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Instruction Manual
Thank you for purchasing the HAKKO 936 Soldering Station. Please read this manual before operating the HAKKO 936. Store the manual in a safe, easily accessible place for future reference.
Table of Contents Packing List/ Specifications 1 Precautions2 Names of Parts 3 Setting up & Operating the HAKKO 9363 4 Tip Care and Use Maintenance Calibrating the Iron Temperature5 Tips 6 Troubleshooting Guide 7 Checking for breakage of the heating element and cord assembly8 9 Parts List Station / Iron Holder10 Iron11 Wiring Diagram11
Packing List
Please check the contents of the HAKKO 936 package and confirm that all the items listed below are included.
HAKKO 936 Station1 Soldering Iron (HAKKO 900 (S), 907 or 908) 1 HAKKO Iron Holder (With Cleaning Sponge) 1 Hex Wrench (1.5 mm,0.059 in.)1 Instruction Manual 1
Cleaning Sponge
Iron/900 (S)
Specifications
Name Power Consumption HAKKO 936 100,110,220-240V / 60W 120V / 65W
Soldering Iron
Power Consumption Tip to Ground Resistance Tip to Ground Potential Heating Element Cord Assembly Total Length (w/o Cord) Weight (w/o Cord) 900S 907 908 900S-ESD 907-ESD 908-ESD 24V AC-50W Under 2 Under 2mV (TYP. 0.6mV) Ceramic heater 1.2m (4 ft.) 176mm 190mm 200mm (7 in.) (7.5 in.) (7.9 in.) 25g 44g 54g (0.06 lbs.) (0.09 lbs.) (0.12 lbs.)
Station
Output Voltage Temperature Range Dimensions Weight (W/O Cord) 936 Station / 936 Station ESD 24V AC 200 C~480 C/392 F~896 F 120(W)x93(H)x70(D)mm 4.7(W)x3.7(H)x6.7(D)in. 1,300g (2.9 lbs.)
The tip temperature was measured using HAKKO 191 thermometer. Specifications and design subject to change without notice.
Names of Parts
Iron Receptacle Large Cleaning Sponge LED Heater Lamp Temp. Control Knob Knob Mount Small Cleaning Sponge Iron Holder Base
OFF
ON
A. Iron Holder
1. Small Cleaning Sponge Dampen the small cleaning sponge with water and then squeeze it dry. Place it in one of the 4 openings of the iron holder base. 2. Add water to approximately the level as shown. The small sponge will absorb water to keep the larger sponge above it wet at all times.
* The large sponge may be used alone (w/o small sponge & water).
3. Dampen the large cleaning sponge and place it on the iron holder base.
Note:The iron receptacles for the 900(S) and the 907/908 soldering irons are different. Be sure to use the proper one for each type of soldering iron. (Refer to Parts List).
CAUTION : Be sure to turn off the power switch before connecting or disconnecting the soldering iron. Failure to do so may damage the P.W.B.
B. Connections
1. Connect the cord assembly to the receptacle. 2. Place the soldering iron in the iron holder. 3. Plug the power cord into the power supply. Be sure to ground the unit.
Receptacle Turn clockwise firmly Align the grooves and pins, and push straight in.
Cleaning
Maintenance
Inspect and Clean the Tip
1. Set the temperature to 250 C (482 F). 2. When the temperature stabilizes, clean the tip with the cleaning sponge and check the condition of the tip. 3. If there is black oxide on the solder-plated portion of the tip, apply new solder (containing flux) and wipe the tip on the cleaning sponge. Repeat until the oxide is completely removed. Coat with new solder. 4. If the tip is deformed or heavily eroded, replace it with a new one.
Tips
The tip temperature will vary according to the shape of the tip. The preferred method of adjustment uses a tip thermometer. (See Calibrating the Iron Temperature on page 5.) A less accurate method involves adjusting the temperature control knob according to the adjustment value for each tip. Example : When using a 900M-T-H tip at 400 C (750 F), the difference between this tip and a 900M-T-B is -20 C (-36 F). Set the temperature control knob to 420 C (786 F). Refer to the chart for the correct adjustment values.
