331-09-En Hydro Static Pressure Test

LESER WORKS STANDARD
Procedure for Hydrostatic Pressure Test
LWN 331-09-EN
page 1
Contents
SUMMARY ..................................................................................................................................... 2
1
DEFINITION............................................................................................................................ 2
APPLICATION........................................................................................................................ 3
PURPOSE .............................................................................................................................. 3
REALISATION AT LESER ..................................................................................................... 3
TEST REFERENCES.............................................................................................................. 7
TESTING FACILITY................................................................................................................ 8
TEST PARAMETERS ............................................................................................................. 8

7.1
7.2
7.3
Testing media.................................................................................................................. 8
Test pressure .................................................................................................................. 9
Test period ...................................................................................................................... 9
TEST PROCEDURE ............................................................................................................... 9
ACCEPTANCE CRITERIA...................................................................................................... 9
10
PNEUMATIC PRESSURE TESTING .................................................................................. 9
11
QUALIFICATION OF PERSONNEL ................................................................................. 10
12
DOCUMENTATION .......................................................................................................... 10
13
STANDARD REFERENCES ............................................................................................. 10
14
TABLE .............................................................................................................................. 12
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
14.10
valve)
14.11
valve)
14.12
valve)
14.13
Table Comparison of standard specifications ................................................................ 12

Testing specifications for Hydrostatic Pressure Body.................................................. 13
Testing specifications for Hydrostatic Pressure Inlet body .......................................... 17
Testing specifications for Hydrostatic Pressure Outlet body........................................ 19
Testing specifications for Hydrostatic Pressure Inlet socket........................................ 20
Testing specifications for Hydrostatic Pressure Nozzle semi-finished goods .............. 21
Testing specifications for Hydrostatic Pressure Nozzle casted design ........................ 27
Testing specifications for Hydrostatic Pressure Bonnet / Cap ..................................... 28
Testing specifications for Hydrostatic Pressure Lever cover ....................................... 31
Testing specifications for Hydrostatic Pressure Body - Main valve (Pilot-operated
33
Testing specifications for Hydrostatic Pressure Seat - Main valve (Pilot-operated
36
Testing specifications for Hydrostatic Pressure Cover - Main valve (Pilot-operated
37
Testing specifications for the pneumatic test Pilotbody - POSV .............................. 38
continues on page 2
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replaces edition: 20.07.10

LWN 331-09-EN
page 2
Summary
Purpose of the hydrostatic pressure test is to obtain proof of the pressure resistance of the valve
components against internal pressure. At LESER the hydrostatic pressure test will be will be
performed on each pressure-containing component of safety valves (SV) and pilot-operated safety
valves (POSV).
The hydrostatic pressure test will not be applied
as a tightness test of the assembled valve
fort he adjustment and testing of fitting tightly.
The issue of a certificate that the test has been carried out can be ordered with:
Option code
H03
M68
Certificate
Comments
LESER CGA (Certificate for Global Application) Inspection
certificate 3.1 according to DIN EN 10204
Inspection certificate 3.1 acc. to DIN EN 10204: Hydrostatic optional
testing 1,5 x PN
Definition
This procedure does list the standard specifications and describes the procedure during the
hydrostatic pressure test of the component at LESER and its documentation.
The following definitions are considered in this LWN:
EN ISO 4126-1
The hydrostatic pressure test is to obtain proof of the pressure resistance of the valve components
against internal pressure. The hydrostatic pressure test belongs to the manufacturing inspections
of safety valves.
ASME Section VIII, Division 1, Part UG
Pressure Relief Devices UG-125, GENERAL (a)
(4) Unless otherwise defined in this Division, the definitions relating to pressure relief
devices in Section 2 of ASME PTC 25 shall apply.
ASME PTC 25 , Pressure Relief Devices, Section 2- Definitions and Description of Terms:
2.4 Parts of Pressure Relief Device
body: a pressure-retaining or containing member of a pressure relief device that supports the parts
of the valve assembly and has provision(s) for connecting to the primary and/or secondary
pressure source(s).
bonnet: a component of a direct spring valve or of a pilot in al pilot-operated valve that supports
the spring. It may or may not be pressure containing.
cap: a component used to restrict access and/or protect the adjustment screw in a reclosing
pressure-relief device. It may or may not be a pressure-containing part.
nozzle: a primary pressure-containing component in a pressure relief valve that forms a part or all
of the inlet flow passage.
bellows: a flexible pressure-containing component of a balance direct spring valve used to prevent
changes in set pressure when the valve is subjected to a superimposed back pressure, or to
prevent corrosion between the disk holder and guide.
continues on page 3
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LWN 331-09-EN
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main relieving valve: that part of a pilot-operated pressure relief device through which the rated
flow occurs during relief.
pilot: the pressure-or vacuum-sensing component of a pilot-operated pressure relief valve that
controls the opening and closing of the main relieving valve.
dome : the volume of the side of the unbalanced moving member opposite the nozzle in the main
relieving valve of a pilot- operated pressure relief device.
2.7 Operational Characteristics of Pressure Relief Devices
Pressure-containing member: a component which is exposed to and contains pressure.
Primary pressure: the pressure at the inlet in a pressure relief device.
Secondary pressure: the pressure existing in the passage between the actual discharge area and
the valve outlet in a safety, safety relief, or relief valve.
Application
At LESER the hydrostatic pressure test will be carried out on each pressure bearing component.
Purpose
The hydrostatic pressure test is a procedure to prove pressure resistance of the valve components
against internal pressure.
Realisation at LESER
A comparison of all standard specifications for the hydrostatic pressure test is shown in table 1.
LESER carries out the the hydrostatic pressure test in accordance with the specification with
highest requierements:
Attention must be paid to the following rules:
All pressure bearing components must be tested with the test pressure which has to be at
least the 1.5fold of the approved nominal pressure Ptest = 1,5 x PN
Concerning components are among others body, bonnet, cap, full nozzle
Whereas bonnet and cap must be tested with 1,5 x PN, Outlet
If there are different pressure ranges (pressure range inlet > pressure range outlet) the
complete body must be tested with 1,5 x PN, Outlet
Furthermore the inlet must be tested with 1,5 x PN, Inlet
Generally in accordance with the specification the components of the safety valve may be
tested separatly.
This specification allows for bodies with full nozzle the following procedure:
The full nozzle must be tested with 1,5 x PN, Inlet
The complete body must be tested exclusively with 1,5 x PN, Outlet because in this case the
inlet is not pressurised directly with PN, Inlet
continues on page 4
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LWN 331-09-EN
page 4
Table 1: Current definition of pressure-containing parts for SV

Component parts
ISO 4126-1
(pressure-containing parts)
Body
Yes
Seat (with body)
Yes
Inlet body
Yes,
Exception ISO 4126-1,
Chap. 6.2
Nozzle
Yes
Disc
No 1)
Outlet body
Yes
Bonnet
Yes
Cap / packed knob
Yes
Bellows
No 1)
No 1)
Guide
1)
2)
3)
ASME Code
Section VIII
Yes
Yes
Yes,
Exception ASME
UG136(d)(2)(a)
Yes
No 2)
Yes
Yes
Yes
No, UG 136 (d)(2)e) 3)
No, UG 136 (d)(2)e) 3)
Justification
See Ch. 6
Downstream of
the disc
Downstream of
the disc
Not part of the body (shell) as per EN 4126-1 and EN 736-2, Chap. 3.1.1 Body: Main section of fitting that
contains the flow channels and body end.
Occurring stress in the component part decreases with pressure build-up.
Because downstream of the disk , as per UG 136 (d)(2)(e), are exempt from hydrostatic testing.
continues on page 5
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LWN 331-09-EN
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Table 2: Current definition of pressure-containing parts for POSV

