2 DOCUMENT NO SHEET 1 OF 17 REV

ATTACHMENT - VI
SECTION-IV

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM PACKAGE

1.0 1.1

PUMPING SYSTEM: FIRE WATER PUMP SET: Fire water pump sets consisting of following: a) Centrifugal pump of capacity 454 Cu. M/Hr. & 10Kg / CM2 (Diff. Pressure). (3 Nos. Motor driven and 5 Nos. diesel engine driven) b) Diesel engine/motor drive for pump including all accessories. 8 Nos.

2 1 A REV

REV DATE

EFF DATE

REVISED AS PER SPCS COMMENTS REVISED ISSUED FOR TENDERING PURPOSE

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RSS RSS RSS PREPD

RSS RSS RSS REVWD

OPG OPG OPG APPD

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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c) Base Plate/ foundation bolts / coupling guard including grouting of foundation bolts. d) Fuel oil tank of welded steel construction for 6 hrs engine working capacity with connecting 15 NB MS pipes for fuel inlet & return line, Pipe fittings, valves, magnetic level switch etc. e) Batteries, battery charger, battery leads, terminals and battery frame etc. f) Engine exhaust with a silencer & means to prevent the condensate flowing into the engine complete with supporting arrangement. The exhaust shall be taken out of pump house.

g) The pump cooling system with cooling pipe & pipe fittings such as strainers, gun metal valve, bends, by pass connection, pressure reducing device etc. h) First fill of lubes. i) Asbestos rope on exhaust pipe of Diesel Engine upto a height of 3M from floor level for protection. j) Temperature gauge (0-1000C) with SS needle valve at cooling water return line with thermowell. k) SS 304 Sight glass with toughned glass, double window on cooling water line outlet. l) Any other materials/consumables required as per specification/ manufacturer recommendation for
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SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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commissioning but not mentioned above. NOTE1. Design / drawing and construction of foundation for these pumps is under vendor scope. 1.2 JOCKEY PUMP SET: Jockey pump set consisting of following: a) Centrifugal pump of capacity 34 CuM/Hr., 10 Kg/Cm2 with Electric Motor drive. b) Foundation, Base Plate / Foundation bolts / Coupling guard etc. c) Any other materials/ consumables required as per specification/ manufacturer for commissioning but not mentioned above. NOTE1. 1.3 Design/drawing and construction of foundation for pumps is under vendor scope. FOAM CONCENTRATE PUMP: a) Foam concetrate pump (capacity 11.5 Cu. M/Hr. & Diff. Pressure 5 Kg / CM2). One Pump will be motor driven and one will be diesel engine driven. Erection charges including design / drawing and construction of foundation are under vendor scope. 1.4 Foam Concentrate Tank: 2m dia x 4 m long. MOC SS 304. Note: Design/ drawing and construction of foundation each is under contractors scope.
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2 Nos

Nos.

Nos.

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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1.5 Air compressor along with all accessories and air receiver of 2500 litre capacity as per enclosed data sheet. Capacity 30 M3/Hr & discharge pressure 3.5 Kg / CM2 g). 2.0 SUCTION & DISCHARGE PIPING: Design, engineering, drawing, obtaining approval, Supply, transportation, handling, laying, welding, bolting, testing, & commissioning of pipes as per specification including cutting, edge preparation of pipes, aligning, positioning, making required Tees, branching, & radiography limited to 10%. Hydro-testing, painting & commissioning etc. as per tender specification and instruction of site in charge for above ground piping as per sizes given below: API 5L Gr X42 PIPES 30" x Sch. STD ERW 14" x Sch. STD SMLS 10" x Sch. 40 SMLS 4" x Sch. 40 SMLS 3" x Sch. 40 SMLS A 312 TP 304 SMLS PIPES 2" x Sch. 10S

Nos.

175 80

M M

80 M 35 M 35 M

20 M

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SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

2 DOCUMENT NO REV SHEET 5 OF 17

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QUANTITY

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VALVES AND PIPE FITTINGS: Supply, transportation, handling, bolting, welding, radiography, testing, painting and commissioning of valves & pipe fittings mentioned below including supply of gaskets, nuts & bolts, washers etc. as per tender specification and instruction of site incharge.

3.1

GATE VALVES: a) CS Gate valve 150 companion flanges: 30" 14" 10" 6" 2 4" 2 3 Nos. Nos. # with 1 8 8 1 No. Nos. Nos No.

b) SS Gate valve 150 companion flanges: 4 3 3.2 GLOBE VALVES:

with 2 Nos. 2 Nos.