907
(0.031) 0.8
900M-T-0.8D
900M-T-LB
(0.2) 5
R0.2(0.008)
900M-T-K
45 15(0.6)
(0.047) 1.2
(0.02) 0.5
0C 900M-T-1.2D
0.6(0.024)
17(0.66)
25(0.98)
(0.09) 2.4
(0.12) 3.2
(0.047) 1.2
(0.08) 2
0C 0.5(0.02) 900M-T-1.2LD
(0.25) 6.5
(0.06) 1.5
0C 900M-T-3.2D
(0.2) 5
(0.04) 1
0C 900M-T-2.4D
3 0.5(0.02)
(0.1) 17(0.66)
(0.031) 0.8
0C 900M-T-1.6D
17(0.66)
45
0C 900M-T-0.8C
15(0.6)
0C 900M-T-RT
(0.08) 17(0.66)
45
17(0.66)
0C 900M-T-SI
(0.08) 17(0.66)
R0.2(0.008)
60 17(0.66) 15(0.6)
0.5(0.02)
0C 900M-T-I
13(0.51) R0.2(0.008)
60 17(0.66)
15(0.6)
17(0.66) 1.2(0.04)
(0.08) 2
(0.1) 3
0.7(0.028)
25(0.98) R0.2(0.008)
45
(0 7.5.29)
25 19(0.74) 1(0.04)
17(0.66)
45
(0.16) 4
0C
17(0.66)
45
(0.08) 2
0C 900M-T-B
14(0.55) R0.5(0.02)
17(0.66)
(0 7.5.29)
25 14(0.55)
R0.25(0.01)
17(0.66)
0C
15(0.6)
908 For heavy duty soldering HAKKO recommends the 908 iron with heavier tips.
900L-T-B
(0.08) 2 R0.5(0.02)
900L-T-2C 900L-T-2CF*
900L-T-I
45
R0.2(0.008)
(0.08) 2
0C 900L-T-2B
20(0.8)
(0.1) 3
(0.09) 2.4
0C 900L-T-3.2D
0.5(0.02)
5 (0.2) 20(0.8)
(0.15) 4
0C 900L-T-2.4D
20(0.8)
45
20(0.8)
+20 C/ +36 F
(0.2) 5
20(0.8)
20(0.8)
2(0.08)
18(0.7)
45
20(0.8)
(0.12) 3.2
(0.2) 5
0C
0.5(0.02)
8(0.3)
45 20(0.8)
15(0.6)
900S
(0.047) 1.2
900S-T-1.2D
900S-T-B
R0.5(0.02)
(0.06) 1.6
0 C 0.4(0.016) 900S-T-1.6D
17(0.66)
0C 900S-T-2C
(0.08) 2
15(0.6)
0C 900S-T-I
17(0.66)
R0.2(0.008) 45 17(0.66)
0C
0.5(0.02)
0C
0C
17(0.66)
Troubleshooting Guide
WARNING : * Disconnect the power plug before servicing. Failure to do so may result in electric shock. * If the power cord is damaged, it must be replaced by the manufacturer, its service agent or similarity qualified person in order to avoid personal injury or damage to the unit. Problem 1.
Check 1. Is the power cord and/or connecting plug disconnected ? Connect it. Check 2. Is the fuse blown? Determine why the fuse blew and eliminate the cause, then replace the fuse. a. Is the inside of the iron short-circuited? b. Is the grounding spring touching the heating element? c. Is the heating element lead twisted and short-circuited?
Problem 2.
The heater lamp lights up but the tip does not heat up.
Check 3. Is the soldering iron cord broken ? Refer to Checking for breakage in the cord assembly. Check 4. Is the Heating Element broken? Refer to Checking for breakage in the heating element.
Problem 3.
Check 3
Problem 5.
Check 7. Is the tip coated with oxide? Refer to Inspect and clean the tip Check 8. Is the iron calibrated correctly? Recalibrate.
Problem 6.
Check 9. Is the tip seized? Is the tip swollen because of deterioration? Replace the tip and the heating element.
Problem 7.
Check 8
5 4 8 9 6 10 12 7
3 2 1
1. Turn the nut (1) counterclockwise and remove the tip enclosure (2), the tip (3). 2. Turn the nipple (4) counterclockwise and remove it from the iron. 3. Pull both the heating element (6) and the cord assembly (11) out of the handle (12). (Toward the tip of the iron.) 4. Pull the grounding spring (5) out of the D-sleeve.
Heating Element (Red) Senser (Blue)
Measure when the heating element is at room temperature. 1. Resistance value of heating element (RED) 2.5 - 3.5 2. Resistance value of sensor (BLUE) 43 - 58 If the resistance value is not normal, replace the heating element. (Refer to the instructions included with the replacement part.) After replacing the Heating Element, 1. Measure the resistance value between 1) pins 4 & 1 or 2 2) pins 5 & 1 or 2. If it is not , the heating element and sensor are touching. This will damage the P.W.B. 2. Measure the resistance value 'a','b',and 'c' to confirm that the leads are not twisted and that the grounding spring is properly connected. 8
3 6 4
Hexagon Socket Head Cap Screw M 2 ~8 (1) Hexagon Socket Set Screw M 3 ~6 (1) Item No. Part No. B2048 1 B2225 B2001 B2229 2 B2003 3 B2006 4 B2004 5 B2005 6 B2018 7 B2227 8 B2011 9 B2012 B2228 B2013 B2014 B2088 B2000 10 B2226 B2002 B2015 11 B2016 12 B1318 13 B1319 B2042 B2043 B2007 14 B2224 B2008 B2103 15 B1084 16 B2017 17 *w / Rubber Stopper Part Name Description Upper Case 100,110,220~240V (Standard) Upper Case / UL 120V (Standard / UL) Upper Case E.S.D. P.W.B. Panel Receptacle Knob w / a screw Knob Mount w / a screw CAL Pot Plug Grounding Plate Transformer 100-24V Transformer 110-24V Transformer 120-24V (Standard / UL) Transformer 120-24V (ESD) Transformer 220~240-24V Transformer 240-24V (Australia) Lower Case* 100,110,220~240V (Standard) Lower Case / UL* 120V (Standard / UL) Lower Case* E.S.D. Cord Stopper Rubber Stopper set of 2 Power Cord 3 Wired Cord But No Plug Power Cord 3 Wired Cord & American Plug Power Cord 3 Cord & Australian Plug Power Cord 3 Cord & European Plug Fuse / 2A 100,110V Fuse / 2A 120V (UL) Fuse / 0.8A 220~240V Wiring Board for Switch Power Switch Hex Wrench
Binding Head Tapping Screw (Fluted Point) M 3.5 ~50 (4) M 3.5 ~40 (4) for No.B2228 Transformer
11 10 15
14
16
13 12
17 2
Item No. Part No. 1 C1141 C1142 2 B2020 B2021 3 B2019 4 A1042 Part Name Iron Holder Iron Holder Iron Receptacle Iron Receptacle Iron Holder Base Cleaning Sponge For 900S 907,908 900S 907,908 900S,907,908 900S,907,908
1 3 4
10
907,908
Item No. Part No. 1 B1784 B1794 2 B1786 B1787 3 4 5 6 7 8 B2022 B2033 B2032 A1321 B2028 B2023 B2024 B2025 B2026 B2027 B2031 B2029 B2030 Part Name Nut Nut Tip Enclosure Tip Enclosure Soldering Tip Soldering Tip Nipple Nipple Grounding Spring Heating Element Terminal Board Handle Handle Handle Handle Handle Cover Cord Bushing Cord Asse'y Cord Asse'y Description For 907 908 907 908 907 908 907 908 907,908 907,908 907,908 907 907 908 908 907,908 907,908 907,908 907,908
See. P. 6 See. P. 6
Old part No.900M-H,900L-H w/Cord Stopper w/Handle Cover w/Handle Cover, E.S.D. w/Handle Cover w/Handle Cover, E.S.D.
9 10 11
E.S.D.
Wiring Diagram
24V Transformer P.W.B. Ground
AC TR
3 Core
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL: (06) 561-3225 FAX: (06) 561-8466
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC. 25072 ANZA DR. SANTA CLARITA, CA 91355, U.S.A. TEL: (805) 294-0090 FAX: (805) 294-0096 Toll Free (800)88-HAKKO
4 2 5 5 6
www. hakkousa.com S'PORE: HAKKO PRODUCTS PTE., LTD. 1, GENTING LINK #02-04, PERFECT INDUSTRIAL BUILDING, SINGAPORE 349518 TEL: 7482277 FAX: 7440033
11
HONG KONG: HAKKO DEVELOPMENT CO., LTD. ROOM 1504 EASTERN HARBOUR CENTRE, 28 HOI CHAK STREET, QUARRY BAY, HONG KONG. TEL: 2811-5588 FAX: 2590-0217 PHILIPPINES: HAIKU PHILS TRADING CO., INC. NO. 415 WINDSOR TOWER CONDOMINIUM, 163 LEGASPI ST., LEGASPI VILLAGE MAKATI, METRO MANILA, PHILIPPINES TEL: 2-817-07-12 FAX: 2-810-76-49 MALAYSIA: HAKKO PRODUCTS SDN BHD MALAYSIA HEAD OFFICE: PETALING JAYA LOT 35/1 THE HIGHWAY CENTRE JALAN 51/205 46050 PETALING JAYA WEST MALAYSIA TEL: 03-7941333 FAX: 03-7911232 PENANG BRANCH: TEL: 04-644 6669 FAX: 04-644 8628 JOHORE BAHRU BRANCH: TEL: 07-236 7766 FAX: 07-237 4655
SEP., 1998