Course Synopsis for part 1 (SPC and QA tools)

On successful completion of this course the students will be able to: Determine standard statistical parameters (mean, median, range. standard deviation) to characterize variability in measured data, using calculators and/or computers. Use statistical parameters to construct standard quality control charts (Pareto, histograms, frequency, X-bar/R. etc.) to correctly represent variability of production processes and to determine whether or not processes are in control. Make statistical inference about variations in production processes. Prepare graphical and tabular presentations of quality control data in standard quality control chart forms, using computers.

Time allocated: 32 hours

1 .0 Review of the Quality Assurance Core Concepts 1.1 Quality control vs. quality assurance 1 .2 Quality engineering terminology 2.0 Basic Statistical Concepts 2. 1 Data collection 2. 1.1 Types of data 2. 1 .2 Data collection (sampling), analysis and reporting 2.2 Measures of central tendency 2.3 Measures of dispersion 2.4 Normal distribution 2.5 Normality tests: histograms 2.6 Central limit theorem 3.0 Gauge and Measurement System Analysis 3. 1 Errors (precision, accuracy) 3.2 Repeatability and reproducibility 3.3 Gauge Repeatability and Reproducibility 1

4.0 Statistical Process Control (SPC) 4.1 Process stability 4.2 Control charts 4.2. 1 Control charts for variables 4.2.2 Control charts for attributes 4.2.3 Analysis of patterns on control charts 4.3 Process capability analysis 4.3. 1 Process capability ratios 4.3.2 Process capability from control charts 5.0 Statistical Inference. Estimation and Hypothesis Testing 5. 1 Sampling and sampling plans and techniques 5.2 Sampling distributions and statistical inference 5.3 Types of errors 5.4 Sampling from one population 5.4. 1 Inference on the mean of a population 5.4.2 Inference on the variance of a population 5.5 Sampling from two populations 5.5.1 Inference of the means of two populations. 5.5.2 Inference on the variances of two populations

Course Synopsis for part 2 (Measurement tools and GD&T)

On successful completion of the course, the students will be able to Understand the fundamental to advanced information in applications and analysis of measurement equipments used to determine compliance to mechanical engineering drawings per international standards. Interpretation of engineering drawing, geometric dimensioning and tolerancing (form, orientation, positioning, runout, modifier, datum and profile) and application of design drafting such as screws and gears. Operate the CMM for a. b. Basic Measurement: measure elements (point, line circle, sphere, cylinder, and cone), length and angle. Advance Measurement: Special tasks, tolerancing measurements, part programming.

Time allocated: 32 hours

6.0 Introduction to Measurement 6.1 Measurement Error Sources 7.0 Precision Hand Tools and Gauging 7.1 Micrometers, calipers, indicators, pin & ring gauges and thread gauging 8.0 Bench Top Measurement Instruments 8.1 Height gauges bore gauges and fixture gauges 9.0 Surface and Form Instruments 9.1 Profile projector, contour measurement, roundness and cylindricity systems 9.0 Optical Measurement Systems 9.1 Optical comparators and measurement systems 11.0 Contact Coordinate Measuring Machines

11.1 Manual & automatic CMMs, single point touch sensors & scanning sensors and measuring arms 11.0 Introduction to GD&T Theory and Rules 11.1 What are GD&T and its advantages? 11.2 Rule 1 on Feature Size 11.3 Rules 2 & 3 on Material Condition Principles Applied to Features 11.4 Pitch Diameter Rule 11.5 Implications of +/- Tolerancing 11.6 Conversion of Square Zone to Diametral Zone 12.0 Datums and Datum Features 12.1 Datum Precedence 12.2 Planar Datum Features 12.3 Datum Features of Size 12.4 Inclined Datums 12.5 Compound Datums 12.6 Datum Targets and Partial Datum Features 12.7 MMC, LMC and RFS Applied to Datum Features 12.8 Introduction to Multiple Hole Patterns Defined as a Single Datum 13.0 Geometric Symbols (14 standard symbols) 13.1 Analysis of Symbols and Definitions 13.2 Analysis of Tolerance Zones 13.3 Actual Mating Envelope 13.4 Supporting Symbology 14.0 Feature Control Frames 14.1 Single Segment Feature Control Frames 14.2 Composite Feature Control Frames 14.3 2D Analysis of Single Segment and Composite Feature Control Frames

14.4 Virtual Condition Principles 14.5 Simultaneous Requirements 14.6 Beginning Levels of 3D Analysis