (JCY-1800)

Including Video selector RCU is the Black Box

With CF card adapter New type small battery for synchro , step and pulse signal Selectable 64ch or 16ch

Analog signal

Same as VDR (JCY-1800)

Built in the NCT-72 / 63

1.3.2. System components 1)


No. 1 2 3 4 6

Standard system
Unit Protective Capsule Unit Recording Control Unit Operation Panel Unit Microphone Unit Connection Box VDR NDH-316 NDV-1800 NCG-169 NVT-161 NQE-3163 S-VDR NDH-317 (Fixed type) NDV-1850

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

2) Option system
No. 1 2 3 Frame Grabber Board Kit 4 5 6 7 (Standard) Unit Waterproof Microphone Unit NSK interface board VDR NVT-162 CHM-378 S-VDR NVT-162 (Standard) 7ZZJD0052 ( FGB: CKA-137 ,RGB Cable, LAN Cable, BNC Connector (5 pieces)) 7ZZJD0055 (Connectable) (Connectable) (Connectable) Installed into the NCT-72 / 63 Remark Installed into the RCU Only CH 1 is connectable.

FGB CH2 Kit Digital Signal Converter (64CH) Digital Signal Converter (16CH) Analog signal Converting Board

(Standard) NCT-72 NCT-63 CEF-60

Additional CH 2 is connectable.

1.4.
No. 1

JCY-1800 Configuration
Name of Component Protective Capsule Unit Type Name NDH-316 Qty 1 Functions Records data on the recording medium in the recovery Protective Capsule. At the time of sinking, the underwater acoustic beacon operates to detect the position of the Protective Capsule Unit. Connects the Protective Capsule Unit and the Recording Control Unit with a power supply cable and a LAN cable. Outputs the recorded data to the Protective Capsule Unit and the CF CARD. Inputs radar images, audio data and IEC61162-1/-2 data. Monitors and controls the conditions of the system. Frame Grabber Board (FGB) for recording Radar images is optional board. FGB is not a standard component. Main control processing part with a built-in backup CF CARD. Audio I/F to relay the MIC and VHF signals. Power supply equipped with a secondary battery and a charging circuit. Displays the status of S-VDR. It has an ALARM BUZZER, an ALARM ACK SWITCH, and LEDs. Collects the voices of the conversations in the bridge and outputs them into the Recording Control Unit.

1) Standard configuration of the equipment

2 3

Connection Box Recording Control Unit

NQE-3163 NDV-1800

1 1

3-1 3-2 3-3 4

Data Processor Unit Audio Junction Board Power Supply Unit Operation Panel Unit

NDL-46 CQD-2041 NBL-327 NCG-169

1 1 1 1

Microphone Unit

NVT-161

Accessories 6 7 8 9 Spare Parts for RCU CF Card adaptor LAN cable Playback software 7ZXJD0080 SLCFADU -CYC-315 1 1 1 1 Spares for the NDV-1800 Fans, Fuse for record data playback 3m Only for the Investigation Authorities. Attached inside the NDV-1800.

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1. Specifications
JCY-1800/1850 10 VDR/S-VDR Installation Guide CYC-316 1 For the User. Attached inside the NDV-1800. Playback Software / Real Time Monitor

2) Options configuration of the equipment


No. 1 Name of Optional Component Microphone Unit Type Name NVT-161 Functions A microphone of ceiling-built-in type can be used as an exposed type by removing its flange. Maximum nine sets of microphones can be installed, inclusive of standard configuration. Collects the voices of the conversations in the wing and outputs them into the Recording Control Unit. Maximum nine sets of microphones can be installed, inclusive of standard configuration and NVT-161 type. Interface board for heading in Synchro or step signal and ships speed by pulse. Installed inside the NDV-1800. Records IEC61162-1 data converted from 64 dry contacts. Conversion of analog signals is possible at the addition of the CEF-60. Records IEC61162-1 data converted from 16 dry contacts. Conversion of analog signals is possible at the addition of the CEF-60. An optional board to convert eight analog signals. It is installed into the NCT-72/63 Required when connecting the radar which displays a UXGA size image.

Waterproof Microphone Unit

NVT-162

3 4 5 6 7

NSK interface board Digital Signal Converter (64CH) Digital Signal Converter (16CH) Analog signal Converting Board Radar Interface Unit

CHM-378 NCT-72 NCT-63 CEF-60 NWP-46

Accessories 8 9 Spare Parts for the DSC Spare Parts for the RIF 7ZXJD0092 7ZXJD0093 Spares for the NCT-72/63 Fuse Spares for the NWP-46 Fan, Fuse

1.5. JCY-1850 Configuration


1) Standard configuration of the equipment
No. 1 Name of Component Protective Capsule Unit Type Name NDH-317 Qty 1 Functions Records data on the recording medium in the recovery Protective Capsule. At the time of sinking, the underwater acoustic beacon operates to detect the position of the Protective Capsule Unit. Connects the Protective Capsule Unit and the Recording Control Unit with a power supply cable and a LAN cable. Outputs the recorded data to the Protective Capsule Unit and the CF CARD. Inputs radar images, audio data and IEC61162-1/-2 data. Monitors and controls the conditions of the system. Frame Grabber Board (FGB) for recording Radar images is optional board. FGB is not a standard component. Main control processing part with a built-in backup CF CARD. Audio I/F to relay the MIC and VHF

2 3

Connection Box Recording Control Unit

NQE-3163 NDV-1850

1 1

3-1 3-2

Data Processor Unit Audio Junction Board

NDL-46 CQD-2041 6

1 1

DOC No. 7ZPJD0387A

1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

3-3 3-4 4

Power Supply Unit NSK interface board Operation Panel Unit

NBL-327 CHM-378 NCG-169

1 1 1

Microphone Unit

NVT-161

signals. Power supply equipped with a secondary battery and a charging circuit. Interface board for heading in Synchro or step signal and ships speed by pulse. Displays the status of S-VDR. It has an ALARM BUZZER, an ALARM ACK SWITCH, and LEDs. Collects the voices of the conversations in the bridge and outputs them into the Recording Control Unit.

Accessories 6 7 8 9 10 Spare Parts for RCU CF Card adaptor LAN cable Playback software Playback Software / Real Time Monitor 7ZXJD0080 SLCFADU -CYC-315 CYC-316 1 1 1 1 1 Spares for the NDV-1850 Fans, Fuse for record data playback 3m Only for the Investigation Authorities. Attached inside the NDV-1850. For the User. Attached inside the NDV-1850.

2) Options configuration of the equipment


No. 1 Name of Optional Component Microphone Unit Type Name NVT-161 Functions A microphone of ceiling-built-in type can be used as an exposed type by removing its flange. Maximum nine sets of microphones can be installed, inclusive of standard configuration. Collects the voices of the conversations in the wing and outputs them into the Recording Control Unit. Maximum nine sets of microphones can be installed, inclusive of standard configuration and NVT-161 type. For recording RADAR image. It is required when RADAR output RGB signals which can be recorded by the S-VDR. CKA-137(FGB), BNC-Dsub15 cable (1pc.), LAN cable, BNC-JJ (5pc.) Installed inside the NDV-1850. For recording second RADAR image BNC-JJ (5pcs.) BNC-Dsub15 cable (1pc.) Installed inside the NDV-1850. Required when connecting the radar which displays a UXGA size image. Spares for the NWP-46 Fan, Fuse

Waterproof Microphone Unit

NVT-162

Frame Grabber Board Kit

7ZZJD0052

4 5

Second Video Channel Kit Radar Interface Unit

7ZZJD0055 NWP-46

Accessories 6 Spare Parts for the RIF 7ZXJD0093

When radar images cannot be recorded, the output data of AIS must be recorded instead.

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.6. Present and New model Comparison table


1.6.1. VDR
Item JCY-1700 NDH-288A/B (made by L-3) Beacon Beacon Cover: Yes Water Pressure Sensor: No Water Switch: Dual Pins JCY-1800 NDH-316 (New capsule is made by L-3.) Beacon Beacon Cover: No Water Pressure Sensor: Yes Water Switch: Single Pin Recording Control Unit (RCU) Function of DAU is Included into the RCU Including serial interface into the RCU Input channel: 32 ports for IEC61162-1/-2 Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 2CH for analog RGB (selectable recording) Compressing format: PNG No operation panel in the RCU Standard Compact Flash Card Capacity: 2GB Backup voltage is DC24V (5Ah) Including NSK interface (option) Option Unit: NCT-72 Input channel: 64 ports for dry contact signal Option Unit: NCT-63 Input channel: 16 ports for dry contact signal Option board for NCT-72 / 63 Input channel: 8 ports for analog signal With CF card adapter New type small battery for synchro , step and pulse signal Selectable 64ch or 16ch Remark Only fixed capsule

Capsule

Main Unit

Recording Control Unit (RCU) Data Acquisition Unit (DAU) DAU: Input channel: 16 ports for IEC61162 4 ports for analog signal (op.) Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 1ch for analog RGB Compressing format: PNG Including into the door of RCU Option PC Card (ATA type) Capacity: 2GB Backup voltage is DC24V (8Ah) Option unit: NCT-27B Option Unit : NCT-57 Input channel: 64 ports for dry contact signal

Unification of RCU and DAU IEC61162-2 for AIS

Serial Data recording

Audio recording

Video recording

Including Video selector RCU is the Black Box

Operation Panel of RCU External Operation Panel Unit Backup Media UPS NSK Interface Dry Contact signal

Analog signal

Option board for DAU Input channel: 4 ports for analog signal Option unit: NQA-4091A Input channel: 8 ports for analog signal

Built in the NCT-72 / 63

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.6.2. S-VDR
Item JCY-1700S NDH-317 (New capsule is made by L-3.) Beacon Beacon Cover: No Water Pressure Sensor: Yes Water Switch: Single Pin Same as VDR (JCY-1700) Same as VDR (JCY-1700) JCY-1850 NDH-317 (New capsule is made by L-3.) Beacon Beacon Cover: No Water Pressure Sensor: Yes Water Switch: Single Pin Same as VDR (JCY-1800) Including serial interface into the RCU Input channel: 16 ports for IEC61162-1/-2 Same as VDR (JCY-1800) Option (remove the FGB, cable and BNC) connector) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Including NSK interface (standard) Same as VDR (JCY-1800) Same as VDR (JCY-1800) Remark New fixed type capsule

Capsule

Main Unit
Serial Data recording

IEC61162-2 for AIS

Audio recording Video recording

Same as VDR (JCY-1700) Option (remove the FGB) Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1700) Same as VDR (JCY-1700)

Refer to a VDR comparison table for details.

Operation Panel of RCU External Operation Panel Unit Backup Media UPS NSK Interface Dry Contact signal Analog signal

for synchro , step and pulse signal

9 DOC No. 7ZPJD0387A

* TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q * TTYCS-1Q

DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard)

Dry Contact (Yard)

* MPYC-xx

* TTYCS-1Q

Analog (Yard)

* TTYCS-x

*3C-2V *3C-2V *3C-2V *3C-2V *3C-2V

R G B H synch V synch

From AC Distributor

Dry Contact (Yard)

* MPYC-xx

*TTYCS-1Q Analog (Yard)


* TTYCS-x

Mic-1 Mic-2

MIC1 MIC2

*TTYCS-1Q

*TTYCS-1Q
From AC Distributor

Mic-4 Mic-5

MIC4 MIC5

*TTYCS-1Q

*TTYCYS-1Q *TTYCYS-1Q * MPYC-4

Mic-7 Mic-8

MIC7(W.P.) MIC8(W.P.)

Gyro Compass [STEP] (Yard) Gyro Compass [Synchro] (Yard) Speed Log [Pulse] (Yard)

* MPYC-7

* TTYCS-1 * TTYCS-1

VHF Telephone No.1 VHF Telephone No.2

* MPYC-2

*TTYCS-1Q

*DPYC-2.5 AC220V 60Hz 1 phase

DOC No. 7ZPJD0387A

1. Specifications

JCY-1800/1850

1.7. JCY-1800 System Diagram

VDR/S-VDR Installation Guide

10 Figure 1: System Diagram

* TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q

DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard)

Gyro Compass [STEP] (Yard) Gyro Compass [Synchro] (Yard) Speed Log [Pulse] (Yard)

* MPYC-4

* MPYC-7

* MPYC-2

*DPYC-2.5 AC220V 60Hz 1 phase

1.8. JCY-1850 System Diagram

11 JCY-1800/1850 Figure 2: System Diagram


*3C-2V *3C-2V *3C-2V *3C-2V *3C-2V R G B H synch V synch
*TTYCS-1Q *TTYCS-1Q Mic-1 Mic-2 MIC1 MIC2 *TTYCS-1Q *TTYCS-1Q Mic-4 Mic-5 MIC4 MIC5 *TTYCYS-1Q *TTYCYS-1Q Mic-7 Mic-8 MIC7(W.P.) MIC8(W.P.)

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A


* TTYCS-1 * TTYCS-1 VHF Telephone No.1 VHF Telephone No.2

*TTYCS-1Q

1. Specifications

1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.9. Functions of electrical circuit board


Main electrical circuit table of NDV-1800 (VDR)
Unit PSU NBL-327
Circuit name

Model CBM-168 CHG-213 CDJ-2304

Function Battery backup for 2 hours Temperature monitoring of a battery Main control HUB unit: 1port + 4ports 16ports for IEC61162-1 / 2 Internal operation panel Input CH: 9 sets for microphone unit (Recording channel are 3) 3 sets for VHF radio (Recording channel is 1) Compressing format: G726 Input CH: 2CH for analog RGB (selectable) Compressing format: PNG 16ports for IEC61162-1 / 2

S-VDR same same same

Remark

Data Processor Unit NDL-46

Power supply board (PSB) Thermo sensor board Main Control Board (MCB)

Audio Recording Board (ARB)

CHA-387

same

Frame Grabber Board (FGB) Remote Maintenance Board (RMB) Option Board NSK Interface Board (NIB)

CKA-137

Option

CDK-287

Not installed

Main Control Board for Remote Maintenance System

CHM-378 (Option)

To record gyro compass signal (Synchro / Step) and/or Ships speed log signal as IEC61162-1 sentence formatter

Standard

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

RCU: NDV-1800/1850

PSU: NBL-327

MCB: CDJ-2304 (ARB: CHA-387) CF Cars CF Cars Audio Interface Board FGB: CKA-137 RMB: CDK-287 Mother Board NIB: CHM-378 NIB: CHM-378 Terminals for serial data BNC connector for RGB Battery AC Input terminal AC Output terminal

OPU: NCG-169

Display: Error Code display Software version Heading value in case of Synchro or Step signal connecting

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10. Specifications of each unit


1.10.1. Protective Capsule Unit: PCU (NDH-316)
(1) Function: The protective capsule unit (PCU) records navigation data, hull data, conversation on the bridge, conversation over VHF radio communication, and radar image data to the recording medium in the PCU. When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered device, transmits a pulsed acoustic signal for capsule searchers. (2) Performance: a) Interface: 1) Standard: 2) Protocol: b) Recording duration and capacity: 1) Duration: 2) Capacity: c) Data Recording Interval: 1) Sensor Data: 2) Audio Data: 3) Image Data: d) Acoustic underwater beacon: 1) Operating frequency: 2) Operating time: 3) Detectable range: 4) Battery life: (3) Environmental condition The recording data in the final recording medium are held without loss under the conditions shown below. a) Shock: b) Penetration: c) Fire: d) Deep-sea pressure: General environmental condition e) Operating temperature: f) Storage temperature gVibration: -25C to +55C (IEC 60945 exposed type) -55C to +70C (IEC 60945 exposed type) 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G A half sine-wave pulse of 50 G, with an interval of 11msec A mass of 250 kg with a pin of 100mm diameter, dropped from 3m 10 hours with 260 C fire 1 hour with 1100 C fire 60 Mpa (equivalent to 6000m of depth) 37.5kHz 1kHz minimum 30 days after submerged in the water 1800m - 3600m (depends on surrounding environment) maximum 5-years depends on the input from the sensors (normally 1 second) continuous (1 audio file / minute) 1 image per 15 second (Option) 12 hours 2.0GB (flash memory) IEEE802.3 (10Base-T/ 100Base-TX) TCP/IP

(4) General specification a) Input voltage range: b) Power consumption: c) Size: d) Mass: e) Color: 19.5 - 36.5Vdc 3W 182.4(W) x 206.5(D) x 218.3(H) mm 8.7kg fluorescent orange

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.2. Protective Capsule Unit: PCU (NDH-317)


(1) Function: The Protective Capsule Unit (PCU) is not a float-free type but a fixed type. The PCU records navigation data, hull data, conversation on the bridge, conversation over VHF radio communication, and radar image data to the recording medium in the PCU. When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered device, transmits a pulsed acoustic signal for capsule searchers. (2) Performance: a) Interface: 1) Standard: 2) Protocol: b) Recording duration and capacity: 1) Duration: 2) Capacity: c) Data Recording Interval: 1) Sensor Data: 2) Audio Data: 3) Image Data: d) Acoustic underwater beacon: 1) Operating frequency: 2) Operating time: 3) Detectable range: 4) Battery life: (3) Environmental condition The recording data in the final recording medium are held without loss under the conditions shown below. a) Shock: b) Fire: c) Deep-sea pressure: General environmental condition a) Operating temperature: b) Storage temperature cVibration: -25C to +55C (IEC 60945 exposed type) -55C to +70C (IEC 60945 exposed type) 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G A half sine-wave pulse of 50 G, with an interval of 11msec 10 hours with 260 C fire 1 hour with 1100 C fire 60 Mpa (equivalent to 6000m of depth) 37.5kHz 1kHz minimum 30 days after submerged in the water 1800m - 3600m (depends on surrounding environment) maximum 5-years depends on the input from the sensors (normally 1 second) continuous (1 audio file / minute) 1 image per 15 second (Option) 12 hours 2.0GB (flash memory) IEEE802.3 (10Base-T/ 100Base-TX) TCP/IP

(4) General specification a) Input voltage range: b) Power consumption: c) Size: d) Mass: e) Color: 19.5 - 36.5Vdc 3W 182(W) x 206.5(D) x 215(H) mm 8.1kg fluorescent orange

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.3. Recording Control Unit: RCU (NDV-1800/1850) 1.10.3.1. Operation Panel (Internal)
(1) Performance: a) Button operation: 1) Recording stop: 2) Recording restart: 3) Card recording stop: b) LED Indication: 1) Recording status 2) CF card status 3) CF card Media error Recording / Recording stop Recording / Recording stop (enable to take out CF card) Access error to CF card Stop to record data to PCU Restart to record data to PCU Stop to record data to CF card. (enable to take out CF card from RCU)

1.10.3.2. Data Processor Unit


(1) Function: a) Control of recording navigation and hull data to PCU. b) Collects data of navigation and hull condition according to IEC61162-1/2. The data collected are as follows according to the IEC61996-2 1) Date and Time (UTC) 2) Ships position measured by the electronic position fixing system 3) Ships speed (over ground/water) 4) Ships heading with a gyrocompass or magnetic compass 5) Under keel clearance 6) Main alarms (indicated in the bridge) 7) Rudder order and response data 8) Engine order and response data 9) Hull opening status (for RO-RO passenger ships and ferry ships only) 10) Watertight door / Fire door status

11) Bow acceleration and hull stress data (only for the ships mandatorily having hull stress indicator)
12) Wind direction / wind speed data

(only when the vessel is equipped with anemometer)


13) AIS data (S-VDR) When radar images cannot be recorded, the output data of AIS must be recorded as a substitute. However, JCY-1800/1850 can also record both AIS data and radar images. In case of S-VDR: If the sensor outputs no data by IEC61162, items 5)-12) are not recorded. c) Capturing, encoding and recording of conversation audio on the bridge, VHF communications audio and radar image shown on the display. d) Copying the recording data to the CF card. e) Monitoring and control of the system.

(2) Performance: a) Communication to PCU: 1) Standard: 2) Protocol: b) Sensor data input : 1) Input channel: NDV-1800 (VDR): up to 32 (channels) NDV-1850 (S-VDR): up to 16 (channels) IEEE802.3 (10Base-T/ 100Base-TX ) TCP/IP

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1. Specifications
JCY-1800/1850 2) Data input interface: 3) Recording interval: c) Bridge audio input: 1) Input channel: 2) Input sensitivity: 3) Recording interval: d) VHF communications input (audio): 1) Input channel: 2) Input sensitivity: 3) Input level: 4) Recording interval: 1) Input channel: up to 3 (channels) 3.5kHz 0 dBm 600-ohm balance continuous (1 audio file / minute) 2 (channels) Auto selection of a radar image from both channels (If the radar is of JRC make, automatic selection of on-operation radar is possible.) 2) Input interface: - RGB: - Hs: - Vs: 3) Resolution: 4) Refresh rate: 5) Recording interval: f) Recording data backup: 1) Media: 2) Storage capacity: g) Blackout processing: 1) Recording duration: 2) Restoration time required: 2 hours while blackout (during the blackout, only the conversation in the bridge is recorded) less than 1 minute (Recovery time from blackout operation to normal operation on restoration of ships generator.) Dry (voltage free) contact closure (Commonly used with External Contact Input ) 2) Operation: i) RADAR select signal input: 1) Interface of JRC radar: 2) Operation of JRC radar: 3) Interface of other radar: 4) Operation of other radar: j) External Contact Input (dry contact): 1) Number of input: 2) Output sentences: maximum 3 dry contacts (voltage free) (Commonly used with the input signals which select RADAR or GPS.) Registers sentences at the time of their making and opening Recording GPS selection (active open/close) (Only JMA-9900, JMA-900M, JMA-5300 IEC61162-1 (RS-422) Active radar selection by JRC original sentence Dry (voltage free) contact closure (Commonly used with External Contact Input ) Recording RADAR selection by dry contact closure (active open/close) CF card (Adapter for PCMCIA type-2 is attached to the RCU.) 2.0GB analog RGB/Hs/Vs 0.7Vp-p (video signal) TTL TTL 640 x 350 1600 x 1200 pixel (conforms to VESA DMTS) 60 - 85 Hz (conforms to VESA DMTS) (Resolution 1600 x 1200 pixel 60Hz only) 1 image every 15 seconds up to 9 (channels) 6kHz continuous (1 audio file / minute) IEC61162-1/-2 (RS-422) depends on the input from the sensors (normally 1 second) VDR/S-VDR Installation Guide

e) Radar image data input (input of No1. X band radar is recommended):

h) GPS select signal input: 1) Interface:

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.3.3. Power Supply Unit


(1) Function: a) Power supply to RCU and PCU in normal operation b) Power supply to RCU and PCU for 2 hours on blackout. (2) Performance: a) Input voltage range: 100 - 120VAC +/- 10% 200 - 240VAC +/- 10% (Auto switching) b) Output voltage: c) Maximum power output: d) Battery capacity: e) Expectant battery age: 5VDC, 12VDC, 24VDC 140VA 24VDC 5Ah max 4-years (Depending on circumstance. This age is based on ambient operating temperature: 25 deg., load 70%) 1-phase 50/60Hz +/-5% 1-phase 50/60Hz +/-5%

1.10.3.4. External Interface


a) External alarm lamp output: 1) Interface: 2) Operation: 3) Current: b) External alarm buzzer output: 1) Interface: 2) Operation: 3) Current: Dry (voltage free) contact closure System down (normal-close or open) 1A or less at 24VDC / 0.5A or less at 125VAC Dry (voltage free) contact closure System down (normal-close or open) 1A or less at 24VDC / 0.5A or less at 125VAC

1.10.3.5. Environmental condition


(1) Operating temperature: (2) Temperature and humidity: (3) Vibration: -15C to +55C (IEC 60945 protected type) +40C, 93% 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G

1.10.3.6. General specification


(1) Power voltage: (2) Power consumption: (including capsule unit & operation panel unit & microphone phantom power) 90VA in UPS battery charge 50VA in normal operation (3) Size: (4) Mass: (5) Color: 419.5(w) x 250(d) x 480(h) mm 23.0kg (NDV-1800), 21.0kg (NDV-1850) N7 semi-gloss texture 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945) 200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.3.7. NSK interface (VDR: option, S-VDR: standard)


(1) Function: (2) Performance: a) Signal input: Synchro signal for Gyro compass Ratio: 360X, 180X, 90X, 36X, 1X Primary voltage: AC50 115V, 50/60Hz Secondary voltage: AC20 90V, 50/60Hz Step signal for Gyro compass Ratio: 360X, 180X, 90X, 36X, 1X Voltage: DC24V / 35V / 50V / 70V Pulse signal for speed log Pulse number: 200P / 400P / 100P / 160P (per NM) Interface: Opto-Isolation / dry contact signal b) Recoding data: Data type: IEC61162-1 Heading Sentence formatter: HDT Sip speed Sentence formatter: VBW Records gyro compass signal (Synchro / Step) and/or Ships speed log signal as IEC61162-1 sentence formatter

1.10.4. Operation Panel Unit: OPU (NCG-169)


(1) Function: Visible indication and audible alarm for VDR system alarm in the Wheelhouse Display of the cause of an error Input of Heading initial value (2) Performance: a) Type: b) Power supply: c) Indication: Flush mount type or Wall mount type Supplied from the Recording Control Unit NDV-1800/1850 LED lighting for alarm indication 4 digit LED for error code indication Buzzer (mutable by ACK switch) d) Operation: (3) NSK operation: a) Operation b) Indication (4) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration: (5) General specification: a) Size: b) Mass: c) Color: 145(w) x 50(d) x 165(h) mm 0.3kg N4 semi-gloss texture -15C to +55C (IEC 60945 protected type) +40C, 93% 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G Alarm acknowledgement Dimmer of LED (When the NSK interface board is added.) Entry of the initial value of heading Heading value indication

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.5. Microphone Unit (NVT-161)


(1) Function: (2) Performance: a) Type: b) Device: c) Directivity: d) Receiving range: e) Power supply: f) Test device: (3) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration: (4) General specification a) Size: b) Mass: c) Color: 110(w) x 44.5(d) x 160(h) mm 0.2kg N4 semi-gloss texture -15C to +55C (IEC 60945 protected type) +40C, 93% 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G Ceiling mount type, wall mount type Electoret condenser microphone Hemispherical and omnidirectional 2.5m of radius Phantom powered by 12VDC Built-in speaker for audio acquisition test Acquisition of W/H conversation, Alarms and sounds etc. in W/H

1.10.6. Waterproof Microphone Unit (NVT-162)


(1) Function: (2) Performance: a) Type: b) Device: c) Directivity: d) Receiving range: e) Power supply: f) Test device: (3) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration: d) Waterproof grade: (4) General specification a) Size: b) Mass: c) Color: Wall mount type

-Option-

Acquisition of wing conversation etc.

Electoret condenser microphone Hemispherical and omnidirectional 2.5m of radius Phantom powered by 12VDC Built-in speaker for audio acquisition test -25C to +55C (IEC 60945 exposed type) +40C, 93% 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz IPx6 126(w) x 93(d) x 110(h) mm 1.2kg N7 semi-gloss 0.7G

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.7. Digital Signal Converter (NCT-72)


(1) Function: (2) Performance: a) Dry contact Input port: b) Contact closure interface: 1) Driving power supply: 2) Status: c) Communication port d) Data output interface (3) Optional Analog interface: a) Analog signal Input port: b) Signal input: 1) Voltage: 2) Current: c) Communication port d) Data output interface (4) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration: (5) General specification a) Power voltage: b) Power consumption: c) Size: d) Mass: e) Color: +/-500mV, +/-20mA +12VDC

64CH

-Option-

The Digital signal converter should acquire alarms or status condition via dry contact closure. Dry (voltage free) contact closure Max. 64 port

Normal Close / Normal open (set in JRC plant at shipping) To the NDV-1800 RCU Data type: IEC61162-1 (When the optional Analog signal converting board CEF-60 is added.) Max. 8 port +/-5V, +/-10V

Same port as dry contact signals Data type: IEC61162-1 Analog Sentence formatter: XDR -15C to +55C (IEC 60945 protected type) +40C, 93% 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G 1-phase 50/60Hz (IEC 60945) 1-phase 50/60Hz (IEC 60945)

100 - 120VAC +/- 10% 200 - 240VAC +/- 10% 25VA

300(w) x 130(d) x 420(h) mm 5kg N7 semi-gloss

1.10.8. Digital Signal Converter (NCT-63)


(1) Function: (2) Performance: a) Dry contact Input port: b) Contact closure interface: 1) Driving power supply: 2) Status: c) Communication port d) Data output interface (3) Optional Analog interface: a) Analog signal Input port: b) Signal input: 1) Voltage: 2) Current: +12VDC

16CH

-Option-

The Digital signal converter should acquire alarms or status condition via dry contact closure. Dry (voltage free) contact closure Max. 16 port

Normal Close / Normal open (set in JRC plant at shipping) To the NDV-1800 RCU Data type: IEC61162-1 (When the optional Analog signal converting board CEF-60 is added.) Max. 8 port

+/-500mV +/-5V +/-10V +/-20mA 7 DOC No. 7ZPJD0387A

1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide Same port as dry contact signals Data type: IEC61162-1 Analog Sentence formatter: XDR (4) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration: (5) General specification a) Power voltage: b) Power consumption: c) Size: d) Mass: e) Color: 100 - 120VAC +/- 10% 200 - 240VAC +/- 10% 25VA 300(w) x 130(d) x 230(h) mm 2.9kg N7 semi-gloss 1-phase 50/60Hz (IEC 60945) 1-phase 50/60Hz (IEC 60945) -15C to +55C (IEC 60945 protected type) +40C, 93% 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G

c) Communication port d) Data output interface

1.10.9. Radar Interface Unit (NWP-46)


(1) Function:

-Option-

The NWP-46 is required when a high resolution radar UXGA is connected to the VDR/S-VDR. The NWP-46 is a option unit in order to install a FGB near the radar, because high resolution RGB signals can not be extended to the VDR/S-VDR, The Frame Grabber Board (FGB) in the NWP-46 is moved from the Recording Control Unit. It is the same as the Radar image input specification of the Recording Control Unit. To the NDV-1800/1850 RCU via Ethernet -15C to +55C (IEC 60945 protected type) +40C, 93% 2Hz to 13.2Hz 1.0mm 13.2Hz to 100Hz 0.7G 1-phase 50/60Hz (IEC 60945) 1-phase 50/60Hz (IEC 60945)

(2) Performance: a) Basic performance: b) Communication port (3) Environmental condition: a) Operating temperature: b) Temperature and humidity: c) Vibration: (4) General specification a) Power voltage: b) Power consumption: c) Size: d) Mass: e) Color: 100 - 120VAC +/- 10% 200 - 240VAC +/- 10% 10VA 255(w) x 160(d) x 72(h) mm 1.5kg N4 semi-gloss

8 DOC No. 7ZPJD0387A

2. Installation Procedures
JCY-1800/1850 VDR/S-VDR Installation Guide

2. INSTALLATION PROCEDURES

2.1. General Installation Procedures


1) 2) 3) 4) 5) Install every unit. Connect the units with cables according to the installation drawing of the ship. Connect cables to the sensors onboard according to the installation drawing of the ship. Check if the wirings are done correctly. Run a burn-in test. (For the RCU, make sure that it runs on the battery power, which automatically turns on during blackout.) 6) Check the communications between the units and from the sensors onboard. 7) Check the recorded data.