Component parts
(pressure-containing parts)
ISO 4126-4
ASME Code
Section VIII, Justification for performing the
UG136
hydrostatic pressure test/pneumatic
pressure test
Primary fitting
Body (cast)
Yes
Yes
Yes,
no deviation for casting
Yes,
part of the pressure-containing body,
no casting or welding, but the conditions of UG136(d)(2) (a)(1) are only partially met
No
1) not part of body, 4126-4, EN 736-2, Chap.
3.1.1
2) stress occurring in component part decreases
with pressure build-up
No:
1) Pressure test only if welded construction or
cast
2) Condition UG-136 (d)(2) para. [e] is met,
piston guide is completely enclosed by the body
Yes,
part of the pressure-containing body,
no casting or welding, but the conditions of UG136(d)(2) (a)(1) are only partially met
No
3.1.1
2) stress occurring in component part decreases
with pressure build-up
Cover
No
Yes
Piston
No
No
(only if cast or welded construction as

per UG-136 (d)(2) para. [e]
No
No
Seat
No
Yes
1)
Yes 2)
Pilot body (pop)
No
Yes
Yes, for ASME valves
Bonnet (pop)
No
Yes
No: Open bonnet, no pressure!
Cap (pop)
No
Yes
Seat (pop)
No
Yes

No: Condition UG-136 (d)(2) para.[e] is met, seat
is completely enclosed by the body
Piston guide
Disc washer
Pop acting Pilot (control
valve)
continues on page 6
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Modulate acting Pilot (control

valve)
BODY, Modulat Action Pilot
BONNET (Modulat Action Pilot,
piston)
BONNET (Modulat Action Pilot,
diaphragm)
Diaphragm washer
No
Yes
Yes, for ASME valves
No
Yes
No
No
Yes
Yes
Lock screw
No
Yes
PISTON (upper) D 17.5
No
Yes
PISTON (upper) D 25.5
No
Yes
SPACER
No
Yes
GUIDE BUSHING D 17.5
No
Yes
GUIDE BUSHING D 25.5
No
Yes

No: not necessary according to calculation
No: not necessary according to calculation (for
series start up to 102 bar; necessary thereafter)
No:
cast
piston crown is completely enclosed by the
body and bonnet
No:
cast
piston crown is completely enclosed by the
body and bonnet
No: not necessary according to calculation
No:
cast
guide bushing is completely enclosed by the
body and bonnet
No:
cast
guide bushing is completely enclosed by the
body and bonnet
Piping / connection /
attachments
Pipes, screwed pipe joint
No
Yes
Manifold block
No
Yes
Field test connector (FTC) body
No
Yes
Filter housing (external)
No
Yes
No:
3.1.1
2) purchased part, pressure test required by
suppliers
No:
3.1.1
No:
3.1.1
No:
3.1.1
2) purchased part, pressure test required by
suppliers
continues on page 7
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LWN 331-09-EN
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Test references
The following standards were included at LESER for the hydrostatic pressure test of the pressure
bearing component:
Pressure Equipment Directive 97/23/EC:
Article 3 Technical Specifications
EN ISO 4126-1:
Safety devices for protection against excessive pressure
Part 1: Safety valves
Section 6
Production testing
6.1
Purpose
The purpose of these tests is to ensure that all safety valves meet the
requirements for which they have been designed without exhibiting any form
of leakage from pressure relating components or joints.
6.3
Hydrostatic testing
6.3.1 Application
The valve body must be pressurised from the inlet side to the seat with test
pressure that corresponds to 1.5 times the maximum pressure
recommended by the manufacturer for which the safety valve is designed.
The outlet side of the body is tested hydraulically with 1.5 times the
backpressure specified by the manufacturer for which the valve is designed.
EN ISO 4126-4: Safety devices against inadmissible overpressure

Part 4: Pilot Operated Safety Valves
Section 6
Production testing
6.3
Hydrostatic testing
6.3.1 Application
The body of the primary fitting must be pressurised from the inlet side to the
seat with test pressure that corresponds to 1.5 times the maximum pressure
recommended by the manufacturer for which the pilot operated safety valve
is designed.
The outlet side of the body is tested hydraulically with 1.5 times the
backpressure specified by the manufacturer for which the valve is designed.
This pressure may be below the value that is specified by the pressure stage
of the flange at the outlet.
DIN EN 12266 Test of fittings

Part 1:
Chapter 4
AD 2000-Merkblatt A4:
Pressure tests, Test procedure and assumed criteria,

Binding specifications
Inspection request
Gehuse von Ausrstungsteilen
Kap. 6 Prfungen vor Inbetriebnahme
Bodies of component parts
chapter 6: tests before operation
ASME Code Section VIII Rules for Construction of Pressure Vessels,

Part UG-136(d) Production Testing by Manufacturers and Assemblers
UG-136(d)(2) Hydrostatic Pressure Test
a) The pressure containing parts of each valve shall be hydrostatically tested at a pressure at
least 1.5 time the design pressure of the parts. Parts meeting the following criteria shall be
exempt from hydrostatic testing:
continues on page 8
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LWN 331-09-EN
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1) the applied stress under hydrostatic test conditions does not exceed 50% of the
allowable stress; and
2) the part ist not cast or welded.
b) Testing may be performed pneumatically at a pressure of 1.25 time the desing pressure of
the part. Pneumatic testing can be hazardous; it is therefore recommended that special
precautions be taken when conducting a pneumatic test.
c) Testing may be done in the component or assembled condition.
d) When the valve is designed for discharging directly to atmosphere, the valve components
downstream of the valve disk are exempt from hydrostatic testing.
e) Valve components downstream of the disk an fully contained within the body are exempt
from hydrostatic testing.
f) These tests shall be conducted after all machining and welding operations on the parts
have been completed.
g) There shall be no visible sign of leakage.
ASME B16.34:
LWN 221-09
LWN 275-19
Valves-Flanged, Threaded, and Welding End

Hydrostatic pressure test
Hydrostatic pressure test at Compact Performance valves
Testing facility
The hydrostatic pressure test was carried out on pressure test stations at LESER.
Fig. 1: Hydrostatic pressure test station
7
7.1
Test parameters
Testing media
The testing media used for the hydrostatic pressure test is water containing a corrosion protection
agent. The temperature of the water has to be 5 C to 40 C.
continues on page 9
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LWN 331-09-EN
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7.2
Test pressure
The test pressure has to be at least the 1.5fold of the approved nominal pressure at room
temperature.
Table 14.1 determines the test pressure values for each pressure bearing component.
7.3
Test period
The test pressure must be applied and held sufficiently long so that a visual inspection of all
connections and seals is possible, whereby at least the times specified in Section 14.2 must be
complied with. For tests on the outlet side of the seat, the testing time is oriented around the
pressure and size of the outlet defined in Section 14.1.
Test procedure
The hydrostatic pressure test generally will be carried out after all processing have been
completed.
At API bodies the hydrostatic pressure test will be carried out before drilling of drain hole.
The valve body/body of the primary fitting must be pressurised from the inlet side to the seat with
test pressure that corresponds to 1.5 times the maximum pressure recommended by the
manufacturer for which the valve/pilot operated safety valve is designed.
The outlet side of the body is tested hydraulically with 1.5 times the maximum backpressure
specified by the manufacturer for which the valve is designed. This pressure may be below the
value that is specified by the pressure stage of the flange at the outlet.
During the test the body has to be bled to ascertain it is completely filled with water and to remove
any enclosed air. The external walls of the body have to remain dry during the test.
The test pressure determined in table 14.1 has to be applied on the testing media.
The test pressure has to be retained for the test period determined in table 14.2. After a visual
inspection of all connections and seals the body has to examined for tightness.
During the pressure test the body may not be exposed to any impacts, e.g. by tapping with a
hammer.
Acceptance criteria
The tested parts must not have any leaks. There must not be any visible leakage through an
outside surface of the body.
10 Pneumatic pressure testing