SS Globe valves 150# with companion flanges as per spec. enclosed in Tender. 2 3.3 NON-RETURN VALVES:
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2 Nos.

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

2 DOCUMENT NO REV SHEET 6 OF 17

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a) C.S.Non-return valves 150 # with companion flanges conforming to spec. enclosed in Tender. 10 3 b) S.S. Non-return valves 150 # with companion flanges conforming to spec. enclosed in Tender. 2 3.4 STRAINER: a) M.S. simplex basket, suction strainers with flanged ends with 15 NB drain valves and companion flanges as per tender. 14 4 b) S.S. simplex basket, suction strainers with flanged ends with 15 NB drain valves and companion flanges as per tender. 3.5 3 CS FITTINGS: Fittings as per ASTM A234 WPB, ANSI B 16.9. a) 900 ELBOW (R=1.5D) 30 14 10 4 3 b) X X X X X SCH.STD SCH. STD SCH.40 SCH.40 SCH.40 4 16 16 4 6 Nos. Nos. Nos. Nos. Nos. 2 Nos. 2 Nos. 8 Nos. 2 Nos.

8 Nos. 2 Nos.

ECCENTRIC REDUCER 14 X 12 SCH.STD X SCH.STD 10 X 8 SCH.40 X SCH.40 4 X 3 SCH.40 X SCH.40

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8 Nos. 2 Nos. 4 Nos.

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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RATE (US$)

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X 2 SCH.40 X SCH.80

2 Nos.

c) WELDOLET A105, as per MSS SP 97 30 30 3.6 X 14 SCH.STD X SCH.STD X 4 SCH.STD X SCH.40 8 Nos. 2 Nos.

SS FITTINGS: Fittings as per ASTM A 403 WP 304 SMLS , MSS SP 43 a) 900 ELBOW (R=1.5D) 4 x SCH 10S 3 x SCH 10S 2 x SCH 10S ECCENTRIC REDUCER 3 X 2 SCH.10S X SCH.10S c) TEE 4 X 4 SCH.10S X SCH.10S 4 X 3 SCH.10S X SCH.10S 2 Nos. 2 Nos. 2 Nos. 4 Nos. 4 Nos. 4 Nos.

b)

3.7

BLIND FLANGES: a) M.S. blind flanges along with companion flanges of same size. 30 - 150# b) S.S. blind flanges along with companion flanges of same size. 4 - 150# , A 182 F304 1 No. 1 No. 2 Nos

4.0

ELECTRIC SIREN Supply, installation and commissioning of Non flame proof fire siren of audible range 3 KM HYDRANT SYSTEM PIPING WORK .
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5.0

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

2 DOCUMENT NO REV SHEET 8 OF 17

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Design, engineering, drawing, obtaining statutory approval, Supply, transportation, handling, laying, welding, bolting, testing, & commissioning of pipes of following sizes, as per specifications including cutting, edge preparation of pipes, aligning, positioning, making required Tees, branching, & radiography limited to 10%. hydrotesting, painting with two coats synthetic enamel paints of approved shade over two coats of primer & commissioning etc. as per tender specification and instruction of site incharge for the following sizes. 5.1 Above ground Pedestals. a) PIPES : API 5L X 42 24 X SCH.STD 10 X SCH.40 6 X SCH.40 4 X SCH.40 1 X SCH.80 b) PIPES : A 312 TP304 2 X SCH.10S 1.5 X SCH.40 5.2 VALVES AND PIPE FITTINGS: Supply, transportation, handling, bolting, welding, radiography, testing, painting and commissioning of valves & pipe fittings mentioned below including supply of companion flanges gaskets, nuts & bolts, washers etc. as per tender specification and instruction of site incharge. 5.2.1 GATE VALVES: 150#
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on

concrete

4150 700 1600 240 2100

M M M M M

2100 M 50 M

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

2 DOCUMENT NO REV SHEET 9 OF 17

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a) CS Gate Valves. 6" 4" 1" b) SS Gate Valves. 2" 5.2.2 SS GLOBE VALVES: 150# 1.5 5.2.3 SS NON RETURN VALVES:150# 1.5 5.2.4 CS BUTTERFLY VALVES:150# 24" 10" 5.2.5 CS fittings as per ASTM A 234 WPB, ANSI B 16.9. a) 900 ,1.5 24 X 10 X 6 X 4 X 1 X b) TEE 24 X 24 SCH.STD X SCH.STD 10 X 6 SCH.40 X SCH.40 6 X 6 SCH.40 X SCH.40 6 X 4 SCH.40 X SCH.40 1 X 1, 3000# , (SW) c) WELDOLET, A 105 as per MSS SP 97 24 24 X 6 SCH.STD X SCH.40 X 10 SCH.STD X SCH.40
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20 Nos 4 Nos 14 Nos

2 Nos

14 Nos.

14 Nos

23 Nos. 6 Nos

D Elbow SCH.STD SCH.40 SCH.40 SCH.40 SCH.80

30 12 80 4 20

Nos. Nos. Nos. Nos. Nos.

