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THE ULTIMATE PERFORMANCE

XFORCE RANGE
Molemab is the leading italian company in designing, developing and manufacturing abrasive tools. 50 years of experience in Europe and North America enable Molemab to manufacture the best products for grinding, cutting, snagging and finishing of metals, alloys, wood and fibres, for specialized industrial fields. XFORCE is Molemabs high performance range. These products are extremely professional, designed and manufactured after constant research, using the best technological solutions to provide the best results on steel and stainless. The main features of the XFORCE are fast cutting, extreme stock removal and long life. As all the Molemab products, the XFORCE Line offers absolute safety. Designed and manufactured following the newest regulations and specifically tested XFORCE discs are the best choice when it comes to professional FOUNDRY applications where high stock removals are required. XFORCE discs are made in Italy and France according to the strictest European manufacturing standards and regulations. All the Molemab production facilities are located in Europe and North America and are certified ISO 9001-2008. Molemab completes the XFORCE Range with Power and Zforce ranges. Power is the range of cutting, grinding and flap discs which are quality products with great value for money, suitable for several applications especially on steel and stainless steel. Zforce is the range of discs and wheels designed and made for foundries, to be used on cast iron and steel.

FOUNDRY

Molemab provides flexible, performant and high quality products. Molemab technicians support their customers and help choose the right quality for any application.

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THE NEW PERFORMANCE

THE SPECIAL PERFORMANCE

HIGH PERFORMANCE

UNIVERSAL

FOUNDRIES

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XFORCE DISCS
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Molemab XFORCE range includes cutting, grinding and flap discs deCUT signed for the operator who works on steel and stainless steel. CUT

CUT

The XFORCE range, manufactured with high quality zirconium, has been developed for metal constructions, carpentry, auto bodies, tanks and pipelines, shipyards, energy and food industry. CUT&GRIND XFORCE discs are designed for cutting and grinding operations on portable machines and angle grinders. XFORCE flap discs are manufactured with nylon and fibreglass baGRIND GRIND ckings with zirconium and ceramic abrasive cloth. GRIND

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CUT CUT CUT

CUTTING DISCS

CUT&GRIND CUT&GRIND

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CUTTING AND GRINDING DISCS

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GRIND GRIND GRIND

GRINDING DISCS

REINFORCED CUTTING AND GRINDING DISCS


PRODUCT APPLICATION MACHINES

CUTTING DISCS FOR PORTABLE MACHINES


CUTTING DISCS DEPRESSED CENTRE CUTTING DISCS STEEL AND STAINLESS STEEL STEEL AND STAINLESS STEEL PORTABLE MACHINES ANGLE GRINDERS

GRINDING DISCS
GRINDING DISCS STEEL AND STAINLESS STEEL ANGLE GRINDERS

FLAP DISCS
PRODUCT APPLICATION MACHINES

ZIRCONIUM, CERAMIC AND MIXED ZIRCONIUM-CERAMIC CLOTH


FLAT DISCS WITH NYLON BACKING VENTILATED FLAT DISCS WITH M14 BORE AND NYLON BACKING FLAT DISCS WITH FIBRE BACKING GENERAL PURPOSE ANGLE GRINDERS

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MACHINES FOR DISCS


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SHAPES OF DISCS
REINFORCED ABRASIVE DISCS

GRIND

GRIND
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ELECTRICAL AND PNEUMATIC HAND-HELD MACHINES

FLAT CUTTING DISC, SHAPE T41

PORTABLE CUT-OFF MACHINES

DEPRESSED CENTRE CUTTING DISC, SHAPE T42

DEPRESSED CENTRE GRINDING DISC, SHAPE T27 CUTTING WITH ANGLE GRINDERS

FLAP DISCS
SNAGGING WITH ANGLE GRINDERS FLAT DISC WITH FIBRE BACKING

STATIONARY MACHINES

TAPERED DISC WITH FIBRE BACKING

FLAT DISC WITH REINFORCED NYLON BACKING CHOP SAWS

FLAT DISCS WITH PLASTIC BACKING

POWER SAWS VENTILATED DISC WITH M14 BORE AND NYLON BACKING

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REINFORCED ABRASIVE DISCS


GRIND

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FLAT CUTTING DISCS FOR STEEL AND STAINLESS STEEL DEPRESSED CENTRE CUTTING DISCS FOR STEEL AND STAINLESS STEEL DEPRESSED CENTRE GRINDING DISCS FOR STEEL AND STAINLESS STEEL