Component parts that do not meet the standard requirements as per ASME Code Section VIII, Part
UG 136 (d)(2)(a)(1) (see table 2 for POSV components parts) may be tested pneumatically instead
of hydrostatically:
(b) Testing may be performed pneumatically at a pressure of 1.25 times the design pressure
of the part. Pneumatic testing can be hazardous; it is therefore recommended that special
precautions be taken when conducting a pneumatic test.
This testing will be performed by LESER for the following component parts:
- pilot body, pop acting pilot
- pilot body, modulate acting pilot
continues on page 10
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LWN 331-09-EN
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The test pressure, duration of pressurisation and acceptance criteria must correspond to the
definition for hydrostatic pressure testing.
Pneumatic pressure testing will be performed by LESER in the assembly process, on the assembly
test bench for pilot.
The risks arising during pneumatic pressure testing must be taken into consideration and
reasonable precautions taken. The operators guide for the assembly test bench and the work
instruction must be respected meticulously.
The following important factors must be observed in particular:
- No one may be in the immediate vicinity while the pressure is increasing.
- The component parts should only be subjected to closer inspection when the pressure
increase is finished.
- No component part (pilot body) on which pneumatic pressure testing is being conducted is
to be subjected to any type of impact stress.
11 Qualification of personnel
The testing personnel should be qualified by its expertise, professional experience and physical
abilities to carry out the above mentioned test procedure in an expertly manner.
12 Documentation
The issue of a certificate that the test has been carried out can be ordered with:
Option code
H03
M68
Certificate
Comments
LESER CGA (Certificate for Global Application) Inspection
certificate 3.1 according to DIN EN 10204
Inspection certificate 3.1 acc. to DIN EN 10204: Hydrostatic optional
testing 1,5 x PN
13 Standard references
The following standards were included at LESER for the hydrostatic pressure test of the pressure
bearing component:
PED 97/23/EC
EN ISO 4126-1
EN ISO 4126-4
DIN EN 12266-1
DIN EN 736-2
AD 2000-Merkblatt A4:
AD 2000-Merkblatt HP 30:
ASME Code Section VIII, Div. 1
ASME B16.34:
Pressure Equipment Directive 97/23/EC, Appendix I

Chapt. 3.2.2 Pressure test, Section 7.4 hydrostatic test
pressure
Safety devices for protection against excessive pressure
Part 1: Safety valves
Safety devices against inadmissible overpressure
Part 4: Pilot Operated Safety Valves
Testing of valves
Part 1: Pressure tests, test procedures and acceptance criteria
Mandatory requirements
Valves - Terminology Part 2: Definition of components of valve
parts
Gehuse von Ausrstungsteilen
Kap. 6 Prfungen vor Inbetriebnahme
Bodies of component parts
chapter 6: tests before operation
Durchfhrung von Druckprfung/processing of pressure tests
Rules for Construction of Pressure Vessels
UG 136 (d)(2)
Valves-Flanged, Threaded, and Welding End
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LWN 331-09-EN
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ASME PTC 25
Pressure Relief Devices, Section 2 - Definitions and Description

of Terms
LWN 221-09
LWN 275-19
Hydrostatic pressure test

Hydrostatic pressure test at Compact Performance valves
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14 Table
14.1 Table Comparison of standard specifications
Standard
Test
medium
Test
temperatur
Test
pressure
Test period
Pressure
Nominal size,
DN
40 bar
>40bar 63 bar
> 63 bar
Minimum test period, minutes
DIN EN
ISO 41261, 4
chapter 6
table 2
Water
not specified
1.5 x PN
DIN EN ISO
12266
Part 1, A.2
Table A.2
Water
Room
temperature
1.5 x PN
AD 2000
HP30
Fig.4
4.17
DGR
97/23/EG
Fig.7
7.4
ASME
Code
Sec.VIII
Room
temperature
Tmax.
1.43 x PN
Room
temperature
Tmax.
1,43 PN
Water
Air
not specified
1.5 x PN
ASME
B16.34
7.1
Water
50 C
1.5 x PN
Realisation at
LESER
Water
Room
temperature
1.5 x PN
Water
Water
DN 50
50<DN 65
65 < DN 80
80 < DN 100
100 < DN 125
125 < DN 150
150 < DN 200
200 < DN 250
250 < DN 300
300 < DN 350
350 < DN 400
400 < DN 450
450 < DN 500
500 < DN 600
Nominal size, DN
up to DN 50
from DN 65
up to DN 200
DN 250 and
greater
2
2
2
2
2
2
3
3
4
4
4
4
5
5
2
2
3
4
4
5
5
6
7
8
9
9
10
12
3
4
4
5
6
7
9
11
13
15
17
19
22
24
Minimum test period, seconds
15
60
180
not specified
K 20
PN
1,25
K
not specified
K 20
PN
1,25
K
not specified
UG 136(d)(2)
Air
1,25 x PN
Nominal size, NPS

Test period, seconds
2 and smaller
15
2.5 - 8
60
10 and larger
180
LESER carries out the specification in accordance
with DIN EN ISO 4126-1:
The testing specifications are determined in
table 14.1 to 14.13
The calculation of nominal pressures for the ASME
Pressure levels (Working Pressures by Class, bar)
was made using the standard ASME B 16.34-2004,
table 2-1.9.
Pneumatic pressure testing will be performed for
pop action and modulate action pilot, POSV bodies.
LESER
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LWN 331-09-EN
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13
14.2 Testing specifications for Hydrostatic Pressure Body

Product
group
Group
no.
Type
Designation
Nominal
valve size
Material
Nominal
pressure PN
Inlet
Outlet
Test pressure
1,5 x PN
Total
Test
period
[sec]
[bar]
Inlet
S&R
532
534
612
101.
Body
DN 15 125
0.6025
PN 16
PN 16
24
60
S&R
532
534
612
101.
Body
DN 15 125
1.0619
PN 40
PN 40
60
60
High
Performance
441
442
103.
Body
1" - 4"
CL 150
CL 150
30
60
API
526
103. 2)
Body (API)
1" - 8"
CL 150
CL 150
30
60
API
526
103. 2)
Body (API)
1" - 8"
CL 300
CL 150
30
60
API
526
103. 2)
Body (API)
1" - 6"
CL 600
CL 150
30
60
API
526
103. 2)
Body (API)
2" - 4"
CL 900
CL 150
30
60
API
526
103. 2)
Body (API)
1"
CL 900
CL 300
78
60
API
526
103. 2)
Body (API)
4"
CL 1500
CL 150
30
60
API
526
103. 2)
Body (API)
1" - 3"
CL 1500
CL 300
78
60
API
526
103. 2)
Body (API)
1" - 2"
CL 2500
CL 300
78
60
24
Modulate
Action
Modulate
Action
Modulate
Action
427
431
429
431
433
433
427
429
431
433
105.
Body
105.
Body (PN160) do 12
105.
Body
1.0619/WCB
1.4408/CF8M
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.0619/WCB
1.7357/WC6
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.0619/WCB
1.4408/CF8M
1.7357/WC6
DN 15 100
0.6025
PN 16
PN 16
DN 15
1.0619, 1.4408
PN 160
PN 40
DN 15 150
1.0619
PN 40
PN 40
240
60
60
60
60
60
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LWN 331-09-EN
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Product
group
Modulate
Action
Modulate
Action
Group
no.
Type
Designation
Nominal
valve size
Material
Nominal
pressure PN
Inlet
Outlet
14
Test pressure
1,5 x PN
Totalt
Test
period
[sec]
[bar]
Inlet
105.
Body
DN 15 50
0.7043
PN 40
PN 40
60
60
433
105.
Body
DN 15 100
1.4408
PN 40
PN 40
60
60
455
456
107.
Body
DN 25 - 50
1.0619/WCB
1.4581/CF10M
pmax. 100
PN 63
150
High
Performance
455
456
107.
Body
DN 80 - 100
1.0619/WCB
1.4581/CF10M
pmax. 63
PN 40
96
60
High
Performance
455
456
107.
Body
DN 25 - 50
1.0619/WCB
1.4581/CF10M
pmax. 100
CL300
150
60
High
Performance
455
456
107.
Body
DN 80 - 100
1.0619/WCB
1.4581/CF10M
pmax. 63
CL150
96
60
High
Performance
457
458
107. 2)
Body
DN 150
6"
1.0619/WCB
1.4408/CF8M
Nozzle
16
24
60
High
Performance
457
458
107. 2)
Body
DN 25 150
1" 6"
Nozzle
40
60
60
High
Performance
457
458
107. 2)
Body
DN 25 100
1" 4"
Nozzle
63
96
60
High
Performance
457
458
107. 2)
Body
DN 25
1"
Nozzle
100
150
60
High
Performance
457
458
107. 2)
Body
DN 25
1"
Nozzle
160
240
60
High
Performance
457
458
107. 2)
Body
DN 25 150
1" 6"
Nozzle
CL150
30
60
High
Performance
457
458
107. 2)
Body
DN 25 - 100
1" - 4"
Nozzle
CL300
78
60
427
429
429
High
Performance
431
433
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.4581/CF10M
1.0619/WCB
1.7357/WC6
1.4581/CF10M
1.0619/WCB
1.7357/WC6
1.4581/CF10M
1.0619/WCB
1.7357/WC6
1.4581/CF10M
1.0619/WCB
1.4408/CF8M
1.7357/WC6
1.4581/CF10M
1.0619/WCB
1.7357/WC6
1.4581/CF10M
60
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Product
group
Type
Group
no.
Designation
Nominal
valve size
Material
Nominal
pressure PN
Inlet
Outlet
15
Test pressure
1,5 x PN
[bar]
Inlet
Total
Test
period
[sec]
DN 25
1"
1.0619/WCB
1.7357/WC6
1.4581/CF10M
Nozzle
CL600
156
Body, welded design
DN 200/300
1.0460, 1.4571
PN 25
CL300
PN 10
CL150
38
107.
Body, welded design
DN 200/300
1.0460, 1.4571
CL150
CL150
38
60
441 442
XXL XXL
107.
Body, welded design
DN 250/350
1.0460, 1.4571
PN 25
CL300
PN 10
CL150
38
180
High
Performance
441 442
XXL XXL
107.
Body, welded design
DN 250/350
1.0460, 1.4571
CL150
CL150
38
180
High
Performance
441 442
XXL XXL
107.
Body, welded design
DN 300/400
1.0460, 1.4571
PN 16
CL150
PN 10
CL150
38
180
High
Performance
441 442
XXL XXL
107.
Body, welded design
DN 300/400
1.0460, 1.4571
CL300
CL150
38
180
High
Performance
441 442
XXL XXL
107.
Body, welded design
DN 400/500
1.0460, 1.4571
PN 16
CL150
PN 10
CL150
38
180
High
Performance
441 442
XXL XXL
107.
Body, welded design
DN 400/500
1.0460, 1.4571
CL300
CL150
38
180
High
Performance
457
High
Performance
441 442
XXL XXL
107.
High
Performance
441 442
XXL XXL
High
Performance
458
107. 2)
Body
60
60
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Product
group
Group
no.
Type
High
Performance
441
Critical Service
Critical Service
Designation
Nominal
valve size
Material
Nominal
pressure PN
Inlet
Total
38
15
DN 200
0.7043
1.0619
PN 25
PN 10
546
108.
Body
DN 40 - 100
0.7043
PN 16
PN 16
546
108.
Body
DN 25 - 80
1.0619
PN 40
PN 16
109.
Body
DN 25 - 150
0.6025
PN 16
109.
Body
DN 25 100
0.7043
109.
Body
DN 20 150
441
109.
Body
Clean Service
488
110.
Body (spherical) DIN
Clean Service
488
110.
Body (spherical) ASME
Clean Service
483
110.
Body
441
424
440
441
442
442
484
485
441
442
[bar]
Outlet
Body
High
Performance
High
Performance
High
Performance
High
Performance
Test pressure
1,5 x PN
Inlet
107.
442
16
Test
period
[sec]
60
24
60
60
24
60
PN 16
24
60
PN 40
PN 16
60
24
60
1.0619
PN 40
PN 16
60
24
60
DN 25 150
1.4408
PN 40
PN 16
60
24
60
DN 25 100
1.4404/SA316L
PN 16
24
60
1" - 4"
1.4404/SA316L
CL150
30
60
DN 25, DN 40 1.4435/SA316L
PN 16
24
60
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
17
14.3 Testing specifications for Hydrostatic Pressure Inlet body

