Government of Karnataka Department of Technical Education Program : AUTOMOBILE ENGINEERING ( AT ) Semester : SECOND SEMESTER Course : AUTOMOTIVE ENGINE AUXILLARY

SYSTEMS No.of contact hrs/week : 4 Hrs Total No of Contact Hrs:64

CONTENTS
PART - A Fuel feed system in SI engines 1 2 Introduction Carburettors & Petrol injection PART - B Fuel feed system in CI engines Introduction Inline fuel injection system Governor PART - C 6 7 8 Cooling System Lubrication System Test & Revision 8 12 4 Total No of Contact Hrs 66 6 14

3 4 5

7 11 4

CONTENT DETAILS PART - A

Fuel feed system in SI engines 1 Introduction : Function - Types of fuel feed system - Fuel tank - Fuel filters - Fuel pumps - Air filters - Air Fuel ratios. Carburettor & petrol injection Functions - Simple carburettor - Limitations of simple carburettor - classification of carburettors - Solex - SU & 2-Wheeler Carburettors,need of petrol injection,types of petrol injection. 6

14

PART - B
Fuel feed system in CI engines 3 Introduction Layout of diesel fuel feed system- components - requirments - Types of fuel injection systems - Air, solid, Individual pump ,Distributor pump system, Common rail system & unit injector system Individual Fuel Pump System : Components of fuel system - Fuel tank, water separator, feed pump, primary & secondary fuel filters, Fuel injection pump & injectors. Governors Necessity of Governors - classification of governors - mechanical, pneumatic governors 7

11

PART - C
6 Cooling system Necessicity of cooling - types of cooling system - Air cooling - water cooling system - relative merits & demerits - Components of Forced feed water cooling system, water pump, radiator, radiator pressure cap, Thermostat, cooling fan Coolants. 8

Lubrication system 12 Types of lubricants - Properties of lubricants - function of lubrication system Types of lubrication system - Petroil system, splash system, Force feed system. Components of pressure feed system - oil pump, oil filter & filtering systems - Dry sump lubrication system, crankcase ventilation Test and Revision Reference Books: Automotive Engines S Srinivasan Crouse & Anglin Kirpal Singh Banga & Nathu singh Mathur & Sharma N K Mangal Anil Chiakkara 4

1 Automotive Engines 2 3 4 5 6 Automotive Engines Vol I 7 Automobile Engg Volume II Automobile Engg A Course in IC Engines Automotive Engine Mechanics

Government of Karnataka Department of Technical Education Program : AUTOMOBILE ENGINEERING ( AT ) Semester : SECOND SEMESTER Course : AUTOMOTIVE ENGINE AUXILLARY SYSTEMS MODEL QUESTION PAPER TIME:3 HOURS Note: 1) 2) 1 A i ii iii iv v B 2 a b 3 4 a b a b 5 6 7 a b a b a b Section-I is compulsory. Answer any TWO full question from section- II , III & IV. SECTION-I ( 1X5 ) 5 MAX.MARKS:100

Answer the following questions Define carburetion.

What is stiochemetric air fuel mixture ? What is the function of fuel feed pump in an Individual pump system? What is the purpose of antifreeze solution? Define the term viscosity index. Explain the purpose of governor in diesel engine. SECTION-II Explain the construction & working of A.C.mechanical fuel pump with neat sketch. State the limitations of simple carburettor Explain the Idling & low speed circuit in solex caburetor with line diagram List the different types of petrol feed system. 5

10 5 10 5

Draw the lay-out of S.I. engine fuel feed system and explain the functions of its 10 major components Classify the carburettor. 5 SECTION-III Draw the lay-out of diesel fuel feed system & label the parts. What are the advantages of solid injection system. Explain the construction & working of jerk type Inline fuel Injection pump. State the functions of primary & secondary fuel filter. With a neat sketch explain the construction & working of pneumatic governor. What are the requirments of fuel Injection system. 10 5 10 5 10 5

SECTION-IV 8 9 10 a b a b a b With a sketch explain the working of pump circulation system. Mention the properties of Lubricants. Explain splash Lubrication system with neat sketch. What is the purpose of crankcase ventilation system? Explain the construction & working of gear type oil pump. What are the merits & demerits of air-cooling system? 10 5 10 5 10 5

61230610.xls

Government of Karnataka Department of Technical Education Program : AUTOMOBILE ENGINEERING ( AT ) Semester : SECOND SEMESTER Course : AUTOMOTIVE ENGINE AUXILLARY SYSTEMS No.of contact hrs/week : 4 Hrs Total No of Contact Hrs:64

General Educational Objectives

1 2 3 4 5 6 7 8 Know the different types of fuel feed systems in SI engine with their layouts Know the components of SI engine fuel feed system. Understand the construction & working of different carburettors: Solex, SU, Two wheeler carburettor. Know the different types of fuel injection system in CI engines. Understand the different components of in-line fuel injection system. Understand the necessity and types of Governors. Understand the necessity of cooling system, different types of cooling system and their construction. Know the types of lubricants & their properties. Understand the different types of lubricating system and their components.

