BASES AND SURFACE COURSES (BITUMINOUS) Item No. Ref. to MoRTH Spec.

503 1 Tack Coat

Providing and applying tack coat with bitumen emulsion using emulsion pressure distributor at the rate of 1.20 kg per sqm on the prepared bituminous/granular surface cleaned with mechanical broom.

Sr. No. 5.2

Description

Unit

Unit = sqm Taking output = 3500 sqm a) Labour day day hour hour hour tonne Machinery Mate Mazdoor b) Mechanical broom @ 1250 sqm per hour Air compressor 250 cfm Emulsion pressure distributor @ 1750 sqm per hour c) d) e) Material Overhead charges @ 10 % on (a+b+c) Contractor's profit @ 10 % on (a+b+c+d) Bitumen emulsion @ 0.20 kg per sqm

Cost for 3500 sqm = a+b+c+d+e Rate per sqm = (a+b+c+d+e)/3500 Add 1% labour cess

5.3

504

Bituminous Macadam Providing and laying bituminous macadam with 100120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading premixed with bituminous binder, transported to site, laid over a previously prepared su Unit = cum Taking output = 205 cum (450 tonnes) a) Labour day day day Mate Mazdoor working with HMP, mechanical broom, paver, roller, asphalt cutter and assistance for setting out lines, levels and layout of construction Skilled mazdoor for checking line & levels b) Machinery hour hour hour hour hour hour tonne.km Batch mix HMP 100-120 TPH @ 75 tonne per hour actual output Mechanical broom hydraulic @ 1250 sqm per hour Air compressor 250 cfm Paver finisher hydrostatic with sensor control @ 75 cum per hour Generator 250 KVA Front end loader 1 cum bucket capacity Tipper 10 tonne capacity

Add 10 per cent of cost of carriage to cover cost of loading and unloading Smooth wheeled roller 8-10 tonnes for initial break down rolling. Vibratory roller 8 tonnes for intermediate rolling. Finish rolling with 6-8 tonnes smooth wheeled tandem roller. c) Material i) Bitumen@ 3.3 per cent of mix weight of mix = 205 x 2.2 = 450 tonne ii) Aggregate Total weight of mix = 450 tonnes Weight of bitumen = 14.85 tonnes Weight of aggregate = 450 -14.85 = 435.15 tonnes Taking density of aggregate = 1.5 ton/cum Volume of aggregate = 290.1 cum *Grading I ( 40 mm nominal size ) 37.5 - 25 mm 15 per cent 25 - 10 mm 45 per cent 10 - 5 mm 25 per cent 5 mm and below15 per cent (i) for Grading I ( 40 mm nominal size ) d) e) Overhead charges @ 10 % on (a+b+c) Contractor's profit @ 10 % on (a+b+c+d)

hour hour hour

tonne

cum cum cum cum

Cost for 205 cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)/205 (For Grading I) Add 1% labour cess

5.8

509

Bituminous Concrete Providing and laying bituminous concrete with 100-120 TPH batch type hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 5.4 to 5.6 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 509 complete in all respects Unit = cum Taking output = 191 cum (450 tonnes) a) Labour Mate Mazdoor working with HMP, mechanical broom, paver, roller, asphalt cutter and assistance for setting out lines, levels and layout of construction Skilled mazdoor for checking line & b) levels Machinery

day day

day

Batch mix HMP @ 75 tonne per hour Paver finisher hydrostatic with sensor control @ 75 cum per hour Generator 250 KVA Front end loader 1 cum bucket capacity tonne capacity Tipper 10 Add 10 per cent of cost of carriage to cover cost of loading and unloading Smooth wheeled roller 8-10 tonnes for initial break down rolling. Vibratory roller 8 tonnes for intermediate with 6-8 tonnes Finish rolling rolling. smooth wheeled tandem roller. c) Material i) Bitumen@ 5 per cent of weight of ii) Aggregate mix Total weight of mix = 450 tonnes Weight of bitumen = 22.5 tonnes Weight of aggregate = 450 -22.50 = 427.50 tonnes Taking density of aggregate = 1.5 ton/cum aggregate = 285 cum Volume of * Grading - I-19 mm (Nominal Size) 20 - 10 mm 35 per cent 10 - 5 mm 23 per cent 5 mm and below 40 per cent Filler @ 2 per cent of weight of aggregates. or Grading - II-13 mm (Nominal Size) 13.2 - 10 mm30 per cent 10 - 5 mm 25 per cent 5 mm and below43 per cent Filler @ 2 per cent of weight of aggregates. *Any one of the alternative may be adopted as per approved design for Grading-I ( 13 mm nominal size ) Err:509 Err:509 Cost for 205 cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)/191 5.8 (ii) for Grading-II(10 mm nominal size) Err:509 Err:509 Cost for 205 cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)/191 (For Grading-II)

hour hour hour hour tonne.k m

hour hour hour

tonne

cum cum cum tonne

cum cum cum tonne

(i)