Material
Max. p
(PN) [bar]
Test pressure
1,5 x PN
[bar]
Test
period
[Min]
Inlet body 459 D0 9
1.4404/316L
426
639,00
136.35
Inlet body 459 D013
1.4404/316L
202
303,00
459
136.36
Inlet body 459 D017.5
1.4404/316L
101,4
152,10
459
136.39
Inlet body 459 D0 9
1.4404/316L
160
240,00
437
136.43
Inlet body 437 D0 6
1.4404/316L
180
270,00
437
136.43
Inlet body 437 D0 6
1.4404/316L
400
600,00
437
136.44
Inlet body 437 D010
1.4404/316L
180
270,00
437
136.44
Inlet body 437 D010
1.4404/316L
250
375,00
481
136.46
Inlet body 481 D010
1.4404/316L
68
102,00
438
136.49
Inlet body 438 D010
1.4404/316L
180
270,00
438
136.49
Inlet body 438 D010
1.4404/316L
250
375,00
459
136.50
Inlet body 459 D013
1.4404/316L
160
240,00
437
136.51
Inlet body 437 D0 6
1.4404/316L
180
270,00
437
136.52
Inlet body 437 D010
1.4404/316L
180
270,00
438
136.53
Inlet body 438 D010
1.4404/316L
180
270,00
437
136.55
Inlet body 437 D0 6
1.4404/316L
180
270,00
437
136.58
Inlet body 437 D010
1.4404/316L
180
270,00
438
136.64
Inlet body 438 D010
1.4404/316L
180
270,00
437
136.67
Inlet body 437 D0 6
1.4404/316L
180
270,00
438
136.68
Inlet body 438 D010
1.4404/316L
180
270,00
459
136.69
Inlet body 459 D0 6
1.4404/316L
426
639,00
Safety valve
Type
Material
459
136.34
459
Designation
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GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
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LWN 331-09-EN
page
Safety valve
Type
Material
Designation
18
Material
Max. p
(PN) [bar]
Test pressure
1,5 x PN
[bar]
Test
period
[Min]
459
136.69
Inlet body 459 D0 6
1.4404/316L
700
1050,0
459
136.70
Inlet body 459 D0 6
1.4404/316L
160
240,00
459
136.74
Inlet body 459 D0 9
1.4404/316L
426
639,00
459
136.79
Inlet body 459 D013
1.4404/316L
202
303,00
459
136.84
Inlet body 459 D017.5
1.4404/316L
101,4
152,10
437
137.02
Inlet body 437 DO 6
1.4404/316L
180
270,00
437
137.06
Inlet body 437 DO 10
1.4404/316L
180
270,00
459
137.22
Inlet body 459 DO 13
1.4404/316L
202
303,00
459
137.30
Inlet body 459 DO 17.5
1.4404/316L
101,4
152,10
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
19
14.4 Testing specifications for Hydrostatic Pressure Outlet body

Nominal
pressure
PN
Test
pressure
1,5 x PN
[bar]
Test
period
[Min]
Reference
Type
for test
pressure
4593
Size
Form
Material
Component-No.
Nominal
valve size
DN
4593 DN15
Outlet body
0.7043
123.3069.9xxxx
DN 15
40
60
4592DN15
Outlet body
1.4408/CF8M
123.3749.9xxxx
DN 15
49,5
74
4592DN15
Outlet body
1.0619
123.3729.9xxxx
DN 15
51
77
T459DN15
Outlet body
1.4404
123.4149.9xxxxx
DN 15
49,5
74
4593 DN20
Outlet body
0.7043
123.3569.9xxxx
DN 20
40
60
4592DN20
Outlet body
1.4408/CF8M
123.5849.9xxxx
DN 20
49,5
74
4592DN20
Outlet body
1.0619
123.5829.9xxxx
DN 20
51
77
T459DN20
Outlet body
1.4404
123.4349.9xxx
DN 20
49,5
74
T459DN15
Outlet body
1.4404
123.3349.9xxx
DN 15
49,5
74
Outlet body 437 STAND. V65
Outlet body
1.4404/316L
123.6149.9000
144
216
Outlet body 437 LONG
V65
Outlet body
1.4404/316L
123.6249.9000
54
81
Outlet body
1.4404/316L
123.6649.9000
54
81
Outlet body
1.4404/316L
123.6749.9000
144
216
V66
Outlet body
1.4404/316L
123.7049.9000
G1
144
216
V76
Outlet body
1.4404/316L
123.7149.9000
144
216
4593
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
20
14.5 Testing specifications for Hydrostatic Pressure Inlet socket

Material
Max. p
(PN)
[bar]
Test pressure
1,5xPN
[bar]
Test period
[Min]
Inlet socket 444 DN 25
1.4404/316L
19,60
29,40
118.4649.9000
1.4404/316L
19,60
29,40
444
118.4749.9000
1.4404/316L
19,60
29,40
444
118.4849.9000
1.4404/316L
19,60
29,40
444
118.4949.9000
1.4404/316L
19,60
29,40
Safety valve
Type
Material
444
118.4449.9000
444
Designation
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
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LWN 331-09-EN
page
21
14.6 Testing specifications for Hydrostatic Pressure Nozzle semi-finished goods