10 1 1 3 14

Nos No. No. Nos Nos

15 Nos 26 Nos

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

2 DOCUMENT NO REV SHEET 10 OF 17

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RATE (US$)

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X 3 SCH.STD X SCH.40

2 Nos

SS fittings as per ASTM A 403 WP304 SMLS, MSS SP 43

a) 900 ,1.5 D Elbow 2 b) TEE 2 2 6 6.0 X 1.5 SCH.10S X SCH.40S X 2 SCH.10S X SCH.10S X 6 SCH.40 X SCH.40 14 Nos 6 Nos 1 No. X SCH.10S 20 Nos

HYDRANT VALVES, HOSE & HOSE BOX ETC. Supply, Transportation, handling, bolting, welding, radiography, testing, painting and commissioning of hydrant valves, etc. mentioned below including supply of companion flanges, gaskets, nuts & bolts, washers etc as per tender specification and instruction of site incharge.

6.1

DOUBLE HYDRANT VALVES: Double hydrant valve with 2 nos landing valve, 4" stand post and 4" Isolation valve with TEE and necessary fittings including installing the same in hydrant net work. 100 Nos

6.2

HOSE PIPE: RRL hose pipe, 30 M long, 63 mm Dia complete with male-female coupling. 200 Nos

6.3

FRP HOSE BOX. FRP hose box of size 750 x 600 x 250 mm with structural support for
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100 Nos

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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mounting the box at minimum 1 M above the ground level including grouting the post complete as per specification, drawing enclosed with tender. 6.4 BRANCH PIPE & NOZZLE : Gun metal branch pipe with nozzle: 7.0 AUTOMATIC MV SPRAY SYSTEM Design, Engineering and preparation of drawing for providing automatic MV spray system, complete with pipes & fittings, quartzoid bulb fire detector, airpiping, flanges, nuts, & bolts, clampings, structural supports, M.V. Sprayer, etc. from Deluge Valve onwards, excluding the D.V., in line with enclosed design philosophy & specifications including testing painting & commissioning of system for the Tanks as shown in P&I diagram.no. 4054-6211-0023: Note: 1: All the work required down stream to Deluge Valve i.e. After out let of DV but excluding the cost of DV system detailed under item No. 5 below shall be included in the quoted rates for providing MV spray system to above mentioned facilites. DELUGE VALVES. Design, engineering, preparation of drawing, approval, supply installation, testing painting and commissioning of Cast steel.. deluge valve system as per tender specification and instruction of site incharge: Each Deluge valve system shall consist of following: a) Pneumatically actuated flange type Cast steel. deluge valves.
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200 Nos

14 Lot

8.0

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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b) Strainer, T-type with companion flanges-1 for each DV. c) 15 NB Non-return valve, Spring loaded suitable for pneumatic application 10.5 kg/Sq-cm rating. d) C.S Gate Valves for Isolation & Bypass of DV with companion flanges. The size of valve shall be same as that of the line size and total 3 Nos. Gate valve with companion flanges. shall be required for each Deluge Valve. e) 15 NB MS/GI heavy grade pipe alongwith forged screwed elbows. Unions and other fittings. f) Deluge valve trims, Test & drain trims, pneumatic trims, 15 NB ball valve sets for local operation of Deluge valve. g) Panel (instrument box) glass fronted, made from 16 gauge MS sheet suitable for mounting pressure gauges, pressure switches, solenoid valves etc. of DV as per sketch enclosed with tender one for each DV. h) Pressure gauge with SS ball valve, per Spec. with gauge box, tubing & necessary fittings & mounting in panel. 0-17 kg/cm2 range (for air) - Nos. 0-14 kg/cm2 pressure range(for water - Nos.). i) Pipe as required of 15 mm. j) Item includes installation and assembly of the deluge valve with the above mentioned components,
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SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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supply of material, welding, making flange connections using gaskets, studs, nuts, & washers and necessary couplings, clamps and similar items as may be required including making connection with hydrant net work. k) Water motor gong along with inlet strainer and 20 NB piping 8 NB Deluge Valve Assembly. 9.0 10.0 INDUCTOR SPARE PARTS: Vendor shall furnish a separate price list of recommended spares for two (2) years of normal operation and maintenance CIVIL WORKS Design , providing, supplying and construction of all Civil & Structural works for the installation of Fire Fighting System. 12.0 12.1 ELECTRICAL BILL OF QUANTITIES MOTOR CONTROL CENTRE Supply, installation, testing and commissioning of sheet steel enclosed, floor mounting, free standing, cubicle type, single front, 380V, 31MVA, drawout motor control centre as per drawings & specifications having following feeders : Incomer -- 2 nos. MCCB with ammeter with selector switch & voltmeter with selector switch. Bus Coupler -- 1 no. MCCB Outgoing motor starter feeders -- As required.Outgoing MCCB feeders -As required
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14 Nos.

14 Nos.

11.0

1 lot

1 No.

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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12.2

LOCAL CONTROL CENTRE Supply, installation, testing and commissioning of Local Control Stations/ Push Button Stations as per specification.

12.2.1

Hose proof Start-Stop Push Button station without Ammeter complete with double compression cable gland suitable for 5 core X 2.5 sq. mm PVCAPVC cable. Hose proof Start-Stop Push Button station with Ammeter complete with double compression cable gland suitable for 7 core X 2.5 sq. mm PVCAPVC cable and rain hood. GI PREFABRICATED RACK/ TRAY CABLE

2 Nos

12.2.2

6 Nos

12.3

Supply and installation of hot dip galvanised prefabricated ladder type cable trays. out of 3 mm thick MS sheet along with their parts and accessories e.g. coupler plates, 900 flat bends, 900 inside risers, 900 outside risers etc. 12.3.1 12.3.2 12.3.3 12.3.4 Straight run 600 mm wide Straight run 300 mm wide Straight run 150 mm wide Bends,Tee, Couplers etc. 500 M 500 M 1000 M As Lot Requir ed

12.4

SUPPLY & LAYING OF CABLES Supply, laying and commissioning of following 1.1 KV grade PVCAPVC FRLS LV cables in ready made trenches or burried underground , pre-fabricated cable trays / racks, on already installed risers, supports,
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SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

2 DOCUMENT NO REV SHEET 15 OF 17

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hangers, saddles etc including supply and fixing of necessary sadles, saddle bars, cable tags, Al. clamps etc. including all labour, consumable materials and necessary hardwares to make installation complete in all respect as per approved standard drawings and direction of consulatants/ owner. 3.5 C X 185 mm2 (Cu) 3 C X 150 mm2 (Cu) 4 C X 16 mm2 (Cu) 4C X 10 mm2 (Cu) 4C X 6 mm2 (Cu) 7 C X 2.5 mm2 (Cu) 12 C X 2.5 mm2 (Cu) 12.5 STRUCTURAL STEEL Supply, fabrication, installation and painting of MS frame supports and brackets for various equipment base frame, support, etc. made of channels, angles, flats etc. of different sections. 12.6 EARTHING Supply, Installation, testing and commissioning of hot dip galvanised earth strips / PVC insulated unarmoured Cu cables running on OH cable tray / risers / cable tray in underground cable trench / burried under soil, depth 600 mm (including excavation of earth, if required) including supply of lugs and termination for connection to various equipments, necessary hardware for connection to make the installation complete. 50mm X6mm GI strip 1 C X 6 mm2 (Cu), PVC, Earthing cable
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200 450 120 100 11600 750 300

M M M M M M M

2 Te

300 Mtrs. 500 M

SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

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1 C X 25 mm2 (Cu), PVC, Earthing cable 1 C X 70 mm2 (Cu), PVC, Earthing cable 13.0

50 M 60 M

INSTRUMENTATION BILL OF QUANTITIES Motorised Gate Valve with actuator 6 valve size Pressure Guage Pressure Switch 14 42 10 Nos Nos Nos

Level Guage Flow indications Control panel interlock with realy based

2 1 1 1

Nos No No No

Heat & smoke detection system for CCR Fire water pump house & substation Cost of Erection material (10%) TOTAL Rebate/Discount (in case Nil, Please write Nil).

Lot

GRAND TOTAL (US$) _________________________________ Amount in workds : US$ .................................................................................... Name Signature of Tenderer Date Place
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SCHEDULE OF RATES FOR FIRE FIGHTING SYSTEM

2 DOCUMENT NO REV SHEET 17 OF 17

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Seal

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