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DATA : SUSPENSION

1. Front suspension

Figure : B3CP05VP

Reference (1) (2) (3) (4)

Description Suspension unit upper fixing Fixing of suspension unit to body Anti-roll bar link rod upper fixing Fixing of suspension unit to pivot

Tightening torques 7 0,7 daNm 4,3 0,6 daNm 6,4 0,6 daNm 5,4 0,5 daNm

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(5) (6) (7) (8) (9)

Anti-roll bar link rod lower fixing Ball joint fixing Ball joint fixing on pivot Hub nut Wheel bolts

6,4 0,6 daNm 4,5 0,4 daNm 25 2,5 daNm 32,5 2,6 daNm 9 1 daNm

CAUTION : From RPO number 9429 , Evolution of wheel bolt heads for steel and aluminium wheels. Dimension on the flat: 17 mm (instead of 19 mm).

Figure : B3CP05WD

Reference (10) (11) (12)

Description Arm front fixing Arm rear fixing Anti-roll bar bearing fixing on subframe

Tightening torques 13 1,3 daNm 10,5 1 daNm 4,2 0,6 daNm

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Figure : B3CP071D

The front subframe is equipped with an anti-intrusion bar between the two front extensions. Tightening torque of bolts (13) : 6,6 0,6 daNm.

2. Data
2.1. Hydractive hydraulic suspension 3
Steering : Power assisted steering. EW7J4, DW10TD, DW10TED, DW10ATED : engines. Suspension piston diameter : 35 mm.

2.2. Hydractive hydraulic suspension 3+


Steering : Power assisted steering. EW10D, EW10J4, ES9J4S, DW12TED4 : engines. Suspension piston diameter : 35 mm.

2.3. Front anti-roll bar (Saloon and Estate)


Engines Diameter (mm) Colour identification All types except for ES9J4 23,5 Yellow ES9J4 24,5 White

2.4. Checking the suspension heights

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Figure : B3BP166D

The dimension "L1" for checking the front height is between the level "b" of the front subframe and the axis "a" of the wheel. This method does away with all the variations of measurement arising from the following factors : z Types of wheels fitted z Vehicle load z Wear or incorrect inflation of the tyres H1 = R1 - L1. H1 = Front height ( 6 mm). R1 = Wheel radius (mm). L1 = Theoretical dimension between the flat section of the front subframe and the centre line of the road wheel. L1 = 140 mm. The measurement of the front dimension "H1" is between the ground and the measuring zone on the front subframe (at the rear of the front suspension arm fixing yokes). Checking and adjusting procedure : See the relevant operation.

2.5. Suspension unit

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Figure : B3BP167D

Bump stop : Height "A" = 97 mm.

3. Rear suspension

Figure : B3DP09BD

Reference (14) (15) (16) (17)

Description Subframe rear fixing (*) Rear rubber mounting fixing on body Anti-roll bar fixing Subframe front fixing on body (*)

Tightening torques 11,5 1,1 daNm 8 1,2 daNm 13,1 1,4 daNm 11,5 1,1 daNm

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N.B. : (*) Face and thread not greased.

Figure : B3DP09CD

Reference (18) (19) (20)

Description Arm spindle fixing Hub nut Wheel bolts

Tightening torques 14,9 1,3 daNm 25 2,5 daNm 9 1 daNm

4. Data
4.1. Hydractive hydraulic suspension 3
Steering : Power assisted steering. EW7J4, DW10TD, DW10TED, DW10ATED : engines. Suspension piston diameter Vehicle type Saloon Estate Diameter 37 mm 40 mm

4.2. Hydractive hydraulic suspension 3+


Steering : Power assisted steering. EW10D, EW10J4, ES9J4S, DW12TED4 : engines. Suspension piston diameter Vehicle type Saloon Estate Diameter 37 mm 40 mm

4.3. Rear anti-roll bar


Vehicle Engines Diameter (mm) Colour identification Saloon All models (except ES9J4) 21,5 Blue ES9J4 22,5 Yellow

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Estate

All models

22,5

Yellow

4.4. Checking the suspension heights

Figure : B3BP168D

The dimension "L2" for checking the rear height is between the measuring zone "b" and the axis "a" of the wheel. This method does away with all the variations of measurement arising from the following factors : z Types of wheels fitted z Vehicle load z Wear or incorrect inflation of the tyres H2 = R2 + L2. H2 = Rear height ( 6 mm). R2 = Wheel radius (mm). L2 = Theoretical dimension between the measuring zone on the crossmember support and the axis of the wheel. L2 = 73 mm. Checking and adjusting procedure : See the relevant operation.