9 DOC No. 7ZPJD0387A

2. Installation Procedures
JCY-1800/1850 VDR/S-VDR Installation Guide

2.2. Points of installation


2.2.1. Capsule
1) Connection box Connection box is wired the same as current box. Power line of capsule is 24 voltages line, and power cable is composed with 2 lines of power line and a shield line. In order to use 100Mbps Ethernet line, LAN cable shall be wired near terminal in twist status. 2) RCU wiring In order to connect with RJ-45 connector, the connector is attached on ship. The connector is attached standard in product, but serviceman shall prepare pressure implement for LAN cable. 3) Beacon Beacon electrode is protected by water pressure sensor. Beacon protection cover (plastic case) is not necessary. To measure beacon battery voltage, shall measure voltage by digital tester between beacon electrode and frame after removing water pressure sensor. (The performance degradation of a water pressure sensor shall be prevented.) At First installation, voltage measurement is not necessary. But the voltage shall be measured at annual check.

2.2.2. Operation panel unit


1) wiring Wiring of DC 12V line and RS-485 communication line 2) Installation place Shall be installed in bridge The installation is not necessary near VDR main unit.

2.2.3. Microphone unit


1) Wiring It shall be wired the same as previous model (JCY-1700).

2.2.4. Radar Image


Since FGB unit is option in case of S-VDR, the following option kit shall be installed on ship. 1 CH1 connection Frame Grabber Board Kit: 7ZZJD0052 FGB: CKA-137 RGB cableDSUB15BNCx5 LAN cable BNC connector x5attached insulated ring 2 CH2 connection When two radars are connected to VDR, CH2 connection kit shall be added. FGB CH2 Kit: 7ZZJD0055 RGB cable (DSUB15BNCx5 BNC connector x5 attached insulated ring

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2. Installation Procedures
JCY-1800/1850 VDR/S-VDR Installation Guide

2.2.5. Serial dataNMEA


1) Wiring It shall be wired the same as previous model (JCY-1700). 2) Reception lamp There is not OK/NG lamp (Green/Red). Reception status is shown on the maintenance software. 3) Operation panel unit Error information of reception is shown by error code on operation panel unit. (Therefore main unit lamp is not necessary to check.) If error code is shown, the code means unit ID assigned every unit, not connection channel, Unit ID is assigned by maintenance software. E.g. GPS: Error code: 6041 60 = Serial data reception is NG. 41 = GPS unit ID When Other is selected as unit ID, the connection CH is shown as error code.

2.2.6. Option unit


Connected equipment by RS-422 port 1) Connection CH It shall be connected from CH13 to CH16. When the option unit is connected, shall be connected in order of CH16, CH15, CH14 and CH13.

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2. Installation Procedures
JCY-1800/1850 VDR/S-VDR Installation Guide

2.2.7. Switching Radar


When two radars are connected and VDR record one of two radar images by switching. 1) In case of JRC Radar The following radars output a PJRC sentence which includes a status of transmitting RF signal. When main radar is transmitting, main radar image is recorded. When main radar is not transmitting, sub radar image is recorded. Connect a serial output data from Radar unit to the RCU. Model JMA-5300 JMA-9900 JMA-900 Other old model PJRC Support Support Support Not support Remark

Ver. 2.0.8 or later

Outputting sentence of the Radar unit $PJRC, RA, 15, ?, xxxxxxxxxx*hh<CR><LF> ? = 1: transmitting RF 0: not transmitting RF 2) In case of switching signal by dry-contacts In order to switch by dry-contacts, it is necessary to set the logic of dry- contact (Open/Close) for radar selection (Auto selection/Main/sub) E.g. Setup Table PI_1 OPEN OPEN CLOSE CLOSE

PI_2 OPEN CLOSE OPEN CLOSE

MODE AUTO CH1 record CH2 record


PI_1 PI_2

3) In case of none switching signal by dry-contact Radar image in CH input image signal is recorded. When radar images are input to both of CH, CH1 image is recorded. 12 DOC No. 7ZPJD0387A

2. Installation Procedures
JCY-1800/1850 VDR/S-VDR Installation Guide

2.2.8. GPS selection


In the following case, GPS selection should be set up. Connecting two GPS units to one port via a switcher Connecting a dry contact signal of switcher 1) Change a recording GPS When the selection information of GPS is connected with a dry contact signal, VDR records change information. (This is not mandatory.) Set the logic of the dry contacts by the maintenance software. Ex) OPEN: Main GPS Close: Sub GPS

2.2.9. Radar Interface Unit NWP-46


1) Summary of Radar Interface unit (NWP-46) When VDR is connected with the Radar which has the 1600 x 1200 (UXGA ) screen resolution, VDR requires a Radar Interface unit. Since UXGA image data has the very high frequency, an RGB cable is inextensible to VDR. This problem is solved by changing connection between VDR and Radar into LAN connection by the Radar Interface unit. Therefore it is necessary to install the Radar Interface unit near the Radar. 2) Radar At present, although NWP-42 is required only for the time of connecting Chart Radar and VDR, all Radar with UXGA screen resolution will require it from now on. 3) Components of NWP-46 NWP-46 are composed by FGB: Frame Grabber Board (CKA-137) , and AC/DC power supply. FGB is removed from RCU to NWP-46 when NWP-46 is connected to Radar, although FGB is built in RCU usually.

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4) System configuration diagram Normal system ( XGA or SXGA etc. ) An RGB cable is extended from radar and it connects to VDR.

Chart radar system with NWP-46 ( only UXGA ) By connecting NWP-46 to Radar, a LAN cable is extended and it connects to VDR.

5) Shipment units and parts NWP-46 (The piece of Velcro for fixation to Radar is stuck on the bottom of the NWP-46.) DVI-Dsub15 Display cable ( Radar - NWP-46) LAN connector and Cover : five pieces (Connector is crimped to a LAN cable.) (Two pieces are used by NWP-46 and RCU sides. Three pieces are spares. ) Base for cable clamp : five pieces Cable clamp : five pieces

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2.3. FGB Kit (7ZZJD0052)

Installation Procedure

2.3.1. Components
No. 1 2 3 4 5 6 Parts FGB (Frame Grabber Board) RGB cable J-J type BNC connector LAN cable Scews BNC connector Type CKA-137 7ZCJD0281 BCJ-JR 7ZCJD0284 BCP-H3B Qty 1 1 5 1 3 5 Remark Fixed to frame metal D-SUB (15)-BNC (x5) Fixed to frame metal Connection between the FGB and the MCB For J-J type BNC connector frame installation For a Radar unit connection to the S-VDR

2.3.2. Installation procedure


STEP

Prcedure

Cover

Remove a cover of slot for the FGB installation. Unscrew two screws to fix the cover.

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FGB

Set the FGB(CKA-137) to the slot. Screw the two screws to fix the FGB. 3 R: Red G: Green B: Blue H: Gray V: Black

Connect the RGB cable to the five BNC connectors on the backside of frame. Caution) The cable of an assignment color is connected to the appointed location. R: Red G: Green B: Blue H: Gray V: Black 4

BNC connector frame

Three screws

Install the BNC connector frame with three screws. Screw the three screws.

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5 RGB cable

Cable clamp: 2 points

Cable clamp: 2 point

Cable length is adjusted so that it may not interfere with the door of RCU.

Lay the RGB cable. Fix the RGB cable by four cable clamps in the ceiling panel section, and connect with the "RGB1" D-SUB connector of FGB. Shorten the RGB cable length of the FGB side for not touching against door of RCU. 6

LAN cable

Connect the LAN cable between the FGB and the MCB. Connect the LAN cable to any LAN port of VDR-LAN on the MCB. 17 DOC No. 7ZPJD0387A

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2.3.3. Setup procedure


The configuration file for connection Radar unit is uploaded to the FGB. Upload the configuration file with the maintenance software. Refer to the 6.1.7th clause for details.

2.3.4. Check a Radar image


Check the recording radar image with the Radar monitoring function of maintenance software.

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3. MECHANICAL INSTALLATION
3.1. Protective Capsule: NDH-316/317
3.1.1. Selecting the Location The Protective Capsule contains the final recording medium. If the capsule should sink into the sea, it would be retrieved by ROV (Remote Operation Vehicle) or by divers. To ensure its continuous normal operation and also to ease its recovery and maintenance, the capsule needs to be mounted at a suitable location and in an appropriate way. It should be recommended that the capsule be mounted at a place that satisfies the following conditions.
1) 2) 3) 4) 5) 6) External open deck, e.g. compass deck A place where the capsule can be appropriately grounded to the ships hull A place where unobstructed open space can be secured in its vicinity A place as close to the central line of the ship as possible A place where a compass safety distance over 3m in radius can be secured A place that allows easy recovery of the capsule, should the ship sink into the sea

3.1.2.

Installing the Capsule

3.1.2.1. Mounting the Capsule 1) NDH-316 for VDR


Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the grounding of the capsule, do not paint the contact surface of the mounting bracket .

FIG. 3-1-1: Mounting the Protective Capsule NDH-316


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2) NDH-317 for S-VDR


Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the grounding of the capsule, do not paint the contact surface of the mounting bracket.

FIG. 3-1-2: Mounting the Protective Capsule NDH-317

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3.1.2.2. Fastening the Capsule


Fasten the capsule with external tooth lock washers to the mounting bracket on the external deck. Then, apply a waterproof treatment of RTV (Room Temperature Vulcanizing) sealing material to secure its grounding to the ships hull .

FIG. 3-1-3: Grounding to the Hull

The procedures for fastening the Capsule are: i. ii. iii. iv. v. vi. Remove the painting around the three holes in the mounting brackets of the Protective Capsule (NDH-316/317). Place an external tooth lock washer on each of the three holes in the mounting brackets. Apply RTV (Room Temperature Vulcanizing) sealants around the mounting holes. Place the Protective Capsule (NDH-316/317) on the mounting brackets. Adjust the capsules position so that its three holes coincide with those of the mounting brackets. Put steel bolts in the holes. Fasten the bolts with nuts.

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3.1.2.3. Vicinity clearance of the Capsule : NDH-316 / NDH-317 To ease the maintenance of the Protective Capsule and its recovery in the event of any sea accident, make sure that its vicinity is clear and free from obstacles.

FIG. 3-1-4: Vicinity of the Capsule: NDH-316 / NDH-317


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3.2. Connection Box: NQE-3163


3.2.1. Selecting the Location The Connection Box connects the Protective Capsule and the Recording Control Unit with a data line and a power supply line.
It should be recommended that its location should be selected to meet the following conditions. 1) The location needs to be within 1.5m from the Protective Capsule. (The cable attached with the Protective Capsule is 3.0m in length.) 2) The location needs to be free from excessive vibrations.

3.2.2.

Mounting the Connection Box


Fix the Connection Box to handrail or the support pole provided for this box. The length between the Protective Capsule and the Connection Box should be within 1.5m. Seal up four cable grand with silicon or putty sealant.

FIG. 3-2-1: Mounting the Connection Box

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3.2.3. Mounting the Connection Box of VDR (JCY-1800)

FIG. 3-2-2: Location for Mounting the Protective Capsule and the Connection Box
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3.2.4. Mounting the Connection Box of S-VDR (JCY-1850)

FIG. 3-2-3: Location for Mounting the Protective Capsule and the Connection Box
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3.3. Recording Control Unit: NDV-1800 / NDV-1850 3.3.1. Selecting the Location
It should be recommended that the location for mounting the Recording Control Unit (NDV-1800/1850) be selected to meet the following conditions. It should be recommended that the Recording Control Unit to be mounted in the wheelhouse. The international standards require the Operation Panel Unit (NCG-169) to be mounted in the wheelhouse. 1) The length of the cable between the Recording Control Unit and the Protective Capsule (NDH-316/317) should not exceed 30m. 2) The lengths of cables connected to the units installed in the wheelhouse should be as short as possible. 3) The Recording Control Unit should be protected from bad weathers, and the temperature around it should be kept at a comfortable level. 4) The Recording Control Unit should be free from excessive vibrations. 5) The Recording Control Unit should be within a compass safety distance of 1.2m. 6) The Recording Control Unit should be distant enough from electric apparatuses such as a RADAR and radio communication devices that emit excessive electromagnetic field. 7) The maintenance operations such as backing up the data and replacing the battery of the power supply unit should be easy enough.

3.3.2.

Fastening the Recording Control Unit

3.3.2.1. Connecting Cables


1) Wiring hole: The Recording Control Unit is connected with cables from the Protective Capsule, the Operation Panel Unit, the Radar video, the Microphone Units, the Sensor signal (IEC61162-1/2) and so on. The Recording Control Unit therefore has holes in its bottom for these cables to come through. 2) Grounding terminal: To ensure continuous and stable operations, the Recording Control Unit needs to be grounded to the ships hull

3.3.2.2. Vicinity Clearance of the Recording Control Unit


The Recording Control Unit has a front door. To allow the door to open easily at anytime, the area within 0.43m of the front door should be kept obstacle-free.

3.3.2.3. Fastening the Recording Control Unit


Fasten the Recording Control Unit onto a bulkhead with four M8 steel bolts (10mm). The bulkhead has to sustain the weight of 23kg of the Recording Control Unit.

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1) NDV-1800

FIG. 3-3-1: Mounting Outline and Vicinity Clearance of the Recording Control Unit NDV-1800

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1) NDV-1850

FIG. 3-3-2: Mounting Outline and Vicinity Clearance of the Recording Control Unit NDV-1850
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3.4. Operation Panel Unit: NCG-169


3.4.1. Selecting the Location
The Operation Panel Unit should be installed in the bridge console panel or a bulkhead in the wheelhouse.

3.4.1.1. Recommended Location


The following is the recommended location for mounting the Operation Panel Unit. It should be in the wheelhouse. 1) The bridge console panel 2) The panel in the back of the wheelhouse

3.4.1.2. Note on selection


Consider the followings when selecting a location for mounting the Operation Panel Unit. 1) In the event of an alarm going off, one, while piloting the ship, should hear the alarm tone sounding and see the alarm lamp lighting. 2) The Operation Panel Unit should be away from electric apparatuses such as the RADAR transceiver, radio communication equipment, and so on that may emit an excessive electromagnetic field. 3) The Operation Panel Unit should be free from excessive vibrations. 4) The Operation Panel Unit should be within a compass safety distance of 0.1m.

3.4.2. Fastening the Operation Panel Unit


The Operation Panel Unit can be fastened on or in the bulkhead or console panel. When it is placed in the bulkhead or the console panel, the surface of the panel needs to be cut out in the shape shown in the Figure 3-6 in the next page. When it is fastened on the bulkhead or the console panel, remove its flange. It has 2 wiring holes in the bottom and the back for cables to come in through.

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FIG. 3-4-1: Mounting Outline and Vicinity Clearance of the External Alarm Unit (Built-in Type)

FIG. 3-4-2: Mounting Outline and Vicinity Clearance of the External Alarm Unit (Exposed Type)
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3.5. Microphone Unit: NVT-161 3.5.1. Selecting the Location


The Microphone Unit collects conversations in the bridge, other voices through the public addressor and the intercom, and alarms buzzers of the group panel installed in the bridge. The locations of the microphones should be carefully selected so that they can record vital voice communications.

3.5.1.1. Recommended Location


Although the number of microphones needed depends on the bridge layout, in most cases three microphones will do. The recommended locations for mounting microphones are: 1) The overhead panel or the ceiling above the main conning station. 2) The overhead panel or the ceiling above the main route planning station i.e., the chart table. 3) The overhead panel or the ceiling in the vicinity of the radio transceiver.

3.5.1.2. Notes on selection Consider the followings when selecting a location for mounting a Microphone Unit. Microphones can collect conversations within a radius of 2.5m. Any obstacles or sources of noise (60dB or more) should be kept out of this range.
1) The microphone unit should be away from any ventilator or draft. 2) The microphone unit should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 3) The microphone unit should not be exposed to excessive vibration. 4) The microphone unit should be in a compass safety distance of 0.5m.

3.5.2.

Fastening a Microphone Unit


A Microphone Unit can be mounted in or on the ceiling, a bulkhead, or a console panel. When mounting it in a console panel, cut out the panel surface in the shape as shown in the figure in the next page. Or when mounting it on the surface, remove the flange from the Microphone Unit. Any Microphone Unit has 2 wiring holes. It has a label for the unit number on it. Confirm the location of the label and make sure that the unit number on the label is equal to what is written in the instruction drawing.

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FIG. 3-5-1: Mounting Outline and Installation Clearance of the Microphone Unit (Built-in Type)

FIG. 3-5-2: Mounting Outline and Installation Clearance of the Microphone Unit (Exposed Type)

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3.6. Waterproof Microphone Unit: NVT-162 (Option) 3.6.1. Selection of mounting location
Waterproof Microphone Units collect conversations about controlling the ship and other voices through the public addressor in the wing. The locations of Waterproof Microphone Units should be carefully selected so that they can collect vital voice communications. The selected locations should meet the following conditions.

3.6.1.1. Recommended Location


Although the number of waterproof microphones needed depends on the wing width, in most cases, the wings can be covered by two waterproof microphones. The following is the recommended location for mounting waterproof microphones. 1) The overhead panel near the talkback equipment.

3.6.1.2. Note on selection


Consider the followings when selecting a location for mounting a Waterproof Microphone Unit. Waterproof microphones can collect conversations within a radius of 2.5m. Any obstacles or sources of noise (60dB or more) should be kept out of this range. 1) The waterproof microphone unit should be away from any ventilator or draft. 2) The waterproof microphone unit should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 3) The waterproof microphone unit should be free from excessive vibrations. 4) The waterproof microphone unit should be in a compass safety distance of 0.4m.

3.6.2. Fastening a Waterproof Microphone Unit


Mount a Waterproof Microphone Unit on a bulkhead in a wing. The unit has 2 holes (10mm) on its sides. Insert M8 steel bolts in them and fasten the unit with them. It has a label for the unit number on it. Confirm the location of the label and make sure that the unit number on the label is equal to what is written in the instruction drawing.

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FIG. 3-6-1: Outline of the Waterproof Microphone NVT-162

More than 60 degrees

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3.7. Digital Signal Converter: NCT-72 - 64ch - (VDR Option)


3.7.1. Selecting the Location
The location of a Digital Signal Converter should meet the following conditions. 1) The length of the cable to each sensor should be as sort as possible. 2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it can be kept at an appropriate level. 3) The Digital Signal Converter should be free from excessive vibrations. 4) The compass safety distance of 0.2m can be secured. 5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 6) The maintenance and inspections should be easy enough. 7) The grounding wire to the ships hull should be as short as possible.

3.7.2. Fastening the Digital Signal Converter 3.7.2.1. Connecting Cables


1) Wiring hole:

Any Digital Signal Converter is connected with cables from the Recording Control Unit and various sensors. It therefore has wiring holes in its back and bottom for these cables to come in through. 2) Grounding terminal: To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded appropriately to the ships hull.

3.7.2.2. Vicinity Clearance of a Digital Signal Converter


Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free.

3.7.2.3. Fastening a Digital Signal Converter


Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (7.5mm). The bulkhead has to sustain the weight of 5.0kg of the Digital Signal Converter .

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FIG. 3-7-1: Mounting Outline and Vicinity Clearance of a Digital Signal Converter

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3.8. Digital Signal Converter: NCT-63 - 16ch - (VDR Option)


3.8.1. Selecting the Location
The location of a Digital Signal Converter should meet the following conditions. 1) The length of the cable to each sensor should be as sort as possible. 2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it can be kept at an appropriate level. 3) The Digital Signal Converter should be free from excessive vibrations. 4) The compass safety distance of 0.2m can be secured. 5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio communication equipment, and so on that may emit an excessive electromagnetic field. 6) The maintenance and inspections should be easy enough. 7) The grounding wire to the ships hull should be as short as possible.

3.8.2. Fastening the Digital Signal Converter 3.8.2.1. Connecting Cables


1) Wiring hole: Any Digital Signal Converter is connected with cables from the Recording Control Unit and various sensors. It therefore has wiring holes in its back and bottom for these cables to come in through. 2) Grounding terminal: To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded appropriately to the ships hull .

3.8.2.2. Vicinity Clearance of a Digital Signal Converter


Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free.

3.8.2.3. Fastening a Digital Signal Converter


Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (7.5mm). The bulkhead has to sustain the weight of 2.9kg of the Digital Signal Converter.

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FIG. 3-7-2: Mounting Outline and Vicinity Clearance of a Digital Signal Converter

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3.9. Radar Interface Unit: NWP-46 (Option)


3.9.1. Selecting the Location
The location of a Radar Interface Unit should meet the following conditions. 1) The length of the RGB cable to Radar unit should be as sort as possible. 2) The Radar Interface Unit should be protected from bad weathers, and the temperature around it can be kept at an appropriate level. 3) The Radar Interface Unit should be free from excessive vibrations. 4) The compass safety distance of 0.5m can be secured. 5) The maintenance and inspections should be easy enough. 6) The grounding wire to the ships hull should be as short as possible. 7) Install in the space on the background of a liquid crystal Radar display.

Radar Interface Unit

3.9.2. Fastening the Radar Interface Unit 3.9.2.1. Connecting Cables


1) Grounding terminal: To ensure continuous and stable operations, any Radar Interface Unit needs to be grounded appropriately to the ships hull.

3.9.2.2. Fastening a Radar Interface Unit


Fasten a Radar Interface Unit on a Radar unit with Velcro.

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FIG. 3-9-1: Mounting Outline and Vicinity Clearance of a Radar Interface Unit

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3.9.3. Connection to the JMA-900 Chart Radar Unit 3.9.3.1. Fastening the Radar Interface Unit on the JMA-900 Chart Radar Unit
Install the Radar Interface unit (NWP-46) as follows procedure.

1Remove the front cover of Radar Remove the cover of Radar with reference to a Radar installation guide.

Assemble the laid LAN cable and Power cable.

2Connect the display cable to Radar Connect the DVI plug of an attached display cable to the jack on the AGP slot of the Radar. Caution Do not remove this connector when the Chart Radar is turned on. A image data is no longer outputted from a Radar.

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3) Wiring in the Radar

Fix the display cable by the attached clamp.

Earth the shield of LAN cable and Power cable to bottom chassis of the Radar. Fix the two cables on the comb type base. Fix the two cables at optimal position by attached clamps.

Pull out the three cables from a feed port.

Fix the three cables by a attached clamp. Cables: Display cable LAN cable Power cable

Pull up the three cables through this space.

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4Connect to a Radar Interface unit

Connect the power cable to the terminal.


Connect the plug of display cable in the RGB IN jack. Caution Do not remove this connector when a Chart Radar is turned on. A image data is no longer outputted from a Radar.

Connect the plug of LAN cable in the LAN jack. Make the power switch into the position of ON. So a Radar Interface unit (NWP-46) will be interlocked with the power supply of RCU. 5 Install a Radar Interface unit Install a Radar Interface unit by the piece of Velcro on a Radar body.

Fix the three cables by a attached clamp.

3.9.3.2. Edit a setup file of a Chart Radar (JMA-900M series) to output a image data for VDR
The output port of Chart Radar which connected Radar Interface unit is not outputting image data in the default setting. It needs to be setting changed for outputting an image data for VDR from a Chart Radar. Edit a setup file with reference to the installation guide of a Chart Radar (JMA-900M series). Caution A Chart Radar is watching whether a Radar Interface unit is connected to the image output port. When a Radar Interface unit is not connected, a Chart Radar stops image data output, but also initialize a setup file. Do not remove the display cable when a Chart RadarJMA-900M series is turned on. When it has removed, it is necessary to edit a setup file again for outputting image data for a VDR.

3.9.3.3. Check the function


Turn on the RCU and check that green LED of the LAN connector of the Radar Interface unit lights up. When green LED does not light up, it is a mistake in wiring with RCU. When green LED lights up, get a Radar image data by a maintenance software.

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4. CABLING
4.1. Cabling of the Protective Capsule NDH-316/317
4.1.1. Protective Capsule NDH-316/317 Connection Box NQE-3163
Two 3m cables are connected to the Protective Capsule NDH-316/317. One is used for power supply, while the other is for data communication; the shielded twist pair cable of Ethernet category-5 based on TIA/EIA-568A standard. These cables are connected to the terminal board in the Connection Box NQE-3163. Connection Table: Term. # Cable Color Signal Name Power Cable of the Protective Capsule (Red Cable) 1 SHIELD Hull Ground 2 RED 24VDC 3 BLACK 24VDC Return Shielded Twist Pair Cable (Ethernet cable) of the Protective Capsule (Black Cable) 4 WHITE/GREEN TX (+) 5 GREEN TX (-) 6 WHITE/ORANGE RX (+) 7 ORANGE RX (-) 8 SHIELD Hull Ground

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4.2. Cabling of the Recording Control Unit NDV-1800/1850


The following cables are connected to the Recording Control Unit (RCU). 1) The power supply cable and the LAN cable of the Ethernet category-5 between the Connection Box and the RCU. 2) The cable of the RS-485 between the Operation Panel Unit and the RCU. 3) The cables from the Microphone Units. 4) The cables from the VHF radio telephones. 5) The co-axial cables for video signals from the RADAR equipment. 6) The data cable between the NMEA output sensor and the RCU. 7) The communication cable between the Dry Signal Converter and the RCU. 8) The cable for Syncro/Step signal from the Gyro. 9) The cable for Pulse signal from the Speed log. 10) The power cable from the Power Distribution Board. 11) The cable for supplying AC power to the Option Units.

4.2.1.

Recording Control Unit NDV-1800/1850 Connection Box NQE-3163


Connect the power supply cable and LAN cable from the Connection Box to the Recording Control Unit. The length of each cable should be 30m or less. Connection table for power line: RCU Connection Box Signal Name Term # Term # TB406 TB1 1 [DC24V] 2 DC Line + (DC 19.5V~36V) 2 [GND] 3 DC Line - (DC 19.5V~36V) Cable Clamp 1 Shield Cable Specification 2 (wires) x 2.5 mm2 , shielded waterproof cable

Connection table for data line: RCU Connection Box Term # Term # Cdj-2304 J503 [VDR-LAN] TB1 RJ-45 CONNECTOR 1 [TXP] 4 2 [TXN] 5 3 [RXP] 6 4 5 6 [RXN] 7 7 8 SHIELD 8 Cable Specification

Comments

Ethernet TX (+) White / Green Ethernet TX (-) Green Ethernet RX (+) White / Orange Blue White / blue Ethernet RX (-) Orange White / Brown Brown SHIELD

Shielded twist pair waterproof cable of Category-5 Ethernet complying with TIA/EIA-568A

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4.2.2. Recording Control Unit NDV-1800/1850 Operation Panel Unit NCG-169


Connect the power supply cable and RS-485 serial cable from the Recording Control Unit to the Operation Panel Unit. The length of each cable should be 30m or less. Connection table for communication and power line: RCU OPU Term # Term # CQD-2040 TB403 [OPU] TB1101 1 [+12V] 1 +12V 2 [GND] 2 GND 3 [T/R +] 3 Tx/Rx + 4 [T/R -] 4 Tx/Rx FG Shield Cable Specification

Signal Name

2-pair x twisted pair x 0.75mm2, shielded

4.2.3. Recording Control Unit NDV-1800/1850 Microphone Unit NVT-161


Connect cables to the TB1 of the Microphone Units. Connect the cables from the Microphone Units to the 5P detachable terminals of the RCU. Be sure that the unit number corresponds to the terminal number of the RCU. The length of each cable should be 30m or less. Connection Table: RCU Connector Pin# CQD-2041 J901 [MIC-1] / J902 [MIC-2] / J903 [MIC-3] / J904 [MIC-4] / J905 [MIC-5] / J906 [MIC-6] / J907 [MIC-7] / J908 [MIC-8] / J909 [MIC-9] 1 [MIC+] 2 [MIC-] 3 [MIC-GND] 4 [SPK+] 5 [SPK-] Cable Specification Microphone Unit Term # TB1

Signal Name

1 2 3 4 5

HOT line of Microphone (Phantom powered line: 12VDC) COLD line of Microphone (Phantom powered line: 12VDC) GND line of Microphone (Phantom powered line: 12VDC return) HOT line of Self-test Speaker COLD line of Self-test Speaker 2-pair x twisted pair x 0.75mm2, shielded

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4.2.4. Recording Control Unit NDV-1800/1850 Waterproof Microphone Unit NVT-162


The connection table is the same as that of the Microphone Unit NVT-161 except the cable specification. Make sure that the unit number of the Waterproof Microphone Unit coincides with the terminal number of the RCU. The length of each cable should be 30m or less. Cable Specification 2-pair x twisted pair x 0.75mm2, shielded and waterproof

4.2.5. Recording Control Unit NDV-1800/1850 VHF Radio telephone equipment


Connect a cable to an audio signal output of a VHF radiotelephone. Connect the cable to the detachable 3P of the RCU. RCU Connector Pin# CQD-2041 J910 [VHF-1]/ J911 [VHF-2]/ J912 [VHF-3] 1 [+] 2 [-] 3 [Shield] Cable Specification VHF set Term # Comments

VHF audio output (HOT line) VHF audio output (COLD line) Shield 1-pair x twisted pair x 0.75mm2 , shielded

* Signal Specification for VHF radiotelephone connected to the RCU Output impedance: 600-ohm balanced Output signal level: 0 dBm In case the signals of the VHF radiotelephone are unbalanced, do not short circuit between the [C] terminal and the [SHIELD] terminals.

4.2.6. Recording Control Unit NDV-1800/1850 RADAR video


Connect the coaxial cable to a video signal output of the RADAR equipment. In case the video output connector is HD (3WAY), it needs to be transformed into BNC connector. Use the attached BNC plug when connecting the Video cable to the RCU. Connection table: Video input CH1 RCU RADAR set Signal Name Connector # Connection # RGB Connector panel R Red signal J101 [R] G Green signal J102 [G] B Blue signal J103 [B] Hs Horizontal sync pulse J104 [H] Vs Vertical sync pulse J105 [V]

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Connection table: Video input CH2 RCU RADAR set Signal Name Connector # Connection # RGB Connector panel R Red signal J106 [R] G Green signal J107 [G] B Blue signal J108 [B] Hs Horizontal sync pulse J109 [H] Vs Vertical sync pulse J110 [V] Cable Specification Coaxial cable of 75-ohm impedance e.g. 3C-2V / RG-59/U

4.2.6.1. Signal format of RADAR video


The video output format for a color raster scan display employs the five different signal types: Signal Name RED GREEN BLUE HORIZONTAL Sync VERTICAL Sync Details of signal The red intensity amplitude. The standard voltage level is 0.7V peak. Impedance is 75-ohm. The green intensity amplitude. The standard voltage level is 0.7V peak. Impedance is 75-ohm. The blue intensity amplitude. The standard voltage level is 0.7V peak. Impedance is 75-ohm. Synchronized signals of the horizontal line (positive/negative), Signal is in TTL level. Synchronized signals of the vertical line (positive/negative), Signal is in TTL level.

