Gate Operators, Inc.

Model BA12ETL
12 VOLT DC BARRIER ARM OPERATOR

INSTALLATION MANUAL

03/08

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................. 3 Applications ........................................................................................................ 4 Pre-Installation Checklist .................................................................................. 5 Operator Installation .......................................................................................... 6 Orientation ..... 7

Arms and Counterweight ................................................................................... 8 Power Connections ........................................................................................... 9 Programming Current Sensing . 10 Control Board .................................................................................................... 11-15 Siren Connection .. 16 Radio Receiver Options .. 17 Specifications . 18 Warranty .............................................................................................................. 19

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death:

READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Review with the owner all safety concerns including:

Do not operate the gate/arm unless area around gate/arm is in full view. Never let children operate or play with operator controls. Keep the remote control away from children. Always keep people and objects away from the gate/arm. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE/ARM. Test the operator monthly (see STEP 7 Programming the current sensitivity). The gate/arm MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or limit of travel, retest the operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. Arrange with local fire and law enforcement for emergency access. Always disconnect the battery or power source when making adjustments or repairs to any part of the operator. The entrance is for vehicles only. Pedestrians must use separate entrance.

SAVE THESE INSTRUCTIONS

APPLICATIONS

The Apollo BA12ETL Barrier Arm Operator is designed to handle a barrier arm up to 16 feet in total length. Apollo Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Operators are 12 Volt DC (Direct Current) powered. A 12 Volt sealed battery (33 ampere hour minimum) is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators can provide up to 200 operations in the event of
power outages. The battery may be recharged with a trickle charger or by solar energy (eliminating the need for costly trenching to remote entrances).

If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations. All solar panels and battery chargers are designed for use with a 12 volt battery.

Charging Methods for Average Daily Usage

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger 1-10 1-20 1-40 1-60 1-80 80+

* * * * * * *

Note: Double the amount of solar panels for Dual Operators.

PRE-INSTALLATION CHECKLIST

The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Determine the general location of the operator, access controls, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo eye detectors required? 3. How can the arm be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate access control devices such as keypads?

OPERATOR INSTALLATION
The BA12ETL is designed to be mounted to a 15x15 (minimum) concrete pad. Four 1/2 concrete anchor bolts are required for proper installation. PVC conduit should be in position prior to pouring the pad if remote access control devices or loops are to be used. The concrete pad should be a minimum of 12 below the ground level. Most installations will be on the left side (drivers side) of the driveway.

Set the BA12ETL on the concrete pad at a desired position. Using a 1/2 concrete drill bit, drill four holes using the pedestal base as a template. Install (4) 1/2 concrete anchor bolts and secure with washers and nuts.

1/2 Concrete Anchor Bolt

Orientation
STEP 1. Determine which side of the driveway the operator is to be mounted. The factory units are set up to be installed on the left (drivers) side of the driveway as shown in Fig. A.

Operator to be installed on the left side of the driveway

Fig. A Left side of driveway

Front

Surge Board The operator and surge board connection is shown for the standard installation as shipped from factory.

Operator to be installed on the right side of the driveway

If the operator is to be installed on the right side of the driveway you may simply install the unit in a reverse position or if preferred you can reverse the operation as shown below.

Fig. B Right side of driveway

Loosen the clamp bolt and rotate the arm assembly 90 degrees clockwise. 2 1 3

Clamp Bolt

Relocate the removable plug to INPUT B on the surge board. The operator is now in the open position for right side operation. 7

ARMS & COUNTERWEIGHT

Clamp Bolt

Various types and lengths of arms (up to 16 feet) may be used with the BA12ETL. The simplest and least expensive arm is the PVC downspout available at The Home Depot home improvement store sold in 10 foot lengths and may be easily cut down to any shorter size. A counter weight is not required for this type of arm.

Aluminum Extrusion

Aluminum and wood arms may require one or two optional counterweights depending on the length of the arm. As a general rule, any aluminum or wood arm over 10 feet should be counterweighted. 20 lb. Counterweight

Arm Assembly Balance

Loosen clamp bolt enough so assembly can slip on shaft when pressure applied The arm assembly can be balanced by adjusting the counterweights and/or aluminum extrusion. Once balanced, level arm assembly and tighten all hardware

POWER CONNECTIONS

A 12 volt sealed lead acid battery rated for 34 ampere hours is recommended for the BA12ETL. The battery may be recharged with a electrical battery charger or solar panel. A 6 amp automatic battery charger is sufficient for most applications. If solar charging is a requirement contact our customer service department at 800 226-0178 to help determine the solar panel size needed.

G-CELL 12 Volt 34aH Sealed Battery

Connect the two ring terminals on the connector end of the cable to the battery. The battery charger or solar panel should be installed at this time. (RED is positive(+) and Black is negative(-)

Plug the main connector into the Master connector on the circuit board.

The operator is now activated. The current sense must now be programmed as shown on page 10. If the operator does not work, check the battery connections for proper polarity. If the connections are reversed, the REVERSE BATTERY POLARITY LED will be illuminated at the bottom center of the circuit board.

PROGRAMMING CURRENT SENSING

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition may be reset by shorting the FIREBOX or UL inputs on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) should be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance. All limits should be set before beginning this procedure. 1. Press and hold the LED ENABLE button for five seconds and release. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate/arm for 3-4 full cycles. The STOP LED will stop blinking indicating that the operator is now ready for normal operation 4. Test the auto reverse sensitivity to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity. Perform this procedure on a monthly basis to assure proper and safe operation.
COUNTER CLOCKWISE More sensitivity Operator is easy to current sense CLOCKWISE Less sensitivity Operator is harder to current sense

8. Refer to the page 17 to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Once the board has learned the operator, the current sense may be readjusted at any time without re-learning the board..

10

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Operator Connector (Slave)

Reverse Battery Polarity Indicators

Operator Connector (Master)

11

Master/Slave Connector 7 5 3 1 2 4 6 8 Board Harness Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Battery Negative Battery Positive

EMERGENCY BYPASS

Applies battery voltage directly to motor to open gate (will not close gate) if control board fails. User must unplug before gate opens to maximum travel or the 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs
12V SLV MAS GND Supplied battery voltage Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

GateLink Connector

Connects control board to a computer using GateLink software. This software can monitor and diagnose the functions of the microprocessor. Ask your salesperson about this feature.

12

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only with magnetic, solenoid, and other locking devices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER

When a 3-button station is connected to the board, the STOP CIRCUIT JUMPER must be removed.

13

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Recommended for 7500 slide operator only. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. On for 1550 and 1650 operators only. Enables soft start & soft stop.

5 OPEN/CLOSE INPUT OPT. Must hold down open or close buttons to move gate. Gate stops when button released. 6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for all operators other than 1550 & 1650

DUAL GATE SYNC

10 SMART ACT.

14

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

15

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

16

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master
Jumpers must be set for 12V & constant relay option 1 2 3 4

Heddolf

black white yellow red

17

SPECIFICATIONS

Supply Voltage .. Recommended Battery .... Battery Charger . Recommended Solar Panel Duty Cycle .. Operating Temperature Current Draw Standby (with no accessories).. Current Draw Operating .. Arm Capacity without counter weight ...

12VDC 34aH Sealed Lead Acid 6 amp Automatic 10 watt minimum with regulator Continuous 400F - +1500F 10mA 2A 10 ft., 10 lbs. max

Arm Capacity with optional counter weight . 16 ft., 15 lbs. max Recommended Arm Material (not supplied) . 1x 4 light wood (16 ft. max) PVC (10 ft. max) Aluminum C Channel 16 ft. max

18

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight back to the customer on the return of repaired or replaced items in warranty. Lighting or electrical power surges may cause damage beyond repair and are not covered in this warranty.

19

Manufactured by NICE SpA

Gate Operators
A member of the NICE group

INSTALLATION MANUAL

ISTSG REV 00.01

Rev 0109 1

12.6 11.4

SIGNO4

42.1

Arm and connector sold seperatly

13.4 12.2

SIGNO6

42.1

8.7

16.5

10

11

12

1 2

Warnings ..............................................................................................................................................................6 Product description .............................................................................................................................................. 6 2.1 Operating limits ...........................................................................................................................................7 3 Installation ........................................................................................................................................................... 7 3.1 Checks and preliminary operations .............................................................................................................7 3.2 Typical system (fig. 3) ................................................................................................................................8 3.3 Fixing ..........................................................................................................................................................8 3.4 Connection to the power supply ..................................................................................................................8 3.5 Electrical diagram .......................................................................................................................................9 3.6 Description of connections ........................................................................................................................10 3.7 Notes on electrical connections .................................................................................................................10 3.8 Description of the Stop input ....................................................................................................................10 3.9 Phototest ....................................................................................................................................................11 3.10 Checking the connections. ....................................................................................................................11 4 Programming and adjustments........................................................................................................................... 12 4.1 Mechanical stops initial search .................................................................................................................12 4.2 Mechanical stops automatic search ...........................................................................................................12 4.3 Manual programming of deceleration positions. .......................................................................................13 4.4 Save procedure ..........................................................................................................................................13 4.5 Memory delete ..........................................................................................................................................14 4.6 Adjustments...............................................................................................................................................14 4.6.1 Torque adjustment ............................................................................................................................14 4.6.2 Speed adjustment ..............................................................................................................................14 4.6.3 Pause time adjustment ......................................................................................................................14 5 Testing and commissioning ............................................................................................................................... 15 6 Selectable functions ........................................................................................................................................... 16 6.1 Functions description ................................................................................................................................16 7 What to do if .................................................................................................................................................. 17 8 Manual or release operation ............................................................................................................................... 18 9 Maintenance ....................................................................................................................................................... 18 9.1 Planning of maintenance work ..................................................................................................................18 9.2 Alarm ........................................................................................................................................... ............ 19 10 Disposal ............................................................................................................................................................. 20 11 Technical specifications ..................................................................................................................................... 20 11.1 Control unit specifications ........................................................................................................................20

Addendum New universal control unit. Model SIA20/A.................................................................................. 21-22

1 Warnings
Read these instructions before proceeding with the installation work. They contain important information regarding safety, installation, use and maintenance. In order to make the use of these instructions as simple as possible, we have tried to follow the same order as the various phases of installation. All operations not specified in these instructions are not allowed; improper use may damage the product and endanger persons and property. Store this manual safely for future use. This manual, as well as the design and manufacture of the devices that make up SIGNO, comply fully with the standards and regulations in force. Considering the hazards that may exist during the installation and operation of SIGNO, it is necessary that also the installation be carried out in strict compliance with current legislation, standards and regulations, particularly: Before you start with the installation, check whether additional devices or materials are needed to complete the automation with SIGNO based on the specific application requirements. The automation system must not be used until it has been commissioned as described in the heading: Testing and commissioning. The packing materials must be disposed of in compliance with local regulations. Do not make modifications to any components unless such action is specified in this manual. Operations of this type are likely to lead to malfunctions. NICE and APOLLO disclaim any liability for damage resulting from modified products. Do not immerse the automation parts in water or any other liquid. During installation, ensure that liquids do not leak into the control unit or other open devices. In the event that liquid substances have penetrated inside the automation devices, immediately disconnect the power supply and contact the APOLLO customer service department. The use of SIGNO in these conditions can be dangerous. Keep all components of SIGNO away from heat sources and open flames; these could damage the components and cause malfunctions, fire or dangerous situations. During long periods of inactivity, the optional battery should be removed and stored in a dry location to prevent leakage of noxious substances. Connect the control unit only to a power supply line equipped with safety grounding system. All operations requiring the opening of the door of the SIGNO device must be performed with the control unit disconnected from the power supply; if the disconnection device is not identifiable, affix a notice to the effect: WARNING: MAINTENANCE WORK IN PROGRESS. In the event that any automatic switches are tripped or fuses blown, you must identify the fault and eliminate it before resetting the switches or replacing fuses. If a fault occurs that cannot be solved using the information provided in this manual, refer to the APOLLO customer service department.

2 Product description
SIGNO is an electromechanical barrier operator including foundation plate, bracket for attachment of a rectangular section arm, and control unit.

The automation system is designed to reach its stroke limit positions (opening and closing strokes) with a deceleration phase, while monitoring motor load during the movement. Thanks to these control systems any obstacles encountered in the range of the stroke are identified immediately causing reversal of the direction of movement (current sensor function). The system can be used in "manual", "semiautomatic and "automatic" mode with functions such as Close 0 sec. after Photo, Always close" and two types of traffic light signalling. The control unit includes a cycle counter that allows management through time of system maintenance interventions, and it is also prearranged for inclusion of radio receivers with SM slot.
Optional accessories are available for all versions. SIGNO 4 SIGNO 6

. Serves to automate an access protected by means of a barrier arm of up to 12 ft in length . Serves to automate an access protected by means of a barrier arm of up to 20 ft in length

2.1

Operating limits
SIGNO4 up to 12 ft Arm with complete set of accessories SIGNO6 up to 20 ft Arm with complete set of accessories and limits for speed

3 Installation
Note that automatic gate and door systems must be installed exclusively by qualified technical personnel in full compliance with statutory regulations. Before starting the installation work read the instructions in the following manual carefully.

3.1

Checks and preliminary operations

Check that the package is intact. After removing the cover and the door, check that the pack contains all the parts shown in Fig. 1

No. 4 Anchors - M12 No. 4 Washers 12 mm No. 4 Locknuts - M12 No. 2 Screws - 4.2 x 9.5 No. 1 Bar support bracket No. 1 Pair of keys for release procedure No. 1 Pair of keys for cover No. 4 Screws - M8 x 16 No. 1 Foundation plate No. 1 Bar cover No. 1 Printed cap No. 1 Front cap

Referring to Fig. 2, check that the installation site is compatible with the dimensions of the barrier. Warning: check whether the arm is to be installed on the right (R) or left (L) Check for the absence of obstructions that could impede movement of the arm during the opening and closing movements. Check that the supporting base for SIGNO is solid and suitably sized. Check that the barrier installation site is compatible with easy and safe operation. Make sure that the mounting positions of the various devices are protected from impacts and that the mounting surfaces are sufficiently sturdy.

3.2

Typical system (fig. 3)

1 . Signo 2 . Aluminium arm 3 . Key-operated selector switch 4 . Post for selector switch 5 . Post for photocells 6 . Photocell 7 . Red rubber protective strip 8 . Safety edge or red rubber strip 9 . Flashing signal lights 10. Red reflector strips 11. Aerial 12. Flashing light

3.3
1.

Installation
Embed the supplied foundation plate in a suitably sized concrete pad. The plate must be flush with the surface of the pad, perfectly level, and with the exposed surface perfectly clean, taking care not to damage the thread of the anchor bolts and providing the facility for at least one or more conduit for the routing of electrical cables. Warning: the plate must be parallel to the arm. Fig. 4 2. Place SIGNO on the previously installed base and secure it with the supplied nuts and washers. Fig. 5 3. If necessary, invert the position of the spring, moving it from the right to the left. Warning: the arm will be positioned vertically when the spring is in its relaxed position. Fig. 6 4. Fit the arm with the specific bracket supplied and secure it by tightening the 4 screws. Fig. 7 5. Perform the release procedure (see chapter 8 "Manual or release procedure) 6. Bring the arm to its horizontal position and install any optional accessories required. 7. Balance the arm by means of the spring adjuster tension rod. The arm can be considered to be properly balanced when, positioned at an angle of 45, it neither tends to descend nor move upwards. Fig. 8 WARNING: once the balancing procedure is terminated tighten the tension rod nuts. 8. Horizontal and vertical linear alignment can be adjusted by means of the travel limit cushioning devices Fig. 9 9. Relock the barrier by performing step 5 in reverse. 10. If the SIGNO accessories are not used or only certain accessories are used, the balancing procedure can be facilitated by fixing the spring in one of the available holes Fig. 10

3.4

Connection to the power supply

Connect the 110V supply cable directly to the terminal. Fig. 11 Secure with the specific cable clamp.

3.5

Electrical diagram

The following figure shows the layout of the electronic board with an indication of the main components and the wiring connections.

110 VAC

3.6
1-2 3-4 5-6

Description of connections
= Mains power supply = 24 Vdc max 25W flashing light output = 24Vdc max 250 mA electric lock/suction cup output = = = = = = = = = = = = = = Phototest output 24 Vdc max. 200mA services power supply Common for all inputs Barrier open output (LED on = barrier open; LED off = barrier closed; high frequency flashing = closing phase; low frequency flashing = opening phase) Courtesy light output (activated at the start of a cycle and remains active for 60 seconds after the cycle is concluded) Maintenance LED output Barriers synchronism STOP input (Emergency, trip, or extreme safety), normally closed type (NC) or constant 8.2K resistance type (heading 3.8) NC type input for safety devices (Photocells, pneumatic safety edges) operational during the closing phase Input for cyclic Open Stop Close Stop operation Input for opening movement with cyclic Open Stop Open Stop operation Input for closing movement with cyclic Close Stop Close Stop operation Input for radio receiver aerial Connection of plug-in card for battery charger

Phase - Neutral Flashing light Electric lock/Suction cup 7-8 Phototest 9-10 24 Vdc 11 Common 12 Sca 13 14 15 16 17 18 19 20 Cor Man Sync Stop Foto Step-by-Step Open Close Aerial Battery

3.7

Notes on electrical connections

To ensure the safety of the operator and prevent damage to components, while making connections or plugging in the radio receiver the control unit must be disconnected from the mains power supply and the back-up batteries (if present). To make the connections refer to the electrical diagram in heading 3.5, taking account of the following: The control unit must be powered via a 3 x 1.5mm2 cable (phase, neutral and earth); if the distance between the control unit and earth ground is greater than 100 ft an earth electrode must be installed in the immediate vicinity of the control unit To connect the flashing light and electric lock we recommend using a cable with minimum wire section of 1 mm2 For connections of the safety low voltage part of the safety circuit use wires with a minimum section of 0.25 mm2; (use shielded cables if the length exceeds 100 ft, connecting the shield to ground only on the control unit side). Pay attention to devices with polarity (flashing light, electric lock, phototest, services, etc.). NC (normally closed) type inputs, when unused, must be jumpered with the "24 Vdc Common"; NO (normally open) type inputs, when unused, must be left open. Contacts must be strictly mechanical and free of any type of electrical potential; "PNP, "NPN", "Open Collector" etc. type switching inputs are not permitted.

3.8

Description of the Stop input

The control unit can be programmed to operate with two types of STOP input: NC type STOP input: for connection of devices with a normal closed output (factory setting). Constant resistance STOP: for connection of devices with a constant resistance output of 8.2K (e.g. safety edges). In this latter case the control unit measures the resistance connected across the STOP input and the services common terminal and disables the activation when the measured value moves outside the range defined by 8.2K +/- 50%. 10

To program the STOP input: 1. Set the dip switches as shown

1 2 3 4 5 6 7 8 9 10 11 12

2. Execute the "save procedure" (heading 4.4), which in this case is required to save the status of the STOP input in teach-in mode. 3. Return the dip switches to the setting indicated
1 2 3 4 5 6 7 8 9 10 11 12

Note. When the programming procedure is terminated the STOP LED must remain illuminated to confirm that the data have been saved correctly.
!

3.9

Phototest

The Phototest function is an ideal solution in terms of reliability in relation to safety devices and it makes it possible to achieve "category 2" in compliance with UNI EN 954-1 (edition 12/1998), in relation to the combination of control unit and safety devices. To implement this solution connect the photocells as shown in the following diagram and set dip switch 7 to On (Phototest activation).

FOTO

FOTO

Whenever an activation is started all the safety devices are tested and the activation is effectively started only when the test gives positive results.

3.10 Checking the connections.

The following operations involve work being carried out on live circuits. Some parts carry mains voltage and are therefore extremely dangerous! Pay maximum attention to what you are doing and never work alone!

When you have finished making the connections it is good practice to perform a general check as follows: Power on the control unit and immediately check for the presence of mains voltage on terminals 1-2 and between 28 and 33 volts on terminals 9-10 (services output). If the values do not correspond to the above specifications, disconnect the unit immediately and check the connections and power supply voltage carefully. Approximately 2 seconds after power-on the OK LED should start flashing at regular intervals of one second to indicate that the control unit is functioning correctly. Check that the LEDs relative to the STOP and Photo inputs are illuminated (safety devices active), while the LEDs relative to the step-by-step and open/close inputs must be extinguished (no command present); if this is not the case check the connections and ensure that the various devices are functioning correctly Check that all the safety devices in the system are functioning correctly (emergency stop, photocells, pneumatic safety edges, etc.); whenever the safety devices trip the relative STOP and Photo LEDs must switch off. Release the barrier and check that: the arm is balanced if it is not, adjust the balancing spring the arm is free to move without undue resistance throughout the entire range of motion the limit switches are functioning correctly: with the bar closed only the closed limit switch LED 11

must switch off; when the arm is open only the open limit switch LED must switch off; if this is not the case, disconnect the power supply and invert the limit switches connector leave the arm at an angle of approximately 45 so that it is free to move in the opening and closing directions, and then lock the barrier Check that the arm moves in the correct direction, i.e.: press the Close button and check that the arm moves in the closing direction if the arm moves in the opening direction press the Close button again to stop the movement, then disconnect the power supply and invert the positions of two of the motor feeding wires irrespective of the direction of movement of the arm, it is advisable to stop the movement immediately by pressing the Close button again

4 Programming and adjustments

If the check performed on the various connections produces positive results, you can now start the mechanical stops search phase. This procedure is necessary because the SIA20 control unit must measure the distance travelled by the gear motor to bring the arm from fully closed (position 0) to fully open (position 1). The mechanical stops search procedure can be performed using initial search mode or automatic search mode. Following the "initial search" or "automatic search", if you wish you can edit the RA and RC deceleration positions by means of a manual programming procedure.
1 RA

Position 0: this is the point at which the arm is in the closed condition, corresponding to the closing stroke mechanical stop. Position RC: this is the position at which the arm must start its deceleration phase during the closing cycle. Position RA: this is the position at which the arm must start its deceleration phase during the opening cycle. Position 1: this is the point at which the arm is in the fully open condition, corresponding to the opening stroke mechanical stop.

RC

4.1

Mechanical stops initial search

The "mechanical stops initial search" procedure is executed automatically as the first activation following installation of the barrier. To activate the mechanical stops initial search: 1. release the barrier, move it clear of the mechanical stops so that it is free to move in the opening and closing directions, and then lock the barrier 2. briefly press the Close button on the board or generate a command pulse on the inputs and wait for the control unit to perform a low speed closing to position 0, a low speed opening to position 1, and a high speed closing to position 0. Note if after transmitting the command the first movement is an opening, transmit a second command to stop the procedure and then invert the polarity of the motor feeding wires. 3. When the sequence described above is concluded, a mathematical operation is executed to calculate the deceleration positions (RA and RC) automatically. 4. The mechanical stops "initial search" procedure is now terminated and the gear motor is ready for use. Set up the "functions" dip switches as required. Note 1. If one of the safety devices should trip or another command pulse is received during the "initial search" procedure, movement of the arm will be interrupted immediately; in this case the above procedure must be repeated starting from step 1.