4.5. Height control

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Figure : B3CP072D

(21) Collar screw : Tighten to 0,6 daNm.

5. Front and rear axle geometry

Figure : B3CP06UC

N.B. : Vehicle's front (in the direction of the arrow). B lower or equal to C : Positive figure (+) (toe-in). B greater than or equal to C : Negative figure (-) (toe-out). Check the heights of the vehicle (see the relevant operation).

5.1. Front suspension geometry


Test values Castor Not adjustable 3 03' 30'

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Tracking Adjustable -013' 013' King pin inclination Not adjustable 1256' 30' Camber Not adjustable 0 30'

5.2. Rear axle geometry


Prior to RPO No. 9435. Test values Tracking Not adjustable 046' 011' Camber Not adjustable -1 20' From RPO number 9436. Test values Tracking Not adjustable 039' 011' Camber Not adjustable -1 20'

6. Hydraulic circuit
URGENT : Respect the precautions to be taken when working on the vehicle's hydraulic components and circuits (refer to the brochure "SAFETY AND CLEANLINESS PROCEDURES").

7. Setting of units

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Figure : B4CP01GP

(D) High pressure hydraulic circuit. (E) Low pressure hydraulic circuit. (F) Electrical circuit. (22) "slimline" type suspension spheres (front). (23) Front suspension cylinder. (24) 3+ hydractive regulator (front). (25) Hydractive regulator accumulator 3+ (front). (26) One-touch suspension control switch. (27) LDS fluid reservoir. (28) Rear height sensor. (29) 3+ hydractive regulator (rear). (30) Hydractive regulator accumulator 3+ (rear). (31) Rear suspension cylinder. (32) "slimline" type suspension spheres (rear).

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(33) BHI. (34) Front height sensor. N.B. : LDS: power-steering and suspension fluid.

8. Data
8.1. Hydraulic fluid
The LDS suspension fluid is orange in colour and 100 % synthetic (TOTAL LDS). Circuit capacity Suspension type Hydractive 3 Hydractive 3 Hydractive 3+ (all engines except ES9J4) Hydractive 3+ (all engines except ES9J4) Hydractive 3+ (ES9J4 engine) Hydractive 3+ (ES9J4 engine) Steering type L.H.D. Right hand drive L.H.D. Right hand drive L.H.D. Right hand drive Capacity 4,5 litres 4,7 litres 5,2 litres 5,4 litres 5,4 litres 5,6 litres

8.2. Hydraulic fluid reservoir

Figure : B4BP01BC

Reference Function Component "c" Return Suspension cylinders "d" Suction line Integrated BHI (BHI) Power-assisted steering pump "e" Return Integrated BHI (BHI) "f" Return Power-assisted steering pump Checking the level of LDS fluid is carried out with the vehicle in the low position (see the relevant operation).

8.3. Integrated BHI (BHI)

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Figure : B3BP16PP

Reference (36) (38) (35) (37)

Function Electronic control unit hydraulic unit Pump with 5 axial pistons Anti-pulse hydropneumatic accumulator Safety valve Electric motor The suspension inlet electrovalve (front) The suspension inlet electrovalve (rear) The suspension exhaust electrovalve (front) The suspension exhaust electrovalve (rear)

Component Flow : 0,7 litres per minute at 2300 rpm Piston diameter (mm) : 6,35 Rating of the discharge valve : 180 bar 2350 150 rpm The vehicle's anti-sink function is assured by the exhaust electrovalves

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8.4. 3+ hydractive regulator

Figure : B4BP01KD

(39) Solenoid valve. (40) Hydractive suspension regulator. (41) "slimline" type suspension spheres. (42) Depressurising screw.

8.5. Hydraulic union

Figure : B4DP003D

Reference Tube diameter (mm) Tightening torque

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G H J

3,5 6,35 10

1,5 0,3 daNm 1,5 0,3 daNm 2,5 0,5 daNm

URGENT : Each time work is carried out, it is necessary to replace the hydraulic seals. CAUTION : Each time a hydraulic union marked "G" is removed : Extract the O-ring seal from its location.

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