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PRODUCT CHOICE AND SAFETY


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Molemab has always been making high quality products and tools, following the highest safety standards. Together with other manufacturers Molemab follows the strictest safety regulations, testing quality and safety of its products. Molemab discs feature the oSa mark (Organisation for the Safety of Abrasives). This independent corporation controls and certifies only the products manufactured following the EEC laws and quality standards. Molemab abrasive discs are manufactured according to the EN 12413 regulation, using the best European raw materials. Flap discs respect the EN 13743 regulation. The choice of the right disc depends on various factors. In order to get the best results please consider these points: Material - Working material has to be considered carefully. Machine - Please check machine power, weight and conditions before starting working. Application - Define what kind of operation you are going to carry out, and what results you expect. Once this data is clear it is then possible to choose the most suitable product. Abrasive discs work at high speeds, in extreme conditions and unstable pressures and angles. Workers must follow the safety rules. All the Molemab products include instructions which are shown also on the labels, through oSa approved pictograms.

PRACTICAL SUGGESTIONS: Before use: Please be sure that the abrasive disc is not damaged. Check the label to ensure disc is suitable for the required application. Check product expiry date: reinforced abrasive discs can be used for three years from the manufacturing date. Check power, speed and conditions of the machine. Read the instructions which come with the product carefully. Wear all the safety accessories. Check the conditons of the working materials, and ensure that the workpiece is well fixed. Mount the disc following the instructions. During use: NEVER use cutting discs for grinding operations. NEVER use the flat part of the disc, use only the outside edge.

x x
25 - 35

Respect the correct angles when grinding. Rules for safe work:
Read the instructions Protect hands

Protect lungs

Protect eyes and ears

Do not use with hand-held machines Not approved for grinding

Do not use if damaged

Not suitable for wet use

Iron, sulphur and chloride free

After use: Before removing the disc wait until the machine has completely stopped. Store discs with care, do not apply excessive pressure or mechanical stress. Destroy expired or damaged products. Make machine check-up periodically. Keep abrasives in a dry place, avoiding variations of temperature.

IMPORTANT: Please follow all the instructions, choose the best product and check the machine conditions carefully. Work in a safe place and use all the accident prevention accessories prescribed by the current regulations.

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XFORCE CUTTING AND GRINDING DISCS


HOW TO READ LABELS AND SPEED
Molemab discs labels are designed according to regulation EN 12413 and oSa recommendations.

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range manufacturer application European regulation place of production speed code EAN code manufacturer website pictograms dimensions in mm dimensions in inches

oSa logo

SPECIFICATION

X Z 60 T M B F 41
GRAIN
Coarse

RANGE

ABRASIVE

HARDNESS
Soft

APPLICATION K Steel M Steel and Stainless Steel I Stainless Steel Y Cast Iron H Aluminium R Rail DIAMETER [mm] 76 115 125 150 180 230 300 355 406 508 50

BOND

REINFORCEMENT

SHAPE 41 Flat Cutting 42 Depressed Centre Cutting 27 Depressed Centre Grinding

P Power X Xforce Z Zforce

A Aluminum Oxide C Silicon Carbide Z Zirconium

Fine

24 30 36 46 60

Hard

N P Q R S T

B Resinoid

F Fibreglass

THE SPEED: All the abrasive discs are supposed to be used at the maximum speed shown on the labels and packaging. The colour of the central stripe changes according to the maximum peripheral speed allowed. Blue (50 m/s), Yellow (63 m/s), Red (80 m/s), Green (100 m/s). The maximum speed is shown both in rpm and m/s. Never Exceed the speed shown on the label.

MAXIMUM SPEED [m/s] 63 15100 10500 9650 8050 6700 5250 4050 3450 3050 2450 80 19100 13300 12250 10200 8500 6650 5100 4400 3850 3100 100 23900 16650 15300 12700 10650 8350 6400 5500 4800 3850 12000 8350 7650 6400 5350 4200 3200 2750 2400 1950

Speed conversion chart from m/s to rpm. [revolutions per minute] 7

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XFORCE CUT CUTTING DISCS for hand-held machines


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XForce Cut identifies a range of professional cutting discs, designed and manufactured to reach the best performances. The main features of the XForce Cut range are long life, high balance, great cutting efficiency and absolute safety. The XForce range has been designed for professional applications in the industrial fields as metal carpentry, auto bodies, tanks and pipelines, shipyards, energy and food industry. The high performances, the perfect balance, the clean and burrless cut are the main advantages of the XForce cutting discs, making them the perfect choice for a fast and productive job. The special XForce blend is sulphur, iron and chlorine free, and its manufactured using top quality European raw materials, corundum and zirconium, mixed with resin bonds and special fillers. Blend, structure and grain of these discs have been designed to grant the best risults in the most demanding and professional application, when the best efficiency is required. The fibreglass reinforce nets are selected for their quality and strength, resulting in maximum safety even during the toughest operations. The high quality of XForce discs grant the best performances with the same product both on steel and stainless steel. XForce discs can be used also on cast iron. Main Features: Fast and clean cut Long life Perfect balance and stability Absence of vibrations High G factor oSa certified Sulphur, iron and chlorine free Made in Italy and France Main applications: Professional applications Maintenance Metal carpentry Metal construction Auto bodies industry Shipyards Tanks Pipelines for gas and oil DEPRESSED CENTRE CUTTING DISC, SHAPE T42 FLAT CUTTING DISC, SHAPE T41

HAND-HELD MACHINES

ANGLE GRINDERS

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XFORCE CUT CUTTING DISCS for hand-held machines


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CODE

SHAPE

DIAMETER THICKNESS

BORE

SPECIFICATION

APPLICATION

SPEED [rpm]

PACKAGING

MACHINE

CUTTING DISCS FOR PORTABLE MACHINES AND ANGLE GRINDERS


FLAT DISC - SPEED 80 M/S DRPXMM2107M DRPXMM2167M DRPXMM5107M DRPXMM5167M DRPXMM7197M DRPXMM9197M T41 T41 T41 T41 T41 T41 115 115 125 125 180 230 1,0 1,6 1,0 1,6 1,9 1,9 22,23 22,23 22,23 22,23 22,23 22,23 XZ60T MBF41 XZ46T MBF41 XZ60T MBF41 XZ46T MBF41 XZ36S MBF41 XZ36S MBF41 steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel 13.300 13.300 12.250 12.250 8.550 6.650 50 50 50 50 25 25

DEPRESSED CENTRE DISC - SPEED 80 M/S DRDXMM2107M DRDXMM2167M DRDXMM2327M DRDXMM5107M DRDXMM5167M DRDXMM5327M DRDXMM7327M DRDXMM9257M DRDXMM9327M T42 T42 T42 T42 T42 T42 T42 T42 T42 115 115 115 125 125 125 180 230 230 1,0 1,6 3,2 1,0 1,6 3,2 3,2 2,5 3,2 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 XZ60T MBF42 XZ46T MBF42 XZ30S MBF42 XZ60T MBF42 XZ46T MBF42 XZ30S MBF42 XZ30S MBF42 XZ36S MBF42 XZ30S MBF42 steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel steel and stainless steel 13.300 13.300 13.300 12.250 12.250 12.250 8.550 6.650 6.650 50 50 50 50 50 50 25 25 25

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XFORCE GRIND GRINDING DISCS


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GRIND
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XForce Grind identifies a range of high performances grinding discs which have been designed and manufactured according to the newest technological solutions, to provide the best snagging performances. XForce range has been developed for heavy applications and professional operators looking for high stock removal, long life and comfort of use. Main sectors are: metal constructions, carpentry, auto bodies, building of pipelines and tanks, shipyards, food industry, energy and oil industry. The high quality of XForce discs makes it possible to reach the best performances both on steel and stainless steel with the same product. XForce discs can be used also on cast iron. The XForce blend is made with the best raw materials: a mix of corundum and zirconium which is sulphur, iron and chlorine free.

Main features: High stock removal Long life Perfect balance and stability Absence of vibrations High G factor oSa certified Sulphur, iron and chlorine free Made in Italy and France

DEPRESSED CENTRE GRINDING DISC, SHAPE T27

ANGLE GRINDERS

Main applications: Professional applications Metal carpentry Metal constructions Auto bodies industry Shipyards Tanks Pipelines for gas and oil Foundries (steel cast iron)

CODE

SHAPE

DIAMETER

THICKNESS

BORE SPECIFICATION

APPLICATION

SPEED [rpm]

PACKAGING

MACHINE

DISCS FOR ANGLE GRINDERS DEPRESSED CENTRE GRINDING DISC - SPEED 80 M/S
DRDXMM2687M DRDXMM2687I DRDXMM5687M DRDXMM5687I DRDXMM9687M DRDXMM9687I T27 T27 T27 T27 T27 T27 115 115 125 125 230 230 6,8 6,8 6,8 6,8 6,8 6,8 22,23 22,23 22,23 22,23 22,23 22,23 XZ24T MBF27 XZ24Q IBF27 XZ24T MBF27 XZ24Q IBF27 XZ24T MBF27 XZ24Q IBF27 steel and stainless steel stainless steel steel and stainless steel stainless steel steel and stainless steel stainless steel 13.300 13.300 12.250 12.250 6.650 6.650 50 50 50 50 25 25