Specific Instructional objectives Part A

1 Fuel feed system in SI engines Introduction 1.1 State the function of fuel feed system 1.2 List the different types of fuel feed system 1.3 Explain the Gravity fuel feed system with line diagram. 1.4 Explain the Pump fuel feed system with line diagram. 1.5 Identify the different components of Pump feed system. 1.6 Explain the constructional details of Fuel tank. 1.7 Explain the constructional details of fuel filter. 1.8 Explain the need of Air filter. 1.9 List types of air filters-dry,wet,paper element type, wire mess type,axial flow and radial flow type 1.1 Explain the constructional details of A.C mechanical fuel pump. 1.11 Explain the constructional details of Electrical fuel pump. Carburettor Define carburetion, Automization, Vapourization. Mention the requirements of the carburettor Explain the working of simple carburettor. List the limitations of simple carburettor. State the Air- Fuel ratio requirments for different operating conditions. Classify the carburettor in detail. Explain the working of various circuits in two wheeler carburettor. Explain the working of various circuits in Solex carburettor. Explain the working of various circuits in SU carburettor.

2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

Page 5 of 8

61230610.xls

2.1 Explain the need of Petrol injection. 2.11 Types of petrol injection-continues,timed,single point,multi point.

Page 6 of 8

61230610.xls

Part B
Fuel feed system in CI engines 3 Introduction 3.1 Draw the layout of diesel fuel feed system 3.2 Identify the different components of fuel feed system 3.3 List the requirements of good fuel feed system 3.4 List the different types of fuel injection system. 3.5 Explain Air injection system with a line diagram. 3.6 Explain Solid injection system with a line diagram. 3.7 Explain Individual pump / jerk pump injection system with a line diagram. 3.8 Explain Distributor injection system with a line diagram. 3.9 Explain Common-rail injection system with a line diagram. 3.10 Explain Unit-injector injection system with a line diagram. Individual Fuel Pump System : Explain the constructional details of water separator Explain the constructional details & working of fuel feed pump. Explain the constructional details primary & secondary filters. Explain the construction & working of Jerk type fuel injection pump. (only one unit) Explain the construction & working of fuel injector. List the different types of fuel nozzles Governors State the purpose of Governors. Classify the governors. Explain the construction & working of Pneumatic governor. Explain the construction & working of Mechanical governor.

4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 5.4

Part C
6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 Cooling system State the purpose of cooling system Mention the different types of cooling system. Explain Air cooling system. Explain Thermo-syphon water cooling system. Explain Pump circulation water cooling system. List the merits & demerits of Air cooling system List the merits & demerits of water cooling system Explain the construction & working of water pump Explain the construction & working of Radiator. Explain the construction & working of Radiator pressure cap. Mention the necessity of Thermostat valve Explain the construction & working of Bellow & Wax type thermostat valve. State the necessity of dearation system. Explain the working of dearation system. Mention the purpose of Anti-freeze & Anti-rust solutions. List the different types of Anti-freeze & Anti-rust solutions.

Page 7 of 8

61230610.xls

7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.1 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 7.22 7.23 7.24

Lubrication system Mention the different types of Lubricants with examples. State properties of lubricants. Explain clearly viscocity,flash point, firepoint and their importance. Explain SAE ratings of lubricants with examples. List out the grade of lubricants used in different components of a vehicle. Mention the functions of Lubrication system. Explain the need of bearings. List out different types of bearings-shell type,ball bearings,roller bearings,taper roller bearings,needle bearings,thrust bearings. Explain the construction & working of shell bearing with a neat sketch. Explain the construction & working of ball bearing with a neat sketch. State the comparison between shell and ball bearings. Explain the need of thrust bearing with its applications in Automobiles. Explain application areas of different bearings in Automobiles. Explain the maintenance precautions of all types bearings. List the types of Lubrication system Explain Petroil Lubrication system Explain the working of splash & forced feed Lubrication system Explain the construction & working of Gear, Rotor & Vane type oil pumps. Mention the different types of oil filters. Explain the Full-flow & Bypass-flow oil filtering systems Explain Dry-sump Lubrication system List the difference between the dry sump & wet sump Lubrication systems Mention the purpose of Crankcase ventilation. Explain Positive Crankcase ventilation system.

Page 8 of 8