R G B Hs Vs

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4.2.6.2. Monitor Timing of the RADAR Video


The monitor timing of the RADAR video signal is decided based on the VESA DTMS. The VESA DTMS stands for Video Electronics Standards Association Discrete Monitor Timings Standard. With the VDR, the following signals can be input. 1) 2) 3) 4) 5) Resolution: Refresh rate: Pixel frequency: Scan method: Synchronize method: Refresh Rate 85 Hz 85 Hz 85 Hz 60 Hz 72 Hz 75 Hz 85 Hz 56 Hz 60 Hz 72 Hz 75 Hz 85 Hz 60 Hz 70 Hz 75 Hz 85 Hz 75 Hz 60 Hz 60 Hz 75 Hz 85 Hz 60 Hz Up to 16000 x 1200 pixels Up to 85 Hz (depending on resolution) Up to 162.0 MHz interlaced / non-interlaced Separate / Synch on Green Horizontal Frequency 37.9 kHz 37.9 kHz 37.9 kHz 31.5 kHz 37.9 kHz 37.5 kHz 43.3 kHz 31.5 kHz 37.9 kHz 48.1 kHz 46.9 kHz 53.7 kHz 48.4 kHz 56.5 kHz 60.0 kHz 68.7 kHz 67.5 kHz 60.0 kHz 64.0 kHz 80.0 kHz 91.1 kHz 75.0 kHz Pixel Frequency 31.500 MHz 31.500 MHz 35.500 MHz 25.175 MHz 31.500 MHz 31.500 MHz 36.000 MHz 36.000 MHz 40.000 MHz 50.000 MHz 49.500 MHz 56.250 MHz 65.000 MHz 75.000 MHz 78.750 MHz 94.500 MHz 108.000 MHz 108.000 MHz 108.000 MHz 135.000 MHz 157.500 MHz 162.000 MHz

Resolution 640 x 350 pixels 640 x 400 pixels 720 x 400 pixels 640 x 480 pixels

800 x 600 pixels

1024 x 768 pixels

1152 x 864 pixels 1280 x 960 pixels 1280 x 1024 pixels 1600 x 1200 pixels

* Scan method is non-interlaced for all the resolutions.

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4.2.6.3. Connectability of JRC RADAR Series


The Connectability of JRC RADAR equipment is tabulated as below. All the RADAR equipment other than JMA-9900 / 9800mk2 needs an additional video buffer inside. 1024 x 768 pixel Non-interlaced Color R / G / B / Vs / Hs D-SUB15 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 48.36 kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 125.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive The type of its output connector, HD (3WAY), is different from that of the input connectors of the VDR, BNC. A connection kit (CQD-1891) is therefore needed to connect them. * JMA-9900 / 9800mk2 series Radar should be connected to the S-VDR 1) JMA-9900 / 9800mk2 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level

1280 x 1024 pixel Non-interlaced Color R / G / B / Vs / Hs D-SUB15 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Positive Horizontal Frequency 64.0kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Positive Video Pixel frequency 108.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate an amplifier (CAD-249), RGB cable (CFQ-8914) and VDR connection kit (CQD-1891) into the RADAR equipment, using a kit provided by JRC. * JMA-5300 series Radar should be connected to the S-VDR

2) JMA-5300 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level

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1600 x 1200 pixel Non-interlaced Color R / G / B / Vs / Hs BNC 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 75 kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Positive Video Pixel frequency 162.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive * If the Radar equipment is JMA-900M, the Radar Interface Unit (NWP-46) should be installed. Connection cable (DVI-DSUB15) is an accessory of NWP-46. * JMA-900M series Radar should be connected to the S-VDR

3) JMA-900M series (Chart Radar) Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level

4) JMA-9800 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level

1024 x 768 pixel Non-interlaced Color R / G / B / Vs / Hs BNC 60 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 48.36 kHz Sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 125.000 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate an amplifier (NAD-30) and VDR connection kit (MPBC36097) into the RADAR equipment, using a kit provided by JRC.

* JMA-9800 series Radar should be connected to the S-VDR

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5) JMA-9000 / 7000 series Resolution Scan Color Output Signal Connector Vertical Refresh rate Sync Impedance Signal level

1312 x 928 pixel Non-interlaced Monochrome VD / Vs / Hs BNC 45.5 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 43.88 kHz sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 67.4043 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate an amplifier (NAD-30) and VDR connection kit (MPBC35722) into the RADAR equipment, using a kit provided by JRC.

* JMA-9000/7000 series Radar could be connected to the S-VDR

6) JMA-7700 series Resolution Scan Color Output Signal Connector Vertical Refresh rate sync Impedance Signal level

1024 x 768 pixel Non-interlaced Color R / G / B / Vs / Hs BNC 68.6 Hz 75 ohms +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Horizontal Frequency 54.44 kHz sync Impedance 75 ohms Signal level +5.0 - 0V at 2.2k ohms termination +2.5 - 0V at 75 ohms termination Polarity Negative Video Pixel frequency 71.4286 MHz signal Impedance 75 ohms Signal level +0.7 - 0V Polarity Positive *To make the output to the VDR viable, please incorporate an VDR connection kit (CFQ-8914, CQD-1891) into the RADAR equipment, using a kit provided by JRC.

* JMA-7700 series Radar could be connected to the S-VDR

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4.2.7. Recording Control Unit NDV-1800/1850 Sensor NMEA data


The following cables are connected to the Recording Control Unit for recoding NMEA data. NDV-1800 has 32 ports for inputting NMEA data. NDV-1850 has 16 ports for inputting NMEA data. (not installed TB404, 405) Connection table for sensors: ch1 ~ ch12 RCU Sensor Term # Term # CQD-2040 TB401 NMEA0183 [CH-1 to 12] OUT 1/3/5/7/9/11/13/15/17/19/21/23 [RX+] TX+ 2/4/6/8/10/12/14/16/18/20/22/24 [RX-] TXCable Cramp SHIELD Connection table for sensors: ch13 ~ ch16 RCU Sensor Term # Term # CQD-2040 TB402 NMEA0183 [CH-13 to 16] OUT 1/6/11/16 [RX+] TX+ 2/7/12/17 [RX-] TXCable Cramp SHIELD

Signal Name

NMEA Output (Positive) NMEA Output (Negative) SHIELD

Signal Name

NMEA Output (Positive) NMEA Output (Negative) SHIELD

Connection table for sensors: ch17 ~ ch24 (only NDV-1800) DAU Sensor Signal Name Term # Term # CQD-2040 TB404 NMEA0183 [CH-17 to 24] OUT 1/3/5/7/9/11/13/15 [RX+] TX+ NMEA Output (Positive) 2/4/6/8/10/12/14/16 [RX-] TXNMEA Output (Negative) Cable Cramp SHIELD SHIELD Connection table for sensors: ch25 ~ ch32 (only NDV-1800) DAU Sensor Signal Name Term # Term # CQD-2040 TB405 NMEA0183 [CH-25 to 32] OUT 1/3/5/7/9/11/13/15 [RX+] TX+ NMEA Output (Positive) 2/4/6/8/10/12/14/16 [RX-] TXNMEA Output (Negative) Cable Cramp SHIELD SHIELD Cable Specification 1-pair x twist pair x 0.75mm2 , shielded

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Default interface condition: Signal type Baud rate Data bits Parity Start bits Stop bits

EIA-422 / EIA-485 4800 bps / 38400bps (for AIS) 8 (d7 = 0) None One One

AIS data When radar images cannot be recorded, the output data of AIS must be recorded as an alternative. However, JCY-1800/1850 can also record both all AIS data and radar images. Setup by Maintenance soft ware for recording the AIS data Only by changing the following setup, the data outputted from AIS is recordable by the same setup as other NMEA sentences. Baud rate : 38400 Header :!

4.2.8. Recording Control Unit NDV-1800/1850 Digital Signal Converter (NCT-72/63)


When mounting a Digital Signal Converter, connect the serial data line to ch13 through ch16 of the RCU. For each Digital Signal Converter, two way communications port is needed to allow the writing of the setting information or the updating of the software version. Connection table: Communication line for DSC RCU DSC Signal Name Term # Term # CQD-2040 CDJ-2333 TB402 TB101 [422] [CH-13 to 16] 1/6/11/16 [RX+] 1[TX+] NMEA OUTPUT (Positive) 2/7/12/17 [RX-] 2[TX-] NMEA OUTPUT (Negative) 3/8/13/18 [TX+] 4[RX+] INPUT FOR SETTING (Positive) 4/9/14/19 [TX-] 5[RX-] INPUT FOR SETTING (Negative) 5/10/15/20 [GND] 3[GND] GND Cable Cramp Cable Cramp SHIELD Cable Specification Default interface condition: Signal type Baud rate Data bits Parity Start bits Stop bits 4 (pairs) x twist pair x 0.75 mm2,, Shielded

EIA-422/EIA-485 4800 bps 8 (d7=0) None 1 1

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4.2.9. Recording Control Unit NDV-1800/1850 Gyro output the Syncro/Step signal
The following cables are connected to the Recording Control Unit for recoding Heading sentence converted from syncro/step signal.. 1) Syncro signal RCU Term # CHM-378 TB1002 1 [S1] 2 [S2] 3 [S3] 4 [Ref1] 5 [Ref2] Cable Cramp Cable Specification

DSC Term # Syncro signal OUT S1 S2 S3 R1 R2 Cable Cramp Syncro1 Syncro2 Syncro3 Reference-1 Reference-2 SHIELD

Signal Name

5 x 0.75 mm2,, Shielded

Default interface condition: Primary voltage AC50-115V, 50/60Hz Secondary voltage AC20-90V, 50/60Hz Ratio 36 / 90 / 180 / 360 / 1 Direction Order / Reverse

2) Step signal RCU Term # CHM-378 TB1001 1 [S1] 2 [S2] 3 [S3] 4 [COM] Cable Cramp Cable Specification

DSC Term # Step signal OUT S1 S2 S3 COM Cable Cramp Syncro1 Syncro2 Syncro3 Common SHIELD

Signal Name

4 x 0.75 mm2,, Shielded

Default interface condition: Voltage DC24V / 35V / 50V / 70V Ratio 36 / 90 / 180 / 360 / 1 Direction Order / Reverse

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4.2.10. Recording Control Unit NDV-1800/1850 Speed log output the Pulse signal
The following cables are connected to the Recording Control Unit for recoding Speed sentence converted from Pulse signal.. Pulse signal RCU Term # CHM-378 TB1003 1 [LP] 2 [LPE] Cable Cramp Cable Specification

DSC Term # Pulse signal OUT + Cable Cramp Pulse GND SHIELD

Signal Name

2 x 0.75 mm2,, Shielded

Default interface condition: Pulse / NM 100 / 160 / 200 / 400 Interface Photo-coupling / Dry contact

4.2.11. Recording Control Unit NDV-1800/1850 Emergency Power Distribution Board


Connect the power supply line of the RCU to the Emergency Power Distribution Board Connection table for power line: RCU Term # TB101 AC IN 1 [U] 2 [V] 3 [E] Cable Specification
Emergency Power Distribution Board

Signal Name

Term #

AC Line U (AC85V~132V, AC170V~265V) AC Line V (AC85V~132V, AC170V~265V) SHIELD 2 (wires) x 2.5 mm2 , shielded

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4.2.12. Recording Control Unit NDV-1800/1850 External Alarm Lamp


Connect the RCU to the External Alarm Lamp, which is incorporated into the External Alarm Console. - Connecting the two lines [A]-[C]: Normal open contact - Connecting the two lines [B]-[C]: Normal close contact Once an alarm is detected in the VDR, the alarm status is displayed. When everything has been restored, the normal status is displayed. Connection table for External Alarm Lamp: RCU External Alarm Console Remarks Term # CQD-2040 TB406 ERROR 3 [A] Normal Open Contact 4 [C] Common 5 [B] Normal close Contact Cable Specification 2 (wires) x 0.75 mm2

4.2.13. Recording Control Unit NDV-1800/1850 External Alarm Buzzer


Connect the RCU to the External Alarm Buzzer, which is incorporated into the External Alarm Console. - Connecting the two lines [A]-[C]: Normal open contact - Connecting the two lines [B]-[C]: Normal close contact Once an alarm is detected in the VDR, the alarm status is displayed. Press the [ACK] switch, and the normal status is displayed. Connection table for External Alarm Buzzer: RCU External Alarm Console Remarks Term # CQD-2040 TB406 ALARM 6 [A] Normal Open Contact 7 [C] Common 8 [B] Normal close Contact Cable Specification 2 (wires) x 0.75 mm2

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4.2.14. Recording Control Unit NDV-1800/1850 GPS Switch/RADAR Switch


When the RCU is connected to either the GPS Switch or the RADAR Switch, it receives dry contact feedback signals from the switch. These signals enable the RCU to display which of the GPS or the RADAR devices is connected to it. These select input ports can use general dry contact input ports when these ports not use as GPS (or RADAR) signal select input ports. Connection table for GPS Switch or RADAR Switch (or general dry contact output unit): RCU GPS switch etc. Remarks Term # CQD-2040 TB406 SELECT 9 [PI1+] RADAR Select Signal or Dry Contact Input 1 10 [PI1-] RADAR Select Signal or Dry Contact Input 1 11 [PI2+] RADAR Select Signal or Dry Contact Input 2 12 [PI2-] RADAR Select Signal or Dry Contact Input 2 13 [PI3+] GPS Select Signal Dry Contact Input 3 14 [PI3-] GPS Select Signal Dry Contact Input 3 Cable Specification 2 (wires) x 0.75 mm2

Radar selection table by dry contact state P11 PI2 Ch1 RADAR Ch2 RADAR Close Open Recording Open Close Recording Open Open Auto selecting

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4.3. Cabling of the Digital Signal Converter NCT-72 / 63 (VDR option)


The following cables are connected to the Digital Signal Converter (DSC). 1) A data cable between Non voltage Digital Signal Converters and the DSC 2) A serial data cable between the DSC and the RCU 3) Power Supply cable

4.3.1. Digital Signal Converter NCT-72/63 Dry contacts output Equipments


The Digital Signal Converters are connected to sensors that output dry contact signals. NCT-72 has 64 ports for inputting Dry contact data. NCT-63 has 16 ports for inputting Dry Contact data. (not installed TB2, 3,4)

Connection table for sensors: ch1 ~ ch16 (NCT-72 and NCT-63) DSC Sensor Signal Name Term # Term # CQD-2081/2012 TB1 [CH-1 to 16] 1/3/5/7/9/11/13/15/17/19/21/2 OUT+ Dry Contact Signal: 3/25/27/29/31 [IN+] 2/4/6/8/10/12/14/16/18/20/22/ OUTDry Contact Signal: 24/26/28/30/32 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD Connection table for sensors: ch17 ~ ch32 (NCT-72 only) DSC Sensor Signal Name Term # Term # CQD-2081/2012 TB2 [CH-17 to 32] 31/29/27/25/23/21/19/17/15/13 OUT+ Dry Contact Signal: /11/9/7/5/3/1 [IN+] 32/30/28/26/24/22/20/18/16/14 OUTDry Contact Signal: /12/10/8/6/4/2 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD Connection table for sensors: ch33 ~ ch48 (NCT-72 only) DSC Sensor Signal Name Term # Term # CQD-2081/2012 TB3 [CH-33 to 48] 1/3/5/7/9/11/13/15/17/19/21/2 OUT+ Dry Contact Signal: 3/25/27/29/31 [IN+] 2/4/6/8/10/12/14/16/18/20/22/ OUTDry Contact Signal: 24/26/28/30/32 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD

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Connection table for sensors: ch49 ~ ch64 (NCT-72 only) DSC Sensor Signal Name Term # Term # CQD-2081/2012 TB4 [CH-49 to 64] 31/29/27/25/23/21/19/17/15/13 OUT+ Dry Contact Signal: /11/9/7/5/3/1 [IN+] 32/30/28/26/24/22/20/18/16/14 OUTDry Contact Signal: /12/10/8/6/4/2 [IN-] [IN-] line is commonly shared by all. Cable Cramp SHIELD SHIELD

4.3.2. Digital Signal Converter NCT-72/63 Analog output Sensors (Option)


As an option, the A/D convert Board (ADC: CEF-60) can be incorporated into the DSC. The DSC can have up to 8 channels for inputting Analog signals. Connection table for analog output sensors: DSC Sensor Term # Term # ADC CEF-60 Sensor Output TB301 -[CH-0-3] (Voltage/Current) 1 [ANALOG IN CH0+] OUT + 2 [ANALOG IN CH0-] OUT 3 [ANALOG IN CH1+] OUT + 4 [ANALOG IN CH1-] OUT 5 [ANALOG IN CH2+] OUT + 6 [ANALOG IN CH2-] OUT 7 [ANALOG IN CH3+] OUT + 8 [ANALOG IN CH3-] OUT ADC CEF-60 Sensor Output TB302 -[CH-4-7] (Voltage/Current) 1 [ANALOG IN CH4+] OUT + 2 [ANALOG IN CH4-] OUT 3 [ANALOG IN CH5+] OUT + 4 [ANALOG IN CH5-] OUT 5 [ANALOG IN CH6+] OUT + 6 [ANALOG IN CH6-] OUT 7 [ANALOG IN CH7+] OUT + 8 [ANALOG IN CH7-] OUT Cable Specification Interface condition: Signal type Voltage signal Current signal

Signal Name

Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output -

Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output Voltage or Current Output + Voltage or Current Output -

1-pair x twist pair x 0.75mm2 , shielded

Input Signal Range +/-500mV, +/-5V, +/-10V +/-20mA

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4.3.3. Digital Signal Converter NCT-72/63 Recording Control Unit NDV-1800/1850


1) Communication line Connect the serial data line to ch13 through ch16 of the RCU. For each Digital Signal Converter, two way communications port is needed to allow the writing of the setting information or the updating of the software version. Connection table: Communication line for RCU RCU DSC Signal Name Term # Term # CQD-2040 CDJ-2333 TB402 TB101 [422] [CH-13 to 16] 1/6/11/16 [RX+] 1[TX+] NMEA OUTPUT (Positive) 2/7/12/17 [RX-] 2[TX-] NMEA OUTPUT (Negative) 3/8/13/18 [TX+] 4[RX+] INPUT FOR SETTING (Positive) 4/9/14/19 [TX-] 5[RX-] INPUT FOR SETTING (Negative) 5/10/15/20 [GND] 3[GND] GND Cable Cramp Cable Cramp SHIELD Cable Specification Default interface condition: Signal type Baud rate Data bits Parity Start bits Stop bits 4 (pairs) x twist pair x 0.75 mm2,, Shielded

EIA-422/EIA-485 4800 bps 8 (d7=0) None 1 1

2) Power source Connect the power supply line of the DSC to the AC output terminal of RCU. Connection table: Power line from RCU DSC RCU Term # Term # TB1 on PCB AC IN TB102 AC OUT 1 [U] 1 [U] 2 [V] 2 [V] 3 [E] 3 [E] Cable Specification

Signal Name AC Line U (AC85V~132V, AC170V~265V) AC Line V (AC85V~132V, AC170V~265V) SHIELD

2 (wires) x 2.5 mm2 , shielded

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4.4. Cabling of the Radar Interface Unit NWP-46 (VDR option)


The following cables are connected to the Radar Interface Unit (RIU).
1) RGB(Video) cable between Radar Unit and the RIU 2) Ethernet cable between the RIU and the RCU 3) Power Supply cable

4.4.1. Radar Interface Unit NWP-46 Radar Unit (UXGA resolution)


The Radar Interface Unit is connected to Video signal output port of a Radar Unit. The Radar Interface Unit has two ports for main Radar unit and sub Radar Unit. Prepare connectable cables which should be selected by output connector type of a Radar unit. The RIU is an option unit for connecting the JRC Chart radar (JMA-900M series). Therefore connectable cable to JMA-900M is an accessory of NWP-46. Connection table for Video signal: Main Radar RIU input port Radar output port Signal Name Video signal: RGB,Vs,Hs RGB1 (D-SUB15) Connection table for Video signal: Sub Radar RIU input port Radar output port Signal Name Video signal: RGB,Vs,Hs RGB2 (D-SUB15) JMA-900Mseries Chart Radar DVI type connector Connect the DVI plug of an attached display cable to the jack on the AGP slot of the Radar.
Caution Do not remove this connector when a Chart Radar is turned on. Image data is no longer outputted from a Radar.

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4.4.2. Radar Interface Unit NWP-46 Recording Control Unit NDV-1800/1850 1) Ethernet line Connect the Ethernet line to any VDL-LAN port of the RCU. Connection table: Ethernet line to RCU RIF port RCU port LAN port VDR-LAN port One of LAN ports of J503 RJ-45 CONNECTOR RJ-45 CONNECTOR 1 [TXP] 1 [TXP] 2 [TXN] 2 [TXN] 3 [RXP] 3 [RXP] 6 [RXN] 6 [RXN]
Signal Name

Ethernet TX (+) Ethernet TX (-) Ethernet RX (+) Ethernet RX (-)

Cable Specification

Shielded twist pair waterproof cable of Category-5 Ethernet complying with TIA/EIA-568A

2) Power source Connect the power supply line of the RIF to the AC output terminal of RCU. Connection table for power line: RIF RCU Term # Term # AC INPUT TB101 TB102 AC OUT 1 [U] 1 [U] 2 [V] 2 [V] 3 [E] 3 [E]
Cable Specification

Signal Name AC Line U (AC85V~132V, AC170V~265V) AC Line V (AC85V~132V, AC170V~265V) SHIELD

2 (wires) x 2.5 mm2 , shielded

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4.5. Assembling an Ethernet Connector (RJ-45 type)


Assemble an Ethernet connector according to the following procedure.

4.5.1. Assemble outside sheath of an Ethernet cable


Cut off outside sheath except for inner LAN Cable at the cable let-in hole. Only shielding wire needs to leave length to a chassis.

Wire an inner LAN cable with sheath into a Radar.

4.5.2. How to assemble an Ethernet connector


1 Let the Ethernet cable pass through the cable boot.

2 Measure the length of the cable sheath that is to be peeled. NOTE: The rough standard is the length of your thumb (about 5 to 6 cm).

3 Make a cut in the sheath by a wire stripper. NOTE: Do not rotate the stripper over 360 degrees.

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4 Check by bending the cable that the foil inside is not damaged. If the foil inside is damaged, cut the cable there and go back to the procedure 2 again.

Failure example

[Failure example] The foil is torn and the core wires inside can be seen.

6 Cut the sheath by a cutter ver- tically from the cut line made by the stripper in the procedure 3. NOTE: Do not damage the foil inside.

7 Twist the cable to split off the sheath. Peel the sheath along the cut lines made by the stripper and the cutter.

8 Check that the foil is not damaged after the sheath is peeled. The foil is OK if it is not torn by the pull of the arrow direction shown in the left figure.

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9 Fold back the foil and roll it up around the cable. The blue surface of the foil must be touched to the sheath.

10 As the same way, fold back the drain wire to attach to the sheath.

11 Cut off the vinyl covering the core wires by scissors. NOTE: Cut the vinyl off at the bottom-most of the bare core wires for not blocking the connector to put in.

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12 Untwist the core wires and straighten each wire.

13 After straightening, arrange the core wires so that the wires are aligned in the wiring order. NOTE: Above picture shows the order of Wiring A.

14

Wiring A
Green Blue Orange Brown

A pin number is 1 to 8 in an order from the left.

White/ green

White/ orange

White/ blue

White/ brown

1 W/G Tx+

2 G Tx-

3 W/O Rx+

4 Bl

5 W/Bl

6 O Rx-

7 W/Br

8 Br

Wiring B
Orange Blue Green Brown

White/ orange

White/ green

White/ blue

White/ brown

15 Gather all the core wires with maintaining the order.

16 Cut off the core wires at 16mm from the sheath. Useful tip: First, cut them 1 to 3 mm longer. Then, adjust by inserting the connector.

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17 Insert the core wires into the STP connector. Check that the leading edges of the wires reach to the connector edge. NOTE: Also check that the foil and the drain wire are touched to the metal part inside the connector.

18 A pin number is 1 to 8 in an order from the left.

19 Calk by a calking tool.

20 Cut off the unnecessary foil and drain wire by scissors.

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21
Attach the cable boot. The cable assembling procedure is completed.

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JCY-1800/1850 VDR/S-VDR Installation Guide

5. INSTRUCTION
5.1. Recording Control Unit (NDV-1800 / 1850)
5.1.1. Names of Parts of the Recording Control Unit (NDV-1800 / 1850)

1) Keyhole

Figure 5-1: The Recording Control Unit (The front door is closed)

2) Power Supply Unit

3) Data Processor Unit 4) I/F for connecting external signals

5) Battery

Figure 5-2: The Recording Control Unit (The front door is open)
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Table 5-1: Names and Functions of the Recording Control Unit


No. 1) 2) Names and Functions Keyhole: Used for opening and closing the front door. Power Supply Unit: Incorporated into the Recording Control Unit. It has an external battery and supplies power to the Protective Capsule Unit, the Operation Panel Unit and the Microphone Unit in case of a blackout. Data Processor Unit: The main processing unit of the Recording Control Unit. It has a CARD slot for a backup CF CARD. I/F for connecting external signals: RGB Connector Panel: RGB connector relay panel for connecting to the RADAR (BNC connector) AUDIO Interface Board: Interface board for connecting to the Microphone Units and VHF Terminals: Terminals for inputting IEC61162-1/2 signals and connecting to the Protective Capsule Unit and the Operation Panel Unit Utility Outlet: The electricity outlet for maintenance facilities (AC100-240V) Battery: Battery is connected to the Power Supply Unit. Supplies DC24V power for 2 hours to the Recording Control Unit, the Protective Capsule Unit, the Operation Panel Unit and the Microphone Unit.

3) 4)

5)

CAUTION
Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the Recording Control Unit directly comes out from it. i.e; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET. Ignoring the caution may result in failures.

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5.1.2. Power Supply Unit 5.1.2.1. Names and functions of each part of the Power Supply Unit
1) POWER SWITCH 7) BLACKOUT TEST SWITCH 3) POWER LED 8) BATTERY VOLTAGE TEST TERMINAL 9) FAN

2) FUSE

4) BATTERY ABN. LED

5) BATTERY OP. LED

6) FAN ABN. LED

Figure 5-3. Names of parts of the Power Supply Unit Table5-2: Names and Functions of the Power Supply Unit
No. 1) 2) 3) 4) 5) 6) 7) 8) Names and Functions POWER SWITCH: The main power switch of the Recording Control Unit. FUSE: Glass fuse (5A) for protecting the power supply line from outside. POWER LED: Lights when the AC power is supplied from outside. It turns off when the power is supplied by the Battery at the time of blackout. BATTERY ABN. LED: Lights up when the Battery is not ready. BATTERY OP. LED: Lights up when the Battery is in operation. FAN ABN. LED: Lights up when either of the two fans stops operation. BLACKOUT TEST SWITCH: Used to test the blackout functions. When it is held down, the AC power from outside is shut out. When it is released, the power is restored. BATTERY VOLTAGE TEST TERMINAL: Used to measure the voltage of the Battery by a multimeter. The charging voltage can be monitored when the equipment is operated by AC power. To monitor the battery voltage, be sure that the POWER SWITCH is off. (Battery voltage: more than +24V) FAN (2 sets: Right side of the Power Supply Unit): Used to cool down the AC/DC power source. (Its rpm can be monitored)

9)

5.1.2.2. How to operate the Power Supply Unit


1. Starting the power source: 1) Turn on the POWER SWITCH. 2) Then the POWER LED lights up. Stopping the power source: 1) Before turning off the power source, press the CARD STOP SWITCH to stop the backup of CF CARD.

2.

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ATTENTION

Before turning off the power source, be sure that the CARD LED on the Main Control Board is off. Turning off the POWER SWITCH while the CARD LED is on may result in the physical damage to the CF CARD. Make sure to stop backup by pressing the CARD STOP SWITCH.

2) 3) 4) 5)

Press the CARD STOP SWITCH on the Main Control Board. Make sure that the CARD LED on the Main Control Board is off. Turn off the POWER SWITCH. Then all the LEDs turn off.

3.

Blackout Test: 1) Hold down the BLACKOUT TEST SWITCH. (While it is held down, AC power input is cut off.) 2) While the BLACKOUT TEST SWITCH is held down, check the following items. If they all happen, the Battery is in normal operation. The POWER LED of the Power Supply Unit turns off. The BATTERY OP. LED of the Power Supply Unit lights up. The ALARM BUZZER of the Operation Panel Unit sounds. The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit blinks. ( Error Code: 10__ ) The POWER LED on the Operation Panel Unit blinks. 3) Release the BLACKOUT TEST SWITCH, then the following happen. The POWER LED of the Power Supply Unit lights up. The BATTERY OP. LED of the Power Supply Unit turns off. The ALARM BUZZER of the Operation Panel Unit stops sounding. The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit turn off. The POWER LED on the Operation Panel Unit lights up.

4.

If the FAN ABN. LED lights up: Follow the procedures described in Trouble Shooting.

CAUTION
If the FAN ABN. LED lights up, either of the two fans of the Power Supply Unit is out of order and needs to be replaced with a new one. Ignoring the caution may result in failures. Please contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace.

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5.1.3. Data Processor Unit 5.1.3.1. Names of each part of the Data processor Unit

9) AUDIO IN CONNECTOR 7) CF CARD 2) REC START SWITCH 8) CF CARD EJECT BUTTON 1) REC LED 4) CARD LED 5) MEDIA LED

17) RGB1 IN CONNECTOR 18) RGB2 IN CONNECTOR

12) RMS OP. LED 13) RMS SYS. LED 14) DATA LED

15) HUB (JRC-LAN) 3) REC STOP SWITCH 6) CARD STOP SWITCH 10) HUB (VDR-LAN) 11) LAN CONNECTOR (JRC-LAN) 19) LAN CONNECTOR (VDR-LAN) 16) LAN CONNECTOR (EXT-LAN)

REMOTE MAINTENANCE BOARD MAIN CONTROL BOARD AUDIO RECORDING BOARD on MCB

FRAME GRABBER BOARD

Figure 5-4: The Data Processor Unit Table 5-3: Names and Functions of BOARDS in the Data Processor Unit
Board name MAIN CONTROL BOARD (MCB) Functions The main processing module of the Recording Control Unit. Records all data to the Protective Capsule Unit and the CF CARD. Used to receive the IEC61162-1/2 signals (CH01-CH16) and AUDIO signals. Used to receive the IEC61162-1/2 signals (CH17-CH32), and send them to the Main Control Board. Used to capture the image signals from the RADAR, compress them, and send them to the Main Control Board via HUB.

REMOTE MAINTENANCE BOARD (RMB) FRAME GRABBER BOARD (FGB)

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Table 5-4: Names and Functions of the Data Processor Unit


No. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) Names and Functions REC LED (MCB): Lights up when the data are being successfully recorded into the Protective Capsule Unit. REC START SWITCH (MCB): Used to restart recording the data into the Protective Capsule Unit. REC STOP SWITCH (MCB): Used to stop recording the data into the Protective Capsule Unit. CARD LED (MCB): Lights up when the data are being successfully recorded into the CF CARD. Turns off when the CF CARD is either loadable or unloadable. MEDIA LED (MCB): Blinks when a CF CARD is not loaded or unable to record data correctly. CARD STOP SWITCH (MCB): Used to stop recording the data into the CF CARD. CF CARD (MCB): Used as an alternative record media onto which the same data as the one stored in the Protective Capsule Unit are recorded. CF CARD EJECT BUTTON (MCB): Used to remove the CF CARD from the system. Confirm that CARD LED is off then press CARD STOP SWITCH to eject the CF CARD. AUDIO IN CONNECTOR (MCB): Used as a connector through which audio signals that are received from the Microphone Unit and the VHF communication device are input. It is connected to the Audio Junction Board of the external interface. HUB (MCB): The HUB Unit with a four port switching function. One of the components of VDR-LAN. LAN CONNECTOR (MCB): Connected to the external HUB Unit. RMS OP. LED (RMB): Lights up when the Remote Maintenance Board is operating. RMS SYS. LED (RMB): Lights up when the Remote Maintenance Board is operating abnormally. DATA LED (RMB): Lights up when the Remote Maintenance Board can not receive any data. HUB (RMB): The HUB Unit with a four switching ports. Used to build a JRC-LAN. LAN CONNECTOR (RMB): It is connected to the external HUB Unit. RGB1 IN CONNECTOR (FGB): Used as a connector through which the image signals from the main RADAR are input. It is connected to the RGB connector panel. RGB2 IN CONNECTOR (FGB): Used as a connector through which the image signals from the sub RADAR are input. It is connected to the RGB connector panel. LAN CONNECTOR (FGB): Connected to the HUB Unit of the MCB.