4.2

Mechanical stops automatic search

As an alternative to the "Initial search" procedure the "Mechanical stops automatic search" procedure can be activated at any time without having to clear the memory. The procedure performs the mechanical stops 12

(positions 0 and 1) search procedure automatically using the same method as that described above for the "Initial Search" procedure. To activate the mechanical stops search 1. Set up the dip switches as shown:
1 2 3 4 5 6 7 8 9 10 11 12

2. release the barrier, move it clear of the mechanical stops so that it is free to move in the opening and closing directions, and then lock the barrier 3. Briefly press the Close button on the board and wait for the control unit to perform a low speed closing to position 0, a low speed opening to position 1, and a high speed closing to position 0. Note if after transmitting the command the first movement is an opening, transmit a second command to stop the procedure and then invert the polarity of the motor feeding wires. 4. When the sequence described above is concluded, a mathematical operation is executed to calculate the deceleration positions automatically. 5. Return the dip switches to the positions shown:
1 2 3 4 5 6 7 8 9 10 11 12

6. The mechanical stops "automatic search" procedure is now terminated and the gear motor is ready for use. Set up the "functions" dip switches as required. Note 1. If one of the safety devices should trip or another command pulse is received during the "automatic search procedure", movement of the arm will be interrupted immediately; in this case the above procedure must be repeated starting from step 1.

4.3

Manual programming of deceleration positions.

This procedure involves the manual input of the positions for the start of deceleration as an alternative to the positions calculated automatically with the initial or automatic mechanical stops search procedure. To program the deceleration positions manually: 1. Set up the dip switches in accordance with one of the following diagrams depending on the parameter to be saved POSITION RC: Deceleration start position during the closing cycle
1 2 3 4 5 6 7 8 9 10 11 12

POSITION RA: Deceleration start position during the opening cycle

1 2 3 4 5 6 7 8 9 10 11 12

2. Press the Open or Close button on the board and hold it down until the required position has been reached. Note. Press the Stop button if you wish to accelerate movement of the bar. 3. Once the position has been reached release the buttons and execute the "Save procedure" (heading 4.4) 4. Return the dip switches to the positions shown:
1 2 3 4 5 6 7 8 9 10 11 12

4.4

Save procedure

This operation serves to upload the value of the parameter you wish to program to the control unit permanent memory.

13

To perform the save procedure: 1. Hold down the Stop button for at least 3 seconds, after which the OK LED will start flashing at high frequency 2. Release the Stop button. The OK LED will continue to flash at high frequency for a further 3 seconds. 3. Within three seconds press the Open and Close buttons simultaneously and only momentarily; when the two buttons are pressed simultaneously the OK LED will extinguish and then illuminate for 2 seconds to confirm that the selected parameter has been correctly saved in the memory.

4.5

Memory delete

All programmable parameters are recorded in a non-volatile memory that retains the information also in the event of a mains power loss; in certain cases it may prove necessary to remove all the data you have saved in this memory. To delete the contents of the memory: 1. Set the dip switches as shown:
1 2 3 4 5 6 7 8 9 10 11 12

2. Execute the "save procedure" (heading 4.4), which in this case is required to confirm the delete procedure.
3. Return the dip switches to the setting indicated
1 2 3 4 5 6 7 8 9 10 11 12

Note. When the memory has been reset the system assumes the same status as when the control unit has never been programmed so no movements will be possible; in this case the first command that is transmitted to the inputs or pressing either the Open or Close buttons serves to activate a "Mechanical stops initial search" procedure Note 1. This operation does not delete the counter values for the number of cycles executed and the number of cycles programmed.

4.6

Adjustments

When the programming phase is terminated you can make the small number of indispensable adjustments necessary to ensure correct and safe operation of the automation system.

4.6.1 Torque adjustment

To limit the torque levels delivered by the transmission system in accordance with established standards, the control unit is equipped with a trimmer (TR1) that serves to adjust motor torque. Turn the trimmer clockwise to increase torque. If an obstacle is encountered during movement of the arm (motor torque demand higher than programmed torque), the system will stop and, if a semiautomatic or automatic movement was in progress the arm will reverse in the opposite direction. To increase safety levels, if the detection of an obstacle occurs three times in succession before the bar has reached its correct closed position, the system will execute a brief inversion of travel direction and then stop.

4.6.2 Speed adjustment

To limit the kinetic energy of the bar in the event of impact with possible obstacles, apart from restricting motor torque it is also possible to reduce the speed of motion. The speed can be adjusted at any time by means of trimmer TR2: turn the trimmer clockwise to increase speed. When the trimmer is set to the maximum speed position barrier opening time is approximately 3 seconds; with the trimmer at its minimum speed position the opening time is approximately 6 seconds.

4.6.3 Pause time adjustment

When the automatic closing function is selected, after an opening movement a timer is triggered (pause time); when the timer interval elapses the close cycle is started automatically. Pause time can be adjusted by means of trimmer TR3. With the trimmer in its minimum time position the pause time is 0 seconds; with the trimmer in the maximum time position (fully clockwise) the pause time is 120 seconds.

14

Testing and commissioning

This is the most important operation, designed to guarantee the maximum safety and reliability of the automation system. The testing procedure can also be used as a periodic check of the devices that make up the automation.
Testing of the entire system must be performed by qualified and experienced personnel who must establish which tests to conduct on the basis of the risks involved, and verify the compliance of the system with applicable regulations, legislation and standards. Each component of the system, e.g. the emergency stop device, photocells, etc. may require a specific testing phase. We therefore recommend observing the procedures shown in the relative instruction manuals. Execute the following steps for the testing procedure: 1. Ensure that the instructions outlined in the "WARNINGS" chapter have been observed in full. 2. Set the dip switches as shown: (all functions disabled and semiautomatic operating mode)

1 2 3 4 5 6 7 8 9 10

11 12

1. Press the Open button and check that: the flashing light is activated an opening cycle is started with the acceleration phase the movement is decelerated and then stops when the arm is in the open position. 2. Press the Close button and check that: the flashing light is activated a closing cycle is started the movement stops when the arm is closed. 3. Start an opening cycle and check that tripping of a safety device connected to the: Stop input causes immediate interruption of the movement Photo input has no effect 4. Start a closing cycle and check that tripping of a safety device connected to the: Stop input causes immediate interruption of the movement Photo input causes the movement to be stopped and restarted in the opposite direction 5. Engage a safety device connected to: the Stop input, and check that when a command input is activated the system will not operate. the Photo input, and check that when a close command input is activated the system will not operate. 6. During an opening or closing cycle, impede movement of the arm with an obstacle and check that the gear motor performs a direction reversal before the torque level specified by applicable standards is exceeded. 7. Measure the impact force. If control of "motor torque" is used to assist the system for the reduction of impact force, search for the setting that provides the best results 8. Check that the activation of the inputs (if connected) causes a step in the following sequence for the Step-by-Step input: Open Stop Close Stop, for the Open input: Open Stop Open Stop, for the Close input: Close Stop Close Stop 9. Return the dip switches to the setting indicated
1 2 3 4 5 6 7 8 9 10 11 12

15

6 Selectable functions
To select the required functions set the programming dip switches to Off and activate the functions dip switches as shown in the following list: Switch 1-2 Off Off On Off Off On On On On On On On On On Off On On = = = = = = = = = = = = = "Manual" movement, i.e. hand operated "Semiautomatic" function "Automatic" function, i.e. Automatic Closing "Automatic + Always close" function Condominium function <Not available in Manual mode> 5 s preflashing (2 s in manual mode) Re-close 0 s after Photo if in automatic mode or re-close after Photo if in semiautomatic mode Photo also during opening Phototest activation Suction cup Electric lock Traffic light in one-way mode Traffic light in both directions

Switch 3 Switch 4 Switch 5 Switch 6 Switch 7 Switch 8 Switch 9 Switch 10

Note. Setting dip switches to the "Off" position servers to inhibit the associated function.

6.1

Functions description

Man Present Function The movement is performed only when the command is present. The movement stops as soon as the command is suspended, when one of the safety devices trips ("Stop" or "Photo") or if the current sensor trips. Once the cycle has been interrupted the input command must be deactivated before another command can be transmitted to activate the arm. Semiautomatic and automatic function In "Semiautomatic" or Automatic mode following a command pulse the entire movement is executed until the specified position is reached. A second pulse on the same input that started the movement will cause a system Stop. If a control input is supplied with a continuous signal instead of a pulse, this will result in a priority condition wherein all the other control inputs are disabled (this function is useful, for example, if a clock is to be connected to the opening input). Tripping of the current sensor or a photocell involved in the direction of motion during a cycle ("Photo" during the closing cycle) will result in a direction reversal. In Automatic operating mode, an opening cycle will be followed by a pause and then a closing cycle. If the "Photo" safety device trips during the pause interval, the timer will be reset with the preset pause time; if the "Stop" input trips during the pause interval the re-close function will be cancelled and the system will assume Stop status. Always Close function Automatically starts a close cycle preceded by 5 seconds of preflashing if "arm open" status is detected when power is restored. Condominium Function In "Condominium" mode an opening cycle cannot be interrupted by control pulses except for those that result in a closing cycle. During the closing cycle a new control pulse will cause the arm to reverse. Preflashing A command impulse activates the flashing light, followed by movement 5 seconds later (2 seconds later in manual mode). Re-close 0 seconds after Photo if in automatic mode or re-close after Photo if in semiautomatic mode In automatic mode tripping of the photo safety device in the opening or closing cycle reduces the pause time to 0 seconds irrespective of the preset pause time. In semiautomatic mode tripping of the photo safety device during the closing cycle activates automatic closing with the preset pause time. Photo also during opening With this function tripping of the "Photo" safety device causes an interruption of the movement also during the opening cycle; if the "Semiautomatic" or "Automatic" function is selected, after the "Photo" device is disengaged the opening cycle will be resumed. Phototest activation 16

This function makes it possible to execute a check of the efficiency of all photocells at the start of every cycle, thereby increasing the overall safety level of the system. For further details consult heading 3.9. Suction cup/electric lock The function makes it possible to assign the following type of operation to the Electric lock output (terminals 5 and 6): electric lock (Switch 8 Off) the output is activated for a few seconds in the opening cycle with the arm closed suction cup (Switch 8 On) the output is activated at the end of the closing movement and it remains activated for the entire time that the arm remains in the closed position. Traffic light in one-way mode. In this mode the SCA output is active with the arm open and during the opening cycle it remains switched on, while it is deactivated when closing and with the arm closed. This makes it possible to connect a green traffic light to the output to signal free transit when illuminated. Traffic light in both directions. Setting switch 10 to On, irrespective of the position of switch 9, serves to activate the function "Traffic light in both directions"; the following changes occur in the control unit: the "Open" input becomes "Step-by-Step 2", while the "Courtesy Light" (COR) and "Barrier open indicator light" (SCA) outputs become green traffic light for one direction and green traffic light for the opposite direction as specified in Fig. 5. For each direction of transit a different opening command is set: Step-by-Step (PP) to enter and Step-by-Step 2 (PP2) to exit; in this case two traffic lights are installed with Red and Green signals, connected to the SCA and COR outputs.
Command input with PP R V V Barrier open output - SCA (SCA) 12 R

Courtesy light output - COR R

Barrier

(COR) 13

R V

Command output with PP2

11 Common

In normal conditions the SCA and COR outputs are switched off and consequently also the traffic lights are switched off; when a command is transmitted with PP to enter the protected area, the opening cycle is started and simultaneously output SCA is activated and the green traffic light in the entry direction is activated together with the red traffic light in the exit direction. On the contrary, if the command for opening is given by PP2 the COR output is activated to activate the green traffic light in the exit direction and the red traffic light in the entry direction. The light will remain illuminated for the entire duration of the opening phase and during the pause phase, if programmed; in contrast, during the closing phase the green and red lights will be illuminated together to signal that the transit priority situation is no longer valid. The two outputs can be used to drive low power 24 Vdc lamps for a maximum of 10 W per output. If higher power lamps are required then it will be necessary to use relays driven by the control unit outputs to control the traffic lights.

7 What to do if
The following section describes some of the more common problems that may be encountered during installation of the system. No LED is on: check for the presence of mains voltage on terminals 1 and 2 and ensure that fuses F1 and F3 are not blown. The unit fails to start: check that the Stop and Photo safety device input LEDs are active and the motor is locked (release LED extinguished). A direction reversal occurs during a cycle: Check whether one of the safety devices has tripped (Photo during the closing cycle) or whether the current sensor has tripped; in this latter case check that the current sensor setting is sufficiently high to allow movement of the arm. If the value is insufficient increase the level by turning the torque trimmer (TR1) in a clockwise direction. 17

High frequency flashing of the OK LED: the power supply voltage is insufficient or an incorrect combination has been selected on the dip switches. The motor moves slowly: the control unit is executing an alignment procedure; the first trip of the current sensor is interpreted as a mechanical stop.

The motor performs the acceleration phase and then stops: check whether or not the encoder LED is flashing during movement of the motor. The flashing frequency may be higher or lower in relation to the speed of movement. With the motor at a standstill the LED may be On or Off, depending on the exact angular position at which the motor shaft has stopped. OK LED steadily illuminated for a few seconds immediately after a command: this indicates a fault in the motor control stage; check the wiring and ground insulation of the motor; if no problems are found, install a new control unit.

8 Manual or release operation

Warning: the release operation must be performed only when the arm is stopped. Manual operation Fig. 12 must be adopted in the event of a power failure or in the case of system faults. The manual operation will allow free movement of the arm only if installed correctly and with genuine original accessories.

1. Lift the lock cover disk. Insert the key and turn it clockwise 2. Turn the release handle counter-clockwise. Move the arm manually
To lock the arm: return the release handle to its original position, turn the key and extract it.

9 Maintenance
Maintenance operations must be performed in strict compliance with the safety directions provided in this manual and in accordance with applicable legislation and standards. Although Signo does not require any special maintenance operations, regular inspections carried out at programmed intervals will ensure longer life of the system and reliable operation of the safety devices. For this purpose all the tests and checks specified in heading 4.1 "Testing" should be performed. If other devices are installed, adhere strictly to the directions given in the relative maintenance plan.
SIGNO 4 SIGNO 6 Perform a periodic general inspection every 6 months or 50,000 cycles Perform a periodic general inspection every 6 months or 50,000 cycles

9.1

Planning of maintenance work

To assist planning of maintenance interventions for the entire system the control unit is equipped with a cycle counter that increases its value at each opening cycle. The increase is signalled by a flash of the maintenance LED (MAN). The cycles counter value is constantly compared to an alarm threshold value (programmable by the system installer) and checked against a warning threshold (set automatically at approximately 6 % below the alarm threshold). When the number of cycles executed exceeds the warning threshold the maintenance LED flashes only during operation of the barrier, while if the alarm threshold is exceeded this LED flashes constantly (when the motor is stopped and during movements) thereby signalling the urgent need for maintenance. The alarm threshold can be programmed from a minimum value of 1000 to a maximum of 255000 cycles in multiples of 1000.

18

9.1 Alarm To program the alarm threshold 1. Set the dip switches as shown
1 2 3 4 5 6 7 8 9 10 11 12

2. Divide the number of cycles to be programmed by 1000 3. In the following table find the combination of dip switches the sum of which is equivalent to the number you have just calculated and set the relative dip switches to On.
Dip switch Pesi Sw1 Sw2 Sw3 Sw4 Sw5 Sw6 Sw7 Sw8 1 2 4 8 16 32 64 128

Example: number of cycles to be programmed = 100,000 Result after division: 100 100 = 4+ 32+64 dip switches 3, 6 and 7 set to On

1 2 3 4 5 6 7 8 9 10

11 12

4. Execute the "Save procedure" (heading 4.4). 5. Return the dip switches to the setting indicated
1 2 3 4 5 6 7 8 9 10 11 12

After you have set the alarm threshold you can display it to be sure that the operation you have just performed was successful. To display the alarm threshold 1. Set the dip switches as shown:
1 2 3 4 5 6 7 8 9 10 11 12

2. Set dip switch 1 to On (2,3,4,5 and 6 to Off), count the number of flashes of the OK LED and make a note of them (if there were 10 flashes note down 0) 3. Repeat the operation with dip switches 2, 3, 4, 5 and 6 4. Now recalculate the number of cycles as shown in one of the two examples given below
Dip switch configuration
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

Number of cycles

Number of OK Example: LED flashes no. 1 Example Number of OK n 2 LED flashes

10 1

1 4

2 10

10 10

4 7

5 3

012,045 140,073

6. Return the dip switches to the setting indicated

1 2 3 4 5 6 7 8 9 10 11 12

Use the same procedure to display the number of cycles executed; To display the number of cycles executed 1. Set the dip switches as shown:
1 2 3 4 5 6 7 8 9 10 11 12

2. Re-count the flashes of the OK LED with dip switches 1,2,3,4,5 and 6 as shown in example 1 or 2. Note. Whenever the warning threshold is programmed the value for the number of cycles executed is automatically deleted. 3. Return the dip switches to the setting indicated
1 2 3 4 5 6 7 8 9 10 11 12

19

10 Disposal
SIGNO is constructed of various types of materials, some of which can be recycled (steel, aluminium, plastic, electric cables), while others must be disposed of (electronic boards and components). WARNING: some electronic components may contain polluting substances; do not pollute the environment. Enquire about the recycling or disposal systems available in compliance with regulations locally in force. 1. Disconnect the automation system from the mains power supply. 2. Disassemble all the devices and accessories, following in reverse order the procedures described in chapter 3 Installation 3. Remove the electronic board. 4. Sort the various electrical and recyclable materials and consign them to licensed firms for recovery and disposal. 5. Consign the remaining materials to authorized scrap collection centres.

11 Technical specifications
SIGNO4 V1 SIGNO6 V1

Power supply (Vac 50/60 Hz) Emergency power supply (Vdc) Power draw (W) Line current input (A) Motor current input (A) Transmission ratio Torque (Nm) Min. max. opening time (sec.) Operating temperature (F Min./Max.) Duty cycle (%) Protection rating Weight (lbs) Insulation class * Without installed accessories

110 24 300 2.6 12 1 :241 148 185 3-6 6 - 10 -40/1220 80 44 110 128 1

11.1 Control unit specifications

Services output Flashing light output Electric lock output Phototest output Courtesy light output Barrier open indicator light output Maintenance indicator light output STOP input: Pause time Courtesy light time Max. cables length : : : : : : : : : : : : 24 Vdc, max. current 200mA (voltage can be between 17 and 35 Vdc) 24 Vdc, max. power 25W (voltage can be between 16 and 35 Vdc) 24 Vdc, max. current 250mA (voltage can be between 17 and 35 Vdc) 24 Vdc, max. current 200mA (voltage can be between 17 and 35 Vdc) 24 Vdc, max. power 10W (voltage can be between 17 and 35 Vdc) 24 Vdc, max. power 10W (voltage can be between 17 and 35 Vdc) 24 Vdc, max. power 10W (voltage can be between 17 and 35 Vdc) for NC contacts or 8.2K constant resistance +/- 50% from 0 seconds to 120 seconds 60 seconds power 100 ft aerial 16 ft

20

110

21

110

22

Gate Operators, Inc.

Model 1500 / 1600

Swing Gate Operator

INSTALLATION MANUAL

03/07

CONTENTS
Safety Precautions ................................................... Applications .............................................................. Pre-Installation Checklist ........................................ Parts Identification ................................................... Operator Installation ................................................
Pivot Arm Installation Actuator Installation Control Box Installation Connecting the Actuator Gate Bracket Installation Limit Switch Adjustment Control Board Connections Control Board Adjustments

3 4 5 6 7-11

Push to Open Installation .......................................... 12 Radio Receiver Options ............................................. 13 Troubleshooting guide .............................................. 14-16 Warranty .................................................................... 17

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access.

Use the emergency release only when the gate is not moving. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. Do not install control box where the gate can come in contact with person using the push button on side of control box. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. All rollers should be covered to prevent injury. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance.

Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. SAVE THESE INSTRUCTIONS.

APPLICATIONS
The Apollo Model 1500/1600 Swing Gate Operator is designed to handle swing gates up to 16 feet in length and 600 pounds each. A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt sealed battery (33ampere hour minimum) with connecting posts located on the top is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators provide up to 200 operations in the event of
power outages. The battery may be recharged with a trickle charger or by solar energy (eliminating the need for costly trenching to remote entrances).

If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators. 4

PRE-INSTALLATION CHECKLIST
The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Verify proper installation and operation of the gate. 1. Are the hinges servicable? 2. Does the gate swing free and level? 3. Will the gate require a locking device? 4. Is the hinge and stop posts sturdy enough to handle the gate & operator? Determine the general location of the operator, attachment points, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south (in the northern hemisphere)? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be children or animals in the area? 2. Are safety loops, edge switches, or photo beam detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

PARTS IDENTIFICATION

416E Actuator with 8 cable (416EX slave actuator with 38 cable supplied with 1600) #11111B Control Box

#10000415 Pivot Arm (2 with 1600)

#10025215 Gate Bracket (2 with 1600)

#1125 Hardware Kit (2 with 1600)

OPTIONS

#201 5 Watt Solar Panel & Bracket (optional) (2 required with 1600)

#404C Automatic Battery Charger (optional) 6

#446 Bolt On Pivot Arm (optional) (2 required with 1600)

OPERATOR INSTALLATION

STEP 1

PIVOT ARM INSTALLATION (standard pull to open)

Location of Pivot Point.

Notes: PULL TO OPEN pulls gate open (actuator is extended when gate is in the closed position). PUSH TO OPEN pushes the gate open (actuator is retracted when gate is in the closed position). For PUSH TO OPEN installations see page 12. If a 400 Upgrade Kit is to be used, refer to the 400 instructions for pivot point location. The following instructions provide up to 105o of swing. Left Hand Swing Gate (closed) Right Hand Swing

13

Direction of opening

13

6 Measurements are taken from the center of the hinge.

Top View

Vertical position of pivot arm

1/2 Pivot ArmMust be level

Center Line of attachment point for gate bracket

Front View
Hinge post

STEP 2

Actuator Installation

1/2 x 3 1/2 Hex Bolt

1/2 Washer

1/2 Lock Nut

Do not over tighten nut

STEP 3

Control Box Installation

Mount the control box within 4 feet of the pivot arm. Do not mount the control box where the person using the push button on side of the box can come in contact with the gate. Use mounting hardware capable of supporting the weight of the control box with the battery installed. Set battery inside of control box with terminals toward the front (Do not use any battery with side terminals).

STEP 4

Connecting the Actuator (s)

Connect actuator cable to the MASTER connector on the control board. If a 1600 Dual Operator is being installed and conduit is being used under the drive (recommended), cut the slave (opposite side where control box is mounted) actuator cable about 12 from the white connector. Run the remaining cable across the drive through conduit and up through the control box. Cutoff any excess cable and splice the short piece back to the cable.* Connect to the SLAVE connector on the control board. Connect the RED power wire (s) to the battery positive ( + ) and the BLACK power wire (s) to the battery negative ( - ) * Instead of cutting the slave cable, remove the pins on the plug with a jeweler's common blade screwdriver or appropriate tool (the staples on the actuator shipping carton work great) ,run the cable through the conduit and reinsert the pins into the plug. 8

MASTER

IMPORTANT
Never weld parts to the gate or posts when the operator circuit board is powered. Doing so may damage the board beyond repair. STEP 5 GATE BRACKET INSTALLATION

Activate push button on the side of the control box and extend the actuator until it stops (PULL TO OPEN only, leave actuator retracted for PUSH TO OPEN). WARNING: Do not let extension tube rotate as it extends. Do not insert fingers or tools in the hole at the end of the extension tube Align the hole in the end of the actuator extension tube with the holes in the gate bracket and locate gate bracket mounting position with the gate in the closed position. Weld or bolt the gate bracket to the gate using 3/8 bolts, lock washers, and nuts. Tip: Tack weld or C clamp at first if uncertain about location. Run the unit through a complete cycle to insure proper operation then mount permanently . Bolt the actuator to the gate bracket as shown.