Material-No.
207.20
Material
Max. p
(PN)
[bar]
Test pressure
1,5 x PN
[bar]
Test period
[Min]
1.4404/316L
160,00
240,00
Hastelloy C4 2.4610
160,00
240,00
INCONEL 2.4816
160,00
240,00
MONEL 400 2.4360
160,00
240,00
1.4404/316L
160,00
240,00
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
Designation
Nozzle 526 NPS 1 E CL 150-600
207.20
Nozzle 526 NPS 1 E CL 300-600 L58
207.22
Nozzle 526 NPS 1.5E CL1500
207.22
1.4404/316L
255,30
382,95
207.23
Nozzle 526 NPS 1.5F CL 150-600
1.4404/316L
102,00
153,00
207.23
Nozzle 526 NPS 1.5F CL 150-600
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
207.23
Nozzle 526 NPS 1.5F CL 300-600 L58
1.4404/316L
102,00
153,00
207.24
Nozzle 526 NPS 1.5G CL 150-600
1.4404/316L
102,00
153,00
207.24
Nozzle 526 NPS 1.5G CL 150-600
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
207.24
Nozzle 526 NPS 1.5G CL 300-600 L58
1.4404/316L
102,00
153,00
207.25
Nozzle 526 NPS 1.5H CL 150-300
1.4404/316L
51,00
76,50
207.25
Nozzle 526 NPS 1.5H CL 150-300
Hastelloy C4 2.4610
40,00
60,00
INCONEL 2.4816
40,00
60,00
MONEL 400 2.4360
40,00
60,00
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Material-No.
Designation
22
Material
Max. p
(PN)
[bar]
Test pressure
1,5 x PN
[bar]
Test period
[Min]
207.25
Nozzle 526 NPS 1.5H CL 300 L58
1.4404/316L
51,00
76,50
207.27
GEP
1.4404/316L
426,00
639,00
207.28
Nozzle 526 NPS 1.5F CL2500
GEP
1.4404/316L
426,00
639,00
207.29
Nozzle 526 NPS 2 H CL 150-300
1.4404/316L
51,00
76,50
207.29
Hastelloy C4 2.4610
160,00
240,00
INCONEL 2.4816
160,00
240,00
MONEL 400 2.4360
160,00
240,00
207.29
Nozzle 526 NPS 2 H CL 300 L58
1.4404/316L
51,00
76,50
207.30
Nozzle 526 NPS 2 J CL 150-300L
1.4404/316L
51,00
76,50
207.30
Nozzle 526 NPS 2 J CL 300 L58
1.4404/316L
51,00
76,50
207.30
Nozzle 526 NPS 2 J CL 300-1500
Hastelloy C4 2.4610
40,00
60,00
INCONEL 2.4816
40,00
60,00
MONEL 400 2.4360
40,00
60,00
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
1.4404/316L
255,30
382,95
207.31
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Material-No.
Designation
23
Material
Max. p
(PN)
[bar]
Test pressure
1,5 x PN
[bar]
Test period
[Min]
207.33
Nozzle 526 NPS 3 K CL 150-300
1.4404/316L
51,00
76,50
207.33
Hastelloy C4 2.4610
63,00
94,50
INCONEL 2.4816
63,00
94,50
MONEL 400 2.4360
63,00
94,50
207.33
Nozzle 526 NPS 3 K CL 300 L58
1.4404/316L
51,00
76,50
207.34
Nozzle 526 NPS 3 L CL 150-300L
1.4404/316L
51,00
76,50
207.34
Nozzle 526 NPS 3 L CL 150-300L
Hastelloy C4 2.4610
40,00
60,00
INCONEL 2.4816
40,00
60,00
MONEL 400 2.4360
40,00
60,00
207.34
Nozzle 526 NPS 3 L CL 300 L58
1.4404/316L
51,00
76,50
207.35
Nozzle 526 NPS 3 J CL 300-1500
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
1.4404/316L
255,30
382,95
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
1.4404/316L
153,20
229,80
207.36
207.36
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Material-No.
207.37
Material
Max. p
(PN)
[bar]
Test pressure
1,5 x PN
[bar]
Test period
[Min]
Hastelloy C4 2.4610
160,00
240,00
INCONEL 2.4816
160,00
240,00
MONEL 400 2.4360
160,00
240,00
Designation
Nozzle 526 NPS 4 L CL 300-600
24
207.37
1.4404/316L
102,00
153,00
207.38
Nozzle 526 NPS 4 M CL 150-600
Hastelloy C4 2.4610
160,00
240,00
INCONEL 2.4816
160,00
240,00
MONEL 400 2.4360
160,00
240,00
1.4404/316L
102,00
153,00
Hastelloy C4 2.4610
160,00
240,00
INCONEL 2.4816
160,00
240,00
MONEL 400 2.4360
160,00
240,00
1.4404/316L
102,00
153,00
207.38
Nozzle 526 NPS 4 M CL 150-600
207.39
Nozzle 526 NPS 4 L CL 600
207.39
Nozzle 526 NPS 4 L CL 600
207.40
Nozzle 526 NPS 4 N CL 150-900
Hastelloy C4 2.4610
250,00
375,00
Nozzle 526 NPS 4 N CL 150-900
INCONEL 2.4816
250,00
375,00
Nozzle 526 NPS 4 N CL 900
MONEL 400 2.4360
250,00
375,00
207.40
Nozzle 526 NPS 4 N CL 900
1.4404/316L
153,20
229,80
207.41
Nozzle 526 NPS 3 K CL 900
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Material-No.
Designation
25
Material
Max. p
(PN)
[bar]
Test pressure
1,5 x PN
[bar]
Test period
[Min]
207.41
Nozzle 526 NPS 3 K CL 900
1.4404/316L
153,20
229,80
207.42
Nozzle 526 NPS 3 K CL1500
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
1.4404/316L
255,30
382,95
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
1.4404/316L
255,30
382,95
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
207.42
207.4319.9000
207.43
207.4419.9000
Nozzle 526 NPS 3 K CL1500


Nozzle 526 NPS 4 M CL 900
207.44
Nozzle 526 NPS 4 M CL 900
1.4404/316L
153,20
229,80
207.45
Nozzle 526 NPS 4 P CL 150-300
1.4404/316L
51,00
76,50
207.45
Hastelloy C4 2.4610
40,00
60,00
INCONEL 2.4816
40,00
60,00
MONEL 400 2.4360
40,00
60,00
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Material-No.
207.46
Material
Max. p
(PN)
[bar]
Test pressure
1,5 x PN
[bar]
Test period
[Min]
Hastelloy C4 2.4610
250,00
375,00
INCONEL 2.4816
250,00
375,00
MONEL 400 2.4360
250,00
375,00
Designation
26
207.46
1.4404/316L
153,20
229,80
207.47
Nozzle 526 NPS 6 Q CL 150-600
1.4404/316L
102,00
153,00
207.47
Nozzle 526 NPS 6 Q CL 150-600
Hastelloy C4 2.4610
160,00
240,00
INCONEL 2.4816
160,00
240,00
MONEL 400 2.4360
160,00
240,00
Hastelloy C4 2.4610
40,00
60,00
INCONEL 2.4816
40,00
60,00
MONEL 400 2.4360
40,00
60,00
207.48
Nozzle 526 NPS 6 R CL 150-300
207.48
1.4404/316L
51,00
76,50
207.57
1.4404/316L
102,00
153,00
207.59
Nozzle 526 NPS 8T10 CL150-300 GEP
1.4404/316L
51,00
76,50
207.63
Nozzle 441 DN 25/ 23 PN 40
1.4404/316L
40,00
60,00
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
27
14.7 Testing specifications for Hydrostatic Pressure Nozzle casted design

Size
Form
Material
Nominal
valve size
NPS
Nominal pressure
PN
[bar]
Test
pressure
[bar]
Test period
[Min]
Reference Type
for test pressure
526 SKB E
526 SKB E
526 SKB F
526 SKB G
526 SKB H
526 SKB E
526 SKB F
526 SKB H
526 SKB J
526 SKB H
526 SKB G
526 SKB K
526 SKB L
526 SKB J
526 SKB K
526 SKB L
526 SKB M
526 SKB N
526 SKB K
526 SKB K
526 SKB L
526 SKB M
526 SKB P
526 SKB P
526 SKB Q
526 SKB R
Nozzle casted design