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FLAP DISCS
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FLAP DISCS WITH REINFORCED NYLON BACKING AND CERAMIC ABRASIVE CLOTH FLAP DISCS WITH REINFORCED NYLON BACKING AND MIXED ZIRCONIUM-CERAMIC ABRASIVE CLOTH FLAP DISCS WITH REINFORCED NYLON BACKING AND ZIRCONIUM ABRASIVE CLOTH VENTILATED FLAP DISCS WITH M14 BORE, NYLON BACKING AND ABRASIVE CLOTH MAGNUM FLAP DISCS WITH FIBRE BACKING AND ZIRCONIUM ABRASIVE CLOTH

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XFORCE FLAP DISCS


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HOW TO READ THE LABEL


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Molemab flap discs labels are designed according to regulation EN 13743

range

manufacturer European regulation speed manufacturer website pictograms pictograms dimensions EAN code speed
115x22,23 DLN SZ060D 13.300 XXXXX RPM

place of production

batch number

THE SPECIFICATION

DL N
BACKING F Fibre flat P Plastic N Reinforced Nylon T Fibre tapered A Ventilated with M14

SZ 060 D
ABRASIVE ZZ Zirconium SZ Ceramic Zirconium SS Ceramic CC Silicon Carbide GRAIN
Coarse

PRODUCT

FLAPS S Single D Double M Magnum

DL Flap Disc

40 60 80 120
Fine

SAFETY REGULATIONS Flap discs should be used at the maximum speed shown in RPM and m/s on the labels and packaging. The red colour of the central stripe indicates the maximum peripheral speed of 80 m/s. Never exceed this speed. PRACTICAL SUGGESTIONS Molemab designs and manufactures flap discs in accordance to European regulation EN 13743 Before use: Please be sure that the abrasive disc is not damaged. Check the label to ensure disc is suitable for the required application. Check power, speed and conditions of the machine. Read the instructions which come with the product carefully. Wear all the safety accessories. Check the conditons of the working materials, and ensure that the workpiece is fixed well. Mount the disc following the instructions.

During use: When working it is recommended to apply wavy movements to the disc and change the angle to use all the surface of the disc. During the operation it is also recommended to take some breaks to avoid dust and surface heatening. Always wear gloves, helmet and glasses as some disc fragments may come off. After use: Before disc removal wait until the machine has completely stopped. Handle discs with care, please do not apply too much pressure or mechanical stress on them. Destroy expired or damaged products. Make machine check-up periodically. Keep the abrasives in a dry place, avoiding variations of temperature.

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XFORCE FLAP DISCS


XForce range includes flap discs suitable for every snagging, polishing and finishing application. XForce flap discs are recognizable by their double flaps, technical backings and high quality abrasives. They are designed and made in Italy, according to the strictest productive standards, in order to guarantee maximum safety. During manufacture only the best raw materials are used, with modern and hi-tech processes. Available for angle grinders, XForce discs are made with ceramic, mixed ceramic-zirconium and zirconium flaps, with grain from 40 to 80, for operations on carbon steel, stainless steel, cast iron and aluminium. Discs backings are available in reinforced nylon and fibreglass. Dimensions and quantity of flaps mounted on XForce discs guarantee top performance, comfort of use and reduced noise. Main Features: Reinforced nylon and fibreglass backing Ceramic, mixed ceramic-zirconium and zirconium cloth Double and zagnum flaps Sulphur, iron and chlorine free Made in Italy Main Applications: Maintenance Metal carpentry Metal construction Auto bodies industry A/C systems Hydraulic Shipyards Pipelines for gas and oil Surface finishing General use on metals

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115x22,23

DLNSZ060D

13.300 XXXXX RPM

FLAT DISC WITH FIBRE BACKING

FLAT DISC WITH REINFORCED NYLON BACKING

VENTILATED DISC WITH M14 BORE AND NYLON BACKING

ANGLE GRINDERS

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XFORCE FLAP DISCS


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CODE

SHAPE

DIAMETER

BORE

GRAIN

FLAPS

SPECIFICATION

APPLICATION

SPEED [rpm]