1/2 x 3 Bolt

1/2 Washer (2 places)

1/2 Lock Nut

STEP 6

Limit Switch Adjustment

Remove limit switch end caps

Cycle the operator and adjust limits as required. If the operator opens automatically after closing, extend less until gate remains closed. Do not retract the extension tube too far or the retract limit switch will not be activated. (You can depress the LED ENABLE button on the control board to see when the actuator has reached its limit)

Extend Limit Screw 1600 Adjustments As you open and close the gates, you will notice that the slave side moves 2-3 To Extend More Turn Extend seconds slower than the master. Limit Screw CounterClockwise Tip: By welding stop tabs on the top and bottom of the master side, the two gates may now be adjusted so the slave To Extend Less Turn Extend gate will close against the stop tabs of Limit Screw the master gate and create enough Clockwise tension to prevent gates from moving Retract Limit Screw back and forth.

To Retract More Turn Retract Limit Screw Clockwise

To Retract Less Turn Retract Limit Screw CounterClockwise

635/636 CONTROL BOARD CONNECTIONS

8 Pin White Connector (two on 636 Master & Slave) 1 ORANGE - Open Limit Input (Normally open unless gate is opened) 2 WHITE - Close Limit Input (Normally open unless gate is closed) 3 BLACK - Motor - Positive during open cycle, Negative during close cycle 4 RED - Motor - Negative during open cycle, Positive during close cycle 5 GREEN - Ground (Limit Switch Common) 6 Ground Not used 7 BLACK - Ground - Battery Negative 8 RED - Battery Positive (+12 VDC)

7 5 3 1

8 6 4 2

MASTER

7 Pin Black Connectors 1 Edge 1 Input 2 Edge 2 Input 3 Ground 4 Ground 5 Stop Input (N/C) 3 Button Control 6 Close Input (N/O) 7 Open Input (N/O) 8 Ground 9 Ground 10 Free Exit Input (Open only for telephone entry, probes, etc.) 11 Ground 12 Under Gate or Shadow Loop Input 13 Ground 14 Safety Loop or Photo Beam Input

3 Pin Black Connectors (3) GND Ground INP Input (Activates gate when momentarily connected to ground) 12V +12 Volt Output (For powering options - 3 Amps Max.)

123

Emergency Bypass Connector Used when the control board is not functioning. Unplug the motor harness from the Master (or Slave) Connector and momentarily insert into the Emergency Bypass Connector to open the gate. In the event the motor is not disconnected quickly enough, the blue 15 amp fuse will protect the circuit board from damage and should be replaced when the 10 original problem is fixed.

635/636 CONTROL BOARD ADJUSTMENTS

OFF ON
Factory Setting #1 #2 #3 #4 #5 #6 #7 #8 #9 OFF OFF ON OFF OFF OFF ON ON OFF Description TIMER TO CLOSE - Automatically closes gate ON - Close timer enabled OFF - Close timer disabled CURRENT SENSITIVITY OPTION - Delays current sensing from start ON - 4 second delay OFF - 2 second delay TIMER TO CLOSE OPTION ON - timer to close works only when open limit switch is activated OFF - timer to close works from any open gate position DUAL CONTROL SLAVE OPTION ON - disables slave side of dual board OFF - enables slave side of dual board DUAL CONTROL MASTER OPTION ON - disables master side of dual board OFF - Enables master side of dual board MAXIMUM RUN TIMER OPTION ON - stops and reverses gate if run timer times out before closing OFF - stops gate if run timer times out before closing MAXIMUM RUN TIMER VALUE ON - 40 seconds OFF -20 seconds TIMER TO CLOSE VALUE ON - 20 to 70 seconds (adjustable) OFF - 10 to 35 seconds (adjustable) OPEN, STOP, CLOSE CONTROL ENABLE ON - allows for open, stop, close unit (optional) to operate gate OFF - normal operation (If 9 is on, terminals 4 & 5 must be normally closed for proper operation.) TIMER TO CLOSE ADJUSTMENT Rotate clockwise to increase time before gate closes. Rotate counter clockwise to decrease time before gate closes. If program switch #3 is on, the gate must activate the open limit switch in order for the timer to close to operate. CURRENT SENSITIVITY

PROGRAM SWITCHES

TIMER TO CLOSE

CURRENT SENSITIVITY

Rotate clockwise to decrease sensitivity (more force). Rotate counter clockwise to increase sensitivity (less force). WARNING: The CURRENT SENSITIVITY should be adjusted to prevent injury in the event of someone being entrapped in the gate. This feature should be periodically tested to assure proper operation. Refer to SAFETY PRECAUTIONS. LED ENABLE Enables LEDs for installation and troubleshooting (must be depressed to observe LEDs).

LED ENABLE

Fuses There are 4 standard automotive type fuses on the 635/636 circuit board. The EMERGENCY BY-PASS plug is protected by a 15 Amp fuse. The remaining three fuses (one for each of the 12 Volt outputs) are 3 amp.

11

PUSH TO OPEN INSTALLATION

STEP 1 Location of pivot point
Hinge post Gate (closed) Direction of opening

PIVOT ARM (s) INSTALLATION

Both measurements are taken from the center of the hinge.

6 11

Top View

Vertical position of pivot arm (s)

Center Line of attachment point for gate bracket

1/2 Pivot arm must be level

Hinge post

Front View

Rewiring actuator (s) for push to open

Must be re-wired for proper operation Strip back 6 of black sleeve from connector end of the actuator cable. Cut and reconnect the white/orange and the red/black motor wires as shown:
Red Black Red Black Green White Orange Battery + Battery Red Black Green White Orange

8 Pin Connector (s)

12

Continue with STEP 2, page 6

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
GND

black

GND INP 12V

gray gray red

INP 12V

Allister
GND

white black red

GND INP 12V

INP 12V

Lift-Master*
GND

1 2 3 4

GND INP 12V

INP 12V

Heddolf
GND GND INP 12V

black white yellow red

INP 12V

Linear
GND

white/silver common n/o white/gold

GND INP 12V

* Lift-Master will require that the 12/24 jumper be set to 12 and the C/M (constant/momentary) jumper be set to C

INP 12V

13

TROUBLESHOOTING OPERATOR & ACCESSORIES

Some troubleshooting will require a hand held multimeter. An inexpensive digital multimeter may be purchased at Radio Shack or a local electric supply company. Refer to the owners manual for instructions.

SYMPTOM

Gate opens OK but after closing, opens back up.

1. Excessive closing pressure on gate. Re-adjust the close limit switch on the actuator. 2. Automatic reverse sensitivity is set too sensitive. Re-adjust - CAUTION: Automatic reverse sensitivity should be set sensitive enough to avoid injury. 3. Gate is mechanically binding. Disconnect actuator from gate and eliminate binding. 4. Battery voltage is too low. Battery voltage should be 12 to 14 volts under load. Check solar panel output or battery charger output or re-evaluate usage. 5. Replace circuit board.

SYMPTOM

Gate moves only a few feet, then stops or reverses.

1. Battery voltage is too low. Battery voltage should be 12 to 14 volts under load. Check solar panel output or battery charger output or reevaluate usage. 2. Gate is mechanically binding. Disconnect actuator from gate and eliminate binding. 3. Actuator extension tube is bent. Inspect for damage and replace extension tube if required. 4. Current sensitivity is adjusted too sensitive. Re-adjust current sensitivity. 5. Replace circuit board.

SYMPTOM

Gate surges too much. Does not run smooth.

1. Pivot arm is not ridged. Re-weld and/or brace pivot arm. 2. Bolts are loose. Snug all bolts. Pivot arm bolt should be snug but not tight. 3. Gate is too limber. Reinforce gate.

14

SYMPTOM

Gate will open using push button on side of box, but not with transmitter.

1. Code switches do not match. Check that the code switches in the transmitter and the receiver match. 2. Low or dead battery in transmitter. Replace battery. 3. Fuse blown on circuit board. Check fuses on gate control board. 4. Low battery in operator. Battery voltage should be 12 to 14 volts under load. 5. Replace receiver.

SYMPTOM

Transmitter works, but not very far.

Note: Transmission distances will vary according to terrain, obstructions, and electrical interference. The normal range from inside a vehicle is 50-100 feet while 100-150 feet may be obtained from outside the vehicle. 1. Low battery in transmitter. Replace battery. 2. Transmitter malfunctioning. Try a different transmitter. 3. Antenna not making good connection. Be sure center conductor of antenna is penetrating the female connector on the side of the gate box. 4. Reception is being blocked. Raise the height of the antenna using a #244 antenna extension kit. 5. Replace receiver.

SYMPTOM

Gate randomly opens, closes, or stops for no reason.

1. Transmitter is stuck on. Check all transmitters, keypads, pushbuttons, etc. for a stuck button. 2. Transmitter and receiver code switches are all down, up, or in the middle. Change at least one switch position in the transmitter and receiver. 3. Push button on side of control box is defective. Disconnect and test.

15

SYMPTOM

Gate will not open or close.

Disconnect the solar panel or charger and measure the battery voltage. Battery should read 12 or more volts and never drop below 11 volts when gate is operating. Reset program switches to factory setting. # 1,# 3,# 7,# 8 ON, all others OFF.
1 ON 2 off 3 ON 4 off 5 off 6 off 7 ON 8 ON 9 off

RED & WHITE PROGRAM SWITCHES

Disconnect all accessories from the circuit board - receivers, push buttons, keypads, loops, phones, intercoms, etc. Activate the operator by momentarily shorting GND to INP on one of the three pin connectors. If the operator works, reconnect each accessory individually starting with push button and test operation.
GND INP 12V

Momentarily short with a piece of wire or needle nose.

Disconnect actuator from circuit board and inspect pins in the connector for damage or poor connections. Check for proper limit switch configuration (multimeter required) on the connector from the actuator: GATE IN OPEN POSITION ....... Orange & Green wires are shorted, White & Green are open. GATE IN CLOSED POSITION .. White & Green wires are shorted, Orange & Green wires are open. GATE IN MID TRAVEL............ White, Green, & Orange wires are open, no shorts. Replace circuit board. wires

16

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.

17

Gate Operators, Inc.

Model 1550ETL Single Swing Gate Operator Model 1650ETL Dual Swing Gate Operator

INSTALLATION MANUAL

04/07

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ..................... 3 Applications .............................................................. Pre-Installation Checklist ........................................ Parts Identification ................................................... Operator Installation ................................................
Pivot Arm Installation Actuator Installation Control Box Installation Connecting the Actuator Gate Bracket Installation Limit Switch Adjustment Control Board Connections Control Board Adjustments - Learn Mode

4 5 6 7-9

1550ETL/1650ETL Actuator Option .. 10 Push to Open Installation .......................................... 11 Programming Instructions . 12 Control Board Description . 13-17 Siren Connection 18

Radio Receiver Options ............................................. 19 Troubleshooting guide .............................................. 20-22 Warranty .................................................................... 23

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access.

Use the emergency release only when the gate is not moving. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. Do not install control box where the gate can come in contact with person using the push button on side of control box. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. All rollers should be covered to prevent injury. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance.

Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. SAVE THESE INSTRUCTIONS.

APPLICATIONS
The Apollo Model 1550ETL/1650ETL Swing Gate Operator is approved for Vehicular Class I & II usage under UL 325 Guidelines, and is designed to handle swing gates up to 16 feet in length and 600 pounds each. A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt sealed battery (33 ampere hour minimum) with connecting posts located on the top is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators provide up to 200 operations in the event of
power outages. The battery may be recharged with a trickle charger or by solar energy (Electrical battery chargers should have a class 2 transformer rating).

If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators.

PRE-INSTALLATION CHECKLIST
The following check list should be used before beginning installation:

Verify that the proper operator has been selected for this application. Verify proper installation and operation of the gate. 1. Are the hinges servicable? 2. Does the gate swing free and level? 3. Will the gate require a locking device? 4. Is the hinge and stop posts sturdy enough to handle the gate & operator? 5. Does the gate meet U.L. construction? Determine the general location of the operator, attachment points, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south (in the northern hemisphere)? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be children or animals in the area? 2. Are safety loops, edge switches, or photo beam detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

IMPORTANT Never weld parts to the gate or posts when the operator circuit board is powered. Doing so may damage the board beyond repair.

PARTS IDENTIFICATION

816E Actuator with 8 cable (816EX slave actuator with 38 cable supplied with 1650) #11111B Control Box

#10000415 Pivot Arm (2 with 1650) #273G CAUTION Signs (2 each) (4 each with 1650)

#10025215 Gate Bracket (2 with 1650) #1125 Hardware Kit (2 with 1650)

OPTIONS

#201 5 Watt Solar Panel & Bracket (optional) (2 required with 1650)

#404C Automatic Battery Charger (optional)

#446 Bolt On Pivot Arm (optional) (2 required with 1650)

OPERATOR INSTALLATION

STEP 1

PIVOT ARM INSTALLATION (standard pull to open)

Location of Pivot Point.

Notes: PULL TO OPEN pulls gate open (actuator is extended when gate is in the closed position). PUSH TO OPEN pushes the gate open (actuator is retracted when gate is in the closed position). For PUSH TO OPEN installations see page 12. If a 400 Upgrade Kit is to be used, refer to the 400 instructions for pivot point location. The following instructions provide up to 105o of swing. Left Hand Swing Gate (closed) Right Hand Swing

13

Direction of opening

13

6 Measurements are taken from the center of the hinge.

Top View

Vertical position of pivot arm

1/2 Pivot ArmMust be level

Center Line of attachment point for gate bracket

Front View
Hinge post

STEP 2

Actuator Installation

1/2 x 3 1/2 Hex Bolt

1/2 Washer

1/2 Lock Nut

Do not over tighten nut

STEP 3

Control Box Installation

Mount the control box within 4 feet of the pivot arm. Do not mount the control box where the person using the push button on side of the box can come in contact with the gate. Use mounting hardware capable of supporting the weight of the control box with the battery installed. Set battery inside of control box with terminals toward the front (Do not use any battery with side terminals).

STEP 4

Connecting the Actuator (s)

Connect actuator cable to the MASTER connector on the control board. If a 1650 Dual Operator is being installed and conduit is being used under the drive (recommended), cut the slave (opposite side where control box is mounted) actuator cable about 12 from the white connector. Run the remaining cable across the drive through conduit and up through the control box. Cutoff any excess cable and splice the short piece back to the cable.* Connect to the SLAVE connector on the control board. Connect the RED power wire (s) to the battery positive ( + ) and the BLACK power wire (s) to the battery negative ( - ) * Instead of cutting the slave cable, remove the pins on the plug with a jeweler's common blade screwdriver or appropriate tool (the staples on the actuator shipping carton work great) ,run the cable through the conduit and reinsert the pins into the plug.

SLAVE

MASTER

IMPORTANT
Never weld parts to the gate or posts when the operator circuit board is powered. Doing so may damage the board beyond repair. STEP 5 GATE BRACKET INSTALLATION

Activate push button on the side of the control box and extend the actuator until it stops (PULL TO OPEN only, leave actuator retracted for PUSH TO OPEN). WARNING: Do not let extension tube rotate as it extends. Do not insert fingers or tools in the hole at the end of the extension tube Align the hole in the end of the actuator extension tube with the holes in the gate bracket and locate gate bracket mounting position with the gate in the closed position. Weld or bolt the gate bracket to the gate using 3/8 bolts, lock washers, and nuts. Tip: Tack weld or C clamp at first if uncertain about location. Run the unit through a complete cycle to insure proper operation then mount permanently . Bolt the actuator to the gate bracket as shown.

1/2 x 3 Bolt

1/2 Washer (2 places)

1/2 Lock Nut

STEP 6

Limit Switch Adjustment

Remove limit switch end caps

Cycle the operator and adjust limits as required. If the operator opens automatically after closing, extend less until gate remains closed. Do not retract the extension tube too far or the retract limit switch will not be activated. (You can depress the LED ENABLE button on the control board to see when the actuator has reached its limit)

Extend Limit Screw 1650 Adjustments As you open and close the gates, you will notice that the slave side moves 2-3 To Extend More Turn Extend seconds slower than the master. Limit Screw CounterClockwise Tip: By welding stop tabs on the top and bottom of the master side, the two gates may now be adjusted so the slave To Extend Less Turn Extend gate will close against the stop tabs of Limit Screw the master gate and create enough Clockwise tension to prevent gates from moving Retract Limit Screw back and forth.

To Retract More Turn Retract Limit Screw Clockwise

To Retract Less Turn Retract Limit Screw CounterClockwise

1550ETL / 1650ETL Actuator Option

The Apollo 1550ETL and 1650ETL systems which use the 835/836 boards come standard with the 816E / 816EX actuators. These actuators have a gray cable restraint and are considered our smart or intelligent actuator. These actuators utilize all of the features of the 835/836 board. Please note that if a 416 (non-intelligent actuator) is to be used on a 1550ETL / 1650ETL system: 1. Switch #10 (SMART ACT.) must be in the OFF position. 2. The slow start / slow stop feature of the 835/836 board will not work with the 416 actuators. The rest of the set-up and operation of the system is the same as with the smart actuators. For example, limit switches on the actuator must be set before proceeding with the current sensing procedure.

Cable Length of 816E / 816EX Actuators

It is not recommended to lengthen or shorten the cables of these actuators as they have a sensor in the actuator. Should special length cables be required, they are available by special order in any length up to 50 feet. If it is necessary to cut the cable, special attention should be given to ensure that proper electrical splices are performed. Should the cable of the 816E / 816EX actuator need to be pulled thru conduit, it is recommended that the plug be removed, cable pulled, then the plug re-installed. (Specific instructions for this are available from your distributor or Apollo Technical Assistance.)

10

PUSH TO OPEN INSTALLATION

STEP 1 Location of pivot point
Hinge post Gate (closed) Direction of opening

PIVOT ARM (s) INSTALLATION

Both measurements are taken from the center of the hinge.

6 11

Top View

Vertical position of pivot arm (s)

Center Line of attachment point for gate bracket

1/2 Pivot arm must be level

Hinge post

Front View

Rewiring actuator (s) for push to open

Must be re-wired for proper operation Strip back 6 of black sleeve from connector end of the actuator cable. Cut and reconnect the white/orange and the red/black motor wires as shown:
Red Black Battery + Battery -

8 Pin Connector (s)

Red Black Green White Orange

Red Black Green White Orange

Another method of changing the wiring configuration is to remove the pins on the plug with a jeweler's common blade screwdriver or appropriate tool (the staples on the actuator shipping carton work great) and reinsert as shown above. Continue with STEP 2, Page 8

11

PROGRAMMING INSTRUCTIONS
The 835/836 circuit boards incorporate a safety feature that will put the operator into a hard shutdown mode if the circuit board detects a current sense two consecutive times during a cycle. This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors on the left side of the circuit board to ground. If a firebox is used in the installation, The firebox door should be opened and closed to reset the circuit board.

Once the operator is installed or if the control board is replaced, you will need to program the control board for proper current sensing. The operator should be functional and the open and close limits set. 1. Push and hold the LED ENABLE button for five seconds. The STOP LED will blink indicating the board is in learn mode. 2. Cycle the gate three full times (must reach the open and close limit switches on each cycle). The STOP LED will now stay illuminated. 3. Adjust the current sensitivity pot to insure safe operation

COUNTER CLOCKWISE More sensitivity Gate is easy to current sense

CLOCKWISE Less sensitivity Gate is harder to current sense

The current sensitivity may be readjusted at any time without relearning the board. Periodically check the current sensitivity for safe operation.

12

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

13

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down.

14

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only for use with magnetic, solenoid, and other locking de vices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT program switch #5 must be ON JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER When a 3-button station is conprogram switch #5 must be OFF nected to the board, the STOP CIRCUIT JUMPER must be removed.

15

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Recommended for 7500 slide operator only. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. Used for 816E & 816EX actuators only (soft start & stop).

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

9 DUAL GATE SYNC

10 SMART ACT.

16

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

17

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

18

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master*
1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

* Lift-Master will require that the 12/24 jumper be set to 12 and the C/M (constant/momentary) jumper be set to C

19

TROUBLESHOOTING OPERATOR & ACCESSORIES

Some troubleshooting will require a hand held multimeter. An inexpensive digital multimeter may be purchased at Radio Shack or a local electric supply company. Refer to the owners manual for instructions.

SYMPTOM

Gate opens OK but after closing, opens back up.

1. Excessive closing pressure on gate. Re-adjust the close limit switch on the actuator. 2. Automatic reverse sensitivity is set too sensitive. Re-adjust - CAUTION: Automatic reverse sensitivity should be set sensitive enough to avoid injury. 3. Gate is mechanically binding. Disconnect actuator from gate and eliminate binding. 4. Battery voltage is too low. Battery voltage should be 12 to 14 volts under load. Check solar panel output or battery charger output or re-evaluate usage. 5. Replace circuit board.

SYMPTOM

Gate moves only a few feet, then stops or reverses.

1. Battery voltage is too low. Battery voltage should be 12 to 14 volts under load. Check solar panel output or battery charger output or reevaluate usage. 2. Gate is mechanically binding. Disconnect actuator from gate and eliminate binding. 3. Actuator extension tube is bent. Inspect for damage and replace extension tube if required. 4. Current sensitivity is adjusted too sensitive. Re-adjust current sensitivity. 5. Program switch #10 is on using a non-intelligent (416E) actuator. Turn switch #10 off. 5. Replace circuit board.

SYMPTOM

Gate surges too much. Does not run smooth.

1. Pivot arm is not ridged. Re-weld and/or brace pivot arm. 2. Bolts are loose. Snug all bolts. Pivot arm bolt should be snug but not tight. 3. Gate is too limber. Reinforce gate.

20

SYMPTOM

Gate will open using push button on side of box, but not with transmitter.

1. Code switches do not match. Check that the code switches in the transmitter and the receiver match. 2. Low or dead battery in transmitter. Replace battery. 3. Fuse blown on circuit board. Check fuses on gate control board. 4. Low battery in operator. Battery voltage should be 12 to 14 volts under load. 5. Replace receiver. Note: Code switches for receiver are inside of receiver. Do not confuse with program switches on control board.

SYMPTOM

Transmitter works, but not very far.

Note: Transmission distances will vary according to terrain, obstructions, and electrical interference. The normal range from inside a vehicle is 50-100 feet while 100-150 feet may be obtained from outside the vehicle. 1. Low battery in transmitter. Replace battery. 2. Transmitter malfunctioning. Try a different transmitter. 3. Antenna not making good connection. Be sure center conductor of antenna is penetrating the female connector on the side of the gate box. 4. Reception is being blocked. Raise the height of the antenna using a #244 antenna extension kit. 5. Replace receiver.

