U

N D E R W R I T E R S

A B O R A T O R I E S

N C .

Pragati Electricals Private Limited

nd R - 230, TTC, MIDC 280/3, 2 Pokhran Road, Industrial Area Thane - 400 610 Rabale INDIA Navi Mumbai - 400 701 INDIA
Underwriters Laboratories Inc. (UL) issues this certificate to the Firm named above, after assessing the Firms quality system and finding it in compliance with

ISO 9001:2000
for the following scope of registration

EN ISO 9001:2000; BS EN ISO 9001:2000; ANSI/ASQ Q9001:2000

3612 (US) : Power, Distribution and Specialty Transformers The Design & Development and Manufacture of Instrument Transformers and Specialty Transformers for Industrial Applications.
Further clarifications regarding the scope of this certificate and the applicability of ISO 9001:2000 requirements may be obtained by consulting the organization.
This quality system registration is included in ULs Directory of Registered Firms and applies to the provision of goods and/or services as specified in the scope of registration from the address(es) shown above. By issuance of this certificate the firm represents that it will maintain its registration in accordance with the applicable requirements. This certificate is not transferable and remains the property of Underwriters Laboratories Inc. .

File Number: A12604 Volume: 1 Original Certificate Date: October 13, 2003 ISO 9001:2000 Issue Date: October 13, 2003 Revision Date: September 19, 2006 Recertification Date: October 13, 2006 Renewal Date: October 12, 2009

UL

IS

T E RED F

John H. Schmidt Senior Vice President, Chief Development Officer

IR

R EG

UL

GENERAL INFORMATION.....................................................................07

INDOOR CURRENT TRANSFORMERS...........................................08-12

INDOOR VOLTAGE TRANSFORMERS............................................13-17

BUS DUCT CURRENT TRANSFORMERS............................................18

OUTDOOR OIL COOL CURRENT TRANSFORMERS.....................19-20

OUTDOOR OIL COOL CURRENT TRANSFORMERS.....................21-22

NEUTRAL GROUNDING TRANSFORMERS.........................................23

LOW TENSION INSTRUMENT TRANSFORMERS..........................24-25

H. V. TESTER.....................................................................................26-27

INDOOR AND OUTDOOR METERING CUBICLES...............................28

Pragati Electricals Pvt. Ltd. was established in 1975, by electrical engineers having rich experience in the field of design and manufacturing of instrument transformers.

! Epoxy Resin Cast - Indoor - Current

& Voltage transformers upto 33kV. Range : All types upto and including 33kV in three main types such as Wound-Primary, Bar-Primary and window type.

During the last 25 years, the company has, with in-house technology, developed, many products as per the requirements of the indoor Switchgear industry and conforming to Indian and International standards.

! High Current Ring type Current Transformers

Range : Upto 20,000A (22kV system voltage for Generator Bus-ducts).

! High Current CTs with split core arrangement

for furnace duty. Range : Upto 60,000A

! All types of Low Voltage Current & Voltage

PRAGATI is one of the leading manufacturers of Epoxy Resin Cast Indoor medium voltage Instrument Transformers and oil cooled Transformers upto 132 kV in India. They are manufactured in two modern factories, one at Thane and another at Navi Mumbai.
Tr a n s fo r m e r s ( I n d o o r & O u t d o o r ) , Summation Current Transformers and Core balance Current Transformers.

! Epoxy Resin Cast Coil, Dry Type Transformers

upto 22kV & 250kVA for applications such as neutral grounding transformer, Earthing transformers, Control transformers etc.

! DC Current & Voltage transformers upto

Qualified and experienced engineers are working in sales, Design, Production & Testing. Products are type tested at recognized institutes such as CPRI / ERDA etc.
50,000A and 3000 Volts.

! High Voltage Tester (HVT) from 2.5kV to

300kV.

! Outdoor Oil Cooled Current & Voltage

Transformer. Range : All types upto & including 132kV in Live Tank & Dead Tank for Current Transformers & Dead Tank for Voltage Transformer.

PRAGATI - the name stands for a whole range of products, high product quality and short delivery periods.

PRAGATIs major customers in India include Switchgear manufacturers such as Siemens, ABB, BHEL, Altome, and power utilities Such as Tata Power, CESC, BSES, BEST etc.