1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1"
1 "
1 "
1 "
1 "
1 "
1 "
2"
2"
3"
3"
3"
3"
3"
3"
4"
4"
4"
3"
3"
4"
4"
4"
4"
6"
6"
99,3
248,3
248,3
149,3
49,5
414
414
99,3
49,3
248,7
414
49,5
49,5
248,7
149,3
99,3
99,3
149,3
149,3
248,7
248,7
149,3
49,5
149,3
99,3
99,3
149
372
372
224
74
621
621
149
74
373
621
74
74
373
224
149
149
224
224
373
373
224
74
224
149
149
3
3
3
3
2
3
3
3
2
4
4
3
3
4
4
5
5
5
4
4
5
5
4
5
7
7
CL600
CL1500
CL1500
CL900
CL300
CL2500
CL2500
CL600
CL300
CL1500
CL2500
CL300
CL300
CL1500
CL900
CL600
CL600
CL900
CL900
CL1500
CL1500
CL900
CL300
CL900
CL600
CL600
526 SKB M
1.4408/CF8M
8"
49,5
74
CL300
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
28
14.8 Testing specifications for Hydrostatic Pressure Bonnet / Cap

Size
T459 (G)
T459 (G)
Type
closed
closed
Material
0.7043
1.0460
Material-No.
Nominal pressure
PN
Test
pressure
1,5 x PN
[bar]
Test period
[Min]
142.2769.9000
142.2729.9000
40
160
60
240
2
3
Reference Type
for test pressure
4593
459 HDD
T459 (G)
closed
1.4404
142.2749.9000
160
240
V20 (G)
V20 (G)
V20 (G)
closed
closed
closed
0.7040
0.7043
1.4408/CF8M
141.0159.0000
141.0169.9000
141.0549.9000
40
40
40
60
60
60
2
2
2
V25 (G)
closed
0.7040
141.1559.0000
40
60
V25 (G)
closed
0.7043
141.1569.9000
40
60
V25 (G)
closed
1.4408/CF8M
141.0749.9000
40
60
V32 (G)
closed
0.7040
141.1959.0000
40
60
V32 (G)
closed
1.0619/WCB
141.1929.9000
40
60
V32 (G)
closed
LCB/WCB
141.1939.9000
40
60
V32 (G)
closed
1.7357/WC6
141.1979.9000
40
60
V32 (G)
closed
1.4404
142.5449.9000
40
60
V40 (G)
closed
0.7040
141.2359.0000
40
60
V40 (G)
closed
0.7043
141.2369.9000
40
60
V40 (G)
closed
1.0619/WCB
141.2329.9000
40
60
V40 (G)
closed
1.4404
142.5549.9000
40
60
V50 (G)
closed
0.7040
141.2759.0000
40
60
V50 (G)
closed
0.7043
141.2769.9000
40
60
V50 (G)
closed
1.0619/WCB
141.2729.9000
40
60
V50 (G)
closed
LCB/WCB
141.2739.9000
51
76,5
526 - 2500 x 300
V50 (G)
closed
1.7357/WC6
141.2779.9000
51
76,5
526 - 2500 x 300
V50 (G)
closed
1.4404
142.5649.9000
49,5
74,3
526 - 2500 x 300
433
433
433
433 und 458

433 und 458
433
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Size
Type
Material
Material-No.
Nominal pressure
PN
Test
pressure
1,5 x PN
[bar]
Test period
[Min]
29
Reference Type
for test pressure
V65 (G)
closed
0.7040
141.3159.0000
40
60
V65 (G)
closed
0.7043
141.3169.9000
40
60
V65 (G)
closed
1.0619/WCB
141.3129.9000
51
76,5
V65 (G)
closed
LCB/WCB
141.3139.9000
51
76,5
526 2500 x 300

526 2500 x 300
V65 (G)
closed
1.7357/WC6
141.3179.9000
49,5
74,3
526 2500 x 300
V65 (G)
closed
1.4571
142.3749.9000
49,5
74,3
V80 (G)
closed
0.7040
141.3559.0000
40
60
V80 (G)
closed
1.0619/WCB
141.3529.9000
40
60
V80 (G)
closed
LCB/WCB
141.3539.9000
41,2
62,1
V80 (G)
closed
1.7357/WC6
141.3579.9000
41,2
62,1
526 J - 1500 x 300

526 J - 1500 x 300
V80 (G)
closed
1.4571
142.4049.9000
41,2
62,1
526 J - 1500 x 300
V100 (G)
closed
0.7040
141.4359.0000
40
60
433
V100 (G)
closed
1.0619/WCB
141.4329.9000
41,2
62,1
V100 (G)
closed
LCB/WCB
141.4339.9000
41,2
62,1
526 K 1500 x 300

526 K 1500 x 300
V100 (G)
closed
1.7357/WC6
141.4379.9000
41,2
62,1
526 K 1500 x 300
V100 (G)
closed
1.4571
142.3949.9000
41,2
62,1
526 K 1500 x 300
HD100 (G)
HD100 (G)
HD100 (G)
HD100 (G)
HD100 (G)
closed
closed
closed
closed
closed
1.0619/WCB
1.0305
1.0305
LCB/WCB
1.7357/WC6
142.4229.9000
142.2959.9000
142.2959.9124
142.4239.9000
142.4279.9000
40
40
40
40
40
60
60
60
60
60
2
2
2
2
2
457/8
457/8
457/8
HD100 (G)
closed
1.4571
142.2949.9000
40
60
457/8
V150 (G)
closed
0.7040
141.6259.0000
19,7
29
V150 (G)
closed
0.7043
141.6269.9000
19,7
29
V150 (G)
closed
1.4571
142.3149.9000
19,7
29
433
441-CL150
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Size
Type
Material
Material-No.
Nominal pressure
PN
Test
pressure
1,5 x PN
[bar]
Test period
[Min]
30
Reference Type
for test pressure
HD150 (G)
closed
1.4571
142.1549.9126
19,7
29
441-CL150
HD150 (O)
closed
1.4571
142.1549.9128
19,7
29
441-CL150
V200 (G)
closed
0.7043
141.6869.9000
19,7
29
441-CL150
V200 (G)
closed
1.0305
142.4859.9000
19,7
29
441-CL150
V200 (G)
closed
1.4571
142.2449.9000
19,7
29
441-CL150
V300 (G)
closed
1.0254
142.2559.9000
19,7
29
441-CL150
V300 (G)
closed
1.4571
142.2549.9000
19,7
29
441-CL150
V400 (G)
closed
1.0254
142.2659.9000
19,7
29
V400 (G)
closed
1.4571
142.2649.9000
19,7
29
441-CL150
441-CL150
BONNET T459 (G)
1.4404/316L
142.2749.0000
124
186
T459
BONNET T459 (G)
1.4404/316L
142.4649.9000
124
186
T459
CAP H2 GR 1
1.4404/316L
151.2749.9000
124
186
CAP H2 GR 0
CAP H2 GR 0
1.0718
1.4404/316L
151.4259.9000
151.4249.9000
160
144
240
216
3
3
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
31
14.9 Testing specifications for Hydrostatic Pressure Lever cover