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5.1.3.2. How to operate the Data Processor Unit

1. To stop the recording of data onto the Protective Capsule Unit

ATTENTION

Do not halt the recording of data onto the Protective Capsule Unit while the ship is navigating. No data is recorded, even in case of an accident.

1) Press the REC STOP SWITCH on the Main Control Board. 2) The REC LED on the Main Control Board blinks. 3) After about a minute, the blinking REC LED on the Main Control Board and RECORDING LED on the Operation Panel Unit turn off and the recording of the data into the Protective Capsule Unit stops. 4) When the Recording Control Unit stops recording to the Protective Capsule Unit, the Recording Alarm is generated. (Error code: 22__)

2. To restart the recording of data into the Protective Capsule Unit


1) Press the REC START SWITCH on the Main Control Board. 2) The REC LED on the Main Control Board lights up. 3) The RECORDING LED on the Operation Panel Unit lights, and the recording of the data into the Protective capsule Unit starts. 4) When the Recording Control Unit starts recording to the Protective Capsule Unit, the Recording alarm becomes normal.

3. To back up the data stored in the CF CARD

ATTENTION

Do not remove the CF CARD while the CARD LED on the Main Control Board is on. It may cause damage to the CF CARD. Make sure that CARD LED is off.

1) Make sure that the CARD LED on the Main Control Board is on. 2) Press the CARD STOP SWITCH on the Main Control Board. 3) The CARD LED on the Main Control Board blinks for about 5 seconds. 4) Make sure that the CARD LED on the Main Control Board turns off. And press the CF CARD EJECT BUTTON. 5) Take out the CF CARD. Insert the CF CARD with a CARD ADAPTER into the PC that has a PCMCIA slot and copy the data into the PC. 6) After the copy has been finished, insert the CF CARD into the CARD slot on the Main Control Board. (Be sure that the CF CARD JRC-label side is pointing right.) 7) Make sure that the CARD LED lights up. 8) Then the recording of data into the CF CARD starts automatically. 9) The old data which have been recorded over 13 .5hours previously in the CF CARD is erased.

ATTENTION

When the CARD LED is left turned off for 10 minutes or more, the MEDIA LED lights up on the Main Control Board and the Operation Panel Unit gives the alarm with ALARM BUZZER. ALARM lamp and ERROR CODE LEDs will be blinking. ( Error Code: 31__ ) stops and ALARM LEDs will be off. If a CF CARD is inserted into the CARD slot in the Main Control Board, the ALARM BUZZER

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5.2. Operation Panel Unit (NCG-169)


5.2.1. Names and functions of each part of the External Operation Board

7) HEADING LED 8) ALARM DETAIL LED


1) POWER LED 2) RECORDING LED 3) ALARM LED

9) MODE SWITCH 10) ERROR CODE LED

11) CURSOR SWITCH

5) ALARM ACK SWITCH 4) DIMMER SWITCH 6) ALARM BUZZER

12) ENTER SWITCH

Figure 5-5: Operation Panel Unit Table 5-5: Names and Functions of the Operation Panel Unit
No. 1) Names and Functions POWER LED: Lights when the Recording Control Unit is in normal operation with the power supplied from outside. It blinks when there is a blackout while in operation. If the blackout continues, it turns off in 2 hours. (automatic shutdown) RECORDING LED: Lights when the output data from the Recording Control Unit is recorded into the Protective Capsule Unit. ALARM LED: Blinks when an error(s) is (are) detected in the S-VDR. Pressing the ALARM ACK SWITCH changes it from blinking to lighting. It is turned off when all the errors detected are restored to normal. DIMMER SWITCH: Controls the brightness. Press the switch then the brightness changes cyclically. ALARM ACK SWITCH: Used to stop the ALARM BUZZER. When more than one error are detected, press the switch many times as the errors are arisen. ALARM BUZZER: Sounds when an error is detected in the S-VDR. To stop press the ALARM ACK SWITCH. HEADING LED: Lights when the Operation Panel Unit is operated in NSK mode. The HEADING LED blinks when an initial value of heading is not registered. The NSK mode is usable when the NSK-I/F Board is activated. If the NSK-I/F Board is not activated, the HEADING LED is turned off all the time. ALARM DETAIL LED: Lights when the Operation Panel Unit is operated in normal mode. The ALARM DETAIL LED is always on as long as S-VDR is operated without any problem.

2) 3)

4) 5) 6) 7)

8)

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No. 9)

Names and Functions MODE SWITCH: Used to change the operation mode. Press the switch then the operation mode is switched from normal mode to NSK mode or vice versa. In case the heading data is supplied in serial format, NSK mode is not necessary therefore the mode is not changed by the switch. ERROR CODE LED: The four digit LEDs. These stand for ERROR code or HEADING value. Normal mode; ERROR code when the ALARM DETAIL LED lights up. NSK mode; HEADING value when the HEADING LED lights up. CURSOR SWITCH: Used to display the next error code when two or more errors are arisen or to set the initial value of heading. Normal mode; Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to display other error codes. NSK mode; Press the RIGHT/LEFT SWITCH to select the digit where a value is to be altered. Press the UP/DOWN SWITCH to select the heading value that is displayed on the GYRO. ENTER SWITCH: Used to display the software version or to establish the initial value of heading. Normal mode; When the ENTER SWITCH is pressed on the Normal mode, the operation mode is changed to the SOFTWARE VERSION display mode. When the ENTER SWITCH is pressed on the SOFTWARE VERSION display mode, the operation mode is returned to the Normal mode. The SOFTWARE VERSION display mode is returned to the Normal mode automatically in five minutes. NSK mode; The entered heading angle is registered to the S-VDR as an initial value. The operation mode is returned to the normal mode after entering.

10)

11)

12)

5.2.2. How to operate the Operation Panel Unit (Normal mode)


1. If an error is detected: 1) The ALARM BUZZER sounds if an error is detected in the S-VDR. 2) The ALARM LED blinks. 3) The ERROR CODE LEDs blink. 4) Press the ALARM ACK SWITCH until the ALARM BUZZER stops. 5) Check the contents of the error code referring to table 8. 6) Follow the procedure described in Trouble Shooting.

2. If multiple errors are detected: 1) The ALARM BUZZER sounds if the new error is detected in the S-VDR. 2) The ALARM LED blinks. 3) The latest ERROR CODE LEDs blink. 4) Press the ALARM ACK SWITCH until the ALARM BUZZER stops. 5) When two or more errors are detected at a time, press the switch as many times as the arose errors. 6) Check the contents of an error code referring to table 8. Auto scroll When multiple errors are detected, different four digits ERROR CODE LEDs light up at the interval of 3 seconds to indicate all the relevant error statuses. Manual scroll Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to change the error code. 7) Follow the procedure described in Trouble Shooting.

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3. If there is a blackout: 1) The ALARM BUZZER sounds in case a power failure is arisen. 2) Both the POWER LED and ALARM LED blink. 3) The ERROR CODE LEDs blink indicating 10__. 4) Press the ALARM ACK SWITCH to stop the buzzer. However, during blackout, unless the ALARM ACK SWITCH is turned on within 2 minutes, the ALARM BUZZER stops automatically. 5) At the time of power failure, only the voice from the Microphone Unit is recorded. The other data are not recorded. 6) If the power failure continues for 2 hours, the Power Supply Unit in the Recording Control Unit automatically cuts off the power output. 7) If the detected power failure is false, follow the procedure described in 3.3: Trouble Shooting. 8) If blackout is restored less than 2 hours, the Recording Control Unit changes to normal recording automatically.

4. If the brightness of LEDs needs to be adjusted: 1) Press the DIMMER SWITCH to adjust the brightness of the LEDs. 2) Press the DIMMER SWITCH again then the LEDs become darker. The brightness changes cyclically. 3) Even at the darkest brightness, the LED is still on.

5. To check the version of the software 1) Press the ENTER SWITCH on the Operation Panel Unit. 2) The operation mode is changed to the software version display mode. 3) The ERROR code LEDs show the software version number. 4) When the software version is shown, the ALARM DETAIL LED is blinking. 5) The information displayed on LED is changed by UP and DOWN switch as following sequence. ENTERN 6) 7) SYSTEM Version MCB maintenance number ARB maintenance number FGB maintenance number RMB maintenance number OPB maintenance number 0xxx 1xxx 3xxx 2xxx 5xxx 4xxx

When the ENTER switch is pressed on the software version display mode, the operation mode is returned to the normal mode. Even when the ENTER SWITCH is not pressed, the operation mode is returned to the Normal mode in five minutes.

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5.2.3. How to operate the Operation Panel Unit (NSK mode)


The NSK mode is usable when the NSK-I/F Board is activated. If the NSK-I/F Board is not activated, the HEADING LED is turned off all the time. The NSK-I/F Board is activated when a HEADING data is supplied to the S-VDR in Synchro or Step signal form. When the NSK-I/F Board is not activated, the Operation Panel Unit is not operated as the NSK mode. The NSK-I/F Board is a optional unit for the VDR. 1. Set the initial value of HEADING: 1) Turn on the RECORDING CONTROL UNIT. 2) The ALARM BUZZER sounds as the initial value of HEADING has not been registered. 3) ALARM LED and the four digit ERROR CODE LEDs (01__ and 6033) blink. 4) Press the ALARM ACK SWITCH until the ALARM BUZZER stops. 5) Press the MODE SWITCH, and the Operation Panel Unit is operated as NSK mode. 6) The HEADING LED blinks until an initial value of heading is registered. 7) Confirm the HEADING value displayed on ships GYRO. 8) Enter the HEADING value to the Operation Panel Unit. The blinking digit accepts input. Select the digit with RIGHT/LEFT SWITCH. Adjust the input value of the digit by UP/DOWN SWITCH. Repeat above procedure until the HEADING value is inputted successfully. 9) Press the ENTER SWITCH, and the initial value of HEADING is registered into the S-VDR. 10) The HEADING LED lights up. 11) The four digit LED repeats the heading angle shown on ships GYRO.

2. Return the Normal mode from the NSK mode: To returns to the normal mode follow the next procedure. Press the MODE SWITCH. The Mode automatically returns back to Normal mode in five minutes.

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6. Setting
JCY-1800/1850 VDR/S-VDR Installation Guide

6. SETTING
6.1. Recording Control Unit (NDV-1800/1850) setup
All setup items are set up with maintenance software. This chapter is explaining the basic operation of Maintenance software. Refer to the instruction manual of maintenance software for setup details

6.1.1. Feature
The JCY-1800/1850 Maintenance Software has a System screen like a connection diagram. It is possible to setup and check on the System screen.

6.1.2. Installation of Maintenance Software


Double-click the setup.exe file. When [Next >] button appears, click it after displaying the following window. Enter jrcvdr into the serial number block

6.1.3. Starting Maintenance Software

6.1.3.1. Starting
1) Click the Maintenance Software icon. 2) The maintenance Software starts and the Login screen is indicated.
File Control System Event Monitor Data Update Help

Log in

Register Information

Nmae Company

User JRC ****** 2006/08/15 14:16:23

Home

Password

Log out

Connection

LAN Ethernet Adapter Intel(R) PRO/1000 MT Network

IP Address 10.11.12.13 VDR Request IP 192.168.110.200

Subnet Mask 255.255.255.0 255.255.255.0

Add IP Address for VDR 192 168 110 200

Setup Equipment VDR S-VDR Remote Maintenance System (RMS)

Next

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6.1.3.2. Entry of Name, Company and PasswordRegister Information


1) Registrant Information Enter the information of the registrant, which will be recorded onto VDR. Name of registrant Name of company

2) Password If a password is entered, it is indicated with *. The password for field engineer is "jrcvdr" in a small letter.

6.1.3.3. Selection of Ethernet adapter


The Maintenance detects Ethernet adapter in a PC automatically. Select the Ethernet adapter for maintenance. If the PC has more than one Ethernet adapter, select a adapter from pull down button menu.

Many of recent laptop PC has not only wire LAN but also a wireless LAN. Such a PC has two Ethernet adapters. Select the adapter for the wired LAN.

6.1.3.4. Addition IP address for VDR


Check the IP address and the Subnet mask which are registered to Ethernet adapter. The IP address for VDR maintenance is added. (192.168.110.200) The IP address added for VDR maintenance is deleted, if PC is rebooted.

6.1.3.5. Selection of setup equipment


Select equipment from VDR, S-VDR or RMS.

6.1.3.6. Login
Click the [ Next ] button. If login is completion, the Maintenance software starts.

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JCY-1800/1850 VDR/S-VDR Installation Guide

6.1.4. Home screen


If login is completion, the Home screen is indicated.

Operation button

Work button

6.1.4.1. Selection of work item


When the button you want to work (Work button) is clicked from the Work section, you can carry out necessary work step by step. Select a work button, and go to the next screen. In order to exit the Maintenance software, log out with the [ Log out ] button.

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JCY-1800/1850 VDR/S-VDR Installation Guide

Show the contents of operation in the following table. Work button Installation Operation button System Event Playback Report Logout Repair / Confirmation System Event Logout System Event Playback Report Logout Playback Logout Option Logout Setup screenImpossible to set only reference Note Setup screen (possible to setup)

Annual Inspection

Setup screenImpossible to set only reference

Playback Option PC (Real time monitor)

6.1.4.2. Operation button


Button System Event Playback Report Logout Operation The connection, setup, operation of VDR are expressed as the configuration screen of the VDR system. VDR operation is expressed as event list. It is useful for researching a cause of error. Record data of a Capsule and CF card is checked with the Playback software. The VDR_report folder is created on the Desktop. Report files are saved into this folder automatically. The Maintenance software disconnects the RCU communication. The Maintenance software is exited.

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6. Setting
JCY-1800/1850 VDR/S-VDR Installation Guide

6.1.5. System screen


Click the [System] button, and the System screen is displayed.

*1

*3

*5

*4

*2

*6

*7

6.1.5.1. Function of the system screen


Enable / Disable of each connection channel can be set up. *1 Detail setting of each connection channel and VDR operation can be set up. *2 The setup information of each connection equipment can be displayed. *3 Defect in setting entry as warning can be displayed. *4 The receiving state (OK/NG) of each serial channel can be displayed. *5 The state (OK/NG) of VDR operation can be displayed. *6 : Radar, Microphone, VHF, Capsule The System status information of each section can be displayed. *7 : Radar, Microphone, VHF, Capsule In order to operate the function of a System screen, system configuration data should be received.

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JCY-1800/1850 VDR/S-VDR Installation Guide

6.1.5.2. Procedure of setup and check on System screen


Setup and Check are advanced according to the following procedure. Step Item Receive a system configuration data Set each connection Set a detail information Transmit a system configuration data to the RCU Set up the System Reboot the RCU Target Operation The Maintenance software receives a system configuration data from the RCU. Click the [Receive] button. Setup information is displayed on the System screen after receiving. Enter the check mark into the check box of each connection channel and each configuration unit with reference to an Installation drawing. Click the Detail button of the section to set up. Select the connection channel in sensor section before clicking the Detail button. Click the Set button in the detail window after entering all data. Enter the detail information data of all section and each channel of the Sensor section. Click the Reboot button on the System screen. The RCU is operated by renewed system configuration data, after rebooting. Click the Diagnosis button on the System screen. Maintenance software shows the diagnostic results by color of each lamp. Check the color of diagnostic lamp, green lamp means OK. The red and yellow color of lamp means the problem of setup, wiring or connection equipments. Improve the problem shown by the Maintenance software. The orange color of lamp means under diagnosis. Make all lamps green and complete a setup.

Receive button

2 3

Check box Detail button Set button in each detail window Repeat the Step3 and Step4 Reboot button

4 5 6

Check the diagnostic results

Diagnosis button and lamp

Improve, if there is a problem. Complete the setup

Return the STEP2 All diagnostic lamp of System screen

6.1.5.3. Setup and Revise


Actuation of each button on the System screen is explained. 1) Receive The Maintenance software receives the system configuration data of RCU Click the [Receive ] button, progress of data reception is displayed on the progress bar arranged at the lower left of the screen. The display of system screen will be updated by the received system configuration data.

2) Set It is used when setting up all system configuration information data. Click the [Set] button, all configuration data is transmitted to the RCU. * Set up the system configuration data of each section from the each detail setup window. It is unnecessary to use the [Set] button on the System screen when the detail window is opened by revising setup data. Use the [Set] button when all system configuration data should be set up or only the check box is revised.

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3) Reboot It is used when rebooting the RCU. Click the [Reboot] button, the RCU is operated by renewed system configuration data, after rebooting. Wait until the communication link of Maintenance software and RCU is restarted.

4)All Default It is used when the system configuration data on the Maintenance software is initialized. Initialized system configuration data is set up as the standard connection of the VDR/S-VDR.

6.1.5.4. Connection setup


Enable / Disable of each connection of sensor, Radar, Microphone and VHF, can be set up. 1) Each channel Put a mark into the check box of connected CH. Enable: [ ] (checked) Disable: [ ] (unchecked) If the check box is changed, the item color is changed from black to red and the [Set] button blinks red. The red indication means that the item data is not set up to the RCU yet. The indications are returned from red to black after the revised data set up to the RCU.

Caution)

Remove the mark from the check box when sensor connection setup is changed (enable to disable) temporary. In not connecting, delete a setup data with reference to the 6.1.6th clause. If a setup data remains even if it removes a mark from a check box, a setup data for recording the same data may not be unable to be set to other CH.

Color of marked item is red

Blink red

The [Reboot] button blinks red when the RCU is rebooted for operating the renewed setup data. Click the [Reboot] button. The indications are returned from red to black after rebooting the RCU.

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JCY-1800/1850 VDR/S-VDR Installation Guide

6.1.5.5. Detail setup


Detail setting of each connection channel and VDR operation can be set up. The [ Detail ] buttons are prepared for each section. (Sensor, VDR, Radar, Microphone, VHF, Capsule) 1) Detail screen of sensor section Click a radio button of setting sensor channel. Click a Detail button, a screen for detail setting is displayed. 2) Detail screen of the other sections Click a Detail button of each section, a screen for detail setting is displayed.

6.1.5.6. Connection Equipment information


The equipment information registered by detailed setup screen is displayed. Sensor screen Click a button on middle of sensor section top. Displayed information is changed from Manufacturer/Model to Record item.

6.1.5.7. Diagnosis function


The state of VDR system can be displayed by the color of a lamp. 6.1.5.7.1. Diagnosis button Click the [ Diagnosis ] button. Diagnostic results are displayed on a lamp. Click the [Diagnosis] button colored green, diagnosis function is stopped. 6.1.5.7.2. Diagnosis lamp A diagnostic result is displayed as follows. Green : OK Orange : Under a diagnosis Red : NG Diagnostic items Section Sensor VDR Radar Factor Serial data Recording sentence data: receiving / not receiving System operation of VDRS-VDR Diagnostic factor: CF Card, lifetime of battery, lifetime of FAN, Initial error and so on. Radar image Communication link of FGB and MCB: normal / abnormal Recording radar image: receiving the RGB signal / not receiving Quality of Radar image: judgment of a serviceman Microphone audio MIC test result: OK / NG Control of ARB by MCB: normal / abnormal Quality of MIC audio: judgment of a serviceman VHF audio Quality of VHF audio: judgment of a serviceman Capsule Communication link of Capsule and RCU: normal / abnormal BER of Capsule: under limit / over limit

Microphone

VHF Capsule

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6.1.5.7.3. Entry warning Defect in setting entry (Model, Serial number, etc.) as warning can be displayed. Green : OK Yellow : The entry which should be inputted is a blank. Red : Since an error is in setting data, it is not operating.

6.1.5.7.4. ACK The [ACK] button is used to stop the ALARM BUZZER. When more than one error is detected, it should be pressed as many times as the number of the errors.

6.1.5.7.5. Alarm Mute The [Alarm Mute] button is used to prohibit the ALARM BUZZER of OPU. Click the [Alarm Mute] button. Even if an error occurs during a maintenance communication link, an ALARAM BUZZER does not sound. The color of [Alarm Mute] button becomes green while mute function is effective. Click the green [Alarm Mute] button. Mute function is stopped. Stop the mute function before exiting the Maintenance software.

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6.1.5.8. System Status


The System status data of each section can be displayed The system status shows the detail information of an error factor. 1) Selection Click a section name (e.g. Radar) positioned upper left. 2) System status window System status window of selected section is opened. Shows the detail information of an error factor. To close the window, click the X button.

Radar

FGB Connection Entry Check Main Radar or Sub Radar

CH1

CH2

Click a section name for details.

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6.1.6. Detail setting of Sensor


Set the parameters of the serial port. The detailed data of the channel chosen on the system screen are set up.

6.1.6.1. Recording item


Select the connection equipment according to the following procedure. The initial value for receiving the data of the equipment chosen is set up automatically on the detail setting screen

In the case of new setup:

Choose recording item with the pull-down menu. Click the [ Next ] button.

Choose the Other, when there is no recording item which should be set up.

Choose connected equipment with the pull-down menu.

Choose the Other, when there is no equipment name which should be set up.

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When setting data are changed:

1) In case of changing the detail setup data registered Choose the NO (Default) of radio button, click the [Next] button. 2) In case of changing the chosen Recording item and chosen Equipment Choose the Yes of radio button, click the [Next] button.

When registered data are deleted: Enter the mark into the check box of lower "delete information", and click the [Next] button. A registered setup data is deleted. In the case of the following cases, it is necessary to delete the setting data of CH which are not connected. Example) A setup for recording Heading data on CH4 by NMEA is registered. Since heading data are outputted with the step signal, it connects to CH33 (NSK). The CH33 should be registered a setup data for receiving a step signal.

1) Setup error If a setup data remains even if it removes a mark from a check box of the CH4, a following error dialog is displayed

2) Setup procedure Delete the setup data of the CH4 with upper procedure. Enter the mark into the check box of CH33. Enter setup data for receiving Heading data into detail window of CH33.

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Selection table
Recording item Date & Time/Ship' Position GPS(Main+Sub) 71 Equipment GPSMain) ID 41 Recording data Date and Time Ship's Position Local Geodetic Datum(DTM) Date and Time Ship's Position Local Geodetic Datum(DTM) GPS(Sub) 72 Other Other Other Ship's Speed Ship's Heading Depth Speed Log Gyro Compass Magnetic Compass Echo Sounder(Bow) Echo Sounder(Stern) Wind Speed and Direction Rudder Order/Response Anemometer Autopilot Rudder Angle Indicator ECDIS Engine Order/Response M/E Remote Control System Engine Telegraph Thruster Order/Response Thruster Bow1 Thruster Bow2 Thruster Stern1 Thruster Stern2 Thruster Acceleration and Hull Stress Door Status Fire Door Status Watertight Door Panel Door Control Way Indicator Main Alarms Alarm Monitoring system Water Ingress Alarm System Bilge Alarm Panel Fire Detection System Steering Gear Option Unit DSC_1 DSC_2 DSC_3 DSC_4 DSC+A/D_1 DSC+A/D_2 DSC+A/D_3 * * * 60 61 62 63 64 65 66 Dry Contact Data -1 Dry Contact Data -2 Dry Contact Data -3 Dry Contact Data -4 Dry Contact Data -1 A/D Convert Data -1 Dry Contact Data -2 A/D Convert Data -2 Dry Contact Data -3 A/D Convert Data -3 ????? ????? ????? ????? ????? VRXDR ????? VRXDR ????? VRXDR * * * * * * Fire Door Status Watertight Door Status Hull Door Status ??DOR ??DOR ??DOR Hull Stress Monitor 49 52 53 54 55 56 57 47 59 48 45 46 51 50 43 44 Ground/Water Speed Ship's Heading Ship's Heading Depth Other Wind Speed and Direction Rudder Order, Manual Rudder Response, Manual Rudder Response, Manual Rudder Order, Automatic M/E RPM Set Order(CPP order) M/E RPM Actual Response(CPP order) Telegraph Order Position Thruster Response Thruster Response Thruster Response Thruster Response Thruster Response Hull Stress Sentence ID ??ZDA ??GGA ??DTM ??ZDA ??GGA ??DTM ??ZDA ??GGA ??DTM ??VBW ??HDT ??HDG ??DPT ??DPT ??MWV ??HTD ??RSA ??RSA ??HTC ??PRC ??RPM ??ETL ??TRD ??TRD ??TRD ??TRD ??TRD ??HSS ??RMC ??RMC ??RMC

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DSC+A/D_4 NSK (NCT-27) NAV-IF (NCT-52A) NAV-IF (NCT-**) AIS Data AIS 67 70 68 69 42 Dry Contact Data -4 A/D Convert Data -4 Heading Ground/Water Speed NAV-I/F Data(Option Unit) NAV-I/F Data(Option Unit) AIS VDO Data AIS VDM Data Status Information Main Alarm(ALR) Radar Selection Other RadarMain) 58 * Radar Selection Other ????? VRXDR ??VHW ??VBW ANADAT ANADAT ??VDO ??VDM ??TXT ??ALR ??PJRC

6.1.6.2. Detail screen of sensor (Standard)

Identification

Set

Identification Equipment Close Model Manufacture Serial No.

Channel CH7

Equipment Echo Sounder(Bow) Unit ID 47

Entry

Real Time Monitor $xxDPT $xxDPT RCV Data REC Data Start Stop Clear

6.1.6.2.1. Real time monitor Monitor the NMEA sentence data which is collected in the RCU on real time, and check the sentence specified by the installation drawings is collected correctly. Record sentence setup Wires between each equipments 1) Procedures START: Click the [Start ] button. STOP : Click the [Stop ] button.

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2) Selecting the monitor data type. Click the radio button of data type (RCV Data / REC Data) to monitor. RCV Data : Monitors all data which the RCU receives. The sentence data which is not recorded on the VDR is also displayed.

REC data : Monitors the sentence data which is recorded in the VDR. The sentence which is not recorded is not displayed even if it has received. The monitor data is displayed by the sentence format currently recorded in the VDR.

6.1.6.2.2. Identification TAB screen Set a information data of connected equipment 1) Equipment Enter the name of the connecting equipment. (GPS, Echo sounder, etc.) 2) Model Enter the model name of the connecting equipment. 3) Manufacturer Enter the name of the manufacturer of the connecting equipment. 4) Serial No. Enter the serial number of the connecting equipment.

6.1.6.2.3. Data TAB screen Check the entry data, when initial values are entered as record item chosen in pre-procedure. Change input data, when required. Enter a setup data when Other is chosen as record item in pre-procedure.
Identification
Recording Data

Port Setting Type NMEA Baud Rate 4800 Data Bits 8 Stop Bits 1 Parity None

Depth

??DPT

Checksum Header $ Delimiter 0D0A Max Length 82 Max Interval 15 sec

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6.1.6.2.4. Type Select the type of receiving sentences.


No. 1 2 3 4 5 6 7 Type NMEA AIS DRY-CNT DCNT+A/D A/D NSK NAVI/F Connector General sensors AIS unit Digital signal converter unit (option) Equipment with built-in DSC (Addition of the optional A/D converter board) Equipment with built-in DSC (Addition of the optional A/D converter board) NSK unit (option) NAV-I/F unit (option) CH01CH32 CH13-CH16 CH13-CH16 Selectable CH CH01-CH32 CH01-CH16 CH13-CH16 CH13-CH16 Remark NMEA NMEA NCT-72/NCT-63 NCT-72/NCT-63 (A/D built-in) NCT-72/NCT-63 (A/D built-in) NCT-27B NCT-52A

6.1.6.2.5. Communication parameters and Sentence format Set the communication parameter and Set the sentence format. Once the type is selected, this parameter is automatically set by default. There is no need to change this value. TYPE Baud Rate Data Bits Stop Bits Parity Checksum Header Delimiter Max Length Max Interval NMEA 4800 8 1 None enable $ 0D0A 82 15 AIS 38400 8 1 None enable 0D0A 82 15 DRY-CNT 4800 8 1 None enable $ 0D0A 82 315 DCNT+A/D 4800 8 1 None enable $ 0D0A 82 15 A/D 4800 8 1 None enable $ 0D0A 82 15 NAV-IF 19200 8 1 None enable $ 0D0A 82 15 NSK 4800 8 1 None enable $ 0D0A 82 15

1)

Header Enter the header character. $ is entered in case of connecting to the general sensor units. In case of connecting to the AIS, enter ! as the header character. When ! is entered, the DAU receives the NMEA sentences with $ and ! as header. 2) Delimiter Enter the delimiter in the form of codes. The delimiter is expressed as codes not as characters. <CR><LF> can be codified as OD OA. 3) Maximum sentence length Set the maximum length of the data sentence. Any data sentence of which length exceeds this maximum sentence length is rejected and an error is reported. The maximum length of the NMEA sentence is 82Byte. 4) Maximum time interval of receiving Set the maximum time interval of receiving. If the time taken to receive a data sentence exceeds this maximum time interval, the sentence is rejected and an error is reported. For example, suppose ZDA, DTM, and GGA are set to be received. If the time taken to receive all ZDA, DTM and GGA exceeds the maximum time interval, all the information is rejected and an error is reported.

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JCY-1800/1850 6.1.6.2.6. Recording data Whether a sentence is recorded in the VDR is determined by the sentence ID. Any sentence of which ID is different from the specified sentence ID is discarded and is not recorded in the VDR. 1) Recording item Choose record item with the pull-down menu. Choose Other, when there is no corresponding entry. 2) Sentence ID Choose sentence ID with the pull-down menu. Enter a sentence ID, when there is no corresponding entry. Type in 7 characters maximum, starting from the next to the header characters. VDR/S-VDR Installation Guide

In case of NMEA sentence: The talker ID (2 characters) can be entered along with the sentence ID (3 characters). An uncertain character also can be entered using ?. Enter as many characters as you like (up to 7 characters). At least, include the sentence ID (3 characters). Examples: setting sentence ID for filtering ZDA sentences of GPS. ( all OK ) GPZDA GPZDA?? ??ZDA ??ZDA??. In case of option unit sentence: A/D : VRXDR DSC (NCT-72/63) : ? ( Since all sentences are recorded, "?" is set up as a wildcard. )

3)

Watch The NMEA sentence to record and the NMEA sentence to watch can be set up individually. Set the Watch function of each NMEA sentences to enable or disable. The VDR will generate the error alarm when the NMEA sentences set as Enable are not received within interval time. The VDR will not generate the error alarm when the NMEA sentences set as Disable are not received within interval time. Enable: [ ] (checked) Disable: [ ] (unchecked) When the NMEA sentence ID is registered, checks will be entered by a default. In case of set to disable Setting as Disable is effective when a sensor unit do not transmit some NMEA sentences periodically. Set as Enable to only the NMEA sentence received periodically.

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6.1.6.3. Detail screen of GPS


Detail screen of GPS is a special screen for connecting two GPS. Sub GPS setting is required when connecting two GPS to one port via a switcher.

6.1.6.3.1. Identification TAB screen Set a information data of GPS 1) Equipment Enter the name of the connecting equipment. (GPS, Echo sounder, etc.) 2) Model Enter the model name of the connecting equipment. 3) Manufacturer Enter the name of the manufacturer of the connecting equipment. 4) Serial No. Enter the serial number of the connecting equipment. 5) Antenna position Enter the four values for antenna position.

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6.1.6.3.2. GPS selection TAB screen Set up the GPS selection when the GPS (main+sub) is selected as a connection equipment.

1)

Switch position Select the logic of dry contact signal which is outputted by a switcher. The VDR records the GPS equipment (main or sub) currently recorded as EVENT.

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6.1.7. Detail setting of Radar


Click the [Detail] button of the Radar section on the System screen.