! Outdoor Combined CT VT unit upto 33kV and

Residual voltage Transformer upto 33kV.

! Indoor & Outdoor metering cubicles upto 33kV. ! Special Designs : The company undertakes
design and development of any type of instrument transformers upto 36kV system voltage, tailor-made to suit the special electrical and dimensional specification required by the customer. Standards : IS, IEC, ANSI, BS, DIN

1 14 27

2 15 28

3 16

4 17

5 18

6 19

7 20

8 21

9 22

10 23

11 24

12 25

13 26

849

3002 C L 2

2302 C L Pri. Terminal Bolt Brass M10 x 20 mm Long with Nickel plated

3005

Rating Plate

Sec. Terminals See details at X

Details at 'X'
Sec. Terminals Brass M5 x 15 mm with Nickel plated 2

1952 3652

2652 M.S. Mounting Plate zinc passivated 4, Mounting Holes 14

2251

A 95

Note. Computerized drawing hence not signed.

50

Neutral Pri. Terminal (N)

50

2901

20

16

38

Earthing Terminal M.S. M8

(1a) (1n) (2a) (dn) a n da dn

28

OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

132

2585 + - 50 mm Max

132

19

OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

33 kV C.T.

66 kV C.T.

132 kV C.T.

20

OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

132
2560 + - mm Max

132

21

OUTDOOR-OIL COOLED INSTRUMENT TRANSFORMERS

PRAGATI ELECTRICALS PVT. LTD.

33 kV V.T.

66 kV V.T.

33 kV C.T./V.T. Combined Unit

132 kV V.T.

22

LOW TENSION INSTRUMENT TRANSFORMER

PRAGATI manufactures all type of Indoor / Outdoor low tension current and voltage transformers and have supplied large nos. of L.T. instrument transformers from 1975 to all the major O.E.Ms. The company undertakes the design and development of all types of LT current transformers and voltage transformers to suit the special electrical and dimensional specification required by the customer. Types of Low Tension Indoor CTs : 1. Tape wound Ring type current transformers with / without mounting arrangement. 2. Tape wound / Resin cast, wound primary current transformers (WPL). 3. Resin cast Bar Primary Current Transformers. 4. Bushing Cts. 5. Universal Auxiliary Transformer (Multi Ratio CT). 6. Interposing Current Transformer. Types of Low Tension Indoor VTs : 1. Tape wound / Resin cast voltage Transformer. 2. Interposing Voltage Transformer. 3. Isolation Voltage Transformer. Special Purpose Low Tension Indoor CTs and VTs : 1. Summation Current Transformer. 2. Core balance Current Transformer (for earth fault protection). 3. Precision Grade CTs and VTs. 4. Furnace Current Transformers (Split core Type). 5. D.C. Current Transformer for measurement purpose. Types of Low Tension Outdoor Cts : 1. Cycloeliphatic resin cast wound primary Cts for metering and protection. 2. Cycloeliphatic resin cast bar primary CTs for metering and protection.

Tape Insulated Cts

Voltage Transformers

Windows Cts

24

LOW TENSION INSTRUMENT TRANSFORMER

APPLICATION OF SOME SPECIAL PURPOSE CURRENT TRANSFORMERS. SUMMATION CURRENT TRANSFORMERS : Summation current Transformers are in association with feeder current Transformers which may not have the same ratio. Each feeder is provided with its own current transformer, and their secondary windings are connected to the appropriate primary winding of the summation current transformer. The summation current transformer has a single secondary winding which is connected to the burden. It is essential that the summation current transformers are used on the currents of the same frequency and phase. CORE BALANCE CURRENT TRANSFORMER: ( CBCT ). The core balance current transformers are used for sensitive earth fault protection. Generally it is sufficient to incorporate insulation monitoring for signaling appearance of earth faults. The operating staff in such cases will be able to take the measures to switch the load over to other feeders and switch out the fault circuits for repairs. INTERPOSING CURRENT TRANSFORMERS : A current transformer which is intended to amend the ratio of a main transformer by having its primary winding connected to the secondary winding of the main transformer and its secondary winding connected to the burden.

Windows Cts

Windows Cts

Core Balance Cts

Summation / Auxiliary C.T.

Core Balance C.T.

Window type C.T.s

Window type Cts

Summation C. T.