Size
BOLTED CAP H4 GR 4
BOLTED CAP H4 GR 4 J39
BOLTED CAP H4 GR 4 J50/J69
LEVER COVER H4 GR 0
LEVER COVER H4 GR 0
LEVER COVER H4 GR 1
LEVER COVER H4 GR 1
LEVER COVER H4 GR 1
LEVER COVER H4 GR 1 J39
LEVER COVER H4 GR 1 J50/J69
LEVER COVER H4 GR 1 L02
LEVER COVER H4 GR 2
LEVER COVER H4 GR 2
LEVER COVER H4 GR 2
LEVER COVER H4 GR 2
LEVER COVER H4 GR 2
K02
LEVER COVER H4 GR 2 J50/J69L02
LEVER COVER H4 GR 2 L02
Material
0.7040
0.7040
0.7040
1.4104
1.4404/316L
0.7040
1.4404
1.4408/CF8M
1.4408/CF8M
0.7040
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
0.7040
1.4404/316L
1.4404/316L
1.4408/CF8M
0.7040
1.4408/CF8M
0.7040
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4408/CF8M
1.4404/316L
Material-No.
155.5259.9000
155.5259.9136
155.5259.9122
155.4839.9000
155.4849.9000
155.0759.9000
155.4949.9000
155.1549.9000
155.1549.9136
155.0759.9122
155.1549.9122
155.1547.9134
155.1549.9134
155.1549.9022
155.0959.9000
155.3848.9000
155.5649.9000
155.2249.9000
155.0959.9336
155.2249.9136
155.0959.9122
155.2249.9122
155.2249.9221
155.2247.9134
155.2249.9134
155.2249.9022
155.3849.9136
Nominal
pressure
[bar]
41,2
41,2
41,2
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
51
Test pressure
1,5 x PN
[bar]
Test period
[Min]
Reference
Type
for test
pressure
62,1
62,1
62,1
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
78
4
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
526K-CL300
526K-CL300
526K-CL300
437
459
459
459
459
459
459
459
459
459
459
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
526-CL300
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Size
Material
Material-No.
32
Nominal
pressure
bar
Test pressure
1,5 x PN
[bar]
Test period
[Min]
Reference
Type
for test
pressure
LEVER COVER H4 GR 3
0.7040
155.1159.9000
526K-CL300
J39
1.4408/CF8M
1.4408/CF8M
155.4149.9000
155.4149.9136
41,2
41,2
41,2
62,1
LEVER COVER H4 GR 3
LEVER COVER H4 GR 3
62,1
62,1
3
3
526K-CL300
526K-CL300
LEVER COVER H4 GR 3
LEVER COVER H4 GR 3
J50/J69
J50/J69
0.7040
1.4408/CF8M
155.1159.9122
155.4149.9122
41,2
41,2
62,1
62,1
3
3
526K-CL300
526K-CL300
LEVER COVER H4 GR 3
LEVER COVER H4 GR 3
J66
J66
1.4408/CF8M
1.4408/CF8M
155.4147.9134
155.4149.9134
41,2
41,2
62,1
62,1
3
3
526K-CL300
526K-CL300
LEVER COVER H4 GR 3
LEVER COVER H4 GR 4
L02
1.4408/CF8M
0.7040
155.4149.9022
155.1359.9000
40
40
60
60
2
2
457/458
457/458
LEVER COVER H4 GR 4
LEVER COVER H4 GR 4
J39
J50/J69
0.7040
0.7040
155.1359.9136
155.1359.9122
40
40
60
60
2
2
457/458
457/458
LEVER COVER H4 GR 4+5

LEVER COVER H4 GR 4+5 J50/J69
1.4408/CF8M
1.4408/CF8M
155.1349.9000
155.1349.9122
40
40
60
60
2
2
457/458
457/458
LEVER COVER H4 GR 4+5 L02

LEVER COVER H4 GR. 4+5 J39
1.4408/CF8M
1.4408/CF8M
155.1349.9022
155.1349.9136
40
40
60
60
2
2
457/458
457/458
LEVER COVER H6 GR 2
LEVER COVER H6 GR 2
0.7040
1.4404/316L
155.0959.9333
155.2249.9333
78
78
2
2
526-CL300
526-CL300

0.7040
1.4404/316L
155.0959.9334
155.2249.9334
51
51
51
51
78
78
2
2
526-CL300
526-CL300
LEVER COVER H6 GR 3
LEVER COVER H6 GR 3
1.4404/316L
0.7040
155.4149.9333
155.1159.9333
41,2
41,2
62,1
62,1
3
3
526K-CL300
526K-CL300