SYMPTOM

Gate randomly opens, closes, or stops for no reason.

1. Transmitter is stuck on. Check all transmitters, keypads, pushbuttons, etc. for a stuck button. 2. Transmitter and receiver code switches are all down, up, or in the middle. Change at least one switch position in the transmitter and receiver. 3. Push button on side of control box is defective. Disconnect and test.

21

SYMPTOM

Gate will not open or close.

Control board in HARD SHUT DOWN mode. Short the GND and UL connections on the lower left set of connectors and test.

Disconnect the solar panel or charger and measure the battery voltage. Battery should read 12 or more volts and never drop below 11 volts when gate is operating. Reset program switches to factory settings. . Single Boards # 1, # 2, # 3, # 5, # 10 ON, all others OFF Dual Boards # 1, # 2, # 5, # 10 ON, all others OFF Turn #9 ON for dual gate sync
1 ON 2 ON 3 ON 4 off 5 ON 6 off 7 off 8 off 9 off 10 ON

Disconnect all accessories from the circuit board - receivers, push buttons, keypads, loops, phones, intercoms, etc.
GND INP UT 12V

Activate the operator by momentarily shorting GND to INP on one of the three pin connectors. If the operator works, reconnect each accessory individually starting with push button and test operation.

Momentarily short with a piece of wire or needle nose.

Disconnect actuator from circuit board and inspect pins in the connector for damage or poor connections. Check for proper limit switch configuration (multimeter required) on the connector from the actuator: GATE IN OPEN POSITION ....... Orange & Green wires are shorted, White & Green wires are open. GATE IN CLOSED POSITION .. White & Green wires are shorted, Orange & Green wires are open. GATE IN MID TRAVEL............ White, Green, & Orange wires are open, no shorts.

Replace circuit board.

22

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.

23

Gate Operators, Inc. Model 3500ETL/3600ETL Commercial Swing Gate Operator

INSTALLATION MANUAL
01/08

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS. Applications .............................................................. Pre-Installation Checklist ........................................ Parts Identification ................................................... Post Location Guide .. Operator Installation ................................................ EMERGENCY MANUAL OPERATION 3 4 5 6 7 8-13 13

Programming Current Sensing 14 835/836 Control Board Description . 15-19 Siren Installation .. 20 Radio Receiver Options ............................................. 21 Troubleshooting guide .............................................. 22-24 Warranty .................................................................... 25

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access.

Use the emergency release only when the gate is not moving. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. Do not install control box where the gate can come in contact with person using the push button on side of control box. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. All rollers should be covered to prevent injury. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance.

Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. SAVE THESE INSTRUCTIONS.

APPLICATIONS
The Model 3500/3600 Swing Gate Operator is designed for residential and commercial applications. The 3500/3600 is listed with ETL and complies with the UL 325 standard. The 3500/3600 will handle swing gates up to 20 feet in length and 1,000 pounds each. A professional fence or gate dealer is recommended to assure proper installation. The Model 3500/3600 operator is 12 Volt DC (Direct Current) powered. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators provide up to 200 operations in the event of The battery may be recharged with a battery charger or by solar energy
(Electrical battery chargers should have a class 2 transformer rating). If a battery charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations. power outages.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators.

PRE-INSTALLATION CHECKLIST

Verify that the application will not exceed the operator specifications. Verify proper installation and operation of the gate. 1. Are the hinges servicable? 2. Does the gate swing free and level? 3. Will the gate require a locking device? 4. Is the hinge and stop posts sturdy enough to handle the gate & operator? 5. Does the gate meet U.L. construction? Determine the general location of the operator, attachment points, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south (in the northern hemisphere)? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be children or animals in the area? 2. Are safety loops, edge switches, or photo beam detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

PARTS IDENTIFICATION

Primary Arm

Operator

Secondary Arm Adjustable Arm Mounting Plate

Fasteners

CAUTION Signs (2 each) Gate Bracket Control Box

POST LOCATION GUIDE

Determine the angle that the gate will open to (A). Select the post coordinates (B&C) as shown on the chart below. Distances are from the hinge square to the center of the mounting post. Longer gates should operate at the longer speeds.

A C E B

A Open degrees 900 900 920 970 970 1000 1070 1100 1160 1170

B inches 10 10 15 13.5 15 20 20 25 25 20

C inches 31.2 30 30 25.5 25 25 20 20 15 15

D inches 46.3 47.1 42.1 46.3 45 40 42.4 37.4 39.3 44.3

E inches 40.6 42 34 46.8 47.1 43.7 53.5 50.6 58.4 50.3

Approximate Seconds to open 15 16 12 17 16 13 17 13 16 20 Optimum

OPERATOR INSTALLATION
STEP 1 The 3500 operator is designed for installation using a 4 x 4 square post (not supplied) with 1/4 wall thickness. 1. Determine the height on the gate where the operator will attach to. 2. Install the post as per the diagram below. The top of the post should be 2 above the centerline of the location where the gate bracket will be mounted on the gate. Gate bracket should be mounted to a structural member on the gate. Do not attach the gate bracket to pickets. 3. Conduit should be considered at this time for cable routing from control box to operator.

Horizontal center line of where gate bracket is to be installed

IMPORTANT: The mounting post should be square to the gate in the closed position and level for proper operation.

Hinge

Wall or Fence

Gate

C
Distances are from the hinge to the center of the mounting post

STEP 2

Mount the control box as close to the operator as possible (recommended within 5 feet). Use mounting hardware capable of supporting the weight of the control box with the battery installed. Do not mount the control box where the person using the push button on the side of the box can come in contact with the gate. Set the battery inside of the control box with the terminals toward the front. (Do not use batteries with side terminals.)

STEP 3 Weld the mounting bracket on top of the mounting post. The bracket should be level and square to the post. Tack welds may be made from the top side of the bracket and post. Bottom welds should be made for permanent rigidity.

STEP 4 Lay the operator chassis on its side. The two ears on the primary arm should point toward the direction the gate will close. Install the primary arm to the main drive shaft using the 1/4 key stock and tighten both set screws. The collar on the primary arm should be installed on the shaft as far as possible.

Primary Arm

Two Ears Key stock

STEP 5

Install the drive unit on the mounting bracket using (4) 1/2 x 3/4 hex bolts and lock washers.

STEP 6

Install the secondary arm to the primary arm using a 1/2 x 2-1/4 hex bolt, brass washers, and lock nut. The stop tab should be positioned away from the gate.

Stop Tab

STEP 7 Install the adjustable arms to the secondary arm using the 1/2 x 1-1/2 hex bolt and nut. Use the middle hole in the adjustable arm.

10

STEP 7 Install the gate bracket to the adjustable arm using the 1/2 x 2-1/2 hex bolt, washers, and lock nut.

STEP 8 Push the arms assembly up against the gate in the closed position. Make sure that the primary arm is locked into the stop tab on the secondary arm. Tack weld or c-clamp the gate bracket to the gate. Permanent welds or bolt attachment should be completed once limits are set.

STEP 9 Route the cable from the control box to the operator. Connect the cable to the left side of the terminal block on the operator as shown. The operator in this manual is set up for left side installation (from inside looking at gate in closed position). For right side installation plug the 5 pin connector into INPUT B on the surge board. Left Side Installation Right Side Installation

Red Black Green Orange White Red Black Green Orange White

11

STEP 10 Connect the two ring terminals on the connector end of the cable to the battery. The battery charger or solar panel should be installed at this time. Plug the connector into the Master connector on the circuit board.

STEP 11 Press LED Enable on the right side of the circuit board. Turn program switch #1 off (TIMER TO CLOSE)

The gate should be in the closed position. Rotate the bottom collar until the closed LED illuminates. Open the gate to the desired open position and stop the gate. Rotate the top magnet collar until the open limit LED illuminates. The close limit should be adjusted to allow the arms to lock over center but ensure that the close LED is illuminated when the gate stops.

Magnet Collar - Open

Magnet Collar - Close

12

STEP 12 The close tension on the gate can be further adjusted by: Removing the 1/2 bolt on the secondary arm (course adjustment 1-2). Slide the adjustable arm out and rotate counter clockwise to increase close pressure and clockwise to reduce close pressure. The three holes in the adjustable arm will allow further adjustment if necessary.

EMERGENCY MANUAL OPERATION For manual operation, flip the release switch on the left underside of the operator. Pull the arms enough to disengage the lock tab and open the gate. The release switch should be reset for normal operation.

Or unplug the cable from the control box and plug into the emergency bypass connector

EMERGENCY BYPASS (for emergency opening only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or motor will continue to run until it stalls.

13

STEP 13

Programming Current Sensing

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) should be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance. All limits should be set before beginning this procedure. This new procedure applies to revision 31 or higher firmware. 1. Press and hold the LED ENABLE button for five seconds and then release. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate for 3 full cycles. The STOP LED will stop blinking indicating that the board is now ready for normal operation 4. Test the auto reverse sensitivity to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity.

COUNTER CLOCKWISE More sensitivity Gate is easy to current sense

CLOCKWISE Less sensitivity Gate is harder to current sense

8. Refer to the 835/836 Operator Control Board Manual to set other options such as program switch options and close timer adjustments. Installation is now complete.

14

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

15

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down.

16

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only with magnetic, solenoid, and other locking devices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER

When a 3-button station is connected to the board, the STOP CIRCUIT JUMPER must be removed. 17

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will brake when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. A free exit input will open gate from any position after an open or close cycle.

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

9 NOT USED 10 SMART ACT. Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired. Used for 816E & 816EX actuators only (soft start & stop).

18

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

19

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

20

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master*
1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

* Lift-Master will require that the 12/24 jumper be set to 12 and the C/M (constant/momentary) jumper be set to C

21

TROUBLESHOOTING OPERATOR & ACCESSORIES

Some troubleshooting will require a hand held multimeter. An inexpensive digital multimeter may be purchased at Radio Shack or a local electric supply company. Refer to the owners manual for instructions.

SYMPTOM

Gate opens OK but after closing, opens back up.

1. Excessive closing pressure on gate. Re-adjust the close limit switch on the operator. 2. Automatic reverse sensitivity is set too sensitive. Re-adjust - CAUTION: Automatic reverse sensitivity should be set sensitive enough to avoid injury. 3. Gate is mechanically binding. Disconnect operator from gate and eliminate binding. 4. Battery voltage is too low. Battery voltage should be 12 to 14 volts under load. Check solar panel output or battery charger output or re-evaluate usage. 5. Replace circuit board.

SYMPTOM

Gate moves only a few feet, then stops or reverses.

1. Battery voltage is too low. Battery voltage should be 12 to 14 volts under load. Check solar panel output or battery charger output or re-evaluate usage. 2. Verify that program switch #10 is off 3. Gate is mechanically binding. Disconnect operator from gate and eliminate binding. 4. Current sensitivity is adjusted too sensitive. Re-adjust current sensitivity. 5. Re learn the circuit board by holding down the LED Enable push button for 5 seconds and cycle gate until LEDs stop blinking. 6. Replace circuit board

22

SYMPTOM

Gate will open using push button on side of box, but not with transmitter.

1. Code switches do not match. Check that the code switches in the transmitter and the receiver match. 2. Low or dead battery in transmitter. Replace battery. 3. Fuse blown on circuit board. Check fuses on gate control board. 4. Low battery in operator. Battery voltage should be 12 to 14 volts under load. 5. Replace receiver.

SYMPTOM

Transmitter works, but not very far.

Note: Transmission distances will vary according to terrain, obstructions, and electrical interference. The normal range from inside a vehicle is 50-100 feet while 100-150 feet may be obtained from outside the vehicle. 1. Low battery in transmitter. Replace battery. 2. Transmitter malfunctioning. Try a different transmitter. 3. Antenna not making good connection. Be sure center conductor of antenna is penetrating the female connector on the side of the gate box. 4. Reception is being blocked. Raise the height of the antenna using a #244 antenna extension kit. 5. Replace receiver.

SYMPTOM

Gate randomly opens, closes, or stops for no reason.

1. Transmitter is stuck on. Check all transmitters, keypads, pushbuttons, etc. for a stuck button. 2. Transmitter and receiver code switches are all down, up, or in the middle. Change at least one switch position in the transmitter and receiver. 3. Push button on side of control box is defective. Disconnect and test.

23

SYMPTOM

Gate will not open or close.

Short the GND and UL connections on the lower left set of connectors and test.

Disconnect the solar panel or charger and measure the battery voltage. Battery should read 12 or more volts and never drop below 11 volts when gate is operating. Reset program switches to factory settings. . Single Boards # 1, # 2, # 3, # 5, # 9, ON, all others OFF Dual Boards # 1, # 2, # 5, # 9 ON, all others OFF *Be sure to turn Switch # 9 OFF during normal operation.
1 ON 2 ON 3 ON 4 off 5 ON 6 off 7 off 8 off 9 NOT USED 10 off

Disconnect all accessories from the circuit board - receivers, push buttons, keypads, loops, phones, intercoms, etc. Activate the operator by momentarily shorting GND to INP on one of the three pin connectors. If the operator works, reconnect each accessory individually starting with push button and test operation. Disconnect operator from circuit board and inspect pins in the connector for damage or poor connections. Check for proper limit switch configuration (multimeter required) on the cable from the operator to the control box: GATE IN OPEN POSITION .......Orange & Green wires are shorted, White & Green wires are open. GATE IN CLOSED POSITION ..White & Green wires are shorted, Orange & Green wires are open. GATE IN MID TRAVEL............ White, Green, & Orange wires are open, no shorts.

Replace circuit board.

24

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.

25

Gate Operators, Inc.

Model 7000ETL
Post Mounted Residential & Medium Duty Commercial Slide Gate Operator

INSTALLATION MANUAL

08/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................ Applications .................................................................................................... Pre-Installation Checklist ................................................................................ Parts Identification .......................................................................................... Operator Installation ........................................................................................ Chain Bracket Installation ............................................................................... Chain & Chain Bolt Installation ....................................................................... Chain Magnets Installation .............................................................................. Gate Limit Switch Installation .. Quick Release Operation .................................................................................. Programming Current Sensing 835/836 Control Board .. .................................................................................. Siren Connection Radio Receiver Options . Warranty ........................................................................................................... 3 4 5 6 7 8 8-9 9 10 10 11 12-16 17 18 19

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access.

Use the emergency release only when the gate is not moving. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. Do not install control box where the gate can come in contact with person using the push button on side of control box. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. All rollers should be covered to prevent injury. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance.

Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. SAVE THESE INSTRUCTIONS.

APPLICATIONS
The Apollo Model 7000ETL Slide Gate Operator is designed to handle a slide gate up to 22 feet in total length (accomodates a 20 foot drive) and 600 Lbs. A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt 33 ampere hour (minimum) sealed battery is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators can provide up to 200 operations in the event of
power outages. The battery may be recharged with a trickle charger or by solar energy (Electrical battery chargers should have a class 2 transformer rating).

If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20

1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators. 4

PRE-INSTALLATION CHECKLIST
The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Verify proper installation and operation of the gate. 1. Are all rollers covered with a protective housing? 2. Are the rollers servicable? 3. Does the gate roll free and level? 4. Will the gate require a locking device? 5. Are the main posts sturdy enough to handle the gate & operator?

Determine the general location of the operator, chian brackets, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo beam detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

PARTS IDENTIFICATION

Operator

Chain Brackets (2)

5/16 Washers, Lock Washers, & Nuts (16 each)

Chain Bolts with hardware (2 each) Magnetic Chain Limits with hardware (2 each)

5/16 x 2 U Bolts (4 each)

5/16 x 3 U Bolts (4 each)

Master Chain Links (2 each)

Tie Wraps (4 each) #40 Roller Chain (35 feet)

#201 5 Watt Solar Panel & Bracket (optional)

#404C Automatic Battery Charger (optional) 6

#273G CAUTION Signs (2 each)

OPERATOR INSTALLATION
STEP 1. Install two 3 dia. Posts parallel to the gate as shown. Posts height depends on height preference of operator.

Gate F e n c e 5 6 D r i v e w a y 24 Inside posts

STEP 2. Remove chain cover and front lid. Mount to posts using the four supplied 3 U-bolts

STEP 3. Install one of the gate brackets and chain bolts on right side of gate using the supplied 2 U-bolts. Do not tighten at this time.

STEP 4. Attach the chain to the chain bolt using the master chain link.

Adjust the chain bolt to allow for maximum tightening

Note: The height of the chain bolt should align with the bottom teeth of the idler sprockets.

STEP 5. Thread chain on the sprockets as shown.

Chain should be level with about a 1 inch lag per 10 feet.

T O P

Chain should be aligned with all sprockets.

STEP 6. (Refer to page 8) Install the other gate bracket and chain bolt on the left side of the gate. Determine the required length of chain needed to attach to the chain bolt and still allow adjustment. Using a chain breaking tool, remove excess chain. Attach chain to chain bolt. Tighten all chain brackets and chain bolts. Allow 1 inch of chain lag per 10 feet of chain.

GATE LIMIT SWITCH INSTALLATION

Align each magnet with the corresponding switch on the operator for the open and closed position. Connect the battery and test for proper open & close position. WARNING : If further adjustment is required, always disconnect battery prior to relocating the chain magnet.

B L A C K

R E D

BB LL R AA R E CC E D KK D

Factory Hookup

B L A R C E K D

BB LL R AA R E CC E D KK D

If the gate automatically opens when the Timer To Close is on, rewire the bottom half of the connector as shown
R E D B L A C K O R A N G E G R E E N W H I T E B L A C K R E D W H I T E G R E E N O R A N G E

STEP 7. Install chain cover. Install solar panel or battery charger and any optional accessories. Close box. Good Job!

QUICK RELEASE OPERATION

Gate may be manually opened using the quick release. Disconnect battery before use!

Engaged Pull & turn 1/2 inch to dis-engage 10

STEP 7

Programming Current Sensing

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox (optional) is used in the installation, the firebox door should be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance. All limits should be set before beginning this procedure. This new procedure applies to revision 31 or higher firmware. 1. Press and hold the LED ENABLE button for five seconds. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate for 3 full cycles. The STOP LED will stop blinking indicating that the board is now ready for normal operation 4. Test the auto reverse sensitivity to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity.

COUNTER CLOCKWISE More sensitivity Gate is easy to current sense

CLOCKWISE Less sensitivity Gate is harder to current sense

8. Refer to the 835/836 Operator Control Board Manual to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Program switch #9 is no longer functional and the current sense may be readjusted at any time.

11

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

12

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down. 13

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only for use with magnetic, solenoid, and other locking de vices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT program switch #5 must be ON JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER When a 3-button station is conprogram switch #5 must be OFF nected to the board, the STOP CIRCUIT JUMPER must be removed. 14

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Recommended for 7500 slide operator only. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. Used for 816E & 816EX actuators only (soft start & stop).

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

9 DUAL GATE SYNC

10 SMART ACT.

15

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

16

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

17

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master*
1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

* Lift-Master will require that the 12/24 jumper be set to 12 and the C/M (constant/momentary) jumper be set to C

18

TROUBLESHOOTING
The Apollo 835/836 board is the standard board in all ETL compliant Apollo Gate Operators. Single gate systems use the 835 board (distinguished by MASTER and EMERGENCY BYPASS modular receptacles) and DUAL gate systems use the 836 board (distinguished by MASTER, SLAVE and EMERGENCY BYPASS receptacles). The 836 board may be used in single gate applications by simply turning PROGRAM SWITCH #3 to the OFF position and only using the MASTER receptacle of the board. Apollo 7000 ETL and 7100 ETL systems use a Stature Electric direct current motor while the Commercial 7200 ETL and 7300 ETL use a Bison direct current motor. Both motors are similar in design and thus trouble shooting for all of the slide gate systems is covered in one manual. Keep in mind that SLIDE GATE operators do NOT utilize the SMART ACTUATOR feature of the 835/836 board so Program switch #10 must ALWAYS be in the OFF position. Trouble Shooting the Apollo 7000/7100/7200/7300 ETL systems: 1. Check your battery! The battery in your gate operator is the power source for the entire system. If it is not adequately charged, the system will not operator properly. Test the battery by checking the voltage with a volt-meter while the battery is under load (gate operating). For AC charged systems unplug the battery charger before load testing battery. Battery voltage should be 11.5 volt DC or higher while the operator is running (battery under load). Program Switch Settings: At the upper center of the board there are 10 program switches. These switches enable and disable certain features of the Apollo system. DEFAULT setting of these switches is as follows: SINGLE GATE 1,2,3,5 ON (all others OFF) DUAL GATE 1,2,5 ON (all others OFF) LED ENABLE BUTTON: On the right side of the board half way down is the LED ENABLE button. Pressing this button once and releasing it enables the LEDs on the board for approximately 15 minutes. When the LEDs are enabled the STOP light should always be lit on the left side of the board. Other LEDs may be lit as well depending on the status of the operator. If the gate(s) are in the OPEN position, the OPEN limit indicator(s) should be lit. If the gate(s) are CLOSED, the CLOSED limit indicator(s) should be lit. (The OPEN and CLOSED LEDs should never be on at the same time) Any LEDs that are lit on the left side of the board or at the lower right corner of the board (except the STOP LED) indicate a TRIGGER from an accessory device connected at that location. Devices connected where an LED is lit should be removed before further testing is done. After the system is made operational these devices may be reconnected one at a time. Check for proper system operation after each connection. Current Sensitivity: At the top center of the board is the Current Sensitivity adjustment. It adjusts the amount of force the operator will exert before it senses an obstruction. As the wheel is turned counter clockwise, the operator will reverse more easily. As the wheel is turned clockwise, the operator will push harder. Any time the system CURRENT SENSES it will stop and reverse for two (2) seconds. If the system CURRENT SENSES a second time before fully opening or closing it will again reverse for two (2)_seconds and then go into a HARD SHUTDOWN (see below). Sensitivity should be set to a level that is sufficiently strong to open and close the gate in all conditions yet still sensitive enough to be safe. A good starting point is the one oclock position.
19

2.

3.

4.

TROUBLESHOOTING
5.

6.

7.

8.

9.

10.