Busbar type C.T.s

25

H. V. TESTER

INTRODUCTION
Every electrical apparatus or machine is provided with insulation between live part and earth or between two different sections of live parts. This insulation is required to be tested at high voltage values recommended by applicable relevant standards. The standard specification for various electrical apparatus specifies Power Frequency Voltage withstand test at different levels depending upon working voltage of electrical apparatus. It is observed from the various standards for electrical equipments that the minimum power frequency voltage withstand test level for electrical insulation is 3kV for one minute. We have, therefore, standardized on manufacture of Pragati High Voltage Breakdown Testers with rated voltage of 5kV. High Voltage Test Sets of higher voltage upto 300kV are also manufactured against specific requirement. The standard voltages are 10kV, 15kV, 20kV, 25kV, 30kV, 50kV, 100kV, 150kV, 200kV & 300kV. The test sets upto 30kV are manufactured in Air Cooled design while the sets of 50kV & above are manufactured in Oil Cooled design. The output of these high voltage testers is single phase 50/60Hz. The standard H. T. current rating of air-cooled design as also of oil cooled design upto 150kV is 100mA for 30 minutes. For voltage ranges above 150kV the H. T. current is 100mA for 30 minutes.

main sections 1. High Voltage Transformer 2. Variable Voltage Source 3. Control Circuit 1. High Voltage Transformers: The High Voltage transformer is single phase, single pole type & is of double wound resin moulded construction. The H. T. winding is provided with graded insulation such that one end is insulated for 3kV insulation and is earthed through a current sensing transfor mers & milliammeter whereas other end is insulated for rated voltage & the same brought out through H. T. cable & spring loaded Prod. 2. Variable Voltage Source: Variable Voltage supply is provided through a Dimmerstat (Variable auto-transformer) having a suitable rating corresponding to the rating of H. V. transformer. Dimmerstat is rated for 230 Volts A. C. input & 0-270V output. Limit switch at zero position end of Dimmerstat winding is provided to facilitate the H. T. winding to energize only when Dimmerstat is at zero position.

2.5 kV - 5 kV Test Set

Oil Cool High Voltage Transformers

CONSTRUCTION
Pragati make 5kV A.C. (With 2.5kV tap) High Voltage Breakdown Tester is portable, sturdy & plug in to start type construction & requires minimum table space. It broadly consists of 3

3. Control Circuit & Other Features: ! Manually operated control transformer (Variable auto-transformer) with zero interlock facility. ! 72mm sq. Double range (0-2.5kV/0-5kV) moving coil rectifier type voltmeter of class 1.5, provided to read NO LOAD H. T. voltage. ! 72mm sq. (0-100mA) moving coil rectifier type A. C. milliammeter of class 1.5, provide in the earth end of the H. T. winding to read H. T. Current. ! Automatic tripping circuit is provided for

26

H. V. TESTER

! ! ! ! !

355

380

isolation of supply, in the event of failure of the object under test. Rotary switch with four different settings of 5, 10, 50 & 100mA is provided on front panel with LED indication. M.C.B. for short circuit protection of H.T. transformer & auto transformer. H.T. ON push button, Mains ON & H.T. transformer & auto transformer Range selection switch to select 2.5kV or 5kV range with Led indication. Two spring loaded test prods with 1 metre long cable for safe & easy connection of high voltage to test object. (Upto 5kV) Portable model with minimum table space. Two terminals are brought out on back of H. V. tester for connecting external delayed NC contact of timer.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. MINIATURE CIRCUIT BREAKER DIMMERSTAT AUXILIARY TRANSFORMER VOLTAGE RANGE INDICATOR KILO VOLT METER RANGE SELECTOR SWITCH MAIN NO LED YELLOW H. T. ON LED RED H. T. ON PUSH BUTTON MAIN RELAY COIL MAIN RELAY HIGH VOLTAGE TRANSFORMER MILLIAMMETER TIMER CONNECTION LINK TRIPPING ADJUSTMENT POT TRIPPING C, Tr. TRIPPING SELECTOR SWITCH TRIPPING INDICATOR EARTH TEST PROD BLACK H. T. TEST PROD RED DSTAT ZERO MICRO SWITCH RECTIFIER TRIPPING RELAY BLEEDER RESISTANCE

DIMENSIONAL DRAWING :

