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Under a Multiple Product Sugarcane Industry Sugar is still the Major Product
* As of JUNE11, 2006
2,000,000
1,500,000 1,000,000
Production Consumption
500,000
0
Production Consum ption
Tons Sugarcane
5 -0 04 CY 20 05
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20
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Composite Price
5 -0 04 C Y 20 05
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BIOETHANOL
Fuel ethanol and other biofuels have regained nationwide prominence due to rising oil prices, urban air pollution, technologies in production, & the need to support agricultural industries.
ALCOHOL
(Regular vs. Ethanol)
ANHYDROUS ALCOHOL ANHYDROUS ALCOHOL (OR ETHANOL) (OR ETHANOL) Anhydrous grades of alcohol Anhydrous grades of alcohol are always below 0.5% water. It are always below 0.5% water. It can be used as an additive to can be used as an additive to gasoline, creating gasohol. gasoline, creating gasohol.
CLASSIFICATION BY COMPOSITION
HYDROUS ALCOHOL HYDROUS ALCOHOL Hydrous ethanol contains about Hydrous ethanol contains about 5% water. It is used in the 5% water. It is used in the beverage industry. It is also used beverage industry. It is also used as a pure fuel for vehicles with as a pure fuel for vehicles with modified engines. (Used in modified engines. (Used in ALCOGAS PROGRAM with about ALCOGAS PROGRAM with about 10 % blend) 10 % blend)
ETHANOL
Dry alcohol
At least 99.5 % purity
Renewable
Sources ETHANOL
* AVOIDS GREENHOUSE
GAS EMISSIONS
* ENERGY-EFFICIENT * HIGHER OCTANE
* COUNTRYSIDE DEVT. * REDUCED DEPENDENCE ON IMPORTED FUEL * INSULATION FROMVOLATILITY OF OIL PRICES * PRODUCT DIVERSIFICATION
-CLEAN FUEL
* AT CURRENT OIL PRICE LEVELS
Crop Year 2007 2008 2008 2009 2009 2010 2010 2011 2011 - 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017
Estimated Volume of Fuel Ethanol Requirement (M liters) 160.67 169.23 180.31 379.47 403.89 424.08 450.64 472.79 502.56 527.61
5% Blend
10% Blend
ROI Table
RATE OF INVESTMENT (ROI) (100 LPD, Stand Alone, using Cane Juice as Substrate)
COST OF SUGARCA NE
COST OF SUBSTRA TE
P20
P22
P24
P26
P28
P30
P32
P34
P36
P38
P40
10.46 5.58
Cane Purchase per ton (P) 1382.50 1508.50 1634.50 1760.50 1886.50
Equivalent Cost of Cost of Gasoline / Ethanol / Li (P) Li (P) 26.33 28.72 31.12 33.52 35.93 37.66 37.66 37.66 37.66 37.66
POTENTIAL CANE AREAS FOR EXPANSION LOCATION Lanao del Norte South Cotabato I Saranggani Agusan del Norte/Sur Maguindanao Central Palawan Cagayan/Isabela/Bicol Sultan Kudarat/South Cotabato AREA (HA.) 38,110 15,000 17,000 35,000 60,000 29,486 32,000 70,000 296,596
TOTAL
127.4 M Liters
FEATURES
Co-sharing of sugar mill and distillery of existing amenities such as power, water, steam and other utilities Plants may be established at a certain distance from the mill Plants may be established at dedicated cane areas Produces electricity for own use or for distribution to the grid
STAND-ALONE USING MOLASSES STAND-ALONE USING SUGARCANE JUICE STAND-ALONE WITH COGENERATION
P 568M for 100,000 liters per day P 824M for 100,000 liters per day P 1.5 Billion for 100,000 liters per day
Sixteen (16) 100,000 LPD distillery plants increasing from 5 in 2007 to 16 in 2017 are projected to be required. The key factors of a distillery investors return on investment are the prices of the substrate estimated to be around 70% of his costand the selling price of ethanol from his distillery.
Challenges Ahead
1. The expedited and immediate passage of the Law that shall mandate the development and the use of ethanol as blend to gasoline. This shall create the market and consequently trigger investment in ethanol. 2. Provisions of solutions or alternative schemes to raw material acquisition in lieu of the present sharing system (cane purchase, etc) which seems to pose some problems with the eventual inevitable implementation of the program in existing sugar milling districts.
Challenges Ahead
3. Resolution of some concerns by sugar producers, which could be a possible stumbling block in their willingness to participate, as to which government agency will be in charge of the ethanol production process considering that the raw materials (sugarcane) is an agricultural product and the output (ethanol) is an energy product.
4. Validation of identified areas as potential hosts to ethanol production. Some of the areas were surveyed about 10 years back necessitating validation visits/studies.
Challenges Ahead
5. Assurance that tariff for ethanol shall revert to previous levels (or even higher, approximating what Brazil exacts) when local supply capability is reached. 6. While sugarcane is seen as a major substrate for ethanol, the development of other potential raw materials, particularly sweet sorghum and cassava, must be pursued by pertinent government as well as private institutions.
COGENERATION
FACTS:
The sugar milling industry has the potential to support the government in its promotion of energy efficiency while implementing its own rehabilitation and modernization program. In the Philippines, 29% of the cane crushed in the mills comes out as bagasse. From an average annual cane throughput of close to 21 million tons of cane, the country generates about 6 millions tons of bagasse, which is equivalent to 1,134 kilotons of oil equivalent. If all the bagasse produced by all the sugar mills are burned efficiently, a potential of 1,278 GWh (gigawatt hour) will be generated per year. Potential steam savings from improved boiling house operations range from 3 34%, with a total of 267 tons per hour of steam, equivalent of 124 tons per hour of bagasse.
2. Except for some trading requirements, the production is not under SRA regulation because of some regulatory constraints.
SUGARCANE INDUSTRY
With these directions, the Philippine Sugar Industry, if it transforms itself, will have three potential businesses in the near future:
Sugar
Ethanol
Power