Activating the system: A momentary connection between activation inputs and ground (GND) is how the system is activated. At the upper left and bottom right of the board are terminals marked INP or INPUT. These terminals - when momentarily shorted to ground (GND) - will open, stop and close the gate with each activation. The button on the side of the box (swing gates ONLY) is connected to these terminals and may be used to activate the gate when the key is in the horizontal position. On our newest boards there is an OPERATE button at the upper left area of the board that may be used in the same manner. HARD SHUTDOWN: If the system has encountered an obstruction two times before fully opening or closing the HARD SHUTDOWN LED (upper right of board) will begin flashing indicating a Hard Shutdown situation. Check to see that any obstructions are removed from the gates path and then press the HARD SHUTDOWN RESET button to restart the system. Left Hand / Right Hand Operation: All APOLLO Slide Gates are shipped from the factory wired to close to the left (when looking out of the property). It is suggested to install and adjust the operator as it comes from the factory then re-wire the system if necessary. The easiest way to determine if your system requires re-wiring is to use the LED Enable button. Once the LEDs are enabled, the OPEN LIMIT light should come on in the open position and the CLOSED LIMIT light should come on when the gate is closed. Should these be backwards make the following changes: From the MASTER plug there are five wires going to a terminal strip Reverse the RED with the BLACK - and reverse the ORANGE with the WHITE. To verify that the wiring has been changed correctly: Manually move the gate to the mid-way position and plug the main harness into the EMERGENCY BYPASS receptacle the gate should OPEN. If it closes the RED and BLACK motor wires must be reversed. Once it is verified that the EMERGENCY BYPASS does open the gate then check the limit switch wiring. Dis-engage the mechanical release and open the gate fully verify the OPEN LIMIT led is on. Close the gate fully verify the CLOSED LIMIT led. If the limits are backwards reverse the ORANGE and WHITE limit wires. Dual Gate Systems: Test dual gate systems individually. Turn program switch #3 ON (disables SLAVE side of board) and test actuators one at a time using MASTER side of board only. Confirm proper operation of each actuator. If both test 100% - then test together by connecting both actuators and turning program switch #3 to the OFF position. EMERGENCY BYPASS: At the bottom left of the board is the EMERGENCY BYPASS receptacle. Plugging the operator harness into this receptacle will OPEN the gate ONLY! It is intended to open the gate(s) should other methods fail. Note that if the motor draws more than 15 amps of current the fuse above the receptacle will blow. Also, the gate operator will not stop by its self at the open position. The plug must be removed to stop the gate. (This is also a handy way to test that the current consumption of the motor is within the normal limits) FIRMWARE: In the upper right area of the board there is a micro-processor that has a white label on it. This is the FIRMWARE of the system. Currently (May 2005) we are using firmware version V31.00.02. For troubleshooting versions of the firmware earlier then V31.00.00 consult your original instructions that were included with your system. Systems that are out of warranty may be upgraded to newer version firmware for a nominal fee.
20

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.

21

Gate Operators, Inc. Model 7100ETL

Residential & Medium Duty Commercial Slide Gate Operator

INSTALLATION MANUAL

08/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS .......................................................... Applications .................................................................................................... Pre-Installation Checklist ................................................................................ Parts Identification .......................................................................................... Pad Installation ................................................................................................ Operator Installation ........................................................................................ Chain Bracket Installation ............................................................................... Chain & Chain Bolt Installation ....................................................................... Chain Magnets Installation .............................................................................. Left or Right Hand Operation .. Quick Release Operation .................................................................................. Current Sense Adjustment Control Board Connections ............................................................................. Siren Connection . Radio Receiver Options .. ............................................................................. Warranty ........................................................................................................... 3 4 5 6 7 8 9 10 11 12 13 14 15-19 20 21 22

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access.

Use the emergency release only when the gate is not moving. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. Do not install control box where the gate can come in contact with person using the push button on side of control box. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. All rollers should be covered to prevent injury. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance.

Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. SAVE THESE INSTRUCTIONS.

APPLICATIONS
The Apollo Model 7100ETL Slide Gate Operator is designed to handle a slide gate up to 32 feet in total length (accomodates a 30 foot drive). A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt sealed type battery (33 ampere hour minimum) is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators provide up to 200 operations in the event of
power outages. The battery may be recharged with a trickle charger or by solar energy (Electrical battery chargers should have a class 2 transformer rating).

If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators. 4

PRE-INSTALLATION CHECKLIST
The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Verify proper installation and operation of the gate. 1. Are all rollers covered with a protective housing? 2. Are the rollers servicable? 3. Does the gate roll free and level? 4. Will the gate require a locking device? 5. Are the main posts sturdy enough to handle the gate & operator?

Determine the general location of the operator, chian brackets, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo beam detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

PARTS IDENTIFICATION

Chain Brackets (2) Operator 5/16 Washers, Lock Nuts, & Nuts (8 each)

Chain Bolts with hardware (2 each)

Magnetic Chain Limits with hardware (2 each)

5/16 U Bolts (4 each)

Master Chain Links (2 each)

Tie Wraps (4 each)

#40 Roller Chain (35 feet)

#201 5 Watt Solar Panel & Bracket (optional)

#404C Automatic Battery Charger (optional) 6

#273G CAUTION Signs (2 each)

PAD INSTALLATION

Direction of Opening

24

12
Driveway

24

Pad Location Pad Location

The required depth of the pad will vary from site to site. Normally, the pad should be at least 4 above the surface and 18 below (Figure A & B). Fig. B

Fig. A

In harder soil or rock, pilings may be preferred (Figure C).

Fig. C

Conduit requirements should be considered in the planning stage. If electrical power is required, a separate conduit should be installed for electrical only. A certified electrician should be consulted for the proper conduit material (Figure D & E). Note Allow the concrete to cure as per the directions on the bag. The mounting holes for the operator should be drilled after the concrete has cured. Fig. E

14

AREA FOR CONDUIT ENTRY

Fig. D

OPERATOR INSTALLATION

Four 1/2 anchor bolts (not supplied) are recommended to mount the chassis. The holes should be drilled with a 1/2 concrete drill bit.

STEP 1. Set the operator on the pad as shown. Align the sprockets 3 to 5 inches from the inside surface of the gate. STEP 2. Mark the four mounting holes on the pad. STEP 3. Remove the operator and drill the holes according to the anchor bolt manufacturers instructions. STEP 4. Replace the operator and fasten to the pad.

3- 5

Chain path (Make sure the chain path clears all posts and obstacles).

Mounting Holes (4)

TOP VIEW

CHAIN BRACKET INSTALLATION

STEP 1. Assemble chain bracket with 5/16 U-bolt & hardware to each end of the gate as shown. Do not tighten at this time.

STEP 2. Align the left chain bracket slot with the top teeth of the idler sprocket.

Idler Sprocket

Main Sprocket

STEP 3. Align the right chain bracket slot with the bottom teeth of the main sprocket.

STEP 4. Tighten all hardware.

CHAIN & CHAIN BOLT INSTALLATION

STEP 1. Connect chain bolt to the chain bracket as per Figure A & B on both ends of the gate.

Fig A

Fig B

STEP 2. Attach the chain to the chain bolt using the master chain link.

Note: A chain breaking tool may be required to reduce the chain to the proper length.

Chain Path

TIP: Once the operator and chain brackets are properly aligned, if welding equipment is available, tack weld the chain bracket to the gate on each end to prevent slippage.

10

CHAIN MAGNETS INSTALLATION

1. Align each magnet with the corresponding switch on the operator. 2. Connect the battery and adjust the magnets for proper open & close limits. WARNING : Always disconnect battery prior to relocating the magnet.

Switch Magnet

Operator Switch Magnet

Top View - Right Side

Switch Magnet

Switch Magnet

Chain Path

Front View

11

Left or Right Hand Operation

Apollos line of slide gate operators are pre-wired to open the gate to the right and close the gate to the left (looking from the inside of the property). If the operator is to be installed on the left side of the drive, use wiring diagram B

B L A C K

R E D

BB LL R AA R E CC E D KK D

Factory Hookup

B L A R C E K D

BB LL R AA R E CC E D KK D

R E D

B L A C K

O R A N G E

G R E E N

W H I T E

B L A C K

R E D

W H I T E

G R E E N

O R A N G E

A
Gate in closed position operator operator

B
Gate in closed position

12

QUICK RELEASE OPERATION

Engaged Engaged

Pull & turn 1/2 inch to disengage

13

STEP 7

Programming Current Sensing

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) should be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance. All limits should be set before beginning this procedure. This new procedure applies to revision 31 or higher firmware. 1. Press and hold the LED ENABLE button for five seconds. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate for 3 full cycles. The STOP LED will stop blinking indicating that the board is now ready for normal operation 4. Test the auto reverse sensitivity to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity.

COUNTER CLOCKWISE More sensitivity Gate is easy to current sense

CLOCKWISE Less sensitivity Gate is harder to current sense

8. Refer to the 835/836 Operator Control Board Manual to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Program switch #9 is no longer functional and the current sense may be readjusted at any time.

14

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

15

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down. 16

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only for use with magnetic, solenoid, and other locking de vices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT program switch #5 must be ON JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER When a 3-button station is conprogram switch #5 must be OFF nected to the board, the STOP CIRCUIT JUMPER must be removed. 17

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Recommended for 7500 slide operator only. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. Used for 816E & 816EX actuators only (soft start & stop).

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

9 DUAL GATE SYNC

10 SMART ACT.

18

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

19

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

20

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master*
1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

* Lift-Master will require that the 12/24 jumper be set to 12 and the C/M (constant/momentary) jumper be set to C

21

TROUBLESHOOTING
The Apollo 835/836 board is the standard board in all ETL compliant Apollo Gate Operators. Single gate systems use the 835 board (distinguished by MASTER and EMERGENCY BYPASS modular receptacles) and DUAL gate systems use the 836 board (distinguished by MASTER, SLAVE and EMERGENCY BYPASS receptacles). The 836 board may be used in single gate applications by simply turning PROGRAM SWITCH #3 to the OFF position and only using the MASTER receptacle of the board. Apollo 7000 ETL and 7100 ETL systems use a Stature Electric direct current motor while the Commercial 7200 ETL and 7300 ETL use a Bison direct current motor. Both motors are similar in design and thus trouble shooting for all of the slide gate systems is covered in one manual. Keep in mind that SLIDE GATE operators do NOT utilize the SMART ACTUATOR feature of the 835/836 board so Program switch #10 must ALWAYS be in the OFF position. Trouble Shooting the Apollo 7000/7100/7200/7300 ETL systems: 1. Check your battery! The battery in your gate operator is the power source for the entire system. If it is not adequately charged, the system will not operator properly. Test the battery by checking the voltage with a volt-meter while the battery is under load (gate operating). For AC charged systems unplug the battery charger before load testing battery. Battery voltage should be 11.5 volt DC or higher while the operator is running (battery under load). Program Switch Settings: At the upper center of the board there are 10 program switches. These switches enable and disable certain features of the Apollo system. DEFAULT setting of these switches is as follows: SINGLE GATE 1,2,3,5 ON (all others OFF) DUAL GATE 1,2,5 ON (all others OFF) LED ENABLE BUTTON: On the right side of the board half way down is the LED ENABLE button. Pressing this button once and releasing it enables the LEDs on the board for approximately 15 minutes. When the LEDs are enabled the STOP light should always be lit on the left side of the board. Other LEDs may be lit as well depending on the status of the operator. If the gate(s) are in the OPEN position, the OPEN limit indicator(s) should be lit. If the gate(s) are CLOSED, the CLOSED limit indicator(s) should be lit. (The OPEN and CLOSED LEDs should never be on at the same time) Any LEDs that are lit on the left side of the board or at the lower right corner of the board (except the STOP LED) indicate a TRIGGER from an accessory device connected at that location. Devices connected where an LED is lit should be removed before further testing is done. After the system is made operational these devices may be reconnected one at a time. Check for proper system operation after each connection. Current Sensitivity: At the top center of the board is the Current Sensitivity adjustment. It adjusts the amount of force the operator will exert before it senses an obstruction. As the wheel is turned counter clockwise, the operator will reverse more easily. As the wheel is turned clockwise, the operator will push harder. Any time the system CURRENT SENSES it will stop and reverse for two (2) seconds. If the system CURRENT SENSES a second time before fully opening or closing it will again reverse for two (2)_seconds and then go into a HARD SHUTDOWN (see below). Sensitivity should be set to a level that is sufficiently strong to open and close the gate in all conditions yet still sensitive enough to be safe. A good starting point is the one oclock position.
22

2.

3.

4.

TROUBLESHOOTING
5.

6.

7.

8.

9.

10.

Activating the system: A momentary connection between activation inputs and ground (GND) is how the system is activated. At the upper left and bottom right of the board are terminals marked INP or INPUT. These terminals - when momentarily shorted to ground (GND) - will open, stop and close the gate with each activation. The button on the side of the box (swing gates ONLY) is connected to these terminals and may be used to activate the gate when the key is in the horizontal position. On our newest boards there is an OPERATE button at the upper left area of the board that may be used in the same manner. HARD SHUTDOWN: If the system has encountered an obstruction two times before fully opening or closing the HARD SHUTDOWN LED (upper right of board) will begin flashing indicating a Hard Shutdown situation. Check to see that any obstructions are removed from the gates path and then press the HARD SHUTDOWN RESET button to restart the system. Left Hand / Right Hand Operation: All APOLLO Slide Gates are shipped from the factory wired to close to the left (when looking out of the property). It is suggested to install and adjust the operator as it comes from the factory then re-wire the system if necessary. The easiest way to determine if your system requires re-wiring is to use the LED Enable button. Once the LEDs are enabled, the OPEN LIMIT light should come on in the open position and the CLOSED LIMIT light should come on when the gate is closed. Should these be backwards make the following changes: From the MASTER plug there are five wires going to a terminal strip Reverse the RED with the BLACK - and reverse the ORANGE with the WHITE. To verify that the wiring has been changed correctly: Manually move the gate to the mid-way position and plug the main harness into the EMERGENCY BYPASS receptacle the gate should OPEN. If it closes the RED and BLACK motor wires must be reversed. Once it is verified that the EMERGENCY BYPASS does open the gate then check the limit switch wiring. Dis-engage the mechanical release and open the gate fully verify the OPEN LIMIT led is on. Close the gate fully verify the CLOSED LIMIT led. If the limits are backwards reverse the ORANGE and WHITE limit wires. Dual Gate Systems: Test dual gate systems individually. Turn program switch #3 ON (disables SLAVE side of board) and test actuators one at a time using MASTER side of board only. Confirm proper operation of each actuator. If both test 100% - then test together by connecting both actuators and turning program switch #3 to the OFF position. EMERGENCY BYPASS: At the bottom left of the board is the EMERGENCY BYPASS receptacle. Plugging the operator harness into this receptacle will OPEN the gate ONLY! It is intended to open the gate(s) should other methods fail. Note that if the motor draws more than 15 amps of current the fuse above the receptacle will blow. Also, the gate operator will not stop by its self at the open position. The plug must be removed to stop the gate. (This is also a handy way to test that the current consumption of the motor is within the normal limits) FIRMWARE: In the upper right area of the board there is a micro-processor that has a white label on it. This is the FIRMWARE of the system. Currently (May 2005) we are using firmware version V31.00.02. For troubleshooting versions of the firmware earlier then V31.00.00 consult your original instructions that were included with your system. Systems that are out of warranty may be upgraded to newer version firmware for a nominal fee.
23

Gate Operators Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.

24

Gate Operators, Inc.

Model 7200ETL
Post Mounted Residential & Heavy Duty Commercial Slide Gate Operator

INSTALLATION MANUAL

08/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................ Applications .................................................................................................... Pre-Installation Checklist ................................................................................ Parts Identification .......................................................................................... Operator Installation ........................................................................................ Chain Bracket Installation ............................................................................... Chain & Chain Bolt Installation ....................................................................... Chain Magnets Installation .............................................................................. Gate Limit Switch Installation .. Quick Release Operation .................................................................................. Programming Current Sensing 835/836 Control Board .. .................................................................................. Siren Connection Radio Receiver Options . Warranty ........................................................................................................... 3 4 5 6 7 8 8-9 9 10 11 12 13-17 18 19 20

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access.

Use the emergency release only when the gate is not moving. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. Do not install control box where the gate can come in contact with person using the push button on side of control box. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. All rollers should be covered to prevent injury. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance.

Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. SAVE THESE INSTRUCTIONS.

APPLICATIONS
The Apollo Model 7200ETL Slide Gate Operator is designed to handle a slide gate up to 32 feet in total length (accomodates a 30 foot drive) and 1,000 Lbs. A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt sealed battery (33 ampere hour minimum) is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators provide up to 200 operations in the event of
power outages. The battery may be recharged with a trickle charger or by solar energy (Electrical battery chargers should have a class 2 transformer rating).

If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations.
Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger 1-10 1-20 1-40 1-60 1-80 80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators.

PRE-INSTALLATION CHECKLIST
The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Verify proper installation and operation of the gate. 1. Are all rollers covered with a protective housing? 2. Are the rollers servicable? 3. Does the gate roll free and level? 4. Will the gate require a locking device? 5. Are the main posts sturdy enough to handle the gate & operator?

Determine the general location of the operator, chian brackets, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo beam detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

PARTS IDENTIFICATION

Operator

Chain Brackets (2)

5/16 Washers, Lock Washers, & Nuts (16 each)

Chain Bolts with hardware (2 each) Magnetic Chain Limits with hardware (2 each)

5/16 x 2 U Bolts (4 each)

5/16 x 3 U Bolts (4 each)

Master Chain Links (2 each)

Tie Wraps (4 each) #40 Roller Chain (35 feet)

#201 5 Watt Solar Panel & Bracket (optional)

#404C Automatic Battery Charger (optional) 6

#273G CAUTION Signs (2 each)

OPERATOR INSTALLATION
STEP 1. Install two 3 dia. Posts parallel to the gate as shown. Posts height depends on height preference of operator.

Gate F e n c e 5 6 D r i v e w a y 24 Inside posts

STEP 2. Remove chain cover and front lid. Mount to posts using the four supplied 3 U-bolts

STEP 3. Install one of the gate brackets and chain bolts on right side of gate using the supplied 2 U-bolts. Do not tighten at this time.

STEP 4. Attach the chain to the chain bolt using the master chain link.

Adjust the chain bolt to allow for maximum tightening

Note: The height of the chain bolt should align with the bottom teeth of the idler sprockets.

STEP 5. Thread chain on the sprockets as shown.

Chain should be level with about a 1 inch lag per 10 feet.

T O P

Chain should be aligned with all sprockets.

STEP 6. (Refer to page 8) Install the other gate bracket and chain bolt on the left side of the gate. Determine the required length of chain needed to attach to the chain bolt and still allow adjustment. Using a chain breaking tool (not provided), remove excess chain. Attach chain to chain bolt. Tighten all chain brackets and chain bolts. Allow 1 inch of chain lag per 10 feet of chain.

GATE LIMIT SWITCH INSTALLATION

Align each magnet with the corresponding switch on the operator for the open and closed position. Connect the battery and test for proper open & close position. WARNING : If further adjustment is required, always disconnect battery prior to relocating the chain magnet.

Left or Right Hand Operation

Apollos line of slide gate operators are pre-wired to open the gate to the right and close the gate to the left (looking from the inside of the property). If the operator is to be installed on the left side of the drive, use wiring diagram B

B L A C K

R E D

BB LL R AA R E CC E D KK D

Factory Hookup

B L A R C E K D

BB LL R AA R E CC E D KK D

R E D

B L A C K

O R A N G E

G R E E N

W H I T E

B L A C K

R E D

W H I T E

G R E E N

O R A N G E

A
Gate in closed position operator operator

B
Gate in closed position

10

QUICK RELEASE OPERATION

Engaged Engaged

Pull & turn 1/2 inch to disengage

11

STEP 7

Programming Current Sensing

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) should be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance. All limits should be set before beginning this procedure. This new procedure applies to revision 31 or higher firmware. 1. Press and hold the LED ENABLE button for five seconds. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate for 3 full cycles. The STOP LED will stop blinking indicating that the board is now ready for normal operation 4. Test the auto reverse sensitivity to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity.

COUNTER CLOCKWISE More sensitivity Gate is easy to current sense

CLOCKWISE Less sensitivity Gate is harder to current sense

8. Refer to the 835/836 Operator Control Board Manual to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Program switch #9 is no longer functional and the current sense may be readjusted at any time.

12

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

13

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down. 14

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only for use with magnetic, solenoid, and other locking de vices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT program switch #5 must be ON JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER When a 3-button station is conprogram switch #5 must be OFF nected to the board, the STOP CIRCUIT JUMPER must be removed. 15

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Recommended for 7500 slide operator only. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. Used for 816E & 816EX actuators only (soft start & stop).

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

9 DUAL GATE SYNC

10 SMART ACT.

16

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

17

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

18

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master*
1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

* Lift-Master will require that the 12/24 jumper be set to 12 and the C/M (constant/momentary) jumper be set to C

19

TROUBLESHOOTING
The Apollo 835/836 board is the standard board in all ETL compliant Apollo Gate Operators. Single gate systems use the 835 board (distinguished by MASTER and EMERGENCY BYPASS modular receptacles) and DUAL gate systems use the 836 board (distinguished by MASTER, SLAVE and EMERGENCY BYPASS receptacles). The 836 board may be used in single gate applications by simply turning PROGRAM SWITCH #3 to the OFF position and only using the MASTER receptacle of the board. Apollo 7000 ETL and 7100 ETL systems use a Stature Electric direct current motor while the Commercial 7200 ETL and 7300 ETL use a Bison direct current motor. Both motors are similar in design and thus trouble shooting for all of the slide gate systems is covered in one manual. Keep in mind that SLIDE GATE operators do NOT utilize the SMART ACTUATOR feature of the 835/836 board so Program switch #10 must ALWAYS be in the OFF position. Trouble Shooting the Apollo 7000/7100/7200/7300 ETL systems: 1. Check your battery! The battery in your gate operator is the power source for the entire system. If it is not adequately charged, the system will not operator properly. Test the battery by checking the voltage with a volt-meter while the battery is under load (gate operating). For AC charged systems unplug the battery charger before load testing battery. Battery voltage should be 11.5 volt DC or higher while the operator is running (battery under load). Program Switch Settings: At the upper center of the board there are 10 program switches. These switches enable and disable certain features of the Apollo system. DEFAULT setting of these switches is as follows: SINGLE GATE 1,2,3,5 ON (all others OFF) DUAL GATE 1,2,5 ON (all others OFF) LED ENABLE BUTTON: On the right side of the board half way down is the LED ENABLE button. Pressing this button once and releasing it enables the LEDs on the board for approximately 15 minutes. When the LEDs are enabled the STOP light should always be lit on the left side of the board. Other LEDs may be lit as well depending on the status of the operator. If the gate(s) are in the OPEN position, the OPEN limit indicator(s) should be lit. If the gate(s) are CLOSED, the CLOSED limit indicator(s) should be lit. (The OPEN and CLOSED LEDs should never be on at the same time) Any LEDs that are lit on the left side of the board or at the lower right corner of the board (except the STOP LED) indicate a TRIGGER from an accessory device connected at that location. Devices connected where an LED is lit should be removed before further testing is done. After the system is made operational these devices may be reconnected one at a time. Check for proper system operation after each connection. Current Sensitivity: At the top center of the board is the Current Sensitivity adjustment. It adjusts the amount of force the operator will exert before it senses an obstruction. As the wheel is turned counter clockwise, the operator will reverse more easily. As the wheel is turned clockwise, the operator will push harder. Any time the system CURRENT SENSES it will stop and reverse for two (2) seconds. If the system CURRENT SENSES a second time before fully opening or closing it will again reverse for two (2)_seconds and then go into a HARD SHUTDOWN (see below). Sensitivity should be set to a level that is sufficiently strong to open and close the gate in all conditions yet still sensitive enough to be safe. A good starting point is the one oclock position.
20

2.

3.

4.

TROUBLESHOOTING
5.

6.

7.

8.

9.

10.