210

290 335

TEST PRODS

2.5kV - 5kV TEST SET

CIRCUIT DIAGRAM :
1 3 24 4

CIRCUIT DIAGRAM FOR 2.5-5kV H.V. TESTER ONLY

BODY OF H.V. TESTER

kV

10 N 7 21 14

9 16 8 12

23

15 17

20 19

DIMESIONAL DRAWING :
685 6
445 10

NOTE : DIMENSIONS MARKED THIS () & CONSTRUCTION ARE SUBJECT TO CHANGE IN VOLTAGE & CURRENT RATING

835 6
418 * 30

PRIMARY TERMINAL

260 5

750 80

800

1890 50 *

500 10

PRESS 1200 800

400 5

EARTH

550 10

SECONDARY TERMINAL BOX

10kV - 30kV TEST SET

150kV OIL COOLED HIGH VOLTAGE TRANSFORMER

27

INDOOR AND OUT DOOR METERING CUBICLES

Pragati manufactures INDOOR AND OUT DOOR METERING CUBICLES rating from 11 KV to 33 KV. The modern Plant situated at THANE is equipped with full range of testing equipments and Plant & machinery to manufacture Metering Cubicles. PRAGATI had supplied good numbers of Metering Cubicles (Both INDOOR & OUT DOOR) to various OEMS in the country. These Metering Cubicles are working satisfactorily under different service conditions at the sites. APPLICATION: Direct measurement of CURRENT / VOLTAGE in High voltage system is not possible because of insulation problem of measuring instruments. It is not possible to use direct CURRENT / VOLTAGE for the system protection purpose due to its high value and high insulation problem of protective relays. The Out door type Metering Cubicles are suitable to install on structure without any Room or Shade. The cubicle is completely Weather & Dust proof. The INDOOR & OUTDOOR type Cubicles are Pilfer Resistant because of its constructional features and its sealing and locking arrangements. Also the ELECTRONICS LOCK can be provided to METER Chamber on Special Demand. The CTs and PTs we are using in the Metering Cubicles are our own products. PRAGATI was established in 1975, by electrical engineers having rich experience in the field of design and manufacturing of Instrument Transformers. PRAGATI is one of the leading manufacturers of EPOXY RESIN CAST INDOOR Instrument Transformers (CTs & PTs) in India

10

75

10

100

75

6 965 7 120

3 2 1 1685 1750 5 LOUVERS LOUVERS

75

100

25

14

13

25 10

85.5

PADLOCKING ARRANGEMENT

1405

785

12 470 350 350 350

4 380 380

350 11

350

350

440

11 45

775

655

45 30 1490 9 SIDE VIEW 30

820

700 ELEVATION

8 SECTIONAL SIDE VIEW

1430 1520 ELEVATION (WITHOUT OPENING)

1490

SECTIONAL PLAN

28

1750

National Thermal Power Corporation (NTPC) Nepal Electricity Authority N.T.P.C., N.P.C.I.L., P.G.C.I.L. Suzlon Developers Ltd. Tata Steel Areva T&D Ltd. Boving Fouress Ltd. Bharat Bijlee Oil- Cooled Cts / Vts Upto 36kV Oil- Cooled Cts / Vts Upto 36kV Oil- Cooled Cts / Vts Upto 36kV Oil- Cooled Cts / Vts Upto 36kV Oil- Cooled Cts / Vts Upto 66kV Oil- Cooled Cts / Vts Upto 66kV Oil- Cooled Cts / Vts Upto 66kV

YOUR PARTNERS
Mr. Vishal Borse Mr. Hemant Gurav Mrs. Shraddha Joshi Mr. Gopi Nair Mr. B.L. Phatak Mr. G.S. Kudale Mr. Pradeep Pawar 9867570930 9867570936 9867570935 9867570934 9869367881 9869112295 9820186121 vishal.borse@pragatielectricals.com hemant.gurav@pragatielectricals.com shraddha.joshi@pragatielectricals.com gopi.nair@pragatielectricals.com bl.phatak@pragatielectricals.com gs.kudale@pragatielectricals.com pradeep.pawar@pragatielectricals.com

DESIGN / TECHNICAL
Mr. Rajesh Jathar : 9867570929 Mr. Sudhir Mandhare : 9867570932 rajesh.jathar@pragatielectricals.com sudhir.mandhare@pragatielectricals.com