6.1.7.1. Real time monitor


Monitor the Radar Image which is recorded in the VDR at real time to check the operation is working correctly. 1) Procedures START: Click the [Start ] button. STOP : Click the [Stop ] button. 2) Selecting the monitor CH The image received by CH1 is displayed on TAB Image 1 screen. The image received by CH2 is displayed on TAB Image 2 screen.

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3) Diagnosis Image quality is judged by a manual. Click the [ Image Quality check ] button.
Identification Radra Selection Image 1 Image 2

Image Quality Check

Judge an image quality. Click the radio button of judgment result. Enter a comment at NG.

* When a location gap of recording image exists or the focus of recording image is incorrect, adjust the value of the configuration file of the FGB by referring to 6.2nd clause.

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6.1.7.2. Identification TAB screen


6.1.7.2.1. Radar information Set an information data of connected Radar. 1) Model Enter the model name of the connecting equipment. 2) Manufacturer Enter the name of the manufacturer of the connecting equipment. 3) Serial No. Enter the serial number of the connecting equipment.

6.1.7.2.2. Setup file of FGB The setting field of FGB can be downloaded and uploaded. The setup file of FGB is saved in the FGB_setup_file folder under an install folder of maintenance software. A target model or image specification is made into the file name. Choose a correct setup file with reference to the following. Radar model Cap2-JMA9900-1800.txt Cap2 "2" shows the object for FGB:CKA -137. Reference) When there is no numeric character (Cap-), the object for CKA-129 is shown. Radar model The object for JCY-1800/1850 is shown. Reference) 1700 shows the object for JCY-1700/S.

JMA9900 1800

VESA Cap2-1024x768-60Hz-1800.txt Cap2 "2" shows the object for FGB:CKA -137. Reference) When there is no numeric character (Cap-), the object for CKA-129 is shown. Image Resolution Refresh rate The object for JCY-1800/1850 is shown. Reference) 1700 shows the object for JCY-1700/S.

1024x768 60Hz 1800

6.1.7.2.3.

In case of using Radar Interface Unit

The Radar Interface Unit should be installed, when the display resolution of connected Radar unit is a UXGA size. When the Radar Interface Unit is installed, mark the check box in Radar IF block. In addition, Radar Interface Unit has a fan for heat dissipation. If the mark is not input, the FGB FAN error can be not detected.

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6.1.7.3. Radar Selection TAB screen


Identification Radar Selection Switching Signal PI1 CLOSE Input CH OPEN PI2 Image 1 Image 2

Switch Position NMEA Main Radar Sub Radar

Dry Contact PI2 OPEN CLOSE Status

Dry Contact Main Radar OPEN Sub Radar CLOSE Switch Position Main Radar Sub Radar CLOSE OPEN

CLOSE OPEN PI1 OPEN CLOSE

PI2

Main Radar Sub Radar

OPEN CLOSE

CLOSE OPEN

6.1.7.3.1. Switching signal

When two radars are connected and VDR record one of two radar images by switching.
Choose the switching signal. 1) NMEA Choose the NMEA, when recording channel is switched by the PJRC sentence outputted from the JRC radar. 2) Dry contact Choose the Dry contact, when recording channel is switched by dry contact signal outputted from a switcher. 3) No select signal Choose the no signal, when the switching signal is not connected. Radar image in CH input image signal is recorded. When radar images are input to both of CH, CH1 image is recorded.

6.1.7.3.2. NMEA Choose the channel which receives the PJRC sentence. 1) Input CH Choose the input channel with the pull-down menu.

6.1.7.3.3. Dry contact Select the logic of the dry contact which is outputted by a switcher. 105 DOC No. 7ZPJD0387A

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JCY-1800/1850 VDR/S-VDR Installation Guide AUTO mode is chosen when both of dry contact signals are the same logic. When CH1 or CH2 is chosen, VDR records the radar image of selected CH. Logic table of dry contact PI_1 PI_2 OPEN OPEN OPEN CLOSE CLOSE OPEN CLOSE CLOSE

MODE Auto CH1 record CH2 record PI_1 PI_2

The switcher is not an optional unit of VDR/S-VDR.

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6.1.8. Detail setting of Microphone


Click the [Detail] button of the Microphone section on the System screen.

6.1.8.1. Real time monitor


Monitor the Audio of Microphones which is recorded in the VDR at real time to check the operation is working correctly. 1) Procedures START: Click the [Start] button. STOP : Click the [Stop] button. 2) Selecting the monitor CH Choose a monitor channel. Click a radio button 3) Diagnosis Audio quality is judged by a manual. Click the [ Audio Quality check ] button. Judge an audio quality. Click the radio button of judgment result Enter a comment at NG.

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6.1.8.2. Identification TAB screen


6.1.8.2.1. Microphone information Set an information data of connected Microphone. 1) Type Choose an indoor type or a waterproof type. 2) Place Enter the position installed a microphone. 3) Serial No. Enter the serial number of the connecting equipment. 4) Model Enter the model name of the connecting equipment.

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6.1.9. Detail setting of VHF


Click the [Detail] button of the VHF section on the System screen.

Identification VHF1 Connect Model Manufacturer Serial No. Close Set

VHF2 Connect Model Equipment Manufacturer Serial No. Diagnosis VHF3 Connect Model Manufacturer Serial No. Entry ARB VHF

Real Time Monitor Volume Audio Quality Check Audio Quality

6.1.9.1. Real time monitor


Monitor the Audio of VHF which is recorded in the VDR at real time to check the operation is working correctly. 1) Procedures START: Click the [Start ] button. STOP : Click the [Stop ] button. 3) Diagnosis Audio quality is judged by a manual. Click the [ Audio Quality check ] button. Judge an audio quality. Click the radio button of judgment result Enter a comment at NG.

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6.1.9.2. Identification TAB screen


6.1.9.2.1. VHF information Set an information data of connected VHF. 1) Model Enter the model name of the connecting equipment. 2) Manufacturer Enter the name of the manufacturer of the connecting equipment. 3) Serial No. Enter the serial number of the connecting equipment.

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6.1.10. Detail setting of VDR


Click the [Detail] button of the VDR section on the System screen.

6.1.10.1. Identification TAB screen


6.1.10.1.1. Ships Identification Enter the ships identification information. 1) Ships name Enter the ships name. 2) IMO ID number. Enter the IMO ID number.

6.1.10.1.2. Qty This information is used with playback software. Enter the value.

6.1.10.1.3. VDR Identification Enter the VDR information. 1) Approval No. Enter the type approval number of the ships class. 2) JRC shipping order Enter the shipping order number and the serial number of the RCU. 3) Serial No. Enter the serial number of the installed units which constitutes VDR. 111 DOC No. 7ZPJD0387A

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6.1.10.2. Registration Information TAB screen

6.1.10.2.1. Register information Registrant information entered on the Log-in screen is displayed. 1) Initial The name of the person in charge, company name, and the date & time of registration (UTC) are automatically registered if you login using the password used for inspections at the factory when updating the RCU configurations. Amendment The name of the person in charge, company name, and the date & time of registration (UTC) are automatically registered if you login using the password used for maintenance on site when updating the RCU configurations.

2)

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6.1.10.3. Maintenance TAB screen

6.1.10.3.1. Battery The life time of a battery is displayed. Enter new life time, when you exchange a battery. The expiry date of a battery is indicated by the battery. Warning is displayed when exchange is required.

6.1.10.3.2. FAN The life time of two FAN of UPS is displayed. Enter new life time, when you exchange two FAN of UPS. The expiry date of a fan is four years from new exchange. Warning is displayed when exchange is required.

6.1.10.3.3. VDR system status The error information of VDR can be outputted outside. PJRC sentence is outputted.

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6.1.10.4. Software Version TAB screen

6.1.10.4.1.

Software Version

The software version of system and maintenance number of each circuit are displayed.

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6.1.10.5. PCB Serial No. TAB screen

6.1.10.5.1.

PCB Serial No.

The serial numbers of each PCB are displayed. Serial numbers are registered at inspecting in Mitaka plant. Enter the serial number at changing a PCB.

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6.1.10.6. Option Unit TAB screen

6.1.10.6.1. NSK When Heading or ships speed is recorded via NSK in VDR, mark the check box of NSK (CH33, 34). If the NSK check box is marked, NSK section is displayed in the System screen. In addition, refer to Detail setting of NSKHeading and Detail setting of NSKShips Speed about more detail.

Connection channel for NSK

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6.1.11. Detail setting of NSK (Heading)


Choose the CH33 in radio button in sensor section on the System screen, and click the [Detail] button of the sensor section.

6.1.11.1. Identification TAB screen


6.1.11.1.1. Heading Information

Set an information data of equipment which output a synchro or step signal. 1) Equipment Enter the equipment name of the connecting equipment. 2) 3) Model Enter the model name of the connecting equipment. Manufacturer Enter the manufacturer of the connecting equipment.

4) Serial No. Enter the serial number of the connecting equipment.

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JCY-1800/1850 VDR/S-VDR Installation Guide

6.1.11.2. Heading TAB screen

6.1.11.2.1. Signal Type Select Synchro or Step as signal type. 6.1.11.2.2. Ratio Select ratio in 1, 36, 90, 180 or 360 deg. 6.1.11.2.3. Gray Code Select Order Direction or Reverse Direction as rotation direction. 6.1.11.2.4. Heading Data Although an initial heading value can be entered from OPU, it can enter also from this screen. Enter initial value, and click the Send button.

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6.1.12. Detail setting of NSK (Ships Speed)


Choose the CH34 in radio button in sensor section on the System screen, and click the [Detail] button of the sensor section.

Identification Identification

Ship Speed Ship Speed Set

Ship Speed Close Equipment Model

Manufacturer

Serial No.

Channel CH34 Equipment NSK Board (Ship Speed) Unit ID 34 Entry

Real Time Monitor $xxVBW $xxVBW RCV Data REC Data Start Stop Clear

6.1.12.1. Identification TAB screen


6.1.12.1.1. Ships Speed information Set an information data of equipment which output a pulse signal. 1) Equipment Enter the equipment name of the connecting equipment. 2) 3) Model Enter the model name of the connecting equipment. Manufacturer Enter the manufacturer of the connecting equipment.

4) Serial No. Enter the serial number of the connecting equipment.

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6.1.12.2. Ships Speed TAB screen

6.1.12.2.1. Ratio Select ratio in 100, 160, 200, or 400 kt/pulse.

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6.1.13. Detail setting of Capsule


Click the [Detail] button of the Capsule section on the System screen.

6.1.13.1. Identification TAB screen


6.1.13.1.1. Capsule information

Set an information data of Capsule. 1) Model Enter the model name of the connecting equipment. 2) Serial No. Enter the serial number of the connecting equipment.

6.1.13.1.2.

Beacon of capsule information

Set an information data of Beacon. 1) Serial No. Enter the serial number of the connecting equipment. 2) Battery The life time of a battery is displayed. Enter new life time, when you exchange a battery. Warning is displayed when exchange is required. (less than one year)

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6.1.14. Event
Monitor the operation event of VDR at real time to check that VDR system is working correctly.

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6.1.15. Playback 6.1.15.1. Playback software


The Launcher of Playback software starts. The recorded data of VDR/S-VDR are saved on the Capsule and the CF card. It is necessary to play back and check these both. 1) Capsule The recorded data is downloaded from the Capsule to a maintenance PC via LAN. 2) CF card The recorded data is copied from the CF card to a maintenance PC with card adaptor.

Check the recorded data of both a capsule and CF card at the end of installation. Operating procedures is different with a capsule and CF card. Play back the recorded data with reference to the procedure after the following page, and check the data.

Refer to the instruction manual of Playback software for details This chapter explains the outline and procedure of preparation for playback.

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6.1.15.2. How to play back downloaded data from the Capsule with Ethernet
Shows the flow from setup to playback below.

Stop recording to capsule.

Download data from VDR/S-VDR by Download software.

Set information required for playback with Setup software.

Start the Playback software.

6.1.15.2.1. Download data from the Capsule by Download software (1) Click the [DOWNLOAD] button, start the Download software.

(2) Download software screen indicates.

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(3) Select a save place with Folder selection button, and then select a playlist. When download is started, playlists (from playlist1 to playlist10) are created automatically under the save place. It is possible to save maximum 9 download data under the playlist folder except playlist1.

(4) Set download value with the slide bar.

(5) Input check in the check box of necessary download data and click the [Start] button. The Setup Folder screen opens, and please input a certain save folder if necessary. As default, date folder is indicated. Click the [OK] button, and download starts.

(6) If the following screen is indicated, download is completed. Click the [OK] button, and close the Download software.

Folder Composition Save Place Save folder Playlist1 Playlist2 VDR Init Log Audio Visual Event Wav

Playlist3

Playlist10

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6.1.15.2.2. Set information required for playback with Setup software. (1) Click the [SETUP] button, and start the Setup software.

(2) The Login screen is indicated, and click the [OK] button after confirming that user is selected in the Operator block.

(3) To import VDR/S-VDR configuration data, select the following file in the download data and click the [Import] button. : Playlist2VDRInitSysInfo.dat Download folder

(4) Click the [Folder Selection] button, and select a folder created in accordance with the 3.1.3 Download data from VDR/S-VDR by Download software.

(5) Click the [Set] button, and setup is completed. To close the Setup software, click the [Close] button.

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6.1.15.2.3. Start the Playback Software (1) Click the [PLAYBACK] button from Launcher menu, and start the Playback software.

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6.1.15.3. How to play back CF card data in VDR/S-VDR


In order to play back record data of CF card, it is necessary to create a playback folder in the computer of use advance, and to copy the data. Shows the flow from setup to playback below. Create a playback folder by My Computer before Setup.

Set required information for playback with Setup software.

Start the Playback software, and copy a record data of CF card.

6.1.15.3.1. Create a playback folder (1) To create a playback folder, start My Computer. (2) Create a folder as follows. Playback data is copied to the folder made here. C:MV JRC E.g. Ship name

6.1.15.3.2. Set required information for playback with the Setup software (1) To start the Setup software, click the [SETUP] button.

(2) The Login screen is indicated, and click the [OK] button after confirming that user is selected in the Operator block.

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(3) Eject a CF card from the VDR/S-VDR, and insert it into the CF card slot of used PC. Then, to import VDR configuration data, select the following file in the CF card and click the [Import] button. CF card drive changes with used PC. : InitSysInfo.dat CF card drive

(4) Click the [Folder Selection] button, and select a folder created in accordance with the 3.1 Create a playback folder.

(5) Click the [Set] button, and setup is completed. To close the Setup software, click the [Close] button.

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6.1.15.3.3. Copy a record data of CF card (1) Click the [PLAYBACK] button, and start the Playback software.

(2)

Playback screen is indicated.

(3) Click the [Playlist] button on the Playback Operation Panel.

Playlist button (4) Confirm the CF card drive is set in the Copy source. If the drive is not set, please click the [Folder Select] button and select the drive.

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(5)

Select a playlist in the Copy place, and click the [Copy] button.

(6) (7)

Select radio button of the playlist copied CF card data, and click the [OK] button. The setup is completion above, and it is possible to play back with the [Playback] button.

6.1.15.4. How to exit the Playback software


(1) Click the [Setup] button of bottom right in the playback screen and the Setup screen is indicated.

Setup button

(2) Click the [Exit] button of bottom left in the Setup screen.

Exit button

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6.1.16. Report
The report folder is created automatically. The report folder includes a setup file and so on as installation report. Click the [Report] button on the left side. The VDR_report folder is created on the Desktop of PC automatically. Compress this folder, and upload the compressed files to the Ship list on the Marine service WEB.

6.1.17. Logout
File Control System Event Monitor Data Update Help

Log in

Home

Exit

Login

System

Event

Playback

Report

Log out

Confirm the following items before logout when the installation is finished 1. All Entry lamps shall light green in the System screen. 2. All Diagnosis lamps shall light green in the System screen. 3. Any error event shall not occur on real time Event monitor. 4. The downloaded data from the capsule should be played back rightly. 5. The copied data from the CF card should be played back rightly.

6.1.17.1. Exit button


Click the [Exit] button to exit the maintenance software. The software is shut down after carrying out logout procedure with VDR.

6.1.17.2. Log in button


If the [log in] button is clicked, the login screen is indicated again, and it can login.

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6.1.18. Option
The operating environment of a Real time monitor system is set up.

File

Control

System

Event

Monitor

Data

Update

Help

Log in

Register Information Set

Amendment Nmae User JRC 2006/12/15 12:16:23

Home

Company

Option

Log out

Option PC

IP Address

192

168

200

Real Time Monitor

Sensor CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 Enable

CH9

CH10

CH11

CH12

CH13

CH14

CH15

CH16

CH17

CH18

CH19

CH20

CH21

CH22

CH23

CH24

CH25

CH26

CH27

CH28

CH29

CH30

CH31

CH32

CH33

CH34

CH35

CH36

CH37

Audio

Radar1/Radar2

6.1.18.1. Register Information section


Login user information entered at login is indicated.

6.1.18.2. Option PC section


Enter real time monitor IP address, and the VDR distributes real time data to the IP address. And also the IP address is registered in Option PC.

6.1.18.3. Real Time Monitor section


Mark the check in the check box of necessary data. 1) Enable Click the [Enable] button, and all check boxes of effective channel are marked automatically.

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6.1.19. System screen of VDR


CH17 to CH32 of sensor connection are displayed on the System screen. Other setup functions are the same as S-VDR

File

Control

System

Event

Monitor

Data

Update

Help

Sensor Channel Equipment Log in CH1 CH2 CH3 Home CH4 CH5 CH6 System GPS1 Gyro Compass Speed Log AIS Echo Sounder Anemometer Japan Radio Co JLN-550 Japan Radio Co JLR-7700 MK Manufacture ManufacturerModel / Model Diagnosis Entry Detail

Receive VDR

Diagnosis

Set

Reboot

All Default

Diagnosis Ship Name IMO No. Type Approval No. Shipping Order RCU OPU Battery (Next Replacement) Fan (Next Replacement) System Ver. Radar

Entry

Detail

FGB Event Main Sub Playback Microphone

Manufacture

Model

Diagnosis

Entry

Detail

Japan Radio Co

JMA-9800

Type CH16 NCT-57+A/D Report Japan Radio Co NCT-57A+A/D Microphone MIC1 MIC2 MIC3 MIC4 MIC5 Log out MIC6 MIC7 MIC8 MIC9 Waterproof Waterproof Inddor Inddor Inddor

Place

Diagnosis

Entry

Detail

Port Wing Starboard Wing

VHF Manufacturer VHF Transceiver VHF1 VHF2 VHF3 CH28 CH29 CH30 CH32 NSK Initial Value (Heading) CH33 CH34 RMS RMB Diagnosis Beacon lacement Capsule Type Serial No. 2009.12.10 NDH-316 Model Diagnosis Entry Detail

Capsule Diagnosis Write Read Status BER Entry Detail

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6.1.20. Menu 6.1.20.1. Function list of Menu

Menu File Control System

Pull down menu Open Save VDR Setup RMS Setup System Status FGB FGB Utility HVR

Function Open a file Save a file Remote control the VDR Setup the system configuration of the VDR Setup the system configuration of the RMS Check operational status and detailed information of the error Setup the FGB Setup capture data automatically Setup the Capsule Check the past event recorded of the VDR. Real time event monitor Real time NMEA sentence monitor Real time Audio monitor Real time Radar image monitor Real time Dry contact data monitor Convert the NMEA data recorded in the CF card into text data. Retrieve the configuration data on the CF card and create a configuration files for each unit. Update the software of the MCB, ARB and RMB. Update the software of the ARB. Confirmation of Software Version

Event Monitor

Event Log Real Time Event NMEA Audio Radar Dry Contact Convert Config VDR FGB Software Version

Data

Update Help

The functions of menu are designed like the JCY-1700. It can be operated like the JCY-1700 Maintenance Software.

6.1.20.2. File Open / Save


It can be saved configuration data of MCB as a system file. And also the system file is opened, and the configuration data can be set to MCB.

6.1.20.3. Error Code List


It can be referred to error content and trouble shooting by error code displayed on OPU. When item is selected in the Error Code tab, content and trouble shooting are indicated.

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6.1.21. Update
Update the program of (MCB, ARB and RMB.

6.1.21.1. Selecting the Software


Click the radio button of the software to upgrade.

6.1.21.2. Program file


Select the program file to update. Click [Browse] button to select the upgrade file.

6.1.21.3. Starting the upload


1) Click [Update] button to start the program upload. Upload situation is displayed by progress bar or the message. 2) Check that upload is complete. Check that progress bar is complete till the end. Check that [END]Update Success is displayed in the progress message.

The RCU is restarted automatically and start operation with update program after the upload is complete. It is not necessary to reset up the system composition information by update.

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6.2. Frame Grabber Board (CKA-137) setup


FGB_Utility software is useful for setup and tuning the Frame Grabber Board CKA-129/CKA-137. The setup menu contain that the capture setup file and other file set the board. The tuning menu contain that sync polarity tuning, horizontal/vertical position tuning, and sampling phase tuning.

6.2.1.

Check the Radar image specifications

For proper capture setting, check the Radar image specifications(VESA format only). Check the item as bellow. Resolution: (ex. 1280x1024) Vertical synchronous signal frequency (Refresh rate): (ex. 60 Hz) Horizontal synchronous signal frequency: (ex. 75 kHz) Vertical synchronous signal polarity: (ex. Positive or Negative) Horizontal synchronous signal polarity: (ex. Positive or Negative)

6.2.2.

Setup & Capture

6.2.2.1. Start the "FGB Utility" program


Click the FGB Utility of System menu of the VDR Maintenance Software.

6.2.2.2. Select the channel for tuning


a) Click the icon. icon. And if Ch2.txt NG message appears, set the channel 2

If tuning the channel 2, click the

capture setting using [Ch 2 capture setting] menu, refer to next section. The following message appears. This message appears at first connected to the board.

b) Click the [OK] button.


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c) "Changed to channel 1" message appears on left below status bar.

6.2.2.3. Check the board measured Radar image format


Check the board measured Radar image format as bellow. a) Click [ Information (I)] -> [ADC status] menu. The following message appears.

b) Click the [No] button. "ADCtxt_Analysis Function" window appears.

Measured value

Sync Activity ch 1 Sync Activity ch 2 V sync polarity H sync polarity V sync frequency H sync frequency: Total line number Setup value V sync polarity H sync polarity

Resolution(estimated value)

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c) Check the board measured Radar image format same as that the Rader specifications.

Resolution(estimated value): Vertical synchronous signal frequency (Refresh rate): Horizontal synchronous signal frequency: Vertical synchronous signal polarity: Horizontal synchronous signal polarity:
If the Sync Activity column is inactive, synchronous signal can not be detected on board. So, check the cable connecting, signal output or input channel.

6.2.2.4. Set the capture setup


a) Click the [Setup(S)] -> [Ch 1 capture setting] menu. (If set the channel 2 capture setup, click the [Ch 2 capture setting] menu.) File select window appears.

b) Click the "CKA137-JCY1800" folder. (If CKA-137 board installed in JCY-1700, click the "CKA137-JCY1700" folder.)

c) Click the capture setting file. File name is formatted as bellow. JRC Radar setting: Cap2-"Radar model name"-1800.txt | | | CKA-137 board installed in JCY-1800/1850 ex. JMA9900 VESA format setting: Cap2-"Resolution"-"V sync frequency"-1800.txt Resolution: 800x600, 1024x768, 1152x864, 1280x960, 1280x1024, 1600x1200 pixels V sync frequency: 60, 70, 72, 75, 85 Hz (1600x1200 resolution is 60 Hz only.) 141 DOC No. 7ZPJD0387A

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d) Click the [Open] button on file select window. The following message appears. If "Capture1.txt write NG" message appears, retry to step a) to d).

e) Click the [OK] button on message box.

6.2.2.5. Capture the Radar image


Capture the Radar image as bellow. a) Click the icon on the top of menu.

"Finished the capture image." massage is displayed on left below status bar.

b) Click the

icon.

Captured PNG image is displayed.

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6.2.3.

Tuning

Tune in the following order. 1) Sync polarity tuning 2) Horizontal position tuning 3) Vertical position tuning 4) Sampling Phase tuning

6.2.3.1. Sync polarity tuning


a) Click [Information(I)] -> [ADC status] menu. "ADC.txt response" window appears. b) Click the [No] button. "ADCtxt_Analysis Function" window appears. c) Check the H sync polarity. If measured H sync polarity same as that the setup, step to next section. If not same as that setup, step to d).

Measured value

Setup value

d) Click the [Tuning(T)] -> [H Sync polarity reverse] The following message appears.

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e) Click the [OK] button. Automatically reverse the H sync polarity, and capture the image. And the following message appears.

f) Click the [OK] button. g) Reread the [ADC status] menu, and check that measured H sync polarity same as that the setup. V sync polarity, it does the same procedure using [V Sync polarity reverse] menu.

6.2.3.2. Horizontal position tuning


If the captured image shifted horizontal, tune the Horizontal position. If the captured image large shifted, tune by the mouse. If the small shifted, tune by the manual. 6.2.3.2.1. By the mouse a) Click the [Tuning(T)] -> [Horizontal POSI. Mouse] menu. The following message appears.

b) Click the [OK] button on message box. Automatically capture the image, and the following message appears.

c) Click the [OK] button on message box. Message box disappear.

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d) Click the horizontal edge of the image. Dont care the Y coordinates.

Click the horizontal edge of the image.

The following message appears.

e) If execute horizontal position tuning at this point, click the [Yes] button. If retry to point the image, click the [No] button and click the horizontal edge of the image.

Shifted the horizontal setup, and captured the image. The result message appears.

f) Click the [OK] button on message box.

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6.2.3.2.2. By the manual a) Click the [Tuning(T)] -> [Horizontal POSI. manual ] menu. The following message appears.

b) Click the [OK] button on message box. Automatically captured the image, and the following message appears.

c) If the image will be moved left, click the [Yes] button. If the image will be moved right, click the [No] button. If will be end the tuning, click the [Cancel] button. Shifted the horizontal setup, and captured the image. And the message appears. d) Repeat the step c) to the right position.

6.2.3.3. Vertical position tuning


If the captured image shifted vertical, tune the Vertical position. If the captured image large shifted, tune by the mouse. If the small shifted, tune by the manual. The vertical position tuning procedure is same as that the Horizontal position tuning. Use the [Vertical POSI. Mouse] or [Vertical POSI. Manual] menu, and refer to Horizontal position tuning procedure.

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6.2.3.4. Sampling Phase tuning


If the captured image out of focus, tune the sampling phase. Normally, do the Phase AUTO turning. Phase AUTO tuning execute on still image, so stop the Radar transmit.

a) Click the [Tuning(T)] -> [Phase AUTO] menu. The following message appears.

b) Click the [OK] button on message box. Phase AUTO tuning start, and 35 images captured for tuning. During the tuning, tuning process display on the left bellow status bar. End the tuning, the result message appears.

c) click the [No(N)] button on message box.

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6.3. Digital Signal Converter (NCT-72/63) setup


All setup items are set up with maintenance software. Refer to the instruction manual of maintenance software for setup details
1) Status display of dry contact signal A junction board of DSC has green LEDs which shows status of each dry contact signals. Check the change of state of dry contact signals by the display of LEDs. OPEN: CLOSE: Green LED put out lights Green LED lights up

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6.4. Analog Signal Converting Board (CEF-60) setup


The parameter setup of the following input signal is set up by the strap on PCB. Other setup items are set up with maintenance software. Refer to the instruction manual of maintenance software for details 1) Setting parameter of each channel Items Input channel use Input signal Range Parameter YES (enable) / NO (disable) Voltage 1V 5V 10V Current 4-20mA Remark
Set YES by connecting analog signal or NO by connecting no signal. Chooses the kind of signal. Choose the range of input signal. A range setup is changed according to the kind of signal.

2) Setting strap on the PCB (CEF-60)

CH0

CH1

CH2

CH3

CH4

CH5

CH6

CH7

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6.5. Main Control Board (CDJ-2304) (RMB: CDK-287) DIP-SW setting


Change a setup of DIP-SW if needed after understanding the purpose of a facility enough. Initial states are all the switches OFF.
(The * is marked to the switch which can use in the CDK-287..) Setting Remark Initialize a configuration data in EEPROM. Be sure to return to OFF after OFF: not initialize initialization. ON: Initialize by both of switches 0 and 4 are ON Alarm as no image signal Turn ON to inhibit an alarm OFF: Activate an alarm at receiving no image signal by turning off Radar. ON: Inhibit an alarm Alarm as no image signal from both channel Turn ON the switch 1 to OFF: Activate an alarm at receiving no image signal alarm. from both channels. ON: Activate an alarm at receiving no image signal from any channel. Initialize a configuration data in EEPROM. OFF: not initialize ON: Initialize by both of switches 0 and 4 are ON Waiting time to release the card OFF: 5 seconds ON: 60 seconds Formatting CF card OFF: Card is formatted, when abnormalities are detected on card format at startup. ON: Card is formatted at startup. Maintenance mode for MCB OFF: Normal mode ON: Safe mode Be sure to return to OFF after initialization. Choose 60 seconds mode to record the last 1minutes data.

CONF 0 *

Function EEPROM

Radar image error

Both radar image error

3 4

SPARE EEPROM

CF Card release

CF Card format

Safe mode

Don't change

CONF DIP-SW

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6.6. Frame Grabber Board (CKA-129) Strap and DIP-SW setting


Factory setting of Strap and DIP-SW are shown below. Do not change the following setting.

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7. ERROR DISPLAY
7.1. Recording Control Unit (NDV-1800/1850)
7.1.1. Power Supply Unit
Refer to the 5th clause.

Error display of the Power Supply Unit


No. 4) 5) 6) Names and Functions BATTERY ABN. LED: Lights up when the Battery is not ready. BATTERY OP. LED: Lights up when the Battery is in operation. FAN ABN. LED: Lights up when either of the two fans stops operation.

7.1.2. Data Processor Unit


Refer to the 5th clause.

Error display of the Data Processor Unit


No. 5) 13) 14) Names and Functions MEDIA LED (MCB): Blinks when a CF CARD is not loaded or unable to record data correctly. RMS SYS. LED (RMB): Lights up when the Remote Maintenance Board is operating abnormally. DATA LED (RMB): Lights up when the Remote Maintenance Board can not receive any data.