Activating the system: A momentary connection between activation inputs and ground (GND) is how the system is activated. At the upper left and bottom right of the board are terminals marked INP or INPUT. These terminals - when momentarily shorted to ground (GND) - will open, stop and close the gate with each activation. The button on the side of the box (swing gates ONLY) is connected to these terminals and may be used to activate the gate when the key is in the horizontal position. On our newest boards there is an OPERATE button at the upper left area of the board that may be used in the same manner. HARD SHUTDOWN: If the system has encountered an obstruction two times before fully opening or closing the HARD SHUTDOWN LED (upper right of board) will begin flashing indicating a Hard Shutdown situation. Check to see that any obstructions are removed from the gates path and then press the HARD SHUTDOWN RESET button to restart the system. Left Hand / Right Hand Operation: All APOLLO Slide Gates are shipped from the factory wired to close to the left (when looking out of the property). It is suggested to install and adjust the operator as it comes from the factory then re-wire the system if necessary. The easiest way to determine if your system requires re-wiring is to use the LED Enable button. Once the LEDs are enabled, the OPEN LIMIT light should come on in the open position and the CLOSED LIMIT light should come on when the gate is closed. Should these be backwards make the following changes: From the MASTER plug there are five wires going to a terminal strip Reverse the RED with the BLACK - and reverse the ORANGE with the WHITE. To verify that the wiring has been changed correctly: Manually move the gate to the mid-way position and plug the main harness into the EMERGENCY BYPASS receptacle the gate should OPEN. If it closes the RED and BLACK motor wires must be reversed. Once it is verified that the EMERGENCY BYPASS does open the gate then check the limit switch wiring. Dis-engage the mechanical release and open the gate fully verify the OPEN LIMIT led is on. Close the gate fully verify the CLOSED LIMIT led. If the limits are backwards reverse the ORANGE and WHITE limit wires. Dual Gate Systems: Test dual gate systems individually. Turn program switch #3 ON (disables SLAVE side of board) and test actuators one at a time using MASTER side of board only. Confirm proper operation of each actuator. If both test 100% - then test together by connecting both actuators and turning program switch #3 to the OFF position. EMERGENCY BYPASS: At the bottom left of the board is the EMERGENCY BYPASS receptacle. Plugging the operator harness into this receptacle will OPEN the gate ONLY! It is intended to open the gate(s) should other methods fail. Note that if the motor draws more than 15 amps of current the fuse above the receptacle will blow. Also, the gate operator will not stop by its self at the open position. The plug must be removed to stop the gate. (This is also a handy way to test that the current consumption of the motor is within the normal limits) FIRMWARE: In the upper right area of the board there is a micro-processor that has a white label on it. This is the FIRMWARE of the system. Currently (May 2005) we are using firmware version V31.00.02. For troubleshooting versions of the firmware earlier then V31.00.00 consult your original instructions that were included with your system. Systems that are out of warranty may be upgraded to newer version firmware for a nominal fee.
21

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.

22

Gate Operators, Inc. Model 7300 Model 7300ETL-IL

Residential & Heavy Duty Commercial Slide Gate Operator

INSTALLATION MANUAL

08/18/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS .......................................................... Applications .................................................................................................... Pre-Installation Checklist ................................................................................ Parts Identification .......................................................................................... Pad Installation ................................................................................................ Operator Installation ........................................................................................ Chain Bracket Installation ............................................................................... Chain & Chain Bolt Installation ....................................................................... Chain Magnets Installation .............................................................................. Left or Right Hand Operation .. Quick Release Operation .................................................................................. 3 4 5 6 7 8 9 10 11 12 13

Programming Instructions . 14 Control Board Connections ............................................................................. Siren Connection . Radio Receiver Options . Warranty ........................................................................................................... 15 22 23 24

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Periodically test the obstruction sensitivity to assure safe and proper operation. Do not test sensitivity by standing between the gate and the hinge or stop post. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access.

Use the emergency release only when the gate is not moving. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. Do not install control box where the gate can come in contact with person using the push button on side of control box. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. All rollers should be covered to prevent injury. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance.

Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. SAVE THESE INSTRUCTIONS.

APPLICATIONS
The Apollo Model 7300ETL Slide Gate Operator is designed to handle a slide gate up to 32 feet in total length (30 foot gate with 3 foot tail) and 1,000 lbs. A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt sealed battery (33 ampere hour minimum) is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators provide up to 200 operations in the event of The battery may be recharged with a trickle charger or by solar energy
(Electrical battery chargers should have a class 2 transformer rating). If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations. All solar panels and battery chargers are designed for use with a 12 volt battery. power outages.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators. 4

PRE-INSTALLATION CHECKLIST
The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Verify proper installation and operation of the gate. 1. Are all rollers covered with a protective housing? 2. Are the rollers servicable? 3. Does the gate roll free and level? 4. Will the gate require a locking device? 5. Are the main posts sturdy enough to handle the gate & operator?

Determine the general location of the operator, chian brackets, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo beam detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

PARTS IDENTIFICATION

Chain Brackets (2) Operator 5/16 Washers, Lock Nuts, & Nuts (8 each)

Chain Bolts with hardware (2 each) 5/16 U Bolts (4 each)

Master Chain Links (2 each)

Tie Wraps (4 each) #40 Roller Chain (35 feet)

#201 5 Watt Solar Panel & Bracket (optional)

#404C Automatic Battery Charger (optional) 6

#273G CAUTION Signs (2 each)

PAD INSTALLATION

Direction of Opening

12
Driveway

24

24

Pad Location Pad Location

Fig. A

Fig. B

Conduit requirements should be considered in the planning stage. If electrical power is required, a separate conduit should be installed for electrical only. A certified electrician should be consulted for the proper conduit material (Figure C & D).

14

AREA FOR CONDUIT ENTRY

Fig. C

Fig. D

OPERATOR INSTALLATION

Four 1/2 anchor bolts (not supplied) are recommended to mount the chassis. The holes should be drilled with a 1/2 concrete drill bit.

STEP 1. Set the operator on the pad as shown. Align the sprockets 3 to 5 inches from the inside surface of the gate. STEP 2. Mark the four mounting holes on the pad. STEP 3. Remove the operator and drill the holes according to the anchor bolt manufacturers instructions. STEP 4. Replace the operator and fasten to the pad.

3-5

Chain path (Make sure the chain path clears all posts and obstacles).

Mounting Holes (4)

TOP VIEW

CHAIN BRACKET INSTALLATION

STEP 1. Assemble chain bracket with 5/16 U-bolt & hardware to each end of the gate as shown. Do not tighten at this time.

STEP 2. Align the left chain bracket slot with the top teeth of the idler sprocket.

TIP: If welding equipment is available, tack weld the chain bracket to the gate on each end to prevent slippage.

Idler Sprocket

Main Sprocket

STEP 3. Align the right chain bracket slot with the bottom teeth of the main sprocket.

STEP 4. Tighten all hardware.

CHAIN & CHAIN BOLT INSTALLATION

STEP 1. Position the gate so that the operator is in the center of the gate. Connect chain bolt to the chain bracket as shown on both ends of the gate.

STEP 2. Attach the chain to the chain bolt using the master chain link. Do not tighten the chain bolts .

Note: A chain breaking tool may be required to reduce the chain to the proper length.

10

Internal Limit Adjustment

Step 1. Press LED Enable once on the right side of the circuit board. The STOP LED should illuminate. This is a standard condition.

Step 2. Turn switch #1 OFF on the control board

Step 3. Activate the gate until the CLOSED LIMIT LED is illuminated

Step 4. Adjust the corresponding limit switch for preferred close position.

Step 5. Repeat steps 3 & 4 for setting the open limit

Limit adjustment for left movement (gate moving to the left)

Limit adjustment for right. Movement (gate moving to the right)

- less travel - more travel

- less travel - more travel

TIP: If the limits require extensive adjustment use a 13/32 or 25/64 socket with a portable drill for course adjustment, then adjust manually for fine adjustment.

11

Left or Right Hand Operation

Wiring Instructions
STEP 1. Determine which direction the gate will open. The factory units are plugged into INPUT B for right hand opening as shown in Fig. 1. For left hand opening, disconnect from INPUT B and plug into INPUT A on the surge board as shown in Fig. 2.

Right Side Installation

Left Side Installation

Red Black Green Orange White Red Black Green Orange White

Fig. 1 Right Hand Opening

Fig. 2 Left Hand Opening

Gate in closed position

Gate in closed position

operator

operator

12

QUICK RELEASE OPERATION

Engaged Engaged

Pull & turn 1/2 inch to disengage

13

STEP 7

Programming Current Sensing

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) should be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance. All limits should be set before beginning this procedure. This new procedure applies to revision 31 or higher firmware. 1. Press and hold the LED ENABLE button for five seconds. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate for 3 full cycles. The STOP LED will stop blinking indicating that the board is now ready for normal operation 4. Test the auto reverse sensitivity to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity.

COUNTER CLOCKWISE More sensitivity Gate is easy to current sense

CLOCKWISE Less sensitivity Gate is harder to current sense

8. Refer to the 835/836 Operator Control Board Manual to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Program switch #9 is no longer functional and the current sense may be readjusted at any time.

14

Gate Operators, Inc. 835/836 Gate Control Board

Firmware Version 31 and up

Rev F 07/15/2005 15

PROGRAMMING INSTRUCTIONS

Once the operator is installed or if the control board is replaced, you will need to program the control board for proper current sensing. The operator should be functional and the open and close limits set. 1. Push and hold the LED ENABLE button for five seconds.

The STOP LED will blink indicating the board is in learn mode. 2. Cycle the gate three full times (must read open and close limit switches each cycle). The STOP LED will now stay illuminated. 3. Adjust the current sensitivity pot to insure safe operation

The current sensitivity may be readjusted at any time without relearning the board. Periodically check the current sensitivity for safe operation.

16

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

17

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down. 18

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only for use with magnetic, solenoid, and other locking de vices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT program switch #5 must be ON JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER When a 3-button station is conprogram switch #5 must be OFF nected to the board, the STOP CIRCUIT JUMPER must be removed. 19

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Recommended for 7500 slide operator only. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. Used for 816E & 816EX actuators only (soft start & stop).

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

9 DUAL GATE SYNC

10 SMART ACT.

20

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

21

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

22

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master*
1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

* Lift-Master will require that the 12/24 jumper be set to 12 and the C/M (constant/momentary) jumper be set to C

23

TROUBLESHOOTING
The Apollo 835/836 board is the standard board in all ETL compliant Apollo Gate Operators. Single gate systems use the 835 board (distinguished by MASTER and EMERGENCY BYPASS modular receptacles) and DUAL gate systems use the 836 board (distinguished by MASTER, SLAVE and EMERGENCY BYPASS receptacles). The 836 board may be used in single gate applications by simply turning PROGRAM SWITCH #3 to the OFF position and only using the MASTER receptacle of the board. Apollo 7000 ETL and 7100 ETL systems use a Stature Electric direct current motor while the Commercial 7200 ETL and 7300 ETL use a Bison direct current motor. Both motors are similar in design and thus trouble shooting for all of the slide gate systems is covered in one manual. Keep in mind that SLIDE GATE operators do NOT utilize the SMART ACTUATOR feature of the 835/836 board so Program switch #10 must ALWAYS be in the OFF position. Trouble Shooting the Apollo 7000/7100/7200/7300 ETL systems: 1. Check your battery! The battery in your gate operator is the power source for the entire system. If it is not adequately charged, the system will not operator properly. Test the battery by checking the voltage with a volt-meter while the battery is under load (gate operating). For AC charged systems unplug the battery charger before load testing battery. Battery voltage should be 11.5 volt DC or higher while the operator is running (battery under load). Program Switch Settings: At the upper center of the board there are 10 program switches. These switches enable and disable certain features of the Apollo system. DEFAULT setting of these switches is as follows: SINGLE GATE 1,2,3,5 ON (all others OFF) DUAL GATE 1,2,5 ON (all others OFF) LED ENABLE BUTTON: On the right side of the board half way down is the LED ENABLE button. Pressing this button once and releasing it enables the LEDs on the board for approximately 15 minutes. When the LEDs are enabled the STOP light should always be lit on the left side of the board. Other LEDs may be lit as well depending on the status of the operator. If the gate(s) are in the OPEN position, the OPEN limit indicator(s) should be lit. If the gate(s) are CLOSED, the CLOSED limit indicator(s) should be lit. (The OPEN and CLOSED LEDs should never be on at the same time) Any LEDs that are lit on the left side of the board or at the lower right corner of the board (except the STOP LED) indicate a TRIGGER from an accessory device connected at that location. Devices connected where an LED is lit should be removed before further testing is done. After the system is made operational these devices may be reconnected one at a time. Check for proper system operation after each connection. Current Sensitivity: At the top center of the board is the Current Sensitivity adjustment. It adjusts the amount of force the operator will exert before it senses an obstruction. As the wheel is turned counter clockwise, the operator will reverse more easily. As the wheel is turned clockwise, the operator will push harder. Any time the system CURRENT SENSES it will stop and reverse for two (2) seconds. If the system CURRENT SENSES a second time before fully opening or closing it will again reverse for two (2)_seconds and then go into a HARD SHUTDOWN (see below). Sensitivity should be set to a level that is sufficiently strong to open and close the gate in all conditions yet still sensitive enough to be safe. A good starting point is the one oclock position.
24

2.

3.

4.

TROUBLESHOOTING
5.

6.

7.

8.

9.

10.

Activating the system: A momentary connection between activation inputs and ground (GND) is how the system is activated. At the upper left and bottom right of the board are terminals marked INP or INPUT. These terminals - when momentarily shorted to ground (GND) - will open, stop and close the gate with each activation. The button on the side of the box (swing gates ONLY) is connected to these terminals and may be used to activate the gate when the key is in the horizontal position. On our newest boards there is an OPERATE button at the upper left area of the board that may be used in the same manner. HARD SHUTDOWN: If the system has encountered an obstruction two times before fully opening or closing the HARD SHUTDOWN LED (upper right of board) will begin flashing indicating a Hard Shutdown situation. Check to see that any obstructions are removed from the gates path and then press the HARD SHUTDOWN RESET button to restart the system. Left Hand / Right Hand Operation: All APOLLO Slide Gates are shipped from the factory wired to close to the left (when looking out of the property). It is suggested to install and adjust the operator as it comes from the factory then re-wire the system if necessary. The easiest way to determine if your system requires re-wiring is to use the LED Enable button. Once the LEDs are enabled, the OPEN LIMIT light should come on in the open position and the CLOSED LIMIT light should come on when the gate is closed. Should these be backwards make the following changes: From the MASTER plug there are five wires going to a terminal strip Reverse the RED with the BLACK - and reverse the ORANGE with the WHITE. To verify that the wiring has been changed correctly: Manually move the gate to the mid-way position and plug the main harness into the EMERGENCY BYPASS receptacle the gate should OPEN. If it closes the RED and BLACK motor wires must be reversed. Once it is verified that the EMERGENCY BYPASS does open the gate then check the limit switch wiring. Dis-engage the mechanical release and open the gate fully verify the OPEN LIMIT led is on. Close the gate fully verify the CLOSED LIMIT led. If the limits are backwards reverse the ORANGE and WHITE limit wires. Dual Gate Systems: Test dual gate systems individually. Turn program switch #3 ON (disables SLAVE side of board) and test actuators one at a time using MASTER side of board only. Confirm proper operation of each actuator. If both test 100% - then test together by connecting both actuators and turning program switch #3 to the OFF position. EMERGENCY BYPASS: At the bottom left of the board is the EMERGENCY BYPASS receptacle. Plugging the operator harness into this receptacle will OPEN the gate ONLY! It is intended to open the gate(s) should other methods fail. Note that if the motor draws more than 15 amps of current the fuse above the receptacle will blow. Also, the gate operator will not stop by its self at the open position. The plug must be removed to stop the gate. (This is also a handy way to test that the current consumption of the motor is within the normal limits) FIRMWARE: In the upper right area of the board there is a micro-processor that has a white label on it. This is the FIRMWARE of the system. Currently (May 2005) we are using firmware version V31.00.02. For troubleshooting versions of the firmware earlier then V31.00.00 consult your original instructions that were included with your system. Systems that are out of warranty may be upgraded to newer version firmware for a nominal fee.
25

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.

26

Gate Operators, Inc. Model 7300 Model 7500ETL

Residential & Heavy Duty Commercial Slide Gate Operator

INSTALLATION MANUAL
Requires installation of 4x4 mounting post (not supplied)

08/18/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................. 3 Applications ........................................................................................................ 4 Pre-Installation Checklist .................................................................................. 5 Parts Identification ............................................................................................. 6 Post Installation .................................................................................................. 7 Operator Installation .......................................................................................... 8 Chain & Chain Bolt Installation ......................................................................... 9 Wiring Instructions ... 10 Internal Limit Adjustment .................................................................................. 11 Quick Release Operation ................................................................................... 12 Current Sense Adjustment . 13 Control Board .................................................................................................... 14-18 Siren Connection .. 19 . Radio Receiver Options .. 20 Warranty .............................................................................................................. 21

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death: READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Required welding should be performed by a qualified welder. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Ensure the gate and rollers meet U.L. standards. All rollers should be covered to prevent injury. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with gate controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. Test the gate operator monthly (see STEP 7 Programming the current sensitivity). The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. Explain operation of the emergency release. Always insure that the gate has closed securely before leaving area. Arrange with local fire and law enforcement for emergency access. Use the emergency release only when the gate is not moving. Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator. KEEP GATES PROPERLY MAINTAINED. Read the owners manual. Have a qualified service person make repairs to gate hardware. The entrance is for vehicles only. Pedestrians must use separate entrance. SAVE THESE INSTRUCTIONS

APPLICATIONS
The Apollo Model 7500 Slide Gate Operator is designed to handle a slide gate up to 33 feet in total length (30 foot gate with 3 foot tail) and 1,000 lbs. A professional fence or gate dealer is recommended to assure proper installation. Apollo Gate Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Gate Operators are 12 Volt DC (Direct Current) powered. A 12 Volt sealed battery (33 ampere hour minimum) is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators can provide up to 200 operations in the event of The battery may be recharged with a trickle charger or by solar energy
(Electrical battery chargers should have a class 2 transformer rating). If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations. All solar panels and battery chargers are designed for use with a 12 volt battery. power outages.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Gate Operators.

PRE-INSTALLATION CHECKLIST
The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Verify proper installation and operation of the gate. 1. Are all rollers covered with a protective housing? 2. Are the rollers servicable? 3. Does the gate roll free and level? 4. Will the gate require a locking device? 5. Are the main posts sturdy enough to handle the gate & operator?

Determine the general location of the operator, chain brackets, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo eye detectors required? 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate any control devices such as keypads?

PARTS IDENTIFICATION

Operator

Mounting Hardware 3/8 bolt, 2 washers, lock washer and nut (4 each)

Chain Bolts with hardware (2 each)

Base Plate

5/16 U Bolts (4 each)

Master Chain Links (2 each)

Chain Brackets (2 each)

#40 Roller Chain (30 feet)

5/16 Washers, Lock Nuts, & Nuts (8 each)

#273G CAUTION Signs (2 each)

POST INSTALLATION

A 4 x 4 square post (not supplied) is recommended as a pedestal for the operator. The required depth of the post will be determined by the size of gate and type of soil at the installation location. Since the operator will be moving the gate, a substantial depth is required for operator rigidity. If you are not sure how deep to set the post, contact a local fence installer for a recommendation.

1. 2. 3. 4.

Position the gate closed. Check that there is at least two feet of gate (or tail) that is not over the driveway. Set the post to the dimensions in Fig. A. The post should be level and square to the gate. The top of the post should be 2-1/2 inches below the intended chain height.

D R I V E

wall or fence

gate in closed position W A Y 15 8-1/2

direction to open gate

4x 4 POST LOCATION

Fig. A

OPERATOR INSTALLATION

STEP 1. Weld the base plate onto the 4x 4 post as shown. The slotted holes should be perpendicular to the gate. The base plate should be level and parallel to the gate.

STEP 2. Bolt the main chassis on to the base plate using the four 3/8 bolts, washers, lock washers and nuts.

STEP 3. Assemble chain bracket with 5/16 U-bolt & hardware to each end of the gate as shown. Do not tighten at this time.

STEP 4. Align both chain bracket slots with the bottom teeth of the idler sprockets. Tighten all hardware.

CHAIN & CHAIN BOLT INSTALLATION

STEP 1. Position the gate so that the operator is in the center of the gate. Connect chain bolt to the chain bracket as shown on both ends of the gate.

STEP 2. Attach the chain to the chain bolt using the master chain link. Do not tighten the chain bolts .

Note: A chain breaking tool may be required to reduce the chain to the proper length.

STEP 3. Check chain alignment with idler sprockets. Tighten both chain bolts allowing 1 inch of chain sag per every 10 feet of chain.
Idler sprocket

Note: The gate should have physical stops in the open and closed position to limit over travel.

Align chain parallel to the gate

Wiring Instructions
STEP 1. Determine which direction the gate will open. The factory units are plugged into INPUT B for right hand opening as shown in Fig. 1. For left hand opening, disconnect from INPUT B and plug into INPUT A on the surge board as shown in Fig. 2.

Right Side Installation

Left Side Installation

Red Black Green Orange White Red Black Green Orange White

Fig. 1 Right Hand Opening

Fig. 2 Left Hand Opening

STEP 2. Connect the two ring terminals on the connector end of the cable to the battery. The battery charger or solar panel should be installed at this time. Plug the connector into the Master connector on the circuit board.

10

Internal Limit Adjustment

Step 1. Press LED Enable once on the right side of the circuit board. The STOP LED should illuminate. This is a standard condition.

Step 2. Turn switch #1 OFF on the control board

Step 3. Activate the gate until the CLOSED LIMIT LED is illuminated

Step 4. Adjust the corresponding limit switch for preferred close position.

Step 5. Repeat steps 3 & 4 for setting the open limit

Limit adjustment for left movement (gate moving to the left)

Limit adjustment for right movement (gate moving to the right)

- less travel - more travel

TIP:

- less travel - more travel

If the limits require extensive adjustment use a 13/32 or 25/64 socket with a portable drill for course adjustment, then adjust manually for fine adjustment. 11

QUICK RELEASE OPERATION

Engaged Engaged

Pull handle out and lock by sliding to the right or left to disengage

12

STEP 7

Programming Current Sensing

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition may be reset by shorting the FIREBOX or UL inputs on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) should be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance. All limits should be set before beginning this procedure. 1. Press and hold the LED ENABLE button for five seconds and release. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate for 3-4 full cycles. The STOP LED will stop blinking indicating that the board is now ready for normal operation 4. Test the auto reverse sensitivity to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity. Perform this procedure on a monthly basis to assure proper and safe operation.
COUNTER CLOCKWISE More sensitivity Gate is easy to current sense CLOCKWISE Less sensitivity Gate is harder to current sense

8. Refer to the page 17 to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Once the board has learned the gate the current sense may be readjusted at any time without re-learning the board..

13

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

14

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down.

15

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only with magnetic, solenoid, and other locking devices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT program switch #5 must be ON JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER When a 3-button station is conprogram switch #5 must be OFF nected to the board, the STOP CIRCUIT JUMPER must be removed.

16

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Recommended for 7500 slide operator only. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. Used for 816E & 816EX actuators only (soft start & stop).