PACKAGING

FLAT DISC WITH REINFORCED NYLON BACKING FLAP DISCS FOR ANGLE GRINDING MACHINES
FLAP DISCS WITH CERAMIC ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S DLNXMM2SS040D DLNXMM2SS060D DLNXMM2SS080D DLNXMM5SS040D DLNXMM5SS060D DLNXMM5SS080D DLNXMM7SS040D DLNXMM7SS060D DLNXMM7SS080D flat flat flat flat flat flat flat flat flat 115 115 115 125 125 125 180 180 180 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 40 60 80 40 60 80 40 60 80 double double double double double double double double double DLN SS040D DLN SS060D DLN SS080D DLN SS040D DLN SS060D DLN SS080D DLN SS040D DLN SS060D DLN SS080D general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose 13.300 13.300 13.300 12.250 12.250 12.250 8.550 8.550 8.550 30 30 30 20 20 20 10 10 10

FLAT DISC WITH REINFORCED NYLON BACKING FLAP DISCS FOR ANGLE GRINDING MACHINES
FLAP DISCS WITH MIXED CERAMIC-ZIRCONIUM ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S DLNXMM2SZ040D DLNXMM2SZ060D DLNXMM2SZ080D DLNXMM5SZ040D DLNXMM5SZ060D DLNXMM5SZ080D DLNXMM7SZ040D DLNXMM7SZ060D DLNXMM7SZ080D flat flat flat flat flat flat flat flat flat 115 115 115 125 125 125 180 180 180 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 40 60 80 40 60 80 40 60 80 double double double double double double double double double DLN SZ040D DLN SZ060D DLN SZ080D DLN SZ040D DLN SZ060D DLN SZ080D DLN SZ040D DLN SZ060D DLN SZ080D general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose 13.300 13.300 13.300 12.250 12.250 12.250 8.550 8.550 8.550 30 30 30 20 20 20 10 10 10

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XFORCE FLAP DISCS


CODE SHAPE DIAMETER BORE GRAIN FLAPS SPECIFICATION APPLICATION

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SPEED [rpm]

PACKAGING

FLAT DISC WITH REINFORCED NYLON BACKING FLAP DISCS FOR ANGLE GRINDING MACHINES
FLAP DISCS WITH ZIRCONIUM ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S DLNXMM2ZZ040D DLNXMM2ZZ060D DLNXMM2ZZ080D DLNXMM5ZZ040D DLNXMM5ZZ060D DLNXMM5ZZ080D DLNXMM7ZZ040D DLNXMM7ZZ060D DLNXMM7ZZ080D flat flat flat flat flat flat flat flat flat 115 115 115 125 125 125 180 180 180 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 40 60 80 40 60 80 40 60 80 double double double double double double double double double DLN ZZ040D DLN ZZ060D DLN ZZ080D DLN ZZ040D DLN ZZ060D DLN ZZ080D DLN ZZ040D DLN ZZ060D DLN ZZ080D general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose 13.300 13.300 13.300 12.250 12.250 12.250 8.550 8.550 8.550 30 30 30 20 20 20 10 10 10

FLAT DISC WITH M14 BORE AND NYLON BACKING FLAP DISCS FOR ANGLE GRINDING MACHINES
FLAP DISCS WITH MIXED CERAMIC-ZIRCONIUM ABRASIVE CLOTH AND REINFORCED NYLON BACKING - SPEED 80 M/S DLAXMM2ZZ040D DLAXMM2ZZ060D flat flat 115 115 M14 M14 40 60 double double DLA ZZ040D DLA ZZ060D general purpose general purpose 13.300 13.300 30 30

FLAT DISC WITH FIBREGLASS BACKING FLAP DISCS FOR ANGLE GRINDING MACHINES
MAGNUM FLAP DISCS WITH ZIRCONIUM ABRASIVE CLOTH AND FIBREGLASS BACKING - SPEED 80 M/S DLFXMM2ZZ040M DLFXMM2ZZ060M DLFXMM2ZZ080M DLFXMM5ZZ040M DLFXMM5ZZ060M DLFXMM5ZZ080M DLFXMM7ZZ040M DLFXMM7ZZ060M DLFXMM7ZZ080M flat flat flat flat flat flat flat flat flat 115 115 115 125 125 125 180 180 180 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 22,23 40 60 80 40 60 80 40 60 80 magnum magnum magnum magnum magnum magnum magnum magnum magnum DLF ZZ040M DLF ZZ060M DLF ZZ080M DLF ZZ040M DLF ZZ060M DLF ZZ080M DLF ZZ040M DLF ZZ060M DLF ZZ080M general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose general purpose 13.300 13.300 13.300 12.250 12.250 12.250 8.550 8.550 8.550 30 30 30 20 20 20 10 10 10

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Rif. X006 ENG

molemab S.p.A. Via Provinciale 10 25050 OME (Brescia) ITALIA Tel. +39 030 68 59 888 Fax +39 030 65 20 10 www.molemab.com molemab@molemab.it

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