7.2. Operation Panel Unit (NCG-169)


ERROR CODE LED: The four digit LEDs on OPU panel show ERROR codes as follows:

Table 7-1: ERROR code table of the Operation Panel Unit (1/3)
ALARM DETAIL
SYSYTEM 0 0 CODE CATEGORY System

CONTENTS
Initial error There is a discrepancy in the configuration data between the Protective Capsule Unit and the Recording Control Unit. Initial value of HEADING un-registered alarm The initial value of HEADING is not entered yet. Input of the value is requested. Blackout alarm It is in operation using the backup Battery. PSU FAN alarm Either of two fans inside the Power Supply Unit is out of order. PSU connection alarm The cable to connect the Power Supply Unit and the Mother Board is disconnected. Capsule LAN error The Recording Control Unit can not communicate with the Protective Capsule Unit via LAN. BER error The BER is higher than 10-8 at reading the written data in the Protective Capsule Unit. Recording stop alarm S-VDR stops recording data as the REC STOP SWITCH on the Recording Control Unit has been pressed. 153 DOC No. 7ZPJD0387A

1 1 1

0 1 2

PSU

Capsule

7. Error Display
JCY-1800/1850 VDR/S-VDR Installation Guide

Table 7-1: ERROR code table of the Operation Panel Unit (2/3)
ALARM DETAIL
SYSYTEM 3 3 3 3 0 1 2 3 CODE CATEGORY MCB

CONTENTS
MCB Initialize error An abnormality is detected in the Main Control Board. CF CARD alarm Ten minutes or more has been passed since the CF CARD was taken out. CF CARD media error The CF CARD is not able to record data correctly. Time adjustment error Time data is not received from GPS, therefore the internal clock of S-VDR cannot be calibrated. RTC error An internal lithium battery for a Real Time Clock IC has run out of the life time. EEPROM check sum error An abnormal data is detected in configuration data of the MCB registered on the EEPROM. EEPROM access error The access to the EEPROM IC has not been successful. Flash ROM check sum error An abnormal data is detected in configuration data of the Flash ROM on MCB. Wrong data registered to MCB error The value registered to the configuration data of the EEPROM on MCB is not correct. ARB Initialize error An abnormality is detected in the Audio Recording Board on the MCB. ARB control error The MCB could not fetch the audio data from the ARB successfully. ARB error The ARB could not compress/decompress the audio signal successfully. MIC test error An abnormality is detected in the Microphone Unit at any of the microphone checkups carried out at startup and every 12 hours. 2nd number (1-9) means an abnormal Microphone Unit identification number. 2nd number (1-9) means an abnormal Microphone Unit identification number. 51__: MIC1 --- 59__: MIC9 Serial data (IEC61162-1/2 ) reception error The input received from the sensor is not normal. "**" stands for which equipment is out of order. Refer to table 9. Serial data (IEC61162-1/2 ) setup error The setup to receive NMEA serial data is in the wrong. "**" stands for the equipment which equipment has sent the unreadable data. Refer to table 9.

3 3

4 5

3 3 3

6 7 8

4 4 4 5

0 1 2 1 : 9

ARB

MIC

* *

* *

Serial data (NMEA)

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7. Error Display
JCY-1800/1850 VDR/S-VDR Installation Guide

Table 7-1: ERROR code table of the Operation Panel Unit (3/3)
ALARM DETAIL
SYSYTEM 7 7 7 7 7 7 7 8 0 1 2 3 4 5 6 0 RMB CODE CATEGORY FGB

CONTENTS
CH1 Radar image data error The FGB does not receive RGB signals from Radar connected to CH1. CH2 Radar image data error The FGB does not receive RGB signals from Radar connected to CH2. FGB Communication error The MCB does not communicate with the FGB normally via LAN. FGB Setup data reception error The MCB does not receive the setup data of FGB successfully. FGB Control error The MCB could not communicate with FGB successfully. FAN alarm of NWP-46 FAN built in NWP-46(Radar Interface Unit) is out of order. FGB Real time monitor data transmission error The IP address for transmitting image data is not registered in the FGB yet. RMB communication error The MCB do not communicate to the RMB normally via LAN. RMB Control error The MCB is unsuccessful in control of the RMB.

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7. Error Display
JCY-1800/1850 VDR/S-VDR Installation Guide

Table 7-2: The conversion table of a code and equipment


A connection channel is displayed when the equipment which is not defined by the following table is connected. The codes from 01 to 32 are the numbers of a connection channel. (S-VDR: 01 to 16)

ALARM DETAIL
SYSYTEM 6 0/1 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 7 7 7 7 3 3 CODE 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 3 4

Equipment
GPS AIS Speed Log Gyro Compass Auto Pilot Rudder Angle Indicator Echo Sounder (Bow) Anemometer Engine Telegraph M/E Remote Control System ECDIS Thruster Bow1 Thruster Bow2 Thruster Stern1 Thruster Stern2 Thruster Hull Stress Monitor Radar Echo Sounder (Stern) Digital Signal Converter 1 (VDR option unit) Digital Signal Converter 2 (VDR option unit) Digital Signal Converter 3 (VDR option unit) Digital Signal Converter 4 (VDR option unit) Digital Signal Converter with optional A/D Converter 1 (VDR option unit) Digital Signal Converter with optional A/D Converter 2 (VDR option unit) Digital Signal Converter with optional A/D Converter 3 (VDR option unit) Digital Signal Converter with optional A/D Converter 4 (VDR option unit) NAV-I/F unit (VDR option unit) Spare NSK unit (NCT-27) Main GPS and Sub GPS with Switcher Sub GPS (connection with a CH different from the Main GPS) Magnetic Compass NSK board (VDR option unit) for Heading NSK board (VDR option unit) for Ship speed

156 DOC No. 7ZPJD0387A

8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

8. TROUBLESHOOTING
If the equipment does not function correctly, look into the list below for its symptom. Follow the instruction for the symptom, for which the cause and the action to be taken are also provided. If the symptom still persists or the symptom is not listed below, contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd.

8.1. The Recording Control Unit (NDV-1800/1850)


8.1.1. Symptom Table for The Power Supply Unit (NBL-327)
Symptom POWER LED fails to light. Causes No power is supplied from the switchboard. POWER SWITCH is not on. The AC-line fuse is blown. Actions Check the switchboard. Turn on the POWER SWITCH. Check the AC-line fuse in the Power Supply Unit. If it is blown, replace it with a spare fuse. Contact us. Check the switchboard. Check the fuse for the AC power source and, if it is blown, replace it with a spare fuse. Check if the battery cable is connected. Check the fuse in the middle of the battery cable. If it is blown, replace it with a spare fuse. Check the expiry date of the battery. If the battery has expired, exchange a battery. Check the cable that connects the fans and the DC/DC power supply. If there is no problem, replace the fans.

Fault in the Power Supply Unit The BATTERY OP. LED lights up. No power is supplied from the switchboard. The fuse for the AC power source is blown. The battery cable is disconnected. The fuse for the battery is blown.

BATTERY ABNORMAL LED lights up.

The battery is deteriorated.

FAN ABNORMAL LED lights up.

The fan is not working.

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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

8.1.2. Symptom Table for The Data Processor Unit (NDL-46)


Symptom REC LED fails to light. Causes The Recording Control Unit is off. The power is not supplied to the Protective Capsule Unit. The recording of data onto the Protective Capsule Unit has been stopped manually. Faulty wiring between the Recording Control Unit and the Protective Capsule Unit Actions Check the switchboard. Turn on the Power Supply Unit. Press the REC START SWITCH on the Main Control Board and restart the recording of data. Check the Connection Box. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 Capsule: PING 192.168.110.2 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data Capsule : Fault in a circuit board or setting data Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Exchange a broken Unit (MCB or Capsule). Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. Insert a CF CARD into the CARD slot of the Main Control Board. Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. In not activating, format the CF card into FAT32 with PC. Insert a CF CARD into the CARD slot of the Main Control Board. Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.

Fault in the Recording Control Unit Fault in the Protective Capsule Unit

CARD LED fails to light up.

The CARD STOP SWITCH is left on.

No CF CARD is loaded. Fault in the Recording Control Unit

MEDIA LED blinks.

Fault in the CF CARD

No CF CARD is loaded. Fault in the Recording Control Unit

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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

8.2. The Operation Panel Unit (NCG-169)


All failures of the Recording Control Unit are indicated by the Operation Panel Unit as an error code. Symptom All LEDs blink and the ALARM BUZZER sounds. Causes The software of the Recording Control Unit lost control. Faulty wiring between the Recording Control Unit and the Operation Panel Unit. Actions Reboot the Recording Control Unit. Check the wiring between the Recording Control Unit and the Operation Panel Unit. In case a correct wiring MCB (CDJ-2304) : Fault in a circuit board or setting data OPB (CCK-935) : Fault in a circuit board or setting data Check the switchboard. Turn on the Power Supply Unit. Press the REC START SWITCH on the Main Control Board in the Recording Control Unit and restart the recording of data. Check the Connection Box. Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Enter the initial value of HEADING Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. Insert a CF CARD into the CARD slot of the Main Control Board. Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Press the CF CARD EJECT BUTTON and remove it from the Main Control Board. Then put it back again. In not activating, format the CF card into FAT32 with PC. Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us. Press and hold the REC START SWITCH for ten seconds. Check the Connection Box. Reboot the Recording Control Unit and see if it works normally. If it does not work, contact us.

RECORDING LED fails to light.

The Recording Control Unit is off. The power is not supplied to the Protective Capsule Unit. Stop manually the recording of data onto the Protective Capsule Unit. Faulty wiring between the Recording Control Unit and the Protective Capsule Unit Fault in the Recording Control Unit Fault in the Protective Capsule Unit

ERROR CODE: 01__ lights up. ERROR CODE: 31__ lights up.

Initial value of HEADING is not registered yet. The CARD STOP SWITCH is left on.

No CF CARD is loaded. Fault in the Recording Control Unit

ERROR CODE: 32__ lights up.

Fault in the CF CARD

Fault in the Recording Control Unit

ERROR CODE: 00__ lights up.

Mismatching in the information between the Recording Control Unit and the Protective Capsule Unit. Faulty wiring between the Recording Control Unit and the Protective Capsule Unit. Fault in the Recording Control Unit Fault in the Protective Capsule Unit

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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

Symptom ERROR CODE: 20__ lights up.

Causes Faulty wiring between the Recording Control Unit and the Protective Capsule Unit

Actions Check the Connection Box. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 Capsule: PING 192.168.110.2 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data Capsule : Fault in a circuit board or setting data Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Exchange a broken Unit (MCB or Capsule). The BER ERROR could occur temporarily. The error is cancelled in less than 2 days automatically. If the error is not canceled after 2 days, contact us. Fault in the Capsule Exchange the capsule. Check the sensor equipment shown by error code. Check the wiring between the Recording Control Unit and the sensors. Check the receiving data and setting data by the Maintenance software. Reboot the Recording Control Unit. See if the symptom persists. If so, contact us. Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Check the setting data by the Maintenance software. Check the wiring between the Microphone Unit and the Recording Control Unit. Reboot the Recording Control Unit in noise-free environment. In case a correct wiring Fault in a Microphone Unit Exchange a Microphone Unit. Check the power supply in the Recording Control Unit. Check the switchboard. Check the fuse for the AC power source and, if it is blown, replace it with a spare fuse. Exchange two fans in the Power Supply Unit. Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Fault in the MCB (CDJ-2304) Exchange the MCB. 160

Fault in the Recording Control Unit Fault in the Protective Capsule Unit ERROR CODE: 21__ lights up. Fault in recording the data in the Protective Capsule Unit

ERROR CODE: 60** lights up.

Fault in sensors Faulty wiring between the Recording Control Unit and the sensors

Fault in the Recording Control Unit ERROR CODE: 61** lights up. Fault on setting up the Main Control Board

ERROR CODE: 5*__ lights up.

Fault in the Audio Recording Board Fault in the Microphone Unit Alarm was raised due to a large noise.

ERROR CODE: 10__ lights up.

Power failure No power is supplied from the switchboard. The fuse for the AC power source is blown.

ERROR CODE: 11__ lights up. ERROR CODE: 30__ / 35__ / 36__ / 37__ / 38__ light up.

The fan of Power Supply Unit is not working. Fault in the Main Control Board

DOC No. 7ZPJD0387A

8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

Symptom ERROR CODE: 33__ lights up.

Causes GPS is faulty or setting error on the Main Control Board

Actions Check the GPS. If the GPS is error-free, contact us. Check the receiving data and setting data by the Maintenance software. Check that ZDA or RMC sentence is received and recorded from CH which is connected to a main GPS. Exchanging the lithium battery on the MCB (CDJ-2304). Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Fault in the ARB (CHA-387) Exchange the ARB.

ERROR CODE: 34__ lights up. ERROR CODE: 40__/41__/ 42__ lights up.

An internal battery for a Real Time Clock IC has run out of the life time. Fault in the Audio Recording Board

ERROR CODE: 70__ / 71__ lights up.

Fault in RGB signals from a RADAR 70__: CH1 71__: CH2

Check the display of a RADR. If an image is displayed on a screen, check the wiring between the RADAR and the Recording Control Unit. In the case of a Chart Radar, check whether the image signal is outputted. Check the wiring between the Frame Grabber Board and the Main Control Board. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 FGB: PING 192.168.110.151 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data FGB (CKA-137) : Fault in a circuit board or setting data Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. FGB (CKA-137) : Fault in a circuit board or setting data Exchange the FGB. Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Upload a configuration file which is set up for a connecting Radar unit to the FGB by the Maintenance software. Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Exchange a fan in the NWP-46. Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. Check the W103 cable connection.

ERROR CODE: 72__ lights up.

Faulty wiring between the Frame Grabber Board and the Main Control Board

Fault in the Frame Grabber Board Fault in the Main Control Board

ERROR CODE: 73__ / 76__ lights up.

Fault on setting up the Frame Grabber Board

ERROR CODE: 74__ lights up. ERROR CODE: 75__ lights up. ERROR CODE: 12__ lights up.

Fault in the Frame Grabber Board The fan of NWP-46 is not working. Faulty wiring between the Power Supply Unit and the Main Control Board

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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

Symptom ERROR CODE: 80__ lights up.

Causes Faulty wiring between the Remote Maintenance Board and the Main Control Board

Actions Check the wiring between the Remote Maintenance Board and the Main Control Board. Check the LAN communication by a PING command. MCB: PING 192.168.110.3 FGB: PING 192.168.60.3 In case a no response MCB (CDJ-2304) : Fault in a circuit board or setting data RMB (CDK-287) : Fault in a circuit board or setting data Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. RMB (CDK-287) : Fault in a circuit board or setting data Exchange the RMB. Reboot the Recording Control Unit, and see if the symptom persists. If so, contact us. RMB (CDK-287) : Fault in a circuit board or setting data Exchange the RMB.

Fault in the Remote Maintenance Board Fault in the Main Control Board

ERROR CODE: 81__ lights up.

Fault in the Remote Maintenance Board

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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

8.3. LED Display of LAN Connector


An LED is incorporated into every LAN connector to display the status. The units equipped with the LAN connector are: 1) HUB Unit on the Main Control Board 2) HUB Unit on the Remote Maintenance Board 3) Frame Grabber Board The lighting specifications of the LEDs of the Main Control Board and the Optional Borad: LED Name LINK/ACT LED (Yellow) Lighting Specifications Lights when the LINK is established Blinks at the time of receiving or sending data. Lights or blinks continuously in normal operation Check the wiring and the power source when it is off. Lights when the LINK is established on 100BASE-TX. Off when the LINK is established on 10BASE-T. Lights or off in normal operation

SPEED LED (Green)

The lighting specifications of the LEDs of the Frame Grabber Board: LED Name LINK LED (Green/Orange) Lighting Specifications Lights green when the LINK is established on 100BASE-TX. Lights orange when the LINK is established on 10BASE-T. Lights green continuously in normal operation. Check the wiring and the power source when it is off. Lights at the time of receiving or sending data. Blinks in normal operation

ACTIVE LED (Yellow)

8.3.1. Recording Control Unit NDV-1800/1850


1) LED Display of the LAN connector of the Main Control Board and the Remote Maintenance Board

LINK/ACT LED (YELLOW) SPEED LED (GREEN)

FIG. 9-1: LAN CONNECTOR OF THE MAIN CONTROL BOARD AND THE REMOTE MAINTENANCE BOARD

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8. Troubleshooting
JCY-1800/1850 VDR/S-VDR Installation Guide

2) LED Display of the LAN connector of the Frame Grabber Board

LINK / SPEED LED (GREEN/ORANGE)

ACTIVE LED (YELLOW)

FIG. 9-2: LAN CONNECTOR OF THE FRAME GRABBER BOARD

164 DOC No. 7ZPJD0387A

9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

9. MAINTENANCE
9.1. Parts list for Maintenance
Unit Recording Control Unit Model NDV-1800 /1850 Parts Mother Board (VDR) Mother Board (S-VDR) Main Control Board Audio Recording Board Frame Grabber Board Remote Maintenance Board Audio Junction Board NSK Interface Board AC/DC Power Supply Board Thermo Sensor Board Battery CF Card CF Card (4GB) Card adaptor FAN of UPS Operation Panel Board Parts code CQD-2040 CQD-2057 CDJ-2304 CHA-387 CKA-137 CDK-287 CQD-2041 CHM-378 CBM-68 CHG-213 7ZBJD0006B 7HRJD0002 7HRJD0003 5JWYF00002 7ZBJD0010 CCK-935 VDR S-VDR

Operation Panel Unit Option Unit Digital Signal Converter

NCG-169

op op op op Spare parts

NCT-72

Digital Signal Converter

NCT-63

Radar I/F unit

NWP-46

Dry Contact Control Board Dry Contact Input Board Line Filter Board PSU A/D Convert Board Dry Contact Control Board Dry Contact Input Board DSC Chassis Line Filter Board PSU A/D Convert Board PSU FAN Line Filter Board

CDJ-2333 CQD-2081 CBJ-147 AES30-12 CEF-60 CDJ-2333 CQD-2012 CWB-1332 CBJ-147 AES15-12 CEF-60 AES15-5 7BFNA4001 CBJ-147 *op: Option

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9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

9.2. How to replace the fans


If a fan alarm buzzer of the Power Supply unit (NBL-327) sounds, replace the fans with spare ones. 1) Turn off the Power Supply Unit of the Recording Control Unit. 2) Turn off the circuit breaker of the electricity distribution board, to which the Recording Control Unit is connected. 3) Remove the power input junction connector, J201and J202, which is mounted below the left of the Power Supply Unit. 4) Remove the power output connector, J401,J402 and J403, which is mounted on the upper side of the Mother Board. 5) Open the clamp fastening the power output cable. 6) Undo the 2 fastening screws of the Power Supply Unit 7) Pull the Power Supply Unit out of the Recording Control Unit slowly. 8) Remove the 2 fan connectors, J309 and J310, in the front of right side of the Power Supply Unit. 9) Pull each of the fan cables out of the cable holes. 10) For each fan, undo the 8 fastening crews. 11) In the reverse way, mount new fans on the Power Supply Unit, and put the Power Supply Unit into the Recording Control Unit. 12) Be careful that direction of both fans are outward.

FIG. 9-3: Fans in the Power Supply Unit

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9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

9.3. How to replace the battery

Never use to short-circuit between the + and pins, non-specified applications, disassemble, modify, destroy, into fire, heat, and after the expiry date. Above conditions cause leakage, heat generation, fire, explosion, destruction, or heat injury.

This equipment incorporates a battery. The battery contains dilute sulfuric acid. When the liquid leakage of the battery had a direct contact with your clothes or skin, wash it off with clean water. When the liquid is entered in your eye, wash the eye with clean water immediately and seek a doctors advice.

This equipment incorporates a battery. Used batteries will be recycled. Please contact the Sales Department, the nearest branch company, a branch office, a sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace it without discarding the battery.

When to replace the battery is written in the label on the front panel of the battery. Replace the battery before its life expires. The procedures to replace it are: 1) Turn off the Power Supply unit of the Recording Control Unit. 2) Turn off the circuit breaker of the electricity distribution board to which the Recording Control Unit is connected. 3) Remove the battery connector, J404, which is mounted lower side of the Mother Board. 4) Remove the connector for measuring the temperature of the battery, J405, which is mounted lower side of the Mother Board. 5) Undo the 2 fastening screws of the Battery 6) Pull out the battery unit slowly. (The battery unit weighs about 5kg. Hold the bottom, instead of holding its sides, to draw it out completely. It does not have a stopper, so pull it out slowly and carefully.) 7) Undo the 4 screws for fastening the battery anchor. 8) Remove the battery anchor. 9) Remove the battery. (Watch out! The battery weighs about 5kg.) 10) Mount a new battery. 11) In the reverse way, fasten the battery in the Power Supply Unit. 12) Put the Power Supply Unit in the Recording Control Unit. 13) Place the two connector to the Mother board.

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9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

FIG. 9-4: Battery in the Power Supply Unit

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9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

9.4. Checking a Connection cable in the RCU


These lists show each signals of assembling cable. Refer to these lists for checking a wiring-break.

9.4.1. Cable list


No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. W201 W202 S201 S202 Z201 Z202 W105 W104 W103 W101 W102 Z101 W111 W112 W109 W110 W106 W107 W108 Code 7ZCJD0273 7ZCJD0274 7SAJD0001 7SCJD0002 7ZBJD0010 7ZBJD0010 7ZCJD0279 7ZCJD0278 7ZCJD0277 7ZCJD0275 7ZCJD0276 7ZBJD0006 7ZCJD0282 7ZCJD0283 7ZCJD0284 7ZCJD0284 7ZCJD0280 7ZCJD0281 7ZCJD0281 PIN numbers 3 2 4 4 2 3 3 2 10 10 3 2 2 4 6 8 8 50 15 15 AC input AC Output AC Power switch Battery switch Blackout test switch FAN FAN Battery connection PSU control and Thermo sensor DC output AC input (junction) AC output (junction) Battery Thermo Sensor NSK interface LAN LAN MIC, VHF CH1 RGB signals CH2 RGBsignals ARB(CHA-387) FGB(CKA-137) Battery TSB(CHG-213) NIB(CHN-378) MCB(CDJ-2304) J308 J201 J202 J1001 J503 J502 J602 J803 J804 FGB(CKA-137) RMB(CDK-287) AIB(CQD-2041) BNC connector MB (CQD-2040/2057 RCU Chassis J401 TB101 TB102 J404 J405 J409 J802 J702 J901 J101J105 J106 J110 Connection Signal Connection Unit PSB(CBM-168) Part No. J301 J302 J303 J304 J305 J309 J310 J306 J307 MB (CQD-2040/2057) S202 FAN FAN J403 J402 Unit PSU Chassis Part No. J201 J202 S201

9.4.2. Signals of Each cables


No. 1 Part No. W201 7ZCJD0273 Code Connection list Part No J301 Pin No. 1 2 3 2 3 W202 S201 7ZCJD0274 7SAJD0001 J302 J303 J304 4 5 6 7 S202 Z201 Z202 W105 7SCJD0002 7ZBJD0010 7ZBJD0010 7ZCJD0279 J305 J309 J310 J306 1 2 1, 4 2, 3 1, 2 3, 4 1, 2 1 2 3 1 2 Signal U V E U V SW1 (ON: CLOSE) SW2 (ON: CLOSE) SW1 (ON: CLOSE) SW2 (ON: CLOSE) SW (ON: OPEN) +12V GND Alarm DC+24V GND J403 Normal: H / Alarm: L Battery DC S202 FAN S202 S201 Power switch (Dual contact) Battery switch (Dual contact) J202 AC output junction Part No. J201 AC input junction Remark

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9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

No.

Part No.

Code

Connection list Part No Pin No. 1 2 3 4 5 6, 7 8 9, 10 Signal Stop the backup DC Blackout detection Stop the un-backup DC FAN alarm DC for thermo sensor (VS) Thermo sensor output (VOUT) Thermo sensor GND Check a connection with PSU Backup DC +5V Un-backup DC +5V Backup DC +12V Un-backup DC: +12V Backup DC +24V GND L N E L N DC+24V GND DC for thermo sensor (VS) Thermo sensor output (VOUT) Thermo sensor GND Un-backup DC +5V GND Synchro / Step: GRY_1, 2, 3 Pulse : Tx+, TxRX, RxMIC1: MIC1+, MIC1- SPK+, SPKMIC2: MIC1+, MIC1- SPK+, SPKMIC3: MIC1+, MIC1- SPK+, SPKMIC4: MIC1+, MIC1- SPK+, SPKMIC5: MIC1+, MIC1- SPK+, SPKMIC6: MIC1+, MIC1- SPK+, SPKMIC7: MIC1+, MIC1- SPK+, SPKMIC8: MIC1+, MIC1- SPK+, SPKMIC9: MIC1+, MIC1- SPK+, SPKVHF1: VHF1+, VHF1VHF2: VHF1+, VHF1VHF3: VHF1+, VHF1AGND

Remark Part No. J402 Stop: H / Normal: L Blackout: L / Normal: H Stop: H / Normal: L ALARM: L / Normal: H +12V GND Connection: L / Dis-cnct: H J401 DC output

W104

7ZCJD0278

J307

W103

7ZCJD0277

J308

7 10 9 3 1 2, 4, 5, 6, 8

10

W101

7ZCJD0275

J201

1 2 3

TB101

AC input junction

11 12 13

W102 Z101 W111

7ZCJD0276 7ZBJD0006 7ZCJD0282

J202 -

1 2 1 2 1 2, 3 4

TB102 J404 J405

AC output junction Battery DC Thermo Sensor

14

W112

7ZCJD0283

J1001

5, 6 7, 8 1, 2, 3 4

J409

NSK interface

SPEED+ J802 J702 J901

15 16 17

W109 W110 W106

7ZCJD0284 7ZCJD0284 7ZCJD0280

J503 J502 J602

1, 2 3, 6 4, 5, 6, 8 5, 6, 30, 31 7, 8, 32, 33 9, 10, 34, 35 11, 12, 38, 39 13, 14, 40, 41 15, 16, 42, 43 19, 20, 44, 45 21, 22, 46, 47 23, 24, 48, 49 26, 27 1, 2 28, 29 3, 4, 17, 18, 25 36, 37, 50

18

W107

7ZCJD0281

J803

1/6 2/7 3/8 14 / 10 13 / 11 4,5 9, 12, 15

RED / SHIELD GREEN / SHIELD BLUE / SHIELD Vs / SHIELD Hs / SHIELD SHIELD N.C.

J101 J105

RGB signals BNC connector x5

19

W108

7ZCJD0281

J804

J106 J110

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9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

9.5. Connection table of each Terminals


Unit Part No. PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Signal RX1+ Rx1Rx2+ Rx2Rx3+ Rx3Rx4+ Rx4Rx5+ Rx5Rx6+ Rx6Rx7+ Rx7Rx8+ Rx8Rx9+ Rx9Rx10+ Rx10Rx11+ Rx11Rx12+ Rx12Tx13+ Tx13Rx13+ Rx13GND Tx14+ Tx14Rx14+ Rx14GND Tx15+ Tx15Rx15+ Rx15GND Tx16+ Tx16Rx16+ Rx16GND CH16: Serial data transmit / receive CH15: Serial data transmit / receive CH14: Serial data transmit / receive VDR transmits a error sentence. CH13: Serial data transmit / receive Option unit Sensor CH12: Serial data receive Sensor CH11: Serial data receive Sensor CH10: Serial data receive Sensor CH9: Serial data receive Sensor CH8: Serial data receive Sensor CH7: Serial data receive Sensor CH6: Serial data receive Sensor CH5: Serial data receive Sensor CH4: Serial data receive Sensor CH3: Serial data receive Sensor CH2: Serial data receive Sensor Connection data CH1: Serial data receive Connection equipment Sensor

MB (CQD-2040 / 2057

TB406

TB402

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

171 DOC No. 7ZPJD0387A

9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

Unit

Part No.

PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Signal +24V GND ERR_A ERR_C ERR_B ARM_A ARM_C ARM_B PI1+ PI1PI2+ PI2PI3+ PI3+12V GNDT / R+ T / R-

Connection data Capsule Power Error output by dry contact signal (Lamp) Power off / Error: AC close Normal: AC open Alarm output by dry contact signal (Buzzer) Power off / Alarm: AC close Normal AC open Dry contact input port-1 Dry contact input port-2 Dry contact input port-3 OPU DC power OPU RS-425 interface

Connection equipment Capsule NDH-316 / 317 Alarm board

MB (CQD-2040 / 2057

TB401

Alarm board

Main alarm / Radar switcher Main alarm / Radar switcher Main alarm / GPS switcher OPU NCG-169

TB403

1 2 3 4

Unit

Part No.

PIN No. 1 2 3 4 5

Signal MIC+ MICGND SPEAKER+ SPEAKERVHF+ VHFGND

Connection data Microphone signal

Connection equipment Microphone 1 - 9 NVT-161 / 162

AIB (CQD-2041

TB901-TB909

Speaker signal VHF VHF transceiver

TB910-TB912

1 2 3

172 DOC No. 7ZPJD0387A

9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

Unit

Part No.

PIN No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Signal RX17+ Rx17Rx18+ Rx18Rx19+ Rx19Rx20+ Rx20Rx21+ Rx21Rx22+ Rx22Rx23+ Rx23Rx24+ Rx24Rx25+ Rx25Rx26+ Rx26Rx27+ Rx27Rx28+ Rx28Rx29+ Rx29Rx30+ Rx30Rx31+ Rx31Rx32+ Rx32-

Connection data CH17: Serial data receive CH18: Serial data receive CH19: Serial data receive CH20: Serial data receive CH21: Serial data receive CH22: Serial data receive CH23: Serial data receive CH24: Serial data receive CH25: Serial data receive CH26: Serial data receive CH27: Serial data receive CH28: Serial data receive CH29: Serial data receive CH30: Serial data receive CH31: Serial data receive CH32: Serial data receive

Connection equipment Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor Sensor

MB (CQD-2040

TB404

TB405

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Unit

Part No.

PIN No. 1 2 3 4

Signal STEP1 STEP2 STEP3 COM SYNC1 SYNC2 SYNC3 REF1 REF2 PULSE+ PULSE-

Connection data Step signal

Connection equipment Gyro compass

NIB (CHM-378

TB1001

TB1002

1 2 3 4 5

Synchro signal

TB1003

1 2

Pulse signal

Speed log

173 DOC No. 7ZPJD0387A

9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

This page is intentionally left blank

174 DOC No. 7ZPJD0387A

* TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q * TTYCS-1Q

DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard)

Dry Contact (Yard)

* MPYC-xx

* TTYCS-1Q

Analog (Yard)

* TTYCS-x

From AC Distributor

Dry Contact (Yard)

* MPYC-xx

Analog (Yard)

* TTYCS-x

From AC Distributor

Gyro Compass [STEP] (Yard) Gyro Compass [Synchro] (Yard) Speed Log [Pulse] (Yard)

* MPYC-4

* MPYC-7

* MPYC-2

*DPYC-2.5 AC220V 60Hz 1 phase

10. CONNECTION BLOCK DIAGRAMS

10.1. System Diagram

10.1.1. VDR JCY-1800

175
*3C-2V *3C-2V *3C-2V *3C-2V *3C-2V R G B H synch V synch
*TTYCS-1Q *TTYCS-1Q Mic-1 Mic-2 MIC1 MIC2 *TTYCS-1Q *TTYCS-1Q Mic-4 Mic-5 MIC4 MIC5 *TTYCYS-1Q *TTYCYS-1Q Mic-7 Mic-8 MIC7(W.P.) MIC8(W.P.)

JCY-1800/1850

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A


* TTYCS-1 * TTYCS-1 VHF Telephone No.1 VHF Telephone No.2

*TTYCS-1Q

9. Maintenance

* TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1 * TTYCS-1Q * TTYCS-1Q

DGPS (Yard) AIS (Yard) Speed Log (Yard) Gyro Compass (Yard) Auto Pilot (Yard) Rudder Angle Indicator (Yard) Echo Sounder (Yard) Anemometer (Yard) Engin Telegraph (Yard) Remote Control System (Yard) Other (Yard) X-Band Radar (JRC) Other (Yard) Other (Yard)

*3C-2V *3C-2V *3C-2V *3C-2V *3C-2V

R G B H synch V synch

*TTYCS-1Q *TTYCS-1Q

Mic-1 Mic-2

MIC1 MIC2

*TTYCS-1Q *TTYCS-1Q

Mic-4 Mic-5

MIC4 MIC5

*TTYCYS-1Q *TTYCYS-1Q * MPYC-4

Mic-7 Mic-8

MIC7(W.P.) MIC8(W.P.)

Gyro Compass [STEP] (Yard) Gyro Compass [Synchro] (Yard) Speed Log [Pulse] (Yard)

* MPYC-7

* TTYCS-1 * TTYCS-1

VHF Telephone No.1 VHF Telephone No.2

* MPYC-2

*TTYCS-1Q

*DPYC-2.5 AC220V 60Hz 1 phase

DOC No. 7ZPJD0387A

10. Connection Block Diagrams

JCY-1800/1850

10.1.2. S-VDR JCY-1850

VDR/S-VDR Installation Guide

176

* Category-5 Ethernet shield twist pair cable with waterproof (Max. 30m)
CABLE CLAMP

24V GND

*DPYCYS-1.5

CABLE CLAMP

A C B A C B

PI1+ PI1PI2+ PI2PI3+ PI3-

*TTYCS-1Q

+12V GND T/R+ T/R-

10.2. Interconnection Wiring Diagrams

10.2.1. NDV-1800/1850 Recording Control Unit Page 1 -

177
TXP TXN RXP RXN

JCY-1800/1850

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A


CONNECTION BOX: NQE-3163 / TB1
1: +24V 2: GND

+12V GND T/R+ T/R-

OPERATION PANEL UNIT: NCG-169 / TB1101

9. Maintenance

3C-2V

3C-2V

3C-2V

3C-2V

3C-2V

No.1 Microphone Unit: NVT-161 Steering Stand area


H C GND H C

* TTYCS-1Q

H C GND H C

* TTYCS-1Q

H C GND H C

H C GND H C

* TTYCS-1Q

No.5 Microphone Unit: NVT-162 Communication Workstation area


* TTYCS-1Q

H C GND H C

H C GND H C

No.7 Waterproof Microphone Unit: NVT-162 PORT Wing area


* TTYCYS-1Q

H C GND H C

* TTYCYS-1Q

* DPYCS-1.5

H C GND H C

H C GND H C

* DPYCS-2.5
H C Shield

* TTYCS-1

H C Shield

* TTYCS-1

H C Shield

DOC No. 7ZPJD0387A

10. Connection Block Diagrams

JCY-1800/1850

10.2.1

NDV-1800/1850 Recording Control Unit Page 2 -

VDR/S-VDR Installation Guide

178
No.2 Microphone Unit: NVT-161 Bridge Console area No.4 Microphone Unit: NVT-161 Chart table area
U V

No.8 Waterproof Microphone Unit: NVT-162 STBD Wing area

10.2.1

CH01-CH16

CH17-CH32

AIS

Auto Pilot

DGPS

Gyro Compass

* TTYCS-1

* TTYCS-1

* TTYCS-1

CABLE CLAMP

CABLE CLAMP

CABLE CLAMP

* TTYCS-1

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RXRX+ RXTX+ TXGND RX+ RX-

RX+ RX-

RX+ RX-

RX+ RXTX+ TXGND

RX+ RXTX+ TXGND

RX+ RXTX+ TXGND

RX+ RX-

NDV-1800/1850 Recording Control Unit Page 3 -

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RX+ RX-

RECORDING CONTROL UNIT: NDV-1800

TB405 (1850 no terminal) CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32

RX+ RX-

*:yard supply cables

9. Maintenance

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A

RECORDING CONTROL UNIT (NDV-1800/1850): INTERCONNECTION WIRING (3/4)

RX+ RX-

179
13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH7 CH8 CH13 TB402 CH14 CH9 CH10 CH11 CH12 CH15 CH16

Shield wire

Shield wire

Shield wire

Shield wire

1 2

CABLE CLAMP

3 4

5 6

7 8

9 10

11 12

1 2

3 4

5 6

7 8

9 10

11 12

13 14 15 16

TB404 (1850 no terminal) CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24

CH1

CH2

CH3

CH4

CH5

CH6

JCY-1800/1850

TB401

CQD-2040 : MOTHER BOARD

1 2

3 4

5 6

7 8

9 10

11 12

13 14 15 16

RX+ RXRX+ RXRX+ RXRX+ RXRX+ RXRX+ RXRX+ RXRX+ RXRX+ RXRX+ RXRX+ RXRX+ RX-

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

* TTYCS-1
CABLE CLAMP

RX+ RXTX+ TXGND RX+ RXTX+ TXGND RX+ RXTX+ TXGND RX+ RXTX+ TXGND

* MPYCS-4
CABLE CLAMP

S1 S2 S3 COM

* MPYCS-7
CABLE CLAMP

S1 S2 S3 R1 R2

LP LPE

* MPYCS-2
CABLE CLAMP

DOC No. 7ZPJD0387A

10. Connection Block Diagrams

JCY-1800/1850

10.2.1

NDV-1800/1850 Recording Control Unit Page 4 -

VDR/S-VDR Installation Guide

180

shield red
* DPYCYS-1.5

24V GND

black

Cable attached with HVR for POWER Supply Red Cable (3m)

CABLE CLAMP

10.2.2. NQE-3163 Connection Box

white/green green white/orange orange


* Category-5 Ethernet shield twist pair cable with waterproof (Max. 30m)

Cable attached with HVR for Ethernet Black Cable (3m)

181
1 2 3 4 5 6 7 8 SHIELD +24V DC DC GND TX+ TXRX+ RXSHIELD red black green orange

JCY-1800/1850

COLOR

white/green white/orange

9. Maintenance

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A

INSIDE of NDV-1800/1850

10. Connection Block Diagrams


JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.3. NVT-161 / NVT-162 Microphone Unit / Waterproof Microphone unit

MICROPHONE UNIT NVT-161 NVT-162


MIC SPKR

TB101

+ - s + 1 2 3 4 5

MICROPHONE ALLOCATION
3 1 2 4 5

MICROPHONE No.
1 2 3 4 5 *TTYCS-1Q 6 7 8 9

LOCATION
Steering stand area Bridge console area (None Connected) Chart table area Communication workstation area (None Connected) PORT Wing area STBD Wing area (None Connected)

CONNCTION of NDV-1800/1850
connector J901 J902 J903 J904 J905 J906 J907 J908 J909

J901 - J909 MIC


1 H 2 C 3 GND 4 H 5 C

MIC

SPK

AUDIO INTERFACE BOARD CQD-2041

INSIDE of NDV-1800/1850

*:yard supply cable

MICROPHONE UNIT (NVT-161) / WATERPROOF MIC UNIT (NVT-162): INTERCONNECTION WIRING

182 DOC No. 7ZPJD0387A

9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.4. VHF Line Connection

* TTYCS-1

+ -

INSIDE of NDV-1800/1850

Shield

183 DOC No. 7ZPJD0387A

10. Connection Block Diagrams


JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.5. NCG-169 Operation Panel Unit

+12V

GND T/R+

* TTYCS-1Q

T/R-

184 DOC No. 7ZPJD0387A

INSIDE of NDV-1800/1850

+12V

GND T/R+

T/R-

CH1(+) CH1(-) CH2(+) CH2(-) CH3(+) CH3(-) CH4(+) CH4(-) CH5(+) CH5(-) CH6(+) CH6(-) CH7(+) CH7(-) CH8(+) CH8(-) CH9(+) CH9(-) CH10(+) CH10(-) CH11(+) CH11(-) CH12(+) CH12(-) CH13(+) CH13(-) CH14(+) CH14(-) CH15(+) CH15(-) CH16(+) CH16(-)

CH17(+) CH17(-) CH18(+) CH18(-) CH19(+) CH19(-) CH20(+) CH20(-) CH21(+) CH21(-) CH22(+) CH22(-) CH23(+) CH23(-) CH24(+) CH24(-) CH25(+) CH25(-) CH26(+) CH26(-) CH27(+) CH27(-) CH28(+) CH28(-) CH29(+) CH29(-) CH30(+) CH30(-) CH31(+) CH31(-) CH32(+) CH32(-) U V E

CH31

* DPYCS-2.5

10.2.6.

NCT-72 Digital Signal Converter Page 1 -

185
TB1
CH1

JCY-1800/1850

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A


* MPYC-19

Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON

1
CH2

2 3 4 5 6 7 8

CH3 CH4 CH5

JUNCTION BOARD CQD-2081

CH6 CH7 CH8

DIGITAL SIGNAL CONVERTER: NCT-72

Auto-pilot

CH9

Nauto Pilot 2015

(RAYTHEON)

INPUT

CH10 CH11 CH12 CH13 CH14

note: Each CH's(-) terminal on Junction Board is common line. (Negative common) EMERGENCY AC POWER SWITCHBORD (AC Distributor) AC100V 60Hz
*0.5t x 25

CH15 CH16

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Shield wire

CABLE CRAMP

TB2

CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24 CH25

* MPYC-19

Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON Steering modes override ON

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9

INPUT

CH26 CH27 CH28 CH29

8 7

TB101
1 2 3

CH30

6 5 4

AC IN

Steering modes override ON Steering modes override ON

CH32

3 2 1

CABLE CRAMP

Shield wire

9. Maintenance

DIGITAL SIGNAL CONVERTER (NCT-72): INTERCONNECTION WIRING (1/3)

*:yard supply cable

10. Connection Block Diagrams


JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.6

NCT-72 Digital Signal Converter Page-2 -

186 DOC No. 7ZPJD0387A

CH0 (+) CH0 (-)

CH1 (+) CH1 (-)

CH2 (+) CH2 (-)

CH3 (+) CH3 (-)

CH4 (+) CH4 (-)

CH5 (+) CH5 (-)

CH6 (+) CH6 (-)

CH7 (+) CH8 (-)

10.2.6

NCT-72 Digital Signal Converter Page-3 -

187
* TTYCS-1 Telegraph order

JCY-1800/1850

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A


[+/-10V]
CABLE CRAMP

* TTYCS-1

Telegraph order [+/-10V]


CABLE CRAMP

* TTYCS-1

Telegraph order [+/-10V]


CABLE CRAMP

9. Maintenance

Auto-pilot Nauto Pilot 2015


(RAYTHEON)

JCY-1800/1850

DOC No. 7ZPJD0387A


TB402 / CH16

10. Connection Block Diagrams

16 17 18 19

1
CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16

VDR/S-VDR Installation Guide

CH1

CH2

CH3

CH4

CABLE CRAMP

10.2.7. NCT-63 Digital Signal Converter Page 1 -

188
Shield wire

Shield wire

12 13 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

14 15

TB1

TB101

JUNCTION BOARD CQD-2012

CONTROL BOARD CDJ-2333

DIGITAL SIGNAL CONVERTER: NCT-63

*:yard supply cable

DIGITAL SIGNAL CONVERTER (NCT-63): INTERCONNECTION WIRING (1/2)

CH0 (+) CH0 (-)

CH1 (+) CH1 (-)

CH2 (+) CH2 (-)

CH3 (+) CH3 (-)

CH4 (+) CH4 (-)

CH5 (+) CH5 (-)

CH6 (+) CH6 (-)

CH7 (+) CH8 (-)

10.2.7

NCT-63 Digital Signal Converter Page-2 -

189
* TTYCS-1 Telegraph order

JCY-1800/1850

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A


[+/-10V]
CABLE CRAMP

* TTYCS-1

Telegraph order [+/-10V]


CABLE CRAMP

* TTYCS-1

Telegraph order [+/-10V]


CABLE CRAMP

9. Maintenance

JCY-1800/1850

Main Radar
Display cable

DOC No. 7ZPJD0387A

Video output port

Radar Interface Unit (NWP-46) Connection Diagram

Sub Radar
J802 TB101
U V E
3 1 2

Display cable

CKA-137:Frame Grabber Board (FGB)

10. Connection Block Diagrams

Video output port

10.2.8. NWP-46 Radar Interface Unit

VDR/S-VDR Installation Guide

LAN

190
1 2 3 Shield wire Shield wire

TB102

U V E

AC OUT
CF J503 VDR-LAN J502

CDJ-2304:Main Control Board (MCB)

RECORDING CONTROL UNIT: NDV-1800/1850

*:yard supply cables

RADAR INTERFACE UNIT (NWP-46): INTERCONNECTION WIRING

11. Schematic Diagrams (Circuit Diagrams)


JCY-1800/1850 VDR/S-VDR Installation Guide

11.SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)


11.1. NDV-1800 Recording Control Unit of VDR

W108 LAN cable 7ZCJD0284 W109 LAN cable 7ZCJD0284 CF Card (50) J602 CF J504 J503 VDR-LAN J502 J703 JRC-LAN J702 (15) (15)

J406 (90)

J407 (90)

J408 (64)

(10) J308 DC Power out

(8) J307 UPS Control Thrm. Sensor

(2) J306 BATT

191 DOC No. 7ZPJD0387A

(4) J405

TB405 7JTJD0033

TB402 7JTJD0031

(2) J404

(8) J1001

TB403 7JTJD0035

(4) J1101

TB401 7JTJD0030

TB404

TB406

7JTJD0033

D-SUB15 RGB2 Input

7JTJD0036

J804

D-SUB15 RGB1 Input

J801

J803

(2) J305 Backup TEST SW

J701

(2) J403

(4) J304 Batt. line SW

(4) J303 AC line SW

(8) J402

(50) J901 (3) J310 (10) J401 FAN


BACKUP STOP RESTART CF CARD MEDIA REC STOP RECORDING

J501 (3) J309

(8) J409

11. Schematic Diagrams (Circuit Diagrams)


JCY-1800/1850 VDR/S-VDR Installation Guide

11.2. NDV-1850 Recording Control Unit of S-VDR

W109 LAN cable 7ZCJD0284

Option

CF Card (50) J602 CF J504 J503 VDR-LAN J502 (15) (15)

J406 (90)

J408 (64)

(10) J308 DC Power out

(8) J307 UPS Control Thrm. Sensor

(2) J306 BATT

192 DOC No. 7ZPJD0387A

(4) J405

TB402 7JTJD0031

(2) J404

(8) J1001

TB403 7JTJD0035

(4) J1101

TB401

7JTJD0030

TB406 7JTJD0036

D-SUB15 RGB2 Input

J804

D-SUB15 RGB1 Input

J801

J803

(2) J305 Backup TEST SW

(2) J403

(4) J304 Batt. line SW

(4) J303 AC line SW

(8) J402

(50) J901 (3) J310 (10) J401 FAN


BACKUP STOP RESTART CF CARD MEDIA REC STOP RECORDING

J501 (3) J309

(8) J409

11. Schematic Diagrams (Circuit Diagrams)


JCY-1800/1850 VDR/S-VDR Installation Guide

11.3. NCG-169 Operation Panel Unit

J1101

193 DOC No. 7ZPJD0387A

JCY-1800/1850

DOC No. 7ZPJD0387A

11.4. NVT-161 Microphone Unit

VDR/S-VDR Installation Guide

11. Schematic Diagrams (Circuit Diagrams)

MIC MIC AMP Board MIC-P2(R1) SHIELD SP+ SP-

MIC+ MIC-

TTYCS-1Q RCU

194
SPEAKER TB1:WAGO 255 Series

+ + -

RED BLUE YELLOW WHITE

CN1 1 2 3 4

TB1 1 2 3 4 5

Microphone Unit (NVT-161)Connection Diagram

11. Schematic Diagrams (Circuit Diagrams)


JCY-1800/1850 VDR/S-VDR Installation Guide

11.5. NVT-162 Waterproof Microphone Unit (Option)

195 DOC No. 7ZPJD0387A

TB1 1 CH01 CH09 32 CH17 CH25 32 CH49 CH57


CH50 CH58 CH51 CH59 CH52 CH60 CH53 CH61 CH54 CH62 CH55 CH63 CH18 CH26 CH19 CH27 CH20 CH28 CH21 CH29 CH22 CH30 CH23 CH31 CH39 CH47 CH38 CH46 CH37 CH45 CH36 CH44 CH35 CH43 CH34 CH42 CH02 CH10 CH03 CH11 CH04 CH12

TB2 1 CH33 CH41

JCY-1800/1850

TB3

TB4

W102 7ZCJD0286
CH07 CH15 CH08 CH16 CH06 CH14

11.6. NCT-72 Digital Signal Converter 64CH (Option)

O I

DOC No. 7ZPJD0387A


CH05 CH13

Dry Contact in x64ch

AC/DC Power Supply Unit AES30-12


32
CH24 CH32

CH40 CH48

32 CH56 CH64 1

P1

Dry Contact Input Board CQD-2081


J2

11. Schematic Diagrams (Circuit Diagrams)

VDR/S-VDR Installation Guide

CN1 7ZCJD0189A

W101

POWER IN AC85132V or AC170265V


J102

FUSE AC Filter Board CBJ-147

196
J104 J103

Dry Contact Control Board CDJ-2333

TB101 Tx+ TxGND Rx+ Rx5

RCU NMEA data output

Digital Signal Convertor 64CH (NCT-72) Connection Diagram

TB1 1 CH01 CH09 32 CH17 CH25 32 CH49 CH57


CH50 CH58 CH51 CH59 CH52 CH60 CH53 CH61 CH54 CH62 CH55 CH63 CH18 CH26 CH19 CH27 CH20 CH28 CH21 CH29 CH22 CH30 CH23 CH31 CH39 CH47 CH38 CH46 CH37 CH45 CH36 CH44 CH35 CH43 CH34 CH42

TB2 1 CH33 CH41

TB3

TB4

CH02 CH10 CH03 CH11 CH04 CH12

W102
CH05 CH13 CH06 CH14 CH07 CH15 CH08 CH16

Dry Contact in x64ch

AC/DC Power Supply Unit AES30-12


32
CH24 CH32

7ZCJD0286 1
CH40 CH48

32 CH56 CH64 1

P1

Dry Contact Input Board CQD-2081


J2

W105 CN1 7ZCJD0238 7ZCJD0189A W101

POWER IN AC85132V or AC170265V


J102

FUSE AC Filter Board CBJ-147 Dry Contact Control Board CDJ-2333


J104 J103

11.7. NCT-72 Digital Signal Converter 64CH + A/D Option Board (Option)

O I

197
J303

TB101 Tx+ TxGND Rx+ Rx5

RCU NMEA data output

W104 7ZCJD0263

JCY-1800/1850

TB301 TB302 1 CH0+ 1 CH4+

Analog data in x8ch

A/D Convert Board CEF-60


8 J302

CH0CH1+ CH1CH2+ CH2CH3+ CH3-

CH4CH5+ CH5CH6+ CH6CH7+ CH7-

11. Schematic Diagrams (Circuit Diagrams)

VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387A

Digital Signal Convertor 64CH (NCT-72) + Option: A/D Board 8CH Connection Diagram

TB1 1 CH01 CH09


CH02 CH10 CH03 CH11 CH04 CH12 CH05 CH13 CH06 CH14 CH07 CH15 CH08 CH16

JCY-1800/1850

Dry Contact in x16ch

11.8. NCT-63 Digital Signal Converter 16CH (Option)

O I

DOC No. 7ZPJD0387A


W102 7ZCJD0286 32 P1

AC/DC Power Supply Unit AES15-12 Dry Contact Input Board CQD-2012
J2

11. Schematic Diagrams (Circuit Diagrams)

VDR/S-VDR Installation Guide

POWER IN AC85132V or AC170265V


7ZCJD0189A J102

CN1

W101

FUSE AC Filter Board CBJ-147

198
J104 J103

TB101 Tx+ TxGND Rx+ Rx5

RCU NMEA data output

Dry Contact Control Board CDJ-2333

Digital Signal Convertor 16CH (NCT-63) Connection Diagram

TB1 1 CH01 CH09


CH02 CH10 CH03 CH11 CH04 CH12

Dry Contact in x16ch

W102 7ZCJD0286
CH07 CH15 CH08 CH16 CH06 CH14

CH05 CH13

AC/DC Power Supply Unit AES-30-12


32

P1

Dry Contact Input Board CQD-2012


J2

W105 CN1 7ZCJD0238 7ZCJD0189A W101

POWER IN AC85132V or AC170265V


J102

FUSE AC Filter Board CBJ-147 O I

11.9. NCT-63 Digital Signal Converter 16CH + A/D Option Board (Option)

199
J104 J103 J303 J302

TB101 Tx+ TxGND Rx+ Rx5

RCU NMEA data output

Dry Contact Control Board CDJ-2333

W104 7ZCJD0263

JCY-1800/1850

TB301 1 CH0+

TB302 1 CH4+

Analog data in x8ch

A/D Convert Board CEF-60


8

11. Schematic Diagrams (Circuit Diagrams)

VDR/S-VDR Installation Guide

CH0CH1+ CH1CH2+ CH2CH3+ CH3-

DOC No. 7ZPJD0387A

CH4CH5+ CH5CH6+ CH6CH7+ CH7-

Digital Signal Convertor 16CH (NCT-63) + Option: A/D Board 8CH Connection Diagram

11. Schematic Diagrams (Circuit Diagrams)


JCY-1800/1850 VDR/S-VDR Installation Guide

11.10. NWP-46 Radar Interface Unit

(Option)

200 DOC No. 7ZPJD0387A

12. Configuration of Connection Interface


JCY-1800/1850 VDR/S-VDR Installation Guide

12.CONFIGURATION OF CONNECTION INTERFACE


12.1. Ship Identification Information
Items Ships Name IMO ID Information Not yet determined Not yet determined Remarks

12.2. Ship Specification Information (for reference to installation work)


Items Rudder number Engine type Engine number Shaft number Propeller Type Bow thruster Stern thruster Specifications Single Diesel plant 1 1 FPP None None Remarks

12.3. Other Ships Information


Details of device Manufacturer JRC JRC Type JLR-7700MKII JLR-7700MKII Serial # IEC61162-1 Sentence Talker ID & Header GPZDA GPGGA

Data Date and Time Ships Position

Source device DGPS DGPS

Items Type of ship Class of ship Ship registration Emergency Power Source Place of RCU Registry #

Specifications Tanker NK Panama AC220V 60Hz Wheelhouse QQ-TAN-01/05-01

Remarks

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12.4. List of Equipment and Connection interface


12.4.1. IEC61162-1/2 Connection Interface
*S-VDR: The Port No. marked * should be recorded when the data interface is IEC-61162 standard. When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.

JCY-1800/1850 can also record both all AIS data and radar images.
Port No. 1 2 3 4 5* 6* 7* Equipment Name DGPS Gyro Compass Speed Log AIS Echo sounder Anemometer Fire detection system Manufacturer Model Serial # Data description Date and Time Ships position Local geodetic datum Ships Heading (Gyro: true) Ground / Water speed Ship identification Depth Wind direction Wind speed Fire alarms System abnormal Steering gear unit No.1 S/G stop No.1 S/G Overload No.1 S/G Power Fail No.1 S/G Phase Loss No.1 S/G Hyd. Oil Low level No.2 S/G stop No.2 S/G Overload No.2 S/G Power Fail No.2 S/G Phase Loss No.2 S/G Hyd. Oil Low level Steering gear control unit No.1 S/G Control Power Fail No.2 S/G Control Power Fail M/E Auto Shutdown M/E Manual Shutdown M/E Starting air pressure low M/E Alarm panel system power fail Bilge Alarm 10* Door status monitor 11* Auto-pilot YDK PT500 Yard supply Watertight door status Fire door status Hull door status Rudder order, manual Heading / Track control setting Rudder response, Automatic auto-navigation system Rudder response, manual Rudder order, Automatic auto-navigation system (if fitted) Own ship information Recording RADAR selection 13* M/E Remote Control System M/E RPM set order M/E RPM actual response M/E Remote Control system abnormal M/E Telegraph power fail HTD via RSA via HTC OSD PJRC PRC RPM ALA DOR WAT ALA FIR ALA IEC61162-1/2 sentence ZDA GGA DTM HDT VBW VDO,VDM ALR,TXT DPT MWV

JRC YDK Consilium JRC JRC

JLR-7700MKII CMZ700 SAL860 JHS-182 JFE-585

8*

Steering engine

NORCONTROL

DATACHEIF C-20

ETL

ALA

9*

Engine monitor system

NOLCONTROL

DATACHEIF C-20

12*

ARPA/RADAR

JRC

JMA-9823

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Port No. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Equipment Name Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected Not connected

Manufacturer ---------------------------------------------------------------------------------------------------------------------------------------------------------

Model

Serial # ---------------------------------------------------------------------------------------------------------------------------------------------------------

Data description

IEC61162-1/2 sentence -----------------------------------------------------------------------------

12.4.2. Connection Interface for Audio Signal equipment 12.4.2.1. Bridge Audio
Microphone # 1 2 3 4 5 6 7 8 9 Microphone Location Conning position Bridge Console Not connected Maneuvering & surveillance position Chart table space Not connected Starboard Wing Port Wing Not connected Waterproof type Waterproof type Non-waterproof type Non-waterproof type Non-waterproof type Non-waterproof type Remarks

12.4.2.2. VHF Communication audio


VHF # 1 2 3 Equipment Name VHF Radio No.1 VHF Radio No.2 VHF Radio No.3 Manufacturer JRC JRC Not connected Model JHS-32B JHS-32B Serial No. Location Specification 600-ohm 0-dBm unbalance 600-ohm 0-dBm unbalance Remarks

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12.4.2.3. RADAR Signal Contact Interface


Equipment Name Manufacturer Model Serial No. Specification R/G/B/Hs/Vs: BNC connection 1024 x 728 pixels Video: 0.7V peak at 75-ohm Vs: 60 Hz / TTL / Negative Hs: 48.36 kHz / TTL / Negative Remarks Primary X-band RADAR

X Band RADAR

JRC

JMA-9823-7XA

12.4.2.4. Dry Contact Signal Connection Interface (For NCT-72(64CH)/63(16CH) DSC)


Port No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Auto Pilot P.A. main unit Not connected Not connected Not connected Not connected Not yet decided Not yet decided ----------------Not yet decided Not yet decided ----------------No.2 S/G Alarm Panel Not yet decided Not yet decided Equipment Name No.1 S/G Alarm Panel Manufacturer Not yet decided Model Not yet decided Serial # No.1 S/G No voltage No.1 S/G Overload No.1 S/G Lost phase No.1 S/G Low level of oil pressure No.1 S/G Control power failure No.2 S/G No voltage No.2 S/G Overload No.2 S/G Lost phase No.2 S/G Low level of oil pressure No.2 S/G Control power failure Auto pilot power source failure P.A Main unit (E/E/R) [emergency alarm] --------------------------------Normal close Normal close Normal close Normal close Normal close Normal close Normal close Normal close Normal close Normal close Normal close Data description IEC61162-1 sentence ALA ALA ALA ALA ALA ALA ALA ALA ALA ALA ALA ALA --------------------------------Source Device


60 61 62 63 64 Not connected Not connected Not connected Not connected Not connected -------------------------------------------------------------------------------------------------------------------------

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12.5. Recording Data


Signals of sensors, bridge conversations, VHF communications, and RADAR images are recorded in chronological order to the final recording medium in the Protective Capsule Unit via the Recording Control Unit. However, the information on the initial settings of the system configuration is recorded before the equipment is shipped from a JRC factory or at the time of its installation on the ship. The Recording Control Unit records such signals with time-stamps at an interval of 0.01 seconds. 12.5.1. Timing of Data Acquisition When and how such signals are recorded onto the Protective Capsule Unit varies with their types. 1) Data sentences from sensors / devices: The signals from sensors / devices are recorded onto the Protective Capsule Unit as they are received. 2) Bridge conversations: The signals of the conversations in the bridge are pooled, and then recorded at an interval of 1 minute in the form of a data stream (not as a file) onto the Protective Capsule Unit. 3) VHF communications: The signals of the radio communications are pooled, and then recorded at an interval of 1 minute in the form of a data stream (not as a file) onto the Protective Capsule Unit. 4) RADAR images: The signals of the RADAR images are pooled, and recorded at an interval of 15 seconds in the form of a data stream (not as a file) onto the Protective Capsule Unit. 12.5.2. Recording Capacity Any data stream is recorded to the final recording medium in the Protective Capsule Unit. For each type of data, the memory area is assigned in the final recording medium and can store up to 12 hours recording in the specific format depicted below. 1) Data acquired from sensors or devices Up to 73 sentences with the maximum number of 82 characters in each sentence. approx. 6400 characters per second) All AIS data can be recorded by increased storage capacity. 2) Bridge conversation data: Up to 315 kB in audio data size per minute for each channel (a channel consists of 3 microphones). The maximum number of channels is 3 (i.e., 3 channels accounts for 9 microphones). 3) VHF communication data Up to 180 kB in a single audio data size per minute for each channel (a channel consists of 3 VHF radiotelephones). 4) RADAR image data (i.e.

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For a single frame size, up to 300 kB per 15 seconds. Data are recorded continuously, and when they are overlimited, the old ones are deleted.

12.5.3. Memory Assignment of Each Data Format The Protective Capsule contains a solid state Flash Memory array, which stores data. The Protective Capsule Unit receives data from the Recording Control Unit via a TCP/IP-based network. The received data are then recorded to their corresponding memory areas assigned to the final recording medium in the Protective Capsule Unit. The memory areas are assigned for the following data categories. 1) 2) 3) 4) 5) 6) 7) Settings of the system configuration Sensor data in the form of IEC61162-1/2 Audio signal data of bridge conversations (ch #1: microphones 1-3) Audio signal data of bridge conversations (ch #2: microphones 4-6) Audio signal data of bridge conversations (ch #3: microphones 7-9) Radio communication data from the VHF radio communication equipment (VHF 1-3) RADAR video data

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13. Spare Parts


JCY-1800/1850 VDR/S-VDR Installation Guide

13. SPARE PARTS


13.1. Spare Parts List for the Recording Control Unit NDV-1800/1850
SHIP NO. SPARE PARTS LIST FOR NDV-1800/1850 RECORDING CONTROL UNIT JCY-1800/1850 VOYAGE DATA RECORDER ITEM NO. NAME OF PART OUTLINE (DIMENSION IN M/M) QUANTITY SPARE WORKING PER PER SET VESS REMARKS SUB MARK DESCRIPTION OF BOX JRC CODE NO. NO. MF60NR5 5ZFAA00103 USE SETS PER VESSEL

30 6.4
1 FUSE 4 8

FAN

CNT

60

160 60

7ZBJD0010

15

MFRS NAME

JAPAN RADIO CO. , LTD.

DWG. NO

H-7ZXJD0080

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13. Spare Parts


JCY-1800/1850 VDR/S-VDR Installation Guide

13.2. Spare Parts List for the Digital Signal Converter NCT-72/63
SETS PER VESSEL

SHIP NO.

SPARE PARTS LIST FOR NCT-72/63 DIGITAL SIGNAL CONVERTER JCY-1800/1850 VOYAGE DATA RECORDER

USE

ITEM NO.

NAME OF PART

OUTLINE (DIMENSION IN M/M)

QUANTITY WORKING SPARE PER PER SET VESS

REMARKS DESCRIPTION SUB MARK OF BOX JRC CODE NO. NO. MF60NR3.15 5ZFAA00138

30 6.4
1 FUSE 1 2

MFRS NAME

JAPAN RADIO CO. , LTD.

DWG. NO

7ZXJD0092

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JCY-1800/1850 VDR/S-VDR Installation Guide

13.3. Spare Parts List for the Radar Interface Unit NWP-46
SHIP NO. SPARE PARTS LIST FOR NWP-46 RADAR INTERFACE UNIT JCY-1800/1850 VOYAGE DATA RECORDER ITEM NO. NAME OF PART OUTLINE (DIMENSION IN M/M) QUANTITY WORKING SPARE PER PER SET VESS REMARKS DESCRIPTION SUB MARK OF BOX JRC CODE NO. NO. MF60NR2 5ZFAA00136 USE SETS PER VESSEL

30 6.4
1 FUSE 1 2

FAN

CNT

60

7BFNA4001

15

60

MFRS NAME

JAPAN RADIO CO. , LTD.

DWG. NO

H-7ZXJD0093

209 DOC No. 7ZPJD0387A

13. Spare Parts


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This page is intentionally left blank

210 DOC No. 7ZPJD0387A

14. Maintenance Check List


JCY-1800/1850 VDR/S-VDR Installation Guide

14. MAINTENANCE CHECK LIST FOR VDR/S-VDR

Ships Date:

Name:

Installation Check List for VDR / S-VDR

Ships Information
Ships General Information Items Ships Name IMO Number Type of Ship Flag State Classification Society

Information

Remarks

Ships Propulsion /Rudder System Configuration Items Specifications Number of Rudder Main Engine type Number of Main Engine Number of Shaft Type of Propeller Bow Thruster Stern Thruster

Remarks

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Records for Inspections For Initial Installation of VDR / S-VDR


1. Inspection Ships Name IMO Number Place of Inspection Date of Inspection Inspection

Attachments for records

Installation /Manuals Ships Information (Up-date etc.) General Condition Verification of the VDR/S-VDR functions Verification of Input date and Data stored in the capsule Installation Check List Input Data as at / / / Data/Output Information in the capsule

2.

VDR Information Product Manufacturer Name/Model Serial Number Certificate Number Installation Date Manufactured Date

3.

Manuals Installation Manual Operation Manual Playback Equipment Operation Manual

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JCY-1800/1850 VDR/S-VDR Installation Guide

VDR/S-VDR (JCY-1800/1850) INSTALLATION CHECKING LIST

Installation Dock Yard

Installation Ship Number & Ship Name MB

VDR / S-VDR Serial Number

VDR or S-VDR

Installation Period company Section Name

Installation Person

General description of work

1) Please check installation operations, using this Checking-List. In the case of VDR/S-VDR installation operation.

2) Please fill in v mark the check space of carried-out operations.

3) Please draw a slant line the check space of the item of the unit not contained in composition.

4) Please write down the contents of operations, the modification operations space, as you carried-out the modification operations.

5) Send this Installation Checking list to the Marine service Department after installation.

6) Upload the Installation report file to the Ship list on the Marine service WEB.

(Refer to the 4.2 clause for details of Installation report file.)

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VDR/S-VDR Installation Guide

Abbreviations list of each composition unit

This Checking-List is using abbreviations of each composition unit. The abbreviations list is shown below.

Abbreviation PCU RCU OPU MIC WPMIC CB DSC

ACB NAV NSK RIF

Unit name Protective Capsule Unit Recording Control Unit Operation Panel Unit Microphone Unit Waterproof Microphone Unit Connection Box Digital Signal Converter 64ch Digital Signal Converter 16ch Analog signal Converting Board NAV-I/F Unit NSK interface board Radar I/F Unit

Type (VDR / S-VDR) NDH-316/317 NDV-1800/1850 NCG-169 NVT-161 NVT-162 NQE-3163 NCT-72 NCT-63 CEF-60 NCT-52A CHM-378 NWP-46

1. The check before power on


Check Name of check person Modification operations Remark

No.

Check items

1.1

Preparation before installation The following are prepared before installation 1) Drawing for installation 2) Installation Checking-List (this sheets: appends to equipment) 3) Installation guide 4) Maintenance software for JCY-1800/1850 5) Personal computer for maintenance (with LAN port) 6) LAN cable for maintenance (appends to equipment)

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No.

Check items

Check

Name of check person

Modification operations

Remark Horizontal line is drew in ( ) of the unit not contained in composition. The existence of an Analog Converting Board is filled in by DSC. A microphone unit fills in waterproofing or un-waterproofing.

1.2

OPU shall install at the Wheel House RIF shall install near the RADAR Display Unit.

) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )

Installation position The installation position of each composition units is filled in ( ). 1) PCU ( 2) CB ( 3) RCU ( 4) OPU ( 5) MIC1 ( 6) MIC2 ( 7) MIC3 ( 8) MIC4 ( 9) MIC5 ( 10) MIC6 ( 11) MIC7 ( 12) MIC8 ( 13) MIC9 ( 14) DSC1 ( 15) DSC2 ( 16) DSC3 ( 17) DSC4 ( 18) NAV ( 19) RIF (

1.3

Installation situation Installation situation of each composition unit is checked. 1) Is it fixed firmly? 2) Is waterproofing processing of PCU OK? 3) Is waterproofing processing of CB OK? 4) Is waterproofing processing of WPMIC OK?

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VDR/S-VDR Installation Guide

No.

Check items

Check

Name of check person

Modification operations

Remark

1.4

Wiring situation Wiring situation of each composition unit is checked. 1) Is the wiring to CB as the drawing for installation? 2) Is the wiring to RCU as the drawing for installation? 3) Is the wiring to OPU as the drawing for installation? 4) Is the wiring to MIC as the drawing for installation? 5) Is the wiring to WPMIC as the drawing for installation? 6) Is the wiring to DSC as the drawing for installation? 7) Is the wiring to NAV as the drawing for installation? 8) Is the wiring to RIF as the drawing for installation?

Horizontal line is drew on the unit not contained in composition.

1.5

Power line wiring Power line wiring is checked as the breaker of the switchboard is turned on. The power-supply switch of each composition unit is turned off. 1) Is each composition unit supplied from the emergency power supply? 2) Is the input power-supply voltage of each composition unit as the drawing for installation? (PCU, OPU, MIC and WPMIC exclude.) RCU DSC1 DSC2 DSC3 DSC4 NAV RIF V V V V V V V

PCU ,MIV, WPMIC and OPU need to turn ON the power supply of RCU. It is check needlessness.

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2. The check after power on


Check Name of check person Modification operations Remark

No.

Check items

2.1

The check of RCU before power on RCU is checked in the following procedure, before power on 1) Connect with the LAN port of PC for maintenance, and VDR-LAN port of RCU by the LAN cable for maintenance. 2) Start up PC for maintenance, and start up the maintenance software. 3) Set up to 192.168.110.200 IP address of PC for maintenance.

2.2

The check of RCU after power on RCU is checked in the following procedure, after power on 1) Check whether the VDR/S-VDR system starts up. (REC LED and CARD LED on the internal operation panel light up.) 2) Receive the configuration data from RCU on the SYSTEM screen of Maintenance software. Check that connection information of VDR/S-VDR system on the SYSTEM screen is correct. 3) Start up a Diagnostic function on the SYSTEM screen. Check that the result of diagnosis is displayed on the SYSTEM screen. Each diagnosis lamp is colored to RED, GREEN or ORANGE. 4) Check the color of Entry lamp. When the color of entry lamp is yellow, set the configuration data to non-inputting items on Detail screen. (Ships name, IMO number, etc.)

If the life time of a battery and the expiry date of FAN become within one year, an error judging will be carried out in a diagnostic function.

2.3

The check of PCU after power on PCU (RCU) is checked in the following procedure, after power on 1) Check in CB that power-supply voltage is less than DC24V 10% to +10%. 2) Check that diagnosis lamp of VDR section on the SYSTEM screen of Maintenance software is displayed as GREEN. When the color is RED, open the system status window of VDR section. Check that the initial error lamp is displayed as GREEN. 3) Check that all diagnosis lamp of Capsule section on the SYSTEM screen of Maintenance software are displayed as GREEN. (These lamp indicate state of communication to the capsule.) V

If the life time of a battery of underwater acoustic beacon unit becomes within one year, an error judging of capsule section will be carried out in a diagnostic function.

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14. Maintenance Check List


Check Name of check person Modification operations Remark

JCY-1800/1850

VDR/S-VDR Installation Guide

No.

Check items

2.4

The check of OPU after power on OPU (RCU) is checked in the following procedure, after power on 1) Push the ENTER switch on the panel of OPU. 2) Check that software version is displayed on the 4 digit LED. When the color of lamp is RED, It checks that data is outputted from the sensor equipment. When two or more sentences are registered for one port as recording data, When all sentences should be received.

2.5

Checking Sensor data Sensor data is checked in the following procedure. Check the all channels by same procedure. 1) Open the detail window of Sensor section on the SYSTEM screen of Maintenance software. Check that recording data is displayed on window of real time monitor. 2) Enter the all information of each sensor connected to the VDR/S-VDR. 3) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN.

2.6

Check the Radar image of both channels, when main Radar unit and sub Radar unit are connected to the VDR/S-VDR. Some S-VDR is connected to a Radar unit.

Checking RADAR image data (If RADAR image is available) RADAR image data is checked in the following procedure. 1) Open the detail window of Radar section on the SYSTEM screen of Maintenance software. Check that Radar images are displayed on window of real time monitor every 15 seconds. 2) Enter the all information of Radar unit connected to the VDR/S-VDR. 3) Enter the judgment (OK/NG) on the Image Quality Check window. 4) Check that all diagnosis lamp of Radar section on the SYSTEM screen of Maintenance software are displayed as GREEN.

2.7

The check of MIC after power on Each MIC (RCU) is checked in the following procedure, after power on 1) Check that diagnosis lamps for each MIC of Microphone section on the SYSTEM screen of Maintenance software are displayed as GREEN. (These lamps are indicated as results of MIC test.)

When a surrounding noise is large, Since it may be set to NG, cautions are required.

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JCY-1800/1850 VDR/S-VDR Installation Guide

No.

Check items

Check

Name of check person

Modification operations

Remark

2.8

Checking MIC audio data MIC audio data is checked in the following procedure. 1) Open the detail window of Microphone section on the SYSTEM screen of Maintenance software. Select one by one MIC1-3, MIC 4-6 and MIC 7-9. Check that each audio quality is good. 2) Enter the installed position and type (Indoor type/Waterproof type) of each microphone. 3) Enter the judgment (OK/NG) on the Audio Quality Check window. 4) Check that all diagnosis lamp of Microphone section on the SYSTEM screen of Maintenance software are displayed as GREEN.

2.9

Checking VHF audio data VHF audio data is checked in the following procedure. 1) Open the detail window of VHF section on the SYSTEM screen of Maintenance software. Check that VHF audio quality is good. 2) Enter the all information of VHF transceiver connected to the VDR/S-VDR. 3) Enter the judgment (OK/NG) on the Audio Quality Check window. 4) Check that all diagnosis lamp of VHF section on the SYSTEM screen of Maintenance software are displayed as GREEN.

2.10

LED on the junction board of DSC State of dry contact CLOSE: Green LED lights up OPEN: Green LED lights out

The check of DSC after power on (If DSC is available) DSC is checked in the following procedure, after power on 1) Open the detail window of sensor CH connected to the DSC in Sensor section on the SYSTEM screen of Maintenance software. 2) Change the dry contact data is connected to the DSC. Check that sentence data is displayed on window of real time monitor. Check that the content of recorded sentence is same as state of dry contact data. 3) Enter the all information of DSC connected to the VDR. 4) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN.

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VDR/S-VDR Installation Guide

No.

Check items

Check

Name of check person

Modification operations

Remark

2.11

Ex1: In the case of -10V to +10V range: +8V = +80% Ex2: In the case of -20mA to +20mA range: 50-ohm resistance is added. 4mA = +20% (0.2V) 10mA = +50% (0.5V)

The check of ACB after power on (If the ACB is installed into DSC) ACB is checked in the following procedure, after power on DSC. 1) Check the voltage value inputted into each input CH of ACB with the tester. 2) Check the full-range of each input CH of ACB in the drawing for installation. 3) Check that setting position of strap is correct as specification of inputting analog data. (enable/disable, voltage/current, range) 4) Open the detail window of sensor CH connected to the DSC in Sensor section on the SYSTEM screen of Maintenance software. 5) Check that sentence data is displayed on window of real time monitor. Check that % value to a full-range is outputted. Output sentences are as follows. $VRXDR,G,+50,0,,G,+10,1,,G,+5,2,,G,+68,3*hh<cr><lf> CH1 CH2 CH3 CH4 $VRXDR,G,+90,4,,G,+40,5,,G,+25,6,,G,+78,7*hh<cr><lf> CH5 CH6 CH7 CH8 6) Carry out variable of the output signal of the sensor that is connected to each input CH. It checks that the input signal to ACB changes synchronizing with it. 7) Enter the all information of equipment outputted Analog data connected to the ACB in DSC. 8) Enter the coefficient of a linear equation for converting from percent value to real value. 9) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN.

The conversion equation is not offset value and gain value of an equation of 1st.

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No.

Check items

Check

Name of check person

Modification operations

Remark

2.12

The check of NAV after power on (If NAV is available) NAV is checked in the following procedure, after power on 1) Open the detail window of sensor CH connected to the NAV in Sensor section on the SYSTEM screen of Maintenance software. 2) Set the parameter (ratio, direction) for receiving signal. 3) Enter the initial value for rudder angle. 4) Check that sentence data is displayed on window of real time monitor. Check that the value of each item of the following sentences and the value currently outputted from the sensor are in agreement. $ANADATA,-12.5,123,10.3,------------Rudder angle, wind direction, wind speed

Only when NAV is contained in composition Rudder angle + means PORT side, Rudder angle means STBD side. The units of rudder angle and wind direction are degree. The unit of wind speed is m/s.

5) Enter the all information of NAV connected to the VDR. 6) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN. Only when NSK is connected to Gyro.

2.13

The check of NSK (Heading) after power on (If NSK is available) NSK are checked in the following procedure, after power on RCU 1) Confirm a Heading alarm which indicates an initial value of Heading not entered. 2) Open the detail window of sensor CH 33 in Sensor section on the SYSTEM screen of Maintenance software. 3) Set the parameter (ratio, direction) for receiving signal. 4) Enter the initial value for heading. 5) Check that sentence data is displayed on window of real time monitor. Check that the value of heading in the recording sentences and the value currently outputted from the Gyro are in agreement. 6) Enter the all information of Gyro connected to the NSK in RCU. 7) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN.

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14. Maintenance Check List

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VDR/S-VDR Installation Guide

No.

Check items

Check

Name of check person

Modification operations

Remark

2.14

The check of NSK (Ship speed) after power on (If NSK is available) NSK are checked in the following procedure, after power on RCU 1) Open the detail window of sensor CH 34 in Sensor section on the SYSTEM screen of Maintenance software. 2) Set the pulse number for receiving signal. 3) Check that sentence data is displayed on window of real time monitor. Check that the value of speed in the recording sentences and the value currently outputted from the Speed Log are in agreement. 4) Enter the all information of Speed log connected to the NSK in RCU. 5) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of Maintenance software are displayed as GREEN.

Only when NSK is connected to Speed Log

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3. The total check after power on


Check Name of check person Modification operations Remark

No.

Check items

3.1

Checking record data of CF CARD Data of recording to CF CARD are checked in the following procedure. 1) Press the CARD Stop switch on the internal operation panel of RCU. 2) After CARD lamp is off. Eject CF CARD and press the CARD Eject button. 3) Set the CF card to adaptor appended to the RCU. 4) Insert CF card into the PCMCIA slot of maintenance PC. Start up the Playback software in Maintenance software. Copy to HDD from CF CARD by the Playback software. 5) Eject CF CARD after it is enable to eject from PCMCIA slot of maintenance PC. Insert the CF card without adaptor to CARD slot of RCU. 6) Check the CARD lamp on the internal operation panel of RCU light up. 7) Check that record data is recorded normally by the Playback software.

3.2

Checking record data of PCU Data of recording to PCU are checked in the following procedure. 1) Click the REC stop button on the internal operation panel of RCU. 2) Check that the RECORD LED puts out the light. 3) Download a record data from the Capsule by the Playback software in Maintenance software. Set the backup data size as 5%. 4) Check that record data is recorded normally.

3.3

Checking Blackout detection Blackout detection function is checked in the following procedure. 1) Push the Blackout Test switch on the Power Supply Unit of RCU for 3 seconds. 2) Confirm that BATTERY OP. LED on the Power Supply Unit of RCU lights up. 3) Confirm that Power LED is blinking and blackout alarm (error code: 10__) is indicated on the OPU.

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4. The final check


Check Name of check person Modification operations Remark

No.

Check items

4.1

Final Check 1) Reboot the RCU. 2) Open the SYSTEM screen of Maintenance software and start the diagnostic function. 3) Check that the all Diagnosis and Entry lamp are displayed as GREEN.

4.2

Back up the Installation result report Backup the report data in the following procedure and transmit it to JRC. 1) Click the [Report] button. Folder named VDR report is saved automatically on the desktop of maintenance PC by the Maintenance software. 2) Compress the VDR report folder with all files in this folder. 3) Upload those files to the Ship list on the Marine service WEB.

4.3

4.4

A check of spare parts Spare parts are checked. 1) Check that all spare parts are complete. Notes at the time of the handling explanation to a Captain Following items is explaind to a Captain 1) When an accident occurs, store the record data in the capsule. 2) When the Echo Sounder, Speed Log and Autopilot is power off, VDR generate sensor data error, but this operation is normal, VDR is not failure. 3) When NSK I/F Unit is connected to Gyro, a heading setting alarm occurs at the time of VDR reboot. This operation is normal VDR is not failure. 4) Dont use the Playback Software for marine accident investigator.

224

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15. Annual Inspection


JCY-1800/1850 VDR/S-VDR Installation Guide

15. ANNUAL INSPECTION

15.1. Declaration on completion of annual inspection for VDR

DECLARATION ON COMPLETION OF ANNUAL INSPECTION FOR VDR PERFORMANCE TEST

To

Date:

Vessel : (Name) IMO Number :

1.

This is to certify that the annual inspection for the VDR on board the captioned vessel have been completed satisfactorily as follows.

1) 2)

Date of Completion of Inspection: Place of Inspection:

3) 4) 5) 6)

Name/Model of VDR: Serial Number: Manufacturer: Certificate Number of Type approval:

2.

The items of performance test have been examined and recorded in accordance with the requirements of SOLAS V/18.8 and found to be in compliance with the IMO Resolution A.861(20) .

Annual Inspection Check General Condition

Ships Information up-date Verification of the VDR Functions

Verification of Input Data and Data Stored in the Capsule ( Tick as appropriate)

Inspection Company: Signature of Inspector: (Name: )

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15.2. Declaration on completion of annual inspection for S-VDR

DECLARATION ON COMPLETION OF ANNUAL INSPECTION FOR S-VDR PERFORMANCE TEST

To

Date:

Vessel : (Name) IMO Number :

3.

This is to certify that the annual inspection for the S-VDR on board the captioned vessel has been completed satisfactorily as follows.

1) 2)

Date of Completion of Inspection: Place of Inspection:

3) 4) 5) 6)

Name/Model of S-VDR: Serial Number: Manufacturer: Certificate Number of Type approval:

4.

The items of performance test have been examined and recorded in accordance with the requirements of SOLAS V/18.8 and found to be in compliance with the IMO Resolution MSC.163(78) .

Annual Inspection Check General Condition

Ships Information up-date Verification of the S-VDR Functions

Verification of Input Data and Data Stored in the Capsule ( Tick as appropriate)

Inspection Company: Signature of Inspector: (Name: )

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15.3. Annual Inspection Procedures

A. Information of Ship and VDR


Information of ship and VDR are checked at first.
No. 1 2 Procedure Check the Ship name, IMO number and ship type. Check the VDR type, serial number, manufactured date, installed date and type approval number.

B. General Inspection
1. Installation condition of component units
No. 1 2 3 4 Procedure & Specification Check the installation condition of each component unit. Check the connection condition of external wiring. Check the installation condition of each cable. Make sure that the label and nameplate of each component unit are correctly fitted.

1.1 Installation condition of the Capsule


No. 1 2 3 4 5 6 7 Procedure & Specification Check the condition of the capsule circumference. Check that no damage or corrosion on the release lever is found. Check that no submergence inside the connection box for the capsule is found. Check the visibility of marking and retro-reflective materials shall be clear. Check that no fading of the seal or the painting color of fluorescent orange is found. Check that no damage or corrosion on the water switch pin of the underwater acoustic beacon is found. Check that the validity term of the battery of the underwater acoustic beacon is left more than one year. 8 Connect the digital tester to the water switch pin of the underwater acoustic beacon. Check if the battery voltage of the underwater beacon is DC2.97V or more. If you use an analog tester, the voltage of the beacon may be measured lower than the necessary value although the actual voltage is normal.

1.2 Installation condition of the Recording Control Unit


No. 1 2 3 4 Procedure & Specification Check that the validity term of the UPS battery is left more than one year. Check the input voltage. Check the output voltage. Check the output voltage for the capsule.

1.3 Installation condition of the other component units No. Procedure & Specification
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Check the input voltage.

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2. Functional inspection
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Procedure & Specification Make sure that on cutting off the power supply from ships main, VDR power management shall shift to battery backup mode, which is to supply power source from built-in batteries. Make sure that on cutting off the power supply from ships main, audible and visible alarms shall occur. (Audible alarm shall terminate after 2 minutes.) Check that no sensor error occurs when all sensors are in normal condition. Check that no microphone error occurs. Check that no video board (Frame Grabber Board) error occurs. Check that no capsule error occurs. Check that no initial error occurs. Check that no BER error occurs. Check that no power supply error occurs. Check that no other errors occur. Make sure that pressing the RECORD STOP button shall terminate data recording on the capsule. Make sure that pressing the RECORD RESTART button shall restart data recording on the capsule. Make sure that pressing the ALARM ACK button shall terminate an alarm buzzer.

3. Validity and verification of recording data / Serviceability check of sensors and devices
Verify the recording data acquired from sensors/devices is conformable to the connected equipment and interface condition that are described in final drawing (last plan). In addition, check serviceability and accuracy of sensors and/or devices connected to VDR system.

3.1 Configuration data


No. 1 2 3 4 5 Procedure & Specification Check the recording of the ship name and IMO number by the maintenance software. Check the recording of the type approval country and the certificate number by the maintenance software. Check the recording of the software version number by the maintenance software. Check the recording of the registrants of the initial configuration data and the amendment configuration data by the maintenance software. Check the recording of the registration dates of the initial configuration data and the amendment configuration data by the maintenance software.

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3.2 Sensor data


No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Procedure & Specification Date and time data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Ships position data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Ship speed data (either over-the-ground or through-water) shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Ships heading data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Water depth data from echo sounder shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Rudder order data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Actual rudder angle (rudder response) data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Engine order data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Engine order response data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Hull door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the RO-RO passenger ship that is obliged to indicate to the bridge. Watertight door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the ship that is obliged to indicate to the bridge.] Fire door status data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the ship that is obliged to indicate to the bridge.] Hull stress monitoring data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* In case of the ship that is obliged to install by IMO regulation.] Wind direction and speed data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. [* If fitted with wind direction and speed meter (anemometer).]

3.3 Bridge Audio data


No. 1 Procedure & Specification Audio signals at microphones placed in bridge shall be recorded continuously. And audio signals are played back. Check the installation positions of the microphones. And check number of the installed microphone.

3.4 Communication Audio data


No. 1 Procedure & Specification Audio signals from VHF radiotelephone connected to VDR system shall be recorded continuously. And VHF audio signals are played back. Check the output equipment. And check number of the connected VHF radiotelephones.

3.5 RADAR Video data


No. 1 Procedure & Specification Video signals from selected RADAR/ARPA equipment connected with VDR system shall be recorded every 15 seconds. And video signals are played back. Check the output equipment.

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3.6 Main Alarm data


No. 1 2 3 4 5 6 7 8 9
*b

10
*b

11
*b

12
*b

13
*b

14
*b

15
*c

16 17 18
*b

19
*b*c

20
*c

21
*c

22
*c

23

Procedure & Specification Main alarm data on the bridge shall be acquired and recorded. Check that the data is accurately acquired. Main and auxiliary steering gear power unit alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Main and auxiliary steering gear control system alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Steering gear, low hydraulic fluid level alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Propulsion machinery remote control system failure data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Propulsion machinery low starting air pressure alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Automatic shutdown of propulsion machinery alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Fault requiring action by or attention of the OOW data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Alarm system normal power supply failure data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Watertight door low hydraulic fluid level alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Watertight door low gas pressure, loss of stored energy alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Watertight door electrical power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. High water alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Shell door position indicator alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Water leakage detection indicator alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Local automatic halon release alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Fire detection in automated or remotely controlled machinery space alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Fire detection or automatic sprinkler operation alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Smoke detection system power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Smoke detection system alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Halon system loss of container alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Halon system electric circuit fault or power loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Halon system-hydraulic or pneumatic pressure loss alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition. Personnel alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check the output equipment and connection interface condition.

*a *b *c

These tables do not include the alarms separately identified for specialist vessels such as gas carriers, fishing vessels, nuclear ships, high-speed craft or mobile offshore drilling units. Applicable to vessels constructed on or after February 1992. These alarms may be omitted if they are provided at the central fire control station.

231 DOC No. 7ZPJD0387A

INSPECTION CHEC LIST FOR VDR/S-VDR


Test date y. m. d. Serial number Manufactured date y. m. Installed date y. m. Type approval number

1 General descriptions of the equipment Ships name

Type

Manufacturer

2 General check items Suitability of components Condition of installation


G. / N.G.

G. / NG.

Condition of indication lamps and equipment

G. / N.G.

Condition of labels and markings


G. / N.G. G. / N.G.

G. / N.G.

Condition of connectors and grounds

Condition of operation knobs and switches

G. / N.G.

Surroundings condition of the protective capsule


G. / N.G.

G. / N.G.

Condition of wiring Condition of the release mechanism for the protective capsule
G. / N.G. G. / N.G. G. / N.G.

Visual check for integrity and water tightness of the protective capsule Change over from main power source to emergency power source
Date of Expiry

G. / N.G.

Power source

G. / N.G.

Dedicated reserve power source


G. / N.G. G. / N.G.

Voltage of main power source Voltage of emergency power source Voltage of reserve power source

Date: (Note: Renewed / No renewed) Mean of protection against tampering the data
G. / N.G.

Recording control unit Confirmation of operating function and data acquisition unit Activation of mutable audible alarm and persistent visual indication

G. / N.G.

Acoustic underwater Operation of the beacon beacon fitted the protective capsule Battery for the beacon

Date of Expiry

Date: (Note: Renewed / No renewed)

3 Function check items

Confirmation items Subject of confirmation


G. / N.G. G. / N.G. G. / N.G G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G.

Judgment

1 Type approved authority and reference

System configuration information and data source identity to be recorded in the final recording medium

2 IMO vessel identification number 3 Software version(s) used 4 Microphone locations and recording port allocation 5 VHF communications to be recorded 6 Date and time from which source obtain 7 Ships position from which EPFS obtain and relative position of antenna of EPFS on vessel 8 Other data inputs - identification of which equipment is supplying recorded data; sign conventions and identity of All alarm/door inputs 9 Automatic Insertion date and time of last amendment

Operational data items to be recorded in the final recording medium

1 Recorded data that was retain for 12 h 2 Co-relation in date and time of all data items 3 Recording interval of all data items 4 Continuity of sequential records

5 Accuracy of recorded data if accuracy is prescribed

G. / N.G. Apply annex A Apply annex B

6 Recording integrity (details to be checked by Annexes A and B)

6.1 Recorded data (except the alarm data on the bridge) 6.2 Alarm data on the bridge

4 Final check items


G. / N.G.

Self check function

G. / N.G.

The confirmation of the protection such as the cover to prevent an electric shock

The confirmation of the synthetic operation after maintenance is finished

G. / N.G.

5 Note (describe if repair and /or replacement is done)

Annex A:

Recorded data (except the alarm data on the bridge)

Test date

* S-VDR: The sensor data marked * should be recorded when the data interface is IEC-61162 standard.

When radar images cannot be recorded, the output data of AIS must be recorded as an alternative. Date and time of confirmation Indicator data or other data on the bridge Recorded data
G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G.

Data items

Judgment

Notes

1 Date and time 2 Ships position 3 Speed 4 Heading 5 Bridge audio 6 Communications audio 7 Radar data post-display selection

(If radar images cannot be recorded) AIS

G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G.

In case of S-VDR Connection is unnecessary when the radar does not have RGB signals port In case of S-VDR It is not necessary when radar images can be recorded.

8 Depth by echo sounder

* * * * * * * * * *

9-1 Rudder order and response 9-2 Engine order and response 10 Hull openings (doors) status 11-1 Watertight door status 11-2 Fire door status (If sensor is provided) 12-1 Hull stresses 12-2 Accelerations (If sensor is provided) 13-1 Wind speed 13-2 Wind direction

Annex B:

Alarm data on the bridge*a (S-VDR: Connection is unnecessary when the sensor does not have IEC61162-1 signal port.
Test date Alarm on the bridge Judgment
G. / N.G. G. / N.G.

Data items

Date and time of confirmation Notes

Recorded alarm data

1 Main and auxiliary steering gear power units 2 Main and auxiliary steering gear control
Failure of power to control system Low level of fluid in hydraulic fluid reservoir
G. / N.G. G. / N.G. G. / N.G.

Failure of power to steering gear power unit, operation of devices for short circuit protection, overload, loss of phase in three-phase system

system

3 Steering gear, low hydraulic fluid level

For vessels with bridge control of propulsion machinery and manned engine room; failure of remote control of propulsion machinery Vessels item 4. Low start air pressure but further starting of propulsion machinery possible Vessels with periodically unattended machinery spaces. Shut-down of propulsion and other machinery due to serious malfunction Vessels item 6. Vessels item 6. Failure of normal power supply to alarm plant

Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual
G. / N.G.

4 Propulsion machinery remote controller system failure 5 Propulsion machinery low starting air pressure 6 Automatic shut-down of propulsion machinery 7 Fault requiring action by or attention of the Audible +Visual
G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G. G. / N.G.

Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual

OOW

Audible +Visual Audible +Visual Audible +Visual

8 Alarm system normal power supply failure 9 Watertight door low hydraulic fluid level *b Audible +Visual Audible +Visual

10 Watertight door low gas pressure, loss of stored energy *b 11 Watertight door electrical power loss *b 12 High water alarm *b Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual

Passenger ships constructed on or after 1 February 1992 with hydraulic power operated sliding watertight doors. Low level of fluid in hydraulic reservoir Vessels item 9. Low gas pressure or loss of stored energy in operating hydraulic accumulator Vessels item 9. Failure of electrical power to operating or control system High water level in space where water has drained from enclosed cargo space or freeboard deck

13 Shell door position indicator *

14 Water leakage detection indicator *

RO-RO passenger vessels. Door open or locking device not secured. System to have mode switch for sea or harbor . System active in sea mode Vessels item 13. Leakage of water into RO-RO cargo spaces or special category spaces through shell doors

15 Local automatic halon release *c

Audible +Visual Audible +Visual

Audible +Visual Audible +Visual

Activation of system to release halon

Data items
G. / N.G. G. / N.G. G. / N.G. G. / N.G.

Date and time of confirmation Judgment Activation of detection system Activation of sprinkler or fire detection system. Also additional alarm to show fault or loss of power to either system Sample extraction smoke-detection systems. Failure of power to the system Equipment item 18. Decrease in pressure of gas in containers Failure of electric power to circuits connecting containers for gas release Loss of pressure to pneumatic or hydraulic circuit for gas release Activation of system Notes

Alarm on the bridge

Recorded alarm data

16 Fire detection in automated or remotely controlled machinery space 17 Fire detection or automatic sprinkler operation 18 Smoke detection system power loss *b

19 Smoke detection * *
G. / N.G. G. / N.G.

20 Halon system loss of container *c

21 Halon system electric circuit fault of power loss *c


G. / N.G.

Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual

Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual Audible +Visual

22 Halon system hydraulic or pneumatic

pressure loss *c Audible +Visual


G. / N.G.

23 Personnel alarm Audible +Visual

Safety. Personnel on watch alone in an engine room or entering machinery space alone

*a These tables do not include the alarms separately identified for specialist vessels such as gas carriers, fishing vessels, nuclear ships, high-speed craft or mobile offshore drilling

units.

Applicable to vessels constructed on or after February 1992.

*b *c

These alarms may be omitted if they are provided at the central fire control station.

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