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

DUAL GATE SYNC

10 SMART ACT.

17

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

18

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

19

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master
Jumpers must be set for 12V & constant relay option 1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

20

TROUBLESHOOTING
The Apollo 835/836 board is the standard board in all ETL compliant Apollo Gate Operators. Single gate systems use the 835 board (distinguished by MASTER and EMERGENCY BYPASS modular receptacles) and DUAL gate systems use the 836 board (distinguished by MASTER, SLAVE and EMERGENCY BYPASS receptacles). The 836 board may be used in single gate applications by simply turning PROGRAM SWITCH #3 to the OFF position and only using the MASTER receptacle of the board. Apollo 7000 ETL and 7100 ETL systems use a Stature Electric direct current motor while the Commercial 7200 ETL and 7300 ETL use a Bison direct current motor. Both motors are similar in design and thus trouble shooting for all of the slide gate systems is covered in one manual. Keep in mind that SLIDE GATE operators do NOT utilize the SMART ACTUATOR feature of the 835/836 board so Program switch #10 must ALWAYS be in the OFF position. Trouble Shooting the Apollo 7000/7100/7200/7300 ETL systems: 1. Check your battery! The battery in your gate operator is the power source for the entire system. If it is not adequately charged, the system will not operator properly. Test the battery by checking the voltage with a volt-meter while the battery is under load (gate operating). For AC charged systems unplug the battery charger before load testing battery. Battery voltage should be 11.5 volt DC or higher while the operator is running (battery under load). Program Switch Settings: At the upper center of the board there are 10 program switches. These switches enable and disable certain features of the Apollo system. DEFAULT setting of these switches is as follows: SINGLE GATE 1,2,3,5 ON (all others OFF) DUAL GATE 1,2,5 ON (all others OFF) LED ENABLE BUTTON: On the right side of the board half way down is the LED ENABLE button. Pressing this button once and releasing it enables the LEDs on the board for approximately 15 minutes. When the LEDs are enabled the STOP light should always be lit on the left side of the board. Other LEDs may be lit as well depending on the status of the operator. If the gate(s) are in the OPEN position, the OPEN limit indicator(s) should be lit. If the gate(s) are CLOSED, the CLOSED limit indicator(s) should be lit. (The OPEN and CLOSED LEDs should never be on at the same time) Any LEDs that are lit on the left side of the board or at the lower right corner of the board (except the STOP LED) indicate a TRIGGER from an accessory device connected at that location. Devices connected where an LED is lit should be removed before further testing is done. After the system is made operational these devices may be reconnected one at a time. Check for proper system operation after each connection. Current Sensitivity: At the top center of the board is the Current Sensitivity adjustment. It adjusts the amount of force the operator will exert before it senses an obstruction. As the wheel is turned counter clockwise, the operator will reverse more easily. As the wheel is turned clockwise, the operator will push harder. Any time the system CURRENT SENSES it will stop and reverse for two (2) seconds. If the system CURRENT SENSES a second time before fully opening or closing it will again reverse for two (2)_seconds and then go into a HARD SHUTDOWN (see below). Sensitivity should be set to a level that is sufficiently strong to open and close the gate in all conditions yet still sensitive enough to be safe. A good starting point is the one oclock position.

2.

3.

4.

21

TROUBLESHOOTING
5.

6.

7.

8.

9.

10.

Activating the system: A momentary connection between activation inputs and ground (GND) is how the system is activated. At the upper left and bottom right of the board are terminals marked INP or INPUT. These terminals - when momentarily shorted to ground (GND) - will open, stop and close the gate with each activation. The button on the side of the box (swing gates ONLY) is connected to these terminals and may be used to activate the gate when the key is in the horizontal position. On our newest boards there is an OPERATE button at the upper left area of the board that may be used in the same manner. HARD SHUTDOWN: If the system has encountered an obstruction two times before fully opening or closing the HARD SHUTDOWN LED (upper right of board) will begin flashing indicating a Hard Shutdown situation. Check to see that any obstructions are removed from the gates path and then press the HARD SHUTDOWN RESET button to restart the system. Left Hand / Right Hand Operation: All APOLLO Slide Gates are shipped from the factory wired to close to the left (when looking out of the property). It is suggested to install and adjust the operator as it comes from the factory then re-wire the system if necessary. The easiest way to determine if your system requires re-wiring is to use the LED Enable button. Once the LEDs are enabled, the OPEN LIMIT light should come on in the open position and the CLOSED LIMIT light should come on when the gate is closed. Should these be backwards make the following changes: From the MASTER plug there are five wires going to a terminal strip Reverse the RED with the BLACK - and reverse the ORANGE with the WHITE. To verify that the wiring has been changed correctly: Manually move the gate to the mid-way position and plug the main harness into the EMERGENCY BYPASS receptacle the gate should OPEN. If it closes the RED and BLACK motor wires must be reversed. Once it is verified that the EMERGENCY BYPASS does open the gate then check the limit switch wiring. Dis-engage the mechanical release and open the gate fully verify the OPEN LIMIT led is on. Close the gate fully verify the CLOSED LIMIT led. If the limits are backwards reverse the ORANGE and WHITE limit wires. Dual Gate Systems: Test dual gate systems individually. Turn program switch #3 ON (disables SLAVE side of board) and test actuators one at a time using MASTER side of board only. Confirm proper operation of each actuator. If both test 100% - then test together by connecting both actuators and turning program switch #3 to the OFF position. EMERGENCY BYPASS: At the bottom left of the board is the EMERGENCY BYPASS receptacle. Plugging the operator harness into this receptacle will OPEN the gate ONLY! It is intended to open the gate(s) should other methods fail. Note that if the motor draws more than 15 amps of current the fuse above the receptacle will blow. Also, the gate operator will not stop by its self at the open position. The plug must be removed to stop the gate. (This is also a handy way to test that the current consumption of the motor is within the normal limits) FIRMWARE: In the upper right area of the board there is a micro-processor that has a white label on it. This is the FIRMWARE of the system. Currently (May 2005) we are using firmware version V31.00.02. For troubleshooting versions of the firmware earlier then V31.00.00 consult your original instructions that were included with your system. Systems that are out of warranty may be upgraded to newer version firmware for a nominal fee.

22

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight back to the customer on the return of repaired or replaced items in warranty. Lighting or electrical power surges may cause damage beyond repair and are not covered in this warranty.

23

Gate Operators, Inc.

A member of the NICE group

Toona 5 Toona 7
12 VOLT DC Swing Gate Operator
Manufactured by NICE SpA

INSTALLATION MANUAL

06/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................. 3 Applications ........................................................................................................ 4 Pre-Installation Checklist .................................................................................. 5 Operator Components ....................................................................................... 6 Pivot Arm Installation... 7 Gate Bracket and Actuator Installation ............................................................ 8 Limit Adjustments .............................................................................................. 9 Electrical Connections 11 Battery Connections 12 Encoder Board Connections . 13 Dimensions and Options ... 14

Programming Current Sensing . 15 Control Board .................................................................................................... 16 Siren Connection .. 21 Radio Receiver Options .. 22 Specifications . 23 Warranty .............................................................................................................. 24

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death:

READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with operator controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE/ARM. Test the operator monthly (see STEP 7 Programming the current sensitivity). The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or limit of travel, retest the operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. Arrange with local fire and law enforcement for emergency access. Always disconnect the battery or power source when making adjustments or repairs to any part of the operator. The entrance is for vehicles only. Pedestrians must use separate entrance. Auto Close feature not recommended without a safety device such as a loop detector or photo eye.

SAVE THESE INSTRUCTIONS

3

APPLICATIONS

The Toona Swing Gate Operator is designed to handle a swing gate up to 14 feet (Toona 5) and 20 feet (Toona 7) in total length. Apollo Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Operators are 12 Volt DC (Direct Current) powered. If a electrical battery charger is used a 12 Volt sealed battery (33 ampere hour minimum) is recommended . If solar charging is used a 12 volt 105 ampere hour battery is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators can provide up to 500 operations in the event of The battery may be recharged with a trickle charger or by solar energy
(eliminating the need for costly trenching to remote entrances). If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations. All solar panels and battery chargers are designed for use with a 12 volt battery. power outages.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires 5310 regulator) 30 watt solar panel (requires 5310 regulator) 40 watt solar panel (requires 5310 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Operators. 4

PRE-INSTALLATION CHECKLIST

The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Determine the general location of the operator, access controls, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? If additional cable is required, do not cut out the blocking diode when adding the cable. 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo eye detectors required? The auto close feature is not recommended unless one or more of these devices are used. 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate access control devices such as keypads?

OPERATOR COMPONENTS 5

2 pieces

Toona 5 TO5012

Toona 7 TO7012

f
a b c d e f g h i j Actuator Gate attach bracket (two pieces) Pivot bracket Mounting Hardware Release lock keys Control Box Cable Harness Caution signs (2) Battery Charger (optional) Solar Panel (optional)

TOONA 5/7
Pivot Arm position is measured from the center of the gate

Toona 5 Toona 7

A 8.6 9.8

B 8.6 9.8

TOONA 5 TOONA 7

F= 1.75 F= 2

Toona 5/7

3.9 max

Limit Switch Adjustment Loosen nuts and adjust limits. Retighten nuts. (Nuts may be hex or socket.)

10

Toona 5 and Toona 7 Actuator Wiring

11

BATTERY CONNECTIONS
If a electrical battery charger will be used, a 12 volt sealed lead acid battery rated for 33 ampere hour or more is recommended for the Toona 5 & 7. A 1.5 amp automatic battery charger is sufficient for most applications The battery may also be recharged with a solar panel. If solar charging is a requirement refer to page 4 or contact our customer service department at 800 226-0178 to help determine the solar panel size needed. A 12 volt 105 ampere hour battery is recommended with solar charging.

G-CELL 12 Volt 34aH Sealed Battery

Connect the two ring terminals on the connector end of the cable to the battery. The battery charger or solar panel should be installed at this time. (RED is positive(+) and Black is negative

Plug the Toona actuator connector into the Master connector on the circuit board.

The operator is now active. Limits must be set and tested. The current sense must now be programmed as shown on page 10. If the operator does not work, check the battery connections for proper polarity. If the connections are reversed, the REVERSE BATTERY POLARITY LED will be illuminated at the bottom center of the circuit board.

12

TOONA Wiring Diagram

GND SIREN

BLACK

RED

ACTUATOR CABLE 13

YELLOW

YELLOW

BLUE

4.5

38

4.125

47.25

5.9

Description 1 Actuator 2 Photo Beam * 3 External Stop* 4 Photo Beam*

5 Keypad* 6 Siren 7 Solenoid Lock* 8 Control Box 14

* Optional

PROGRAMMING CURRENT SENSING

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition may be reset by shorting the FIREBOX or UL inputs on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) can be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance.

All limits must be set before beginning this procedure.

1. Press and hold the LED ENABLE button for five seconds and release. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate/arm for 3-4 full cycles. The STOP LED will stop blinking indicating that the operator is now ready for normal operation 4. Test the auto reverse sensitivity by obstructing the gate to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity. Perform this test procedure on a monthly basis to assure proper and safe operation.
COUNTER CLOCKWISE More sensitivity Operator is easy to current sense CLOCKWISE Less sensitivity Operator is harder to current sense

8. Refer to the page 17 to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Once the board has learned the operator, the current sense may be readjusted at any time without re-learning the board..

15

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor
Version 32.00.04 or higher must be used with Toona

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Operator Connector (Slave)

Reverse Battery Polarity Indicators

Operator Connector (Master)

16

Master/Slave Connector 7 5 3 1 2 4 6 8 Board Harness Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Encoder Input from EIB module Battery Negative Battery Positive

EMERGENCY BYPASS

Applies battery voltage directly to motor to open gate (will not close gate) if control board fails. User must unplug before gate opens to maximum travel or the 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs
12V SLV MAS GND Supplied battery voltage Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground (connects to GND on EIB module)

SIREN Connect to siren + (also connects to +12V on EIB module) applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

17

Adjustments
TIMER TO CLOSE closes DUAL GATE DELAY (Dual board only) Adjusts time before gate automatically Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only with magnetic, solenoid, and other locking devices) sensitivity.

CURRENT SENSITIVITY Increases or decreases the Auto Reverse

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER

When a 3-button station is connected to the board, the STOP CIRCUIT JUMPER must be removed. 18

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Not recommended for slide gates using chain magnets. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. On for 1550/1650/Toona 5&7/Metro/Hyppo Enables soft start & soft stop.

5 OPEN/CLOSE INPUT OPT. Must hold down open or close buttons to move gate. Gate stops when button released. 6 LOCK TYPE 7 COAST ENABLE For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for all slide gate operators and 1500/1600/3500/3600 swing Gate operators.

8 FREE EXIT OPT.

DUAL GATE SYNC

10 SMART ACT.

19

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

20

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

21

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master
Jumpers must be set for 12V & constant relay option 1 2 3 4

Heddolf

black white yellow red

22

SPECIFICATIONS

Supply Voltage .. Recommended Battery (electrically charged) ..... Recommended Battery (solar charged) Battery Charger . Recommended Solar Panel Duty Cycle .. Operating Temperature Current Draw Standby (with no accessories).. Current Draw Operating ..

12VDC 12 V, 33aH (or larger) Sealed Lead Acid 12 V, 105 aH 1.5 or 6 amp Automatic 5 watt minimum Continuous 400F - +1500F 10mA 2A

23

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight back to the customer on the return of repaired or replaced items in warranty. Lighting or electrical power surges may cause damage beyond repair and are not covered in this warranty.

24

Gate Operators, Inc.

A member of the NICE group

METROETL METRODUALETL
12 VOLT DC Swing Gate Operator
Manufactured by NICE SpA

INSTALLATION MANUAL

06/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................. 3 Applications ........................................................................................................ 4 Pre-Installation Checklist .................................................................................. 5 Operator Components ....................................................................................... 6 Operator Installation.... 7

Gate and Control Box Installation ....................................................................... 8 Limit Adjustments .............................................................................................. 9 Electrical Connections 10 Battery Connections 11 Encoder Board Connections . 12 Dimensions and Options ... 13

Programming Current Sensing . 14 Control Board .................................................................................................... 15-19 Siren Connection .. 20 Radio Receiver Options .. 21 Specifications . 22 Warranty .............................................................................................................. 23

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death:

READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with operator controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE/ARM. Test the operator monthly (see page 14 Programming the current sensitivity). The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or limit of travel, retest the operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. Arrange with local fire and law enforcement for emergency access. Always disconnect the battery or power source when making adjustments or repairs to any part of the operator. The entrance is for vehicles only. Pedestrians must use separate entrance. Auto Close feature not recommended without a safety device such as a loop detector or photo eye.

SAVE THESE INSTRUCTIONS

3

APPLICATIONS

The Metro Swing Gate Operator is designed to handle a swing gate up to 10 feet in total length and 400 pounds. Apollo Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Operators are 12 Volt DC (Direct Current) powered. If a electrical battery charger is used a 12 Volt sealed battery (33 ampere hour minimum) is recommended . If solar charging is used a 12 volt 105 ampere hour battery is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators can provide up to 500 operations in the event of The battery may be recharged with a trickle charger or by solar energy
(eliminating the need for costly trenching to remote entrances). If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations. All solar panels and battery chargers are designed for use with a 12 volt battery. power outages.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires SG-4 regulator) 30 watt solar panel (requires SG-4 regulator) 40 watt solar panel (requires SG-4 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Operators. 4

PRE-INSTALLATION CHECKLIST

The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Determine the general location of the operator, access controls, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? If additional cable is required, do not cut out the blocking diode when adding the cable. 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo eye detectors required? The auto close feature is not recommended unless one or more of these devices are used. 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate access control devices such as keypads?

OPERATOR COMPONENTS
p

b h i g e f d c

a j

l k
a b c d e f g h i j k l m n o p Motor box Motor box lid Motor Limit switches (2) Mechanical stop bracket Ball Release lever Connecting lever Control bracket Hardware kit Control box Caution signs (2) Cable Battery charger (optional) Solar panel (optional) Lock

o
6

METROETL

Box should be level and adequately supported with proper drainage.

Control Box Installation

Mount the control box so that cable(8) will reach the motor. Do not mount the control box where the person using the push button on side of the box can come in contact with the gate. Use mounting hardware capable of supporting the weight of the control box with the battery installed. Set battery inside of control box with terminals toward the front (Do not use any battery with side terminals).

METROETL

Mechanical Stop and Limit Switch Installation

Adjust stops so gate travel is limited properly.

Move arm to close stop and install close limit switch with supplied screws so that switch is activated..

Move arm to open stop and install open limit switch with supplied screws so that switch is activated.

Note: Limit switches may be adjusted later for precise open and close positions. 9

Metroetl Operator Wiring

Diagram for left mounted operator

Close limit switch Open limit switch

Green/yellow wire (case ground) attach to foundation box.

Orange to blue from open limit switch White to blue from closed limit switch

Green to both black wires from limit switches Motor wire Cable

From motor

Cable / Harness

Brown - Red Blue - Black Black - Yellow Grey - Blue NOTE: For right mounted operators, blue motor wire goes to red cable wire, brown motor wire to black cable wire. To verify motor wiring place gate half way open, plug main harness into emergency bypass for 2 seconds. Gate should open if it closes, reverse red and black wires. To verify limits, enable LEDs on board verify open limit when gate opens and closed limit when closed - If reversed swap limit switch positions. 10

BATTERY CONNECTIONS
If a electrical battery charger will be used, a 12 volt sealed lead acid battery rated for 33 ampere hour or more is recommended for the METROETL. A 1.5 amp automatic battery charger is sufficient for most applications The battery may also be recharged with a solar panel. If solar charging is a requirement refer to page 4 or contact our customer service department at 800 226-0178 to help determine the solar panel size needed. A 12 volt 105 ampere hour battery is recommended with solar charging.

BAT12V33 12 Volt 34aH Sealed Battery

Connect the two ring terminals on the connector end of the cable to the battery. The battery charger or solar panel should be installed at this time. (RED is positive(+) and Black is negative

Plug the Metro operator connector into the Master connector on the circuit board.

The operator is now active. Limits must be set and tested. The current sense must now be programmed as shown on page 14. If the operator does not work, check the battery connections for proper polarity. If the connections are reversed, the REVERSE BATTERY POLARITY LED will be illuminated at the bottom center of the circuit board.

11

METRO Wiring Diagram

GND SIREN

BLACK

RED

OPERATOR CABLE 12

YELLOW

YELLOW

BLUE

METROETL

13

PROGRAMMING CURRENT SENSING

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition may be reset by shorting the FIREBOX or UL inputs on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) can be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance.

All limits must be set before beginning this procedure.

See page 9 & 10 1. Press and hold the LED ENABLE button for five seconds and release. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate/arm for 3-4 full cycles. The STOP LED will stop blinking indicating that the operator is now ready for normal operation 4. Test the auto reverse sensitivity by obstructing the gate to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity. Perform this test procedure on a monthly basis to assure proper and safe operation.
COUNTER CLOCKWISE More sensitivity Operator is easy to current sense CLOCKWISE Less sensitivity Operator is harder to current sense

8. Refer to the page 17&18 to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Once the board has learned the operator, the current sense may be readjusted at any time without re-learning the board..

14

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor
Version 32.00.04 or higher must be used with Toona

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Operator Connector (Slave)

Reverse Battery Polarity Indicators

Operator Connector (Master)

15

Master/Slave Connector 7 5 3 1 2 4 6 8 Board Harness Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Encoder Input from EIB module Battery Negative Battery Positive

EMERGENCY BYPASS

Applies battery voltage directly to motor to open gate (will not close gate) if control board fails. User must unplug before gate opens to maximum travel or the 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs
12V SLV MAS GND Supplied battery voltage Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground (connects to GND on EIB module)

SIREN Connect to siren + (also connects to +12V on EIB module) applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

16

Adjustments
TIMER TO CLOSE DUAL GATE DELAY (Dual board only) Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only with magnetic, solenoid, and other locking devices) sensitivity.

CURRENT SENSITIVITY Increases or decreases the Auto Reverse

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER

When a 3-button station is connected to the board, the STOP CIRCUIT JUMPER must be removed. 17

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Not recommended for slide gates using chain magnets. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. On for 1550/1650/Toona 5&7/Metro/Hyppo Enables soft start & soft stop.

5 OPEN/CLOSE INPUT OPT. Must hold down open or close buttons to move gate. Gate stops when button released. 6 LOCK TYPE 7 COAST ENABLE For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for all slide gate operators and 1500/1600/3500/3600 swing Gate operators.

8 FREE EXIT OPT.

DUAL GATE SYNC

10 SMART ACT.

18

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

19

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

20

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master
Jumpers must be set for 12V & constant relay option 1 2 3 4

Heddolf

black white yellow red

21

SPECIFICATIONS

Supply Voltage .. Recommended Battery (electrically charged) ..... Recommended Battery (solar charged) Battery Charger . Recommended Solar Panel Duty Cycle .. Operating Temperature Current Draw Standby (with no accessories).. Current Draw Operating ..

12VDC 12 V, 33aH (or larger) Sealed Lead Acid 12 V, 105 aH 1.5 or 6 amp Automatic 5 watt minimum 40 percent -20C - +50C 10mA 2A

22

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight back to the customer on the return of repaired or replaced items in warranty. Lighting or electrical power surges may cause damage beyond repair and are not covered in this warranty.

23

Gate Operators, Inc.

A member of the NICE group

HYPPOETL HYPPO DUALETL

12 VOLT DC Swing Gate Operator
Manufactured by NICE SpA

INSTALLATION MANUAL

06/09

CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................. 3 Applications ........................................................................................................ 4 Pre-Installation Checklist .................................................................................. 5 Operator Components ....................................................................................... 6 Operator Dimension... Operator Installation.. ............................................................ 7 8

Electrical Connections 11 Encoder Board Connections . 12 Limit Adjustments .............................................................................................. 13 Battery Connections 14 Programming Current Sensing . 15 Control Board .................................................................................................... 16 Siren Connection .. 21 Radio Receiver Options .. 22 Specifications . 23 Warranty .............................................................................................................. 24

IMPORTANT SAFETY INSTRUCTIONS

WARNING - To reduce the risk of injury or death:

READ AND FOLLOW ALL INSTRUCTIONS. Installation should be performed by a professional installer. Should electricity be required, use a certified electrician only. Any device that requires 120 Volts AC should be U.L. approved. Install control devices such as keypads far enough away (5 feet or further) from any moving parts of the operator and gate to prevent possible injury. A secondary entrapment device such as loop detectors, edge switches, and beam detectors are highly recommended and required to meet the UL325 standard. Review with the owner all safety concerns including:

Do not operate the gate unless area around gate is in full view. Never let children operate or play with operator controls. Keep the remote control away from children. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE/ARM. Test the operator monthly (see Page 15 Programming the current sensitivity). The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or limit of travel, retest the operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. Arrange with local fire and law enforcement for emergency access. Always disconnect the battery or power source when making adjustments or repairs to any part of the operator. The entrance is for vehicles only. Pedestrians must use separate entrance. Auto Close feature not recommended without a safety device such as a loop detector or photo eye.