1.4408/CF8M
0.7040
155.4149.9334
155.1159.9334
41,2
41,2
62,1
62,1
3
3
526K-CL300
526K-CL300
LEVER COVER H6 GR 4
0.7040
0.7040
155.5259.9333
155.5259.9334
40
40
60
60
2
2
457/458
457/458
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
33
14.10 Testing specifications for Hydrostatic Pressure Body - Main valve (Pilot-operated valve)
Flange
Class
ASME
DIN
JIS/KS
Size NPS
DN
CL
150 x 150
PN
16 x 16
Test
pressure
[bar]
PN 16K x 16K
Test
period
[Min]
Total body
300 x 150
40 x 16
30K x 16K
Test
pressure
[bar]
Test
period
[Min]
Inlet x Outlet
600 x 150
63 x 16
40K x 16K
Test
pressure
[bar]
Test
period
[Min]
Inlet x Outlet
Orifice
A0
0,110 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,196 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,307 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,110 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,196 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
1x2
25 x 50
1x2
40 x 50
1x3
40 x 80
2x3
50 x 80
3x4
80 x 100
4x6
100 x 150
6x8
150 x 200
8 x 10
200 x 250
0,307 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,503 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,785 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,503 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
0,785 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
1,287 inch
20 x 20
30
51 x 20
77 x 30
102 x 20
153 x 30
3x2
1,287 inch
20 x 20
30
51 x 20
77 x 30
3x2
102 x 20
153 x 30
4x2
1,838 inch
20 x 20
30
51 x 20
77 x 30
3x2
102 x 20
153 x 30
4x2
2,853 inch
20 x 20
30
51 x 20
77 x 30
3x2
102 x 20
153 x 30
4x2
L
M
N
2,853 inch
3,600 inch
4,340 inch
20 x 20
20 x 20
20 x 20
30
30
30
2
2
2
51 x 20
51 x 20
51 x 20
77 x 30
77 x 30
77 x 30
4x2
4x2
4x2
102 x 20
102 x 20
102 x 20
153 x 30
153 x 30
153 x 30
5x2
5x2
5x2
6,380 inch
20 x 20
30
51 x 20
77 x 30
4x2
102 x 20
153 x 30
5x2
11,050 inch
20 x 20
30
51 x 20
77 x 30
5x3
102 x 20
153 x 30
7x3
16,000 inch
20 x 20
30
51 x 20
77 x 30
5x3
102 x 20
153 x 30
7x3
26,000 inch
20 x 20
30
51 x 20
77 x 30
5x3
102 x 20
153 x 30
9x3
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Flange
Class
ASME
CL
300 x 300
DIN
PN
40 x 40
JIS/KS
Size NPS
DN
Orifice
1x2
25 x 50
1x2
40 x 50
1x3
40 x 80
2x3
50 x 80
3x4
80 x 100
4x6
100 x 150
6x8
150 x 200
8 x 10
200 x 250
PN 30K x 30K
Test
pressure
[bar]
Test period
600 x 300
[Min]
63 x 40
40K x
30K
Total body
Test
pressure
[bar]
Test period
900 x 300
[Min]
160 x 40
Inlet x Outlet
34
Test
pressure
[bar]
Test period
[Min]
Inlet x Outlet
A0
0,110 inch
51 x 51
77
102 x 51
153 x 77
3x2
160 x 51
240 x 77
3x2
0,196 inch
51 x 51
77
102 x 51
153 x 77
3x2
160 x 51
240 x 77
3x2
0,307 inch
51 x 51
77
102 x 51
153 x 77
3x2
160 x 51
240 x 77
3x2
0,110 inch
51 x 51
77
102 x 51
153 x 77
3x2
160 x 51
240 x 77
3x2
0,196 inch
51 x 51
77
102 x 51
153 x 77
3x2
160 x 51
240 x 77
3x2
0,307 inch
51 x 51
77
102 x 51
153 x 77
3x2
160 x 51
240 x 77
3x2
0,503 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
0,785 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
0,503 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
0,785 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
1,287 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
1,287 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
1,838 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
2,853 inch
51 x 51
77
102 x 51
153 x 77
160 x 51
240 x 77
L
M
N
2,853 inch
3,600 inch
4,340 inch
51 x 51
51 x 51
51 x 51
77
77
77
5
5
5
102 x 51
102 x 51
102 x 51
153 x 77
153 x 77
153 x 77
5
5
5
160 x 51
160 x 51
160 x 51
240 x 77
240 x 77
240 x 77
5
5
5
160 x 51
240 x 77
6,380 inch
51 x 51
77
102 x 51
153 x 77
11,050 inch
51 x 51
77
102 x 51
153 x 77
7x5
16,000 inch
51 x 51
77
102 x 51
153 x 77
7x5
26,000 inch
51 x 51
77
102 x 51
153 x 77
9x6
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Flange
Class
Size NPS
DN
ASME
CL 1500 x 300 Test pressure
DIN
PN
250 x 40
JIS/KS
PN
[bar]
Test
period
[Min]
1500 x
600
250 x 63
Inlet x Outlet
Test pressure
[bar]
Test
period
[Min]
2500 x 300
400 X 40
Inlet x Outlet
35
Test
pressure
[bar]
Test period
[Min]
Inlet x Outlet
Orifice
A0
1500 x 300
0,110 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
426 x 51
639 x 77
3x2
0,196 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
426 x 51
639 x 77
3x2
0,307 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
426 x 51
639 x 77
3x2
1x2
25 x 50
1x2
40 x 50
1x3
40 x 80
2x3
50 x 80
3x4
80 x 100
4x6
100 x 150
6x8
150 x 200
8 x 10
200 x 250
0,110 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
426 x 51
639 x 77
3x2
0,196 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
426 x 51
639 x 77
3x2
0,307 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
426 x 51
639 x 77
3x2
0,503 inch
256 x 51
384 x 77
256 x 102
384 x 153
3x4
426 x 51
639 x 77
0,785 inch
256 x 51
384 x 77
256 x 102
384 x 153
3x4
426 x 51
639 x 77
0,503 inch
256 x 51
384 x 77
256 x 102
384 x 153
3x4
426 x 51
639 x 77
0,785 inch
256 x 51
384 x 77
256 x 102
384 x 153
3x4
426 x 51
639 x 77
1,287 inch
256 x 51
384 x 77
256 x 102
384 x 153
3x4
426 x 51
639 x 77
1,287 inch
256 x 51
384 x 77
256 x 102
384 x 153
4x5
1,838 inch
256 x 51
384 x 77
256 x 102
384 x 153
4x5
2,853 inch
256 x 51
384 x 77
256 x 102
384 x 153
4x5
L
M
N
2,853 inch
3,600 inch
4,340 inch
256 x 51
256 x 51
256 x 51
384 x 77
384 x 77
384 x 77
5
5
5
256 x 102
256 x 102
256 x 102
384 x 153
384 x 153
384 x 153
5x7
5x7
5x7
6,380 inch
256 x 51
384 x 77
256 x 102
384 x 153
5x7
11,050 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
16,000 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
26,000 inch
256 x 51
384 x 77
3x2
256 x 102
384 x 153
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
Flange
Class
Size NPS
DN
ASME
CL 2500 x 300 Test pressure Test period
DIN
JIS/KS
PN
PN
400 X 40
A0
0,110 inch
426 x 102
639 x 153
0,196 inch
426 x 102
639 x 153
0,307 inch
426 x 102
639 x 153
0,110 inch
426 x 102
639 x 153
0,196 inch
426 x 102
639 x 153
0,307 inch
426 x 102
639 x 153
0,503 inch
426 x 102
639 x 153
3x4
0,785 inch
426 x 102
639 x 153
3x4
0,503 inch
426 x 102
639 x 153
3x4
0,785 inch
426 x 102
639 x 153
3x4
1,287 inch
426 x 102
639 x 153
3x4
1x2
40 x 50
1x3
40 x 80
2x3
50 x 80
Test
Test period
pressure
[bar]
[Min]
Inlet x Outlet
Test pressure
[bar]
[Min]
Inlet x Outlet
Orifice
1x2
25 x 50
Test
period
[bar]
[Min]
Inlet x Outlet
36
14.11 Testing specifications for Hydrostatic Pressure Seat - Main valve (Pilot-operated valve)
ASME
CL
150 x 150
300 x 150
600 x 150
300 x 300
600 x 300
DIN
PN
16 x 16
40 x 16
63 x 16
40 x 40
63 x 40
Test pressure
Test period
PN
16K x 16K
30K x 16K
40K x 16K
30K x 30K
40K x 30K
[bar]
[Min]
Size
JIS/KS
Orifice
4 x6
FB
Flange
Class
6x8
A0
16,000 inch
FB
T
8 x 10
FB
Prfmerkmale
26,000 inch
102
202.5449.9000
153
102
202.5649.9000
153
102
202.5749.9000
153
102
202.5849.9000
153
102
202.5949.9000
153
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
37
14.12 Testing specifications for Hydrostatic Pressure Cover - Main valve (Pilot-operated valve)
Flange
Class
Size NPS
DN
Test
pressure
[bar]
Test
period
[Min]
102
(Mat.Nr. 162.01x9.9000)
102
(162.03x9.9000)
102
(162.08x9.9000)
102
(162.11x9.9000)
153
102
(162.13x9.9000)
153
102
(162.15x9.9000)
153
153
ASME
CL
150 x 150
300 x 150
600 x 150
DIN
JIS/KS
PN
16 x 16
PN 16K x 16K
40 x 16
30K x 16K
63 x 16
40K x 16K
Orifice
A0
0,110 inch
0,196 inch
0,307 inch
0,110 inch
0,196 inch
1x2
25 x 50
1x2
40 x 50
1x3
40 x 80
2x3
50 x 80
3x4
80 x 100
4x6
100 x 150
6x8
150 x 200
8 x 10
200 x 250
0,307 inch
0,503 inch
0,785 inch
0,503 inch
0,785 inch
1,287 inch
1,287 inch
1,838 inch
2,853 inch
L
M
N
2,853 inch
3,600 inch
4,340 inch
6,380 inch
11,050 inch
16,000 inch
26,000 inch
102
(162.06x9.9000)
102
(162.16x9.9000)
Test
pressure
[bar]
Test
period
[Min]
426
(162.02x9.9000)
639
256
(162.04x09.9000)
384
639
256
(162.09x9.9000)
384
256
(162.12x9.9000)
384
256
(162.14x9.9000)
384
102
(162.15x9.9000)
153
153
300 x 300
600 x 300
40 x 40
30K x 30K
63 x 40
40K x 30K
426
(162.07x9.9000)
102
(162.16x9.9000)
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10
LESER-WERKNORM
LWN 331-09-EN
page
38
14.13 Testing specifications for the pneumatic test Pilotbody - POSV

Material-No.
Designation
Material
Test pressure
[bar]
Test period
[Min]
BZ
PZ
Damping time
Test time
124.01
Body, Pop acting pilot
1.4404/316L
1,25 x 426 = 532,5
124.02
Body, Modulate acting pilot
1.4404/316L
1,25 x 426 = 532,5
End of LWN
LESER
GmbH & Co. KG
processed: Sa.
approved:
ECO_00543B
edition: 20.07.10

331-09-En Hydro Static Pressure Test

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331-09-En Hydro Static Pressure Test

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LESER WORKS STANDARD

Procedure for Hydrostatic Pressure Test

REALISATION AT LESER ..................................................................................................... 3

TEST PARAMETERS ............................................................................................................. 8

TEST PROCEDURE ............................................................................................................... 9

PNEUMATIC PRESSURE TESTING .................................................................................. 9

QUALIFICATION OF PERSONNEL ................................................................................. 10

STANDARD REFERENCES ............................................................................................. 10

Table Comparison of standard specifications ................................................................ 12

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Table 1: Current definition of pressure-containing parts for SV

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Table 2: Current definition of pressure-containing parts for POSV

(only if cast or welded construction as

Pilot body (pop)

Yes, for ASME valves

No: Open bonnet, no pressure!

No: Open bonnet, no pressure!

GmbH & Co. KG

LESER WORKS STANDARD

Modulate acting Pilot (control

Yes, for ASME valves

No: Open bonnet, no pressure!

PISTON (upper) D 17.5

PISTON (upper) D 25.5

GUIDE BUSHING D 17.5

GUIDE BUSHING D 25.5

No: Open bonnet, no pressure!

Pipes, screwed pipe joint

Field test connector (FTC) body

Filter housing (external)

GmbH & Co. KG

LESER WORKS STANDARD

Article 3 Technical Specifications

EN ISO 4126-4: Safety devices against inadmissible overpressure

DIN EN 12266 Test of fittings

Pressure tests, Test procedure and assumed criteria,

ASME Code Section VIII Rules for Construction of Pressure Vessels,

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LESER WORKS STANDARD

Valves-Flanged, Threaded, and Welding End

Fig. 1: Hydrostatic pressure test station

GmbH & Co. KG

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10 Pneumatic pressure testing

GmbH & Co. KG

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Pressure Equipment Directive 97/23/EC, Appendix I

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Pressure Relief Devices, Section 2 - Definitions and Description

Hydrostatic pressure test

GmbH & Co. KG

LESER WORKS STANDARD

Minimum test period, minutes

Nominal size, NPS

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14.2 Testing specifications for Hydrostatic Pressure Body