(BITUMINOUS) SOR-2008-09, R & B, A'bd Dist. Remarks/ Input ref. 5% rate increase per year. Total 10% 2010-11

Quantity

Rate Rs

Cost Rs

0.080 2.000 2.800 2.800 2.000 0.700

109.40 109.40 230.00 206.00 692.00 27616.80

8.75 218.80 644.00 576.80 1384.00 19331.76 11882.29 13070.52 47116.92 13.46 0.13 13.60

L-12 L-13 P&M-031 P&M-001 P&M-004 M-077

say

14.96 15

0.840 16.000 5.000

109.40 109.40 109.40

91.90 1750.40 547.00

L-12 L-13 L-15

6.000 2.200 2.200 6.000 6.000 6.000 450 x L

8930.00 230.00 206.00 1200.00 650.00 520.00 1.60

53580.00 506.00 453.20 7200.00 3900.00 3120.00 10800.00

P&M-021 P&M-031 P&M-001 P&M-034 P&M-081 P&M-017 Lead =15 km & P&M-058

1080.00 6.00x0.65* 6.00x0.65* 6.00x0.65* 297.00 994.00 738.00 1158.30 3876.60 2878.20 P&M-044 P&M-059 P&M-045

14.850

26144.40

388244.34

M-074

43.510 130.550 72.530 43.510

1010.50 1032.39 964.89 802.39

43966.86 134778.51 69983.47 34911.99 76282.68 83910.94 923020.39 4502.54 45.03

M-049 M-046 M-040 M-030

say

4548.00 say

5002.8 5003

0.840 16.000

190.40 109.40

159.94 1750.40

L-12 L-13

5.000

109.40

547.00

L-15

6.000 6.000 6.000 6.000 450 x L

12060.00 1200.00 650.00 520.00 1.60

72360.00 7200.00

P&M-022 P&M-034

3900.00 P&M-081 3120.00 P&M-017 Err:509 Lead =3 km & P&M-058 Err:509 1251.90 4188.60 3108.30 P&M-044 P&M-059 P&M-045

6.00x0.65* 6.00x0.65* 6.00x0.65*

321.00 1074.00 797.00

22.500

22089.63 497016.68

M-074

99.750 65.550 114.000 8.620

1032.39 102980.90 964.39 63215.76 802.39 91472.46 607.39 5235.70

M-045 M-040 M-030 M-188

85.500 71.250 122.550 8.620

471.00 399.00 399.00 816.00

40270.50 28428.75 48897.45 7033.92

M-044 M-040 M-030 M-188

0
Err:509 Err:509 Err:509 Err:509 say Err:509 Err:509 Err:509 Err:509 Err:509 say Err:509

5883.22 5883

4937.17 4937

Suggested Levels of Reliability For Various Functional Classifications Recommended Level of Reliability
Functional Classifications

Interstate and Othere Freeways Principal Arterials Collectors Local

Urban 85 - 99.9 80 - 99 80 - 95 50 - 80

Rural 80 - 99.9 75 - 95 75 - 95 50 - 80

98.00 98.00 108.00 12060.00 1863.00 900.00 562.00 2.00 321.00 1074.00 797.00 #REF!

109.40 109.40 109.40

98.00 98.00 108.00

8930.00 12060.00 1200.00 650.00 520.00 1.60 321.00 1074.00 797.00

1863.00 900.00 562.00 2.00 321.00 1074.00 797.00

33521.06 #REF!

471.00 399.00 399.00 816.00

1032.39 964.89 802.39 607.39

471.00 399.00 399.00 816.00

471.00 399.00 399.00 816.00

471.00 399.00 399.00 816.00

say

say

Recommended Values of Drainage Coefficient, Cd Pavement Design Quality of Drainage Excellent Good Fair Poor Very Poor Percent of Time Pavement Structure is Exposed to Moisture Levels Approaching Saturation Less Than 1 % 1.25 - 1.20 1.20 - 1.15 1.15 - 1.10 1.10 - 1.00 1.00 - 0.90 1-5% 1.20 - 1.15 1.15 - 1.10 1.10 - 1.00 1.00 - 0.90 0.90 - 0.80 5 - 25 % 1.15 - 1.10 1.10 - 1.00 1.00 - 0.90 0.90 - 0.80 0.80 - 0.70 Greater Than 25 % 1.1 1 0.9 0.8 0.7

Sr. no

MORTH Description SEP 3.03 602 Cement Concrete Pavement

Construction of un-reinforced, dowel jointed, plain cement concrete pavement over a prepared sub base with 43 grade cement @ 400 kg per cum, coarse and fine aggregate conforming to IS 383, maximum size of coarse aggregate not exceeding 25 mm, mixed in a batching and mixing plant as per approved mix design, transported to site, laid with a fixed form or slip form paver, spread, compacted and finished in a continuous operation including provision of contraction, expansion, construction and longitudinal joints, joint filler, separation membrane, sealant primer, joint sealant, debonding strip, dowel bar, tie rod, admixtures as approved, curing compound, finishing to lines and grades as per drawing Unit = cum Taking output = 1050 cum (2415 tonne) a) Labour Mate Mazdoor skilled Mazdoor b) Machinery Road Sweeper @ 1250 sqm per hour Front end loader 1 cum bucket capacity Cement concrete batch mix plant @ 175 cum per hour (effective output) Electric generator 250 KVA Slip form paver with electronic sensor Water tanker6 KL capacity Transit truck agitator 5 cum capacity. Add 10 per cent of cost of carriage to cover cost of loading and unloading Concrete joint cutting machine . Texturing machine . c) Material Crushed stone coarse aggregates of 25mm and 12.5mm nominal size @ 0.90 cum/cum of concrete conforming to clause 602.2.4. . Sand as per IS: 383 and conforming to clause 602.2.4 @ 0.45 cum/cum of concrete Cement 43 grade @ 400 kg/cum of concrete Separation Membrane of impermeable plastic sheeting 125 micron thick Pre moulded Joint filler, 25 mm thick for expansion joint. Joint sealant Sealant primer Curing compound Super plastisizer admixture IS marked as per 9103-1999 @ 0.5 per cent by weight of cement Cost of water

Unit

Quantity

day day day hour hour hour hour hour hour tonne.km

2.000 15.000 35.000 2.800 18.000 6.000 6.000 6.000 36.000 ### 0.100

hour hour cum

12.000 12.000 945.000

cum tonne tonne

473.000 414.000 1.170

sqm 3675.000 sqm 16.330 kg 875.000 sqm 46.670 liter 1850.000 kg 2070.000

Add 1 per cent of material for cost of miscellaneous materials like tarpauline, Hessian cloth, metal cap, cotton / compressible sponge and cradle for dowel bars, work bridges for men to approach concrete surface without walking over it, cutting blades and bites, minor equipments like scabbling machine, threads, ropes, guide wires and any other unforeseen items. d) overhead charges 8% of (a+b+c) e) contracter profit 10% of (a+b+c+d) Cost for 1050cum = a+b+c+d+e Rate per cum = (a+b+c+d+e)/1050

KL

216.000

Rate Rs Cost Rs

Remarks/ Input 5% rate increase per year. ref. Total 10% 2010-11

109.1 109.1 109.1 260 520 1440 650 1850 300 1.6 38640 250 200

218.2 1636.5 3818.5 728 9360 8640 3900 11100 10800

L-12 L-15 L-13 P&M-031 P&M-017 P&M-067

P&M-081 P&M-006 P&M-060 Lead =60 km & 38640 P&M-058 3864 3000 2400 P&M-083 P&M-088

707.44 668530.8 228.64 ### 4400 1821600 34000 65 50 50 250 39780 238875 816.5 43750 11667.5

M-052 and M054 M-004 M-081 M-082 M-164 M-141 M-120 M-138 M-090 M-180

250 462500 500 1035000

M-189

50 44306.67 ### 493892.4 7 5432817. 12 5174.11 say

5691.52 5692