SAVE THESE INSTRUCTIONS

3

APPLICATIONS

The HyppoETL Swing Gate Operator is designed to handle a swing gate up to 10 feet in total length and 400 lbs . Apollo Operators are available only through qualified dealers with an outstanding reputation in the fence and gate industry. These dealers will be able to recommend the proper equipment for particular applications. Apollo Operators are 12 Volt DC (Direct Current) powered. If a electrical battery charger is used a 12 Volt sealed battery (33 ampere hour minimum) is recommended . If solar charging is used a 12 volt 105 ampere hour battery is recommended. There are several advantages with 12 Volt DC systems:

Low voltage virtually eliminates risk of electrical shock. Battery powered operators can provide up to 500 operations in the event of The battery may be recharged with a trickle charger or by solar energy
(eliminating the need for costly trenching to remote entrances). If a trickle charger is used and a standard electrical outlet is not readily available, a licensed electrician will be required for proper electrical hook up. The following table should be used as a guide for capacity of operation of operators only, additional options may reduce the the daily usage. Please note that the charge capability of solar panels will vary with different geographical locations. All solar panels and battery chargers are designed for use with a 12 volt battery. power outages.

Daily Cycles 5 watt solar panel 10 watt solar panel 20 watt solar panel (requires SG4 regulator) 30 watt solar panel (requires SG4 regulator) 40 watt solar panel (requires SG4 regulator) 1.5 amp battery charger 10 amp battery charger

1-10

1-20 1-40

1-60

1-80

80+

* * * * * * *

Note: Double the amount of solar panels for Dual Operators. 4

PRE-INSTALLATION CHECKLIST

The following checklist should be used before beginning installation:

Verify that the proper operator has been selected for this application. Determine the general location of the operator, access controls, and solar panel (if used). 1. Is there a suitable location for the operator? 2.Can the solar panel (if used) be mounted in an unobstructed area facing south? 3. Will additional solar panel cable be required? If additional cable is required, do not cut out the blocking diode when adding the cable. 4. Is electricity available (if required)? Consider safety and access options. Recommend if needed. 1. Will there be chidren or animals in the area? 2. Are safety loops, edge switches, or photo eye detectors required? The auto close feature is not recommended unless one or more of these devices are used. 3. How can the gate be opened in emergencies? 4. How will visitors enter and exit? 5. Will vehicles (and trailers) have sufficient room off roadway to operate access control devices such as keypads?

OPERATOR COMPONENTS

E D C

F
a b c d e f g h I J

G
Motor Assembly Arms (two pieces) Attach Bracket Mounting Hardware Manual Release Handel and Lock Keys Control Box Cable 8 FT OR 38 FT (Single or Dual) Caution signs (2) Battery Charger (optional) Solar Panel (optional) I

J
6

Operator Dimensions and Arm Lengths

6 9-1/2

3-1/2

13-3/4

6-1/2

Standard Arms Amax 5-7/8 Bmax 13-3/4 Cmax 17-3/4

Extended Arms
(PART # NH-HYA12)

15-3/4 17-3/4 31-1/2

Note: Extended arms are ordered separately

Operator Installation Step 1: Disengage Motor using manual release and remove cover

STEP 2: Remove motor

from mounting bracket

STEP 3: Install mounting bracket

A) Determine the height on the gate where the operator will attach. B) Install mounting bracket using cart below Note: Mounting bracket may be either welded or bolted.

17-3/4 3-1/2 4-3/8 5-7/8

B
7-7/8 9-7/8 11-13/16 13-3/4

4-3/8 5-1/8 5-7/8

85 98

91 110 105 105 97 120 110 110

100 105 105

95 100 96

104 103 115 115 110

Degrees of Swing for Standard Arm

Step 4:

Assemble Arms

Step 5:

Re-install motor on bracket and install and arm assembly

Step 6: Mount Gate Attach Bracket

Push the arms assembly up against the gate in the closed position. Tack weld or c-clamp the gate bracket to the gate. Permanent welds or bolt attachment should be completed once limits are set.

10

Step 7: Control Box Installation

Mount the control box so that (8 ft) will reach the motor. Do not mount the control box where the person using the push button on side of the box can come in contact with the gate. Use mounting hardware capable of supporting the weight of the control box with the battery installed. Set battery inside of control box with terminals toward the front (Do not use any battery with side terminals).

Step 8: Connect harness to motor

Route the cable from the control box to the operator. Connect the cable to the side of the terminal block on the operator as shown. The operator in this manual is set up for left side installation (from inside looking at gate in closed position). For right side installation reverse the open and close wiring and reverse the motor leads.

OPEN LIMIT (ORANGE) GROUND (GREEN) CLOSED LIMIT (WHITE)

MOTOR (+) (RED) MOTOR (-) (BLACK) ENCODER (BLUE) ENCODER (YELLOW)

11

Step 9: Connecting the Motors to the Board

Harness is factory wired in the control box as shown on this page.
GND SIREN

BLACK

RED

Harness
12

YELLOW

YELLOW

BLUE

Step 10: Set Limit Switches

Press LED Enable on the right side of the circuit board. Turn program switch #1 off (TIMER TO CLOSE) The gate should be in the closed position. Rotate the bottom collar until the closed LED illuminates. Open the gate to the desired open position and stop the gate. Rotate the top magnet collar until the open limit LED illuminates.

Step 11: Re-install Cover and re-engage manual release

Hint: To test wiring of motor do the following 1. 2. Put gate 1/2 way closed and plug main harness into emergency bypass for 2 seconds. Gate should OPEN. If gate closes, reverse the red and black motor wires and re-test. Turn on LEDs on board and put gate in open position; the open LED should light. Put gate in the closed position; the closed LED light should light. If the opposite light lights reverse the orange and white wires. 13

BATTERY CONNECTIONS
If an electrical battery charger will be used, a 12 volt sealed lead acid battery rated for 33 or 34 ampere hour or more is recommended. A 1.5 amp automatic battery charger is sufficient for most applications The battery may also be recharged with a solar panel. If solar charging is a requirement refer to page 4 or contact our customer service department at 800-226-0178 to help determine the solar panel size needed. A 12 volt 105 ampere hour battery is recommended with solar charging.

BAT12V33 12 Volt 33 to 34aH Sealed Battery

Connect the two ring terminals on the connector end of the cable to the battery. The battery charger or solar panel should be installed at this time. (RED is positive(+) and Black is negative(-)

This is pre-installed on in the control box.

The operator is now active. Limits must be set and tested. The current sense must now be programmed as shown on page 15. If the operator does not work, check the battery connections for proper polarity. If the connections are reversed, the REVERSE BATTERY POLARITY LED will be illuminated at the bottom center of the circuit board.

14

PROGRAMMING CURRENT SENSING

The 835/836 control boards incorporate a safety feature that will put the operator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle. This hard shutdown condition may be reset by shorting the FIREBOX or UL inputs on the left side of the control board to ground. This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand corner of the control board. If a firebox is used in the installation, The firebox door (optional) can be opened and closed to reset the control board.

The following instructions must be followed at installation for proper safety assurance.

All limits must be set before beginning this procedure.

1. Press and hold the LED ENABLE (see page 13) button for five seconds and release. The STOP LED will blink indicating that the board is in learn mode. 3. Cycle gate/arm for 3-4 full cycles. The STOP LED will stop blinking indicating that the operator is now ready for normal operation 4. Test the auto reverse sensitivity by obstructing the gate to ensure maximum safety protection. The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity. Perform this test procedure on a monthly basis to assure proper and safe operation.
COUNTER CLOCKWISE More sensitivity Operator is easy to current sense CLOCKWISE Less sensitivity Operator is harder to current sense

8. Refer to the page 18 & 19 to set other options such as program switch options and close timer adjustments. Installation is now complete. Note: Once the board has learned the operator, the current sense may be readjusted at any time without re-learning the board..

15

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor
Version 32.00.04 or higher must be used with Toona

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Operator Connector (Slave)

Reverse Battery Polarity Indicators

Operator Connector (Master)

16

Master/Slave Connector 7 5 3 1 2 4 6 8 Board Harness Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Encoder Input from EIB module Battery Negative Battery Positive

EMERGENCY BYPASS

Applies battery voltage directly to motor to open gate (will not close gate) if control board fails. User must unplug before gate opens to maximum travel or the 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs
12V SLV MAS GND Supplied battery voltage Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground (connects to GND on EIB module)

SIREN Connect to siren + (also connects to +12V on EIB module) applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

17

Adjustments
TIMER TO CLOSE DUAL GATE DELAY (Dual board only) Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only with magnetic, solenoid, and other locking devices) sensitivity.

CURRENT SENSITIVITY Increases or decreases the Auto Reverse

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER

When a 3-button station is connected to the board, the STOP CIRCUIT JUMPER must be removed. 18

Program Switches

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. Not recommended for slide gates using chain magnets. A free exit input will open gate from any position after an open or close cycle. This feature will control the master gate to open or close at the same speed as the slave gate. On for 1550/1650/Toona 5&7/Metro/Hyppo Enables soft start & soft stop.

5 OPEN/CLOSE INPUT OPT. Must hold down open or close buttons to move gate. Gate stops when button released. 6 LOCK TYPE 7 COAST ENABLE For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will stop immediately when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only. Both gates operate at normal Speed (slave slower than Master). Off for all slide gate operators and 1500/1600/3500/3600 swing Gate operators.

8 FREE EXIT OPT.

DUAL GATE SYNC

10 SMART ACT.

19

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

20

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

21

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master
Jumpers must be set for 12V & constant relay option 1 2 3 4

Heddolf

black white yellow red

22

SPECIFICATIONS

Supply Voltage .. Recommended Battery (electrically charged) ..... Recommended Battery (solar charged) Battery Charger . Recommended Solar Panel Duty Cycle .. Operating Temperature Current Draw Standby (with no accessories).. Current Draw Operating ..

12VDC 12 V, 33aH (or larger) Sealed Lead Acid 12 V, 105 aH 1.5 or 6 amp Automatic 5 watt minimum 40% with proper charging 400F - +1500F 10mA 2A

23

Gate Operators, Inc.

LIMITED TWO-YEAR WARRANTY

Apollo Gate Operators are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight back to the customer on the return of repaired or replaced items in warranty. Lighting or electrical power surges may cause damage beyond repair and are not covered in this warranty.

24

Gate Operators, Inc. 835/836 Gate Control Board

Firmware Version 31 and up

Rev F 07/15/2005

PROGRAMMING INSTRUCTIONS

Once the operator is installed or if the control board is replaced, you will need to program the control board for proper current sensing. The operator should be functional and the open and close limits set. 1. Push and hold the LED ENABLE button for five seconds.

The STOP LED will blink indicating the board is in learn mode. 2. Cycle the gate three full times (must read open and close limit switches each cycle). The STOP LED will now stay illuminated. 3. Adjust the current sensitivity pot to insure safe operation

The current sensitivity may be readjusted at any time without relearning the board. Periodically check the current sensitivity for safe operation.

835/836 Control Board Parts Identification

Program Switches

Timer To Close Dual Gate Delay Current Sensitivity Adjustments

Microprocessor

GateLink Connector

Hard Shutdown Reset

Operate Push Button

Remote Monitor Outputs and Photo Eye

Optional Device Inputs

LED Enable & Learn Mode Push Button

Stop Circuit Jumper

Control Board Reset

Fire & ETL Inputs

Optional Device Input

Emergency Bypass

Actuator Connector (Slave)

Reverse Battery Polarity Indicators

Actuator Connector (Master)

Actuator Connector 7 5 3 1 2 4 6 8 Board Actuator Cable Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Orange White Black Red Green Yellow Black Red Function Open Limit Close Limit Motor (positive on open, negative on close) Motor (negative on open, positive on close) Common for both limit switches Feedback from intelligent actuator(816E/816EX) Battery Negative Battery Positive

EMERGENCY BYPASS (open only)

Applies battery voltage directly to motor to open gate if control board fails. User must unplug before gate opens to maximum travel or 15 amp fuse will open. Fuse should be checked before returning gate to service.

Remote Outputs and Photo Eye Hookup

12V MAS SLV GND Supplied battery voltage Master Operator Indicator (indicates master side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Slave Operator Indicator (indicates slave side of gate is closed) +12V when on closed limit. Ground when off of closed limit. Battery supplied ground

SIREN Connect to siren + applies +12V when gate(s) are running, or in hard shutdown GND LOCK Battery supplied ground Connect to lock + (optional) Magnetic or Solenoid type locks (Dip Switch #6 Selectable)

Photo Eye Hookup Photo eye / safety loop wiring. Connect the positive power wire of the accessory to 12V. Connect the ground wire of the accessory to MAS (upper right area of the 835/836 board). Connect the relay wires of the accessory as normal: COM to GND. NO to SAFETY (#14) (for a safety device). When the gate operator begins opening (comes off of the closed limits) the MAS terminal will become a ground and will complete the flow of power to the accessory. This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down.

Adjustments
TIMER TO CLOSE DUAL GATE DELAY Adjusts time before gate automatically closes Adjustable 5 to 70 seconds. Adjusts delay between master and slave operation 0-4 seconds (836 only for use with magnetic, solenoid, and other locking de vices)

CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity.

Push Buttons
OPERATE When depressed, activates the gate. Used for initial installation and testing.

Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing.

LED ENABLE When depressed, activates LEDs for 15 minutes to assist in installation and troubleshooting. Hold the push button down for five seconds to put the board in program mode.

RESET

Resets the microprocessor. Returns processor to last known state.

Jumpers
STOP CIRCUIT JUMPER When the STOP CIRCUIT JUMPER is connected, the gate will operate normally.

STOP CIRCUIT JUMPER

When a 3-button station is connected to the board, the STOP CIRCUIT JUMPER must be removed.

Program Switches

Setting shown are for 416E, 416EX, 7XXX operators and 3500 operators.

OFF
1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT. 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE Gate does not automatically close. Gate automatically closes from any position after opening. Enables slave side (dual gate use). Siren (optional) active when gate is moving. Must hold down open or close buttons to move gate. Gate stops when button released. For 12V mechanical (solenoid) locks. (+12V for 4 seconds on open cycle) Gate will brake when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only.

ON
Gate automatically closes. Gate automatically closes only when completely open (open limit engaged). Disables slave side. (single gate use) Siren (optional) starts 5 seconds before gate moves. Normal operation Momentary open or close input runs gate to limit. For 12V magnetic locks. (+12V when on close limit) Gate will coast (minimally) when it reaches limits. A free exit input will open gate from any position after an open or close cycle.

6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT.

9 NOT USED 10 SMART ACT. Off for 416E & 416EX actuators, slide gates, 3500 or when slow down feature is not desired. Used for 816E & 816EX actuators only (soft start & stop).

Optional Device Inputs

GND INP 12V GND INP 12V EDGE EDGE GND GND STOP Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse) Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Reverse edge input. When grounded, will stop and reverse gate if closing, resets close timer if gate is open. Supplied Battery Ground Supplied Battery Ground Stop input from a 3 button station (must remove STOP CIRCUIT JUMPER) Normally closed

CLOSE Close input from a 3 button station (see program switch #5 for options) OPEN GND GND Open input from a 3 button station (see program switch #5 for options) Supplied Battery Ground Supplied Battery Ground Opens gate if closed, stops and reverses gate if closing, resets close timer if gate is open.

FREE EXIT GND

Supplied Battery Ground Resets close timer when gate is open (also referred to as under gate loop)

SHADOW GND SAFETY GND FIRE UL

Supplied Battery Ground Resets close timer if gate is open, stops and reverses if gate is closing. (Does not open a closed gate) Supplied Battery Ground When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software. When grounded, opens gate and holds gate open until released. Clears Hard Shutdown mode of software.

GND INP 12V

Supplied Battery Ground Activate Gate (Push button activation when momentarily shorted to ground) Supplied Battery Voltage (Protected with 3 Amp fuse)

Gate Operators, Inc. 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators.
Mount siren in an area that will produce maximum performance (additional wire may be required). Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block. Connect the black wire to the GND connector on the Remote Monitor Output Connector block.

Red Black

Set Program Switch # 4 as preferred: ON - Upon activation, Siren will start for 5 seconds before gate(s) begin moving. OFF - Siren and gate(s) start immediately upon activation.

Gate Operators

RECEIVER OPTIONS

Do not confuse the receiver code switches with the red program switches on the gate control board. Never set all code switches to the same position. Transmitters must match code switches for proper operation. If power is taken directly from battery or connected as shown below, receiver should be configured for 12VDC

Multi-Code/Digi-Code
black gray gray red

Allstar
white black red

Lift-Master
1 2 3 4

Heddolf

black white yellow red

Linear
white/silver common n/o white/gold

MODEL 950/951
Wired/Wireless Keypad

INSTRUCTION MANUAL

SAFETY PRECAUTIONS
IMPORTANTREAD CAREFULLY BEFORE BEGINNING INSTALATION
Read this instruction manual completely prior to installation. Installation should be performed by a professional installer. If welding is required, it should be performed by a qualified welder. Should electricity be required, use a certified electrician. Use UL Listed wiring with an insulation rating of at least 600 volts. Avoid splices in wiring. Solder and seal any splices in watertight junction box. Always disconnect power before servicing the unit. Be sure that all wiring to the unit is designed for direct underground burial. Do not run power wiring greater than 200 feet. Do not use onboard keypad power supply for anything other than the supplied transmitter. Locks, Loops, Strikes, and other devices must have their own power supply, or must use the power supply of the gate operator or garage door operator. Do not position this keypad within 5 feet of any moving parts of a vehicular gate operator. The user of the keypad should never be in an area that allows a vehicular gate operator to come in contact with the user while the keypad is being operated.

HINTS
1. Programming and set-up of the 950/951 keypad is accomplished via the keypad face and through the dip-switches located on the keypad circuit board. Refer to page 6 for a description/explanation on programming through the keypad face. Refer to page 7 for a description/explanation on dip-switch settings. 2. The 950/951 keypad provides both audio tones and led indicators during programming and normal use. Refer to page 5 for a description/explanation of these tones and indicators.

* & # Keys
* key is used to clear entries in progress. # key is used as Enter key function and to Exit Programming Mode

PARTS IDENTIFICATION

Steel Mounting Plate

Model 950/951 Keypad Keys

(2 Included with each keypad)

Hardware Kit Screwdriver

(Included with Wired Model only)

9 Volt Battery
(Included with Wireless Model only)

MOUNTING INFORMATION

Keypad door and circuit board can be removed from the housing. To remove, make sure that door is completely open and slide it to the right while pulling away from the control box. Please remember to remove the door while mounting the control box so that the circuit board is always protected.

The keypad can be mounted to any standard gooseneck stand using the enclosed carriage bolts. If you have a non-standard gooseneck mounting pattern, you can use the enclosed steel faceplate to modify for a correct fit. The faceplate can also be used to manufacture a custom gooseneck stand.

PROGRAMMING SUB-MODES
Access Code EntrySub-Mode 1 Sub-Mode 1 is for entering new access codes. The Model 950 keypad will hold 1000 4 digit codes. 4 digit code range is 0001 to 9991 Access Code RemovalSub-Mode 2 Sub-Mode 2 is used to delete individual 4 digit access codes from the keypad memory. Flash Code EntrySub-Mode 3 Sub-Mode 3 is used to enter a Flash Code into the keypad memory. The Flash Code will be deleted from the keypad memory after it is used once. The purpose of a Flash Code is so that the homeowner can enter a 1 time use code that will give a delivery or maintenance person access to the property. If the delivery/maintenance person returns at a later time without homeowner approval, the code will already have been removed and access will be denied. Latch Code EntrySub-Mode 4 Sub-Mode 4 is used for entering a single Latch Code into the keypad memory. The Latch Code can be entered by the homeowner to hold the gate open. The gate will remain open until the Latch Code is re-entered. The Latch Code is primarily used when a large number of vehicles need access to the property in a short amount of time. The homeowner can give guests access without giving away access codes. The red and green LEDs on the front of the keypad will flash while the keypad is in Latch Mode. Latch Code is not used with the

Model 951 wireless keypad.

Relay Output TimeSub-Mode 5 The Relay Output Time is adjustable from to 60 seconds. The Relay Output Time is used to increase the time that the relay makes contact. This is useful when using the keypad with door strikes, etc. Change Master CodeSub-Mode 7 By entering the current Master Code and accessing Sub-Mode 7, you can change the master code. Refer to page 6 to see how to reset the Master Code if the current master code is lost or forgotten. Clear All Access, Latch and Flash CodesSub-Mode 8 All of the codes that are used to gain access to the property can be erased at one time by using Sub-Mode 8. Note: Removal of codes can not be undone. Once you have entered Programming Mode, you can access any of the Sub-Modes listed above by entering the Sub-Mode Number followed by the # key. *******

KEYPAD PROGRAMMING & USE RESPONSE

Positive FeedbackKeypad will beep three times and the green led will flash five times. NegativeFeedbackKeypad will beep ten times and the red led will flash five times. Programming FeedbackKeypad will beep once every three seconds.

Model 950/951

Keypad Programming Manual

The very first time that you apply power to the keypad, you will hear a series of beeps followed by a regular repeating beep (1 beep at 3 second intervals) that lets you know you are in programming mode. Enter a 4 digit Master Code that only you will use for programming purposes. Write Master Code here ______________ You can now add up to 1000 access codes as well as a flash code (for use only once) and a latch code to hold open the gate.

Example - Master Code 2580

beep

accepted

rejected Access Code Access Code Exit Flash Code Exit Exit

Master Code To add Access Code 1934 Master Code To add Access Codes 2413, 8888, and 9743 (you may add up to 1000 different codes)

Sub Mode

Sub Mode

Master Code To remove Access Code 1934 Master Code To add Flash Code 4437 (for one use only) Master Code To add Latch Code 5501 Master Code To set relay output time 15 seconds (1/2 - 60 seconds) To set relay output time 1/2 second Master Code To change Master Code from 2580 to 1234 Master Code To clear all Access, Flash, and Latch codes

Sub Mode Sub Mode

Access Code

Sub Mode Sub Mode Sub Mode Sub Mode

Latch Code # Seconds New Master Code Exit

CIRCUIT BOARD INFORMATION

1 Sound - OFF/ON 2 LEDs - OFF/ON

Master Reset - Clears Master Code. Remove battery for 30 seconds, hold push button down while reconnecting battery. New master code may now be programmed.

3 Light - OFF/ON

5 Three strikes your out - OFF/ON 6 Wireless Mode - OFF/ON

(Three Strikes Your Out is used to prevent someone from trying to guess a correct user code. When three incorrect codes are entered in a row, the keypad will automatically shut down for 3 minutes.)

Keypad power 7-24 VAC/VDC

+ -

Relay output normally open Relay common Relay output normally closed

LIMITED TWO-YEAR WARRANTY

Millennium Access Controls, Inc. manufactured products are warranted against defects for a period of 24 months from the date of purchase, providing recommended installation procedures are followed. This warranty is in lieu of all other warranties expressed or implied (some states do not allow limitations on how long an implied warranty lasts, so this limitation may not apply to you) and shall be considered void if damage was due to improper installation or use, connection to improper power source, or if damage was caused by fire, flood, or lightning. The manufacturer will not be responsible for any labor charges incurred in the removal or replacement of defective parts. In case of failure due to defective material or workmanship during the warranty period, the defective part will be repaired or replaced at the manufacturers option at no charge if returned freight prepaid. New or factory rebuilt replacements may be used. Replacement parts are warranted for the remaining portion of the original warranty period. The manufacturer will pay standard ground freight on the return of repaired or replaced items in warranty.