Brand ID: 001MC607 Plate No.

1 : COVER CYLINDER HEAD 180

No. 1 2 3 4 5 6 7 8 9 10 11

Part No. DJ 1012 DS 1010 36 DS10 DS 1011 DS 1010 69 26 01 66 96

Description Head Cylinder with Cover Cover Tappet O Ring Kit for Cover Cyl. Head Silent Bush (V) Camshaft Cap Domed Cap Nut Copper Washer Hex. Bolt with Flange Hex. Bolt / Flange Plug Gasket

Qty/ Veh.

Remarks

1 2 1 1 1 4 4 2 4 2 2

Ref. Page No.

39 2647 15 DS 1010 84 39 2532 04 39 1075 04 DH 1012 72 DG 1014 98

Brand ID: 001MC607 Plate No. 2 : CYLINDER HEAD 180

Brand ID: 001MC607 Plate No. 3 : VALVE 180

No. 1 2 3 4 5 6 7 8 9 10 11 12

Part No. DJ 1012 69 39 1660 05 DJ 1010 12 DH 1015 08 DJ 1011 36 39 2539 21 DJ 1210 22 DH 1210 38 39 1674 04 DH 1110 12 39 2608 01 36 DS10 01

Description Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head Intake Pipe O Ring (Intake Pipe) Carburettor Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw O Ring Kit for Cover Cyl. Head

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9

Part No. DS 1013 35 DS 1013 36 DS 1013 33 DG 1010 29 39 2017 19 36 DK00 36 DS10 DS 1013 59 1100 05 02 66 02

Description Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm with roller Cotter valve Seal valve stem Valve Repair Kit Valve Kit Wave washer Plain washer

Qty/ Veh.

Remarks

1 2 1 5 1 1 1 2 2 1 1 1 For Sleeve Spark Plug Ref. Page No.

1 1 2 4 2 1 1 2 4 Ref. Page No. Ref. Page No.

Brand ID: 001MC607 Plate No. 4 : CAMSHAFT / TENSIONER 180

Brand ID: 001MC607 Plate No. 5 : CYLINDER AND PISTON 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. 39 2040 21 DH 1017 03 39 2542 20 39 1880 20 36 DH10 03 DS 1012 76 DH 1014 12 DH 1010 48 39 2198 04 DH 1010 50 DJ 1011 37 DH 1010 11 DS 1012 77 39 1674 04

Description RingO Camshaft assembly Bearing cam RH side Bearing cam LH side Guide chain Kit Sprocket cam Driven Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain Decomp Assly. Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6

Part No. DJ 39 DJ DJ 39 1010 2181 1011 1011 2132 04 06 58 06 17

Description Gasket Cylinder Pin dowel Piston Assly. Std. Ring Set Piston Ring Snap Cylinder Block / Piston Assly

Qty/ Veh.

Remarks

1 1 1 1 1 1 1 1 1 1 1 1 1 2

6302 - RS1/C3 6002 - C3 Ref. Page No.

1 4 1 1 2 1

DJ 1012 22

Brand ID: 001MC607 Plate No. 6 : CRANK SHAFT No. 180

Brand ID: 001MC607 Plate No. 7 : BALANCER & BALANCER IDLER GEAR 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part No. DJ 1012 23 DH 1011 95 39 2200 11 36 DK00 04 DS 1012 75 DH 1010 64 DH 1010 65 DH 1012 34 39 2267 01 DH 1010 66 DH 1010 67 39 2199 08 31 1011 73 39 2203 07 39 2183 04 39 2165 11 39 2561 20 DS 1011 54

Description Crankshaft assly. comp. Nut Washer Set primary driver & driven Sprocket cam drive Body centrifugal oil filter Cover centrifugal oil filter Gasket centrifugal oil filter Oval Screw Joint Oil Delivery - B Spring Oil Delivery- B Pin Oil delivery joint - B Key woodruff Parallel pin Bolt Plain washer Bearing Ball Square Key

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11

Part No. DJ 1010 22 DH 1010 72 39 1672 04 DJ 1011 34 39 2152 20 DJ 1011 33 39 2557 17 39 1686 06 39 1620 11 52 DH01 77 39 1674 04

Description Body Balancer Assly. Bearing stopper Bolt Assly. Balancer Idler Gear comp. Needle roller bearing Spring torsion Balancer Idler Circlip ext. Dowel Pin Thrust washer Balancer Idler Holder Bolt

Qty/ Veh.

Remarks

1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1

7mm. (Height)

1 1 1 1 2 2 2 2 2 1 3

Alt. DH 1013 59

Brand ID: 001MC607 Plate No. 8 : TRANSMISSION 180

Brand ID: 001MC607 Plate No. 8 : TRANSMISSION 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DK 1011 25 39 2158 11 DH 1010 78 DH 1010 79 DH 1012 35 DH 1010 80 DH 1010 82 DH 1010 84 39 2160 11 DH 1014 16 DH 1013 36 DH 1011 08 39 2159 11 DH 1011 10 DH 1011 11

Description Shaft Input Transmission Washer thrust Gear 4th Drive Washer Spline External Circlip Gear 3rd Drive Gear 5th drive Gear 2nd drive Thrust washer Shaft output Transmission Washer Thrust Gear 3rd Driven Thrust Washer Gear 4th Driven Bush 1st driven

Qty/ Veh.

Remarks

No. 16 17 18 19 20 21 22 23 24

Part No. DJ DH DH DH DH 1011 1011 1013 1013 1011 10 13 19 33 16

Description Gear 1st driven Gear 5th Driven Bush 2nd driven Gear 2nd Driven Collar Sprocket O Ring Sprocket Collar Sprocket Drive Plate Drive Sprocket Bolt Drive Sprocket

Qty/ Veh.

Remarks

1 1 1 3 4 1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 1 1 1 2

30 1010 61 DH 1011 17 DJ 1010 63 39 1062 04

Brand ID: 001MC607 Plate No. 9 : CHANGE DRUM / SHIFT FORK 180

Brand ID: 001MC607 Plate No. 10 : GEAR CHANGE MECHANISM 180

No. 1 2 3 4 5 6 7 8 9 10

Part No. DK DK DK DH DK 1011 1011 1011 1014 1011 59 60 35 93 57

Description Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Drum comp. Gear Shift Bolt Socket Parellel pin Guide Gear Shifter Spacer Bush fork gear shift

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10

Part No. DH 1017 05 DH 1017 14 DH 1011 44 DJ 1011 49 31 1011 08 39 2453 04 DH 1010 13 DH 1015 03 DH 1015 02 DH 1012 25

Description Lever comp. Gear Shifter Spring arm reset Spring Gear Shifter return Lever comp. change Damper Flanged Bolt Bolt Gear Shift drum Stopper Stopper gear shifter drum Spring gear shifter drum stopper Bolt shift change

Qty/ Veh.

Remarks

1 2 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1

39 2437 04 39 2606 07 DK 1011 58 DH 1014 96 DK 1011 35

10

11

Brand ID: 001MC607 Plate No. 11 : ENGINE ASSLY. & CRANKCASE RH 180

Brand ID: 001MC607 Plate No. 12 : CRANKCASE LH 180

No. 1 2 3 4 5 6 7 8 9 10

Part No. DJ 1012 31 DJ 1012 13 39 2531 05 39 1074 04 DH 1010 06 39 2583 20 39 2602 20 39 2180 06 39 2601 20 DH 1014 87

Description Engine Assly. Crankcase RH Stud Bolt Flanged Gasket Crankcase Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin Ball Bearing Plate Stopper

Qty/ Veh.

Remarks N.I.

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DJ 1012 12 39 2531 05 DH 1012 26 39 2188 19 DH 1014 23 39 39 39 39 39 0752 2603 2583 2185 2189 01 20 20 20 19

Description Crankcase LH Stud Guide starter Assly Oil Seal O Ring C Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe Rubber tube Spring Clip Plug (Drain Bolt)

Qty/ Veh.

Remarks

1 1 2 1 1 1 1 2 1 1

1 2 1 1 1 3 1 1 1 1 1 1 1 1 1

(For Drum Comp. Gear Shift)

39 2190 19 DH 1012 03 DH 1012 46 28 1011 74 DH 1012 72

12

13

Brand ID: 001MC607 Plate No. 12 : CRANKCASE LH No. 180

Brand ID: 001MC607 Plate No. 13 : COVER RH 180

No. 16 17 18 19 20 21 22 23 24 25 26 27 28

Part No. DG 1014 98 31 2010 81 DH 1012 64 DH 1012 69 39 1414 02 39 1845 04 39 1677 04 39 2305 04 DH 1012 78 DH 1011 69 DJ 2010 21 39 2448 11 DH 1014 22

Description Gasket (For Drain Bolt) Switch comp.(Neutral) Gasket Neutral Switch Baffle Self tapping Screw Flanged Bolt Bolt Bolt Plug Starter Motor Bush starter gear inner Cable assly. (Battery to Earth) Plain Washer Damper

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Part No. DJ 1012 41 DH 1011 97 30 1011 42 39 1041 19 DH 1011 41 DH 1011 42 39 2202 07 DG 1014 18 DS 1012 15 39 1074 04 39 0999 06 DH 1010 18 DH 1011 54 DH 1210 15 DH 1210 11 DH 1210 12 DH 1012 81 39 2443 11 36 DH10 04 39 2208 04 DS 1012 52 DS 1012 01 36 DH10 05

Description Cover comp RH Grommet Breather Seal kick Shaft Seal clutch lever Rack Shaft clutch release Parallel pin Gauge Wire circlip Bolt Pin Dowel Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint A Spring torsion clutch lever Washer Set damper Flanged Bolt bajaj Decal Bushing Set of Plate

Qty/ Veh.

Remarks

1 1 1 1 1 1 8 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 10 2 1 1 1 1 1 1 1 1 8 1 1 1

Ref. Page No.63 Fitted on Cover comp.RH Ref. Page No.63

14

15

Brand ID: 001MC607 Plate No. 14 : COVER MAGNETO 180

Brand ID: 001MC607 Plate No. 15 : CLUTCH 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. DJ 1012 09 DH 1011 58 39 2197 21 DH 1011 59 39 1074 04 39 0999 06 DH 1011 57 39 1283 21 DJ 1012 10 36 DH10 06 39 2208 04 DS 1012 53 36 DH10 07 DJ 1011 90

Description Cover Magneto Cap Timing Hole O Ring Gasket Magneto cover Bolt Pin Dowel Cap Crank Center O Ring Cover LH RR Set Damper Flanged Bolt bajaj Decal Set of Plate Cover LH with gear shifter sticker

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No. DH 1012 36 DK00 DK 1010 DK 1010 DK 1011 75 04 75 01 63

Description Special Nut Set primary driver & driven Clutch Plate Assly Clutch Center Plate Clutch pressure Disc Clutch friction Plate Clutch Spring Clutch Capacity Bolt Bolt Bearing Clutch lifter thrust Holder Clutch Rod Clutch lifter Spacer clutch Nut Primary drive lock Lever Assly. Clutch Washer Primary Drive Gear Seat judder spring Spring judder

Qty/ Veh.

Remarks

1 1 1 1 7 2 1 1 1 1 6 1 1 1

1 1 1 1 1 5 4 6 1 4 1 1 1 1 1 1 1 1 1

Alt to 39 2452 21 Ref. Page No.63 Fitted on Cover magneto Ref. Page No.63

DK 1011 49 DK 1011 51 DH 1017 43 39 1674 04 DK 1011 54 39 1880 20 DK 1010 78 DH 1014 85 DK 1011 26 DH 1016 48 DH 1011 80 39 2200 11 DK 1011 53 DK 1011 55

LH Thread

16

17

Brand ID: 001MC607 Plate No. 16 : KICK STARTER MECHANISM 180

Brand ID: 001MC607 Plate No. 17 : CARBURETTOR 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No. DH 1012 DD 1010 36 DH10 DH 1015 DH 1015 28 97 08 37 31

Description Lever Kick Starter complete Damper Boss Kick set Ratchet Kick Starter Gear Kick Idler Spindle Kick Starter Assly Pinion Kick Starter Spring for Kick Starter Ratchet Washer Thrust Plain Washer Guide Kick Bolt Flanged Spring Kick Starter Return Bolt flange Stopper Bolt Flanged Washer Circlip Spindle kick shaft

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ 39 DJ DJ DJ 1210 1210 1210 1210 1210 1210 1210 1210 1110 2011 1780 1210 1210 1210 41 51 52 44 53 54 55 56 20 31 01 57 58 59

Description Carburettor Assly. BS 26 with TPS Vaccum Piston Kit Idling Screw Kit Jet needle(JN) O ring Screw Float assly. Jet Holder Kit Magnet Assly. Reed Switch Assly. Pan Head Screw Needle Assly. Set Adjuster(PS) Set Plunger assly.

Qty/ Veh.

Remarks Make : Ucal Mikuni Ref. Page No.63 Ref. Page No.64

1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 2 1

Ref. Page No.63

1 1 1 1 1 2 1 1 1 1 2 1 1 1

DH 1015 40 DH 1015 72 DH 1011 21 39 0993 11 39 2344 11 DH DH DH DH DH 1015 1015 1011 1013 1015 36 48 25 21 38

Ref. Page No.63 TPS Assly. Parts

39 1672 04 39 2276 11 39 0738 17 DH 1015 39

18

19

Brand ID: 001MC607 Plate No. 18 : AIR CLEANER COMP 180

Brand ID: 001MC607 Plate No. 19 : SILENCER ASSLY. 180

No. 1 2 3 4 5 6 7 8 9 10 11 12

Part No. DK DK 01 39 DJ DK DK 39 31 39 1210 1011 1106 1698 1210 1210 1210 1773 1210 0711 40 62 09 01 39 02 03 04 43 11

Description Air Cleaner comp Bracket Lock Plain Washer Screw Pan cross Connecting Tube Element air filter (fine) Element air filter (coarse) Bolt Flanged Collar Plain Washer Flanged Bolt Clamp

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DJ DH DJ DH DJ 1012 1013 1012 1013 1010 43 01 46 02 64

Description Silencer Assly. with CAT converter Seal Shield Muffler Shield Muffler Truss Screw Gasket Exhaust Flanged Nut Flanged Bolt Washer U Nut Damper silencer Tube silencer mounting Damper (Main Stand) Grommet shield Wire Shield Assly. Dommed Cap Nut

Qty/ Veh.

Remarks

1 1 1 1 1 1 1 4 3 3 3 1

1 2 1 2 1 2 1 2 1 1 1 1 1 1 2

39 1970 15 39 1850 04 39 2425 11 DD 1610 71 DH 1611 55 DH DG DH DH DH 1611 1611 1014 1015 1015 57 24 81 21 25

39 1902 04 AA 1210 45

20

21

Brand ID: 001MC607 Plate No. 20 : SEAT ASSLY. / SEAT LOCK 180

Brand ID: 001MC607 Plate No. 21 : OIL PUMP 180

12

No. 1 2 3 4

Part No. DJ DJ 39 DK 2110 2110 1902 2110 03 06 04 07

Description Seat Assly comp Lock Assly seat Flanged bolt Damper at a seat front

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6

Part No. DH 1210 01 39 1674 04 DH 1210 10 39 1686 06 DH 1210 35 39 2194 21

Description Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter O Ring

Qty/ Veh.

Remarks

1 1 2 1

1 3 1 1 1 1

22

23

Brand ID: 001MC607 Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL 180

Brand ID: 001MC607 Plate No. 22 : MAGNETO / C.D.I. / H.T. COIL 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DJ 1110 20 DJ 1110 21 39 1674 04 39 0761 01 DH 1011 99 DJ 1110 22 39 0746 01 DG 1110 08 DJ 1110 23 DD 1110 11 DJ DH DH DD DH 2011 1110 1110 1110 1110 02 39 40 48 15

Description Magneto Assly. Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness) Rotor Assly. Screw Pan head Spark plug C.D.I. Assly. Grommet Spark Plug AC/DC Regulator H.T. Coil LH H.T. Coil RH Cap Spark Plug Cap Spark Plug

Qty/ Veh.

Remarks

No. 16 17 18 19 20 21 22 23 24 25

Part No. DD 1110 12 DH 1110 13 DH 2010 18 31 2010 82 DD 2010 24 39 0798 15 39 1902 04 DJ 1610 67 39 1680 04 DH 1110 16

Description Grommet H.T. Cable Grommet Spark Plug Regulator Voltage Capacitor Flange Bolt Flange Nut Flange Bolt Bracket H.T. Coil Flange Bolt Grommet Sleeve Spark Plug

Qty/ Veh.

Remarks

1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 With Aluminum bracket

2 1 1 1 1 1 2 1 2 1

24

25

Brand ID: 001MC607 Plate No. 23 : STARTER ASSEMBLY (FOR SELF START) 180

Brand ID: 001MC607 Plate No. 24 : ENGINE MOUNTINGS 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No. DH 1015 78 DH 1011 86 DH 1016 58 DH 1015 81 39 1672 04 DH 1011 71 DH 1011 72 DH 1011 88 39 2437 04 DJ 1110 20 39 1074 04 DH 1013 72 39 2285 01 DH 1011 64 DJ 1011 09 DH 1011 63 DH 1015 33

Description Body comp. starter clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return Bolt Shaft starter counter Collar starter counter Gear comp. starter counter assly. Bolt socket Motor assly. starter Bolt Cover starter motor Slotted csunk screw Spring Bush For Spring Starter Roller Bush Spring Starter Clutch

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DH 1611 70 DH 1612 68 DH 1612 69 39 2312 04 39 1970 15 DJ DJ 39 39 39 1611 1611 2157 2412 2413 14 15 04 04 04

Description Bkt. Assly.eng.mtg.front Bkt. comp.LH eng.mtg.front Bkt. comp.RH eng.mtg.front Bolt Flanged Nut Flanged Bkt. Bkt. Bolt Bolt Bolt comp. LH eng.mtg. lower comp. RH eng.mtg. lower Flanged Flanged Flanged

Qty/ Veh.

Remarks

1 1 1 1 1 1 1 1 3 1 2 1 1 5 5 5 5

For stopper plate

1 1 1 4 8 1 1 3 1 1 1 1 1 1 3

Alt. 39 2311 04

DH 1612 73 39 1967 04 39 2414 04 DH 1613 01 DH 1612 45

Bush in frame Bolt Hex.soc.hd.cap bolt Bkt.comp.RH eng.rear U Nut

26

27

Brand ID: 001MC607 Plate No. 24 : ENGINE MOUNTINGS 180

Brand ID: 001MC607 Plate No. 25 : FRAME & FRAME FITTINGS 180

No. 16 17 18 19 20

Part No. 39 39 39 DJ DJ 2310 2311 2457 1610 1610 04 04 11 88 89

Description Flanged bolt Bolt Washer Bracket LH Engine Hanger Bracket RH Engine Hanger

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9

Part No. DJ 1612 24 DH 1611 12 30 1810 11 DH 1810 14 36 DS18 02 30 39 DJ DJ 1810 1680 1611 1611 06 04 32 33

Description Frame Assly. comp. Cup rear Nut Cup - Steering Bearing Cone Kit Ball steel Flanged bolt Cable Hook LH Cable Hook RH

Qty/ Veh.

Remarks Incl. Bush, Races & Cup rear

2 1 1 1 1

1 2 1 1 1 46 2 1 1

Ref.Page No.64

28

29

Brand ID: 001MC607 Plate No. 26 : SWING ARM / REAR SHOCK ABSORBER 180

Brand ID: 001MC607 Plate No. 27 : RIDER FOOT REST 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part No. DG 1710 38 39 0714 11 DJ 1710 19 DH 1710 14 DJ 1710 25 35 1710 33 DH 1710 13 DH 1710 15 DJ 1710 08 39 0553 02 39 0454 11 DJ 1710 32 DH 1710 19 DJ 1510 36 DJ 1510 37 DJ 39 39 39 39 1510 0292 0740 0712 0737 47 15 11 15 12

Description Bolt Precoated Plain washer Rear Shock Absorber Bush swing arm Swing arm assly. Grease nipple Collar swing arm Dust seal swing arm Chain slider Screw Plain washer Shaft swing arm U nut swing arm Adjuster chain LH Adjuster chain RH Plate Chain Adjuster Hexagon nut Plain washer(Nylon) Domed Cap Nut Spring Washer

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10

Part No. DJ 1611 30 39 2310 04 DJ 1611 31 DH 1610 53 DH 1611 94 39 0963 15 39 0897 04 DH 1610 56 DH 1611 00 DJ 1610 90

Description Main step LH assly. comp. Flange bolt Main step RH assly. comp. Rubber main step Kick stopper Domed Cap nut Bolt Plate Comp. Lower Mounting Spacer Main Step Damper Footrest

Qty/ Veh.

Remarks

2 8 2 4 1 2 2 4 1 2 2 1 1 1 1 2 4 2 2 2

1 4 1 2 1 2 2 2 2 2

30

31

Brand ID: 001MC607 Plate No. 28 : PILLION FOOT REST / HOLDER 180

Brand ID: 001MC607 Plate No. 29 : MUDGUARD FRONT & REAR 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13

Part No. DJ DJ DJ DJ DJ 1612 1612 1611 1611 1611 56 57 28 29 22

Description Holder LH step Holder RH step Pillion step assly. comp. LH Pillion step assly. comp. RH Rubber pillion step Plate side pillion step Pin pillion step O ring Plain washer Split pin Bolt Nut Flanged Bolt

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10

Part No. DJ DH DG DJ DJ 39 39 39 DJ 39 1610 1613 1810 1611 1612 1672 0711 0798 1612 1680 69 04 08 25 55 04 11 15 54 04

Description Nail for Cable Guide Brace fender Socket bolt Clamp Fender rear front Flange bolt Plain washer Flange nut Fender rear Flange bolt Grommet Front Fender Mud flap rear Screw Nylock nut Plain washer Guard Kit

Qty/ Veh.

Remarks

1 1 1 1 2 2 2 2 2 2 1 1 2 Stopper bolt
Bott. Mtg. LH & RH Holder Step

1 1 4 1 1 2 4 2 1 2 4 1 3 3 6 1

Fender front mtg. For cables

DJ 1611 86 DH 1610 61 30 1410 31 39 1040 11 39 0784 08 39 1069 01 39 0292 15 39 1741 04

11 12 13 14 15 16

DJ 1610 91 DH 1611 83 39 2420 01 39 0326 15 39 0242 11 36 DS40 02

32

33

Brand ID: 001MC607 Plate No. 30 : STAND ASSEMBLY 180

Brand ID: 001MC607 Plate No. 31 : TYRE / TUBE / RIM 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DJ 1612 14 30 1611 57 39 0787 08 DH 1611 21 DH 1611 45 DJ 1611 87 DH 1610 66 DH 1611 46 DF 1611 02 39 0422 15 DH 2010 55 DH 2010 26 39 0790 12 30 2010 64 DH 1613 02

Description Stand main Shaft stand Pin cotter Spring main stand Cover spring main stand Stand side Spring side stand Cover spring side stand Bolt Nut Side stand switch Screw pan cross Spring washer Band Bkt. Side stand switch

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6

Part No. DJ DS DS DJ DS 1510 1510 1510 1510 1510 77 48 49 78 31

Description Wheel rim front (16 x 17 DC) Tyre front Tube front Wheel rim rear Tyre rear Tube rear

Qty/ Veh.

Remarks

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Alt. 39 1523 01

1 1 1 1 1 1

Proprietory items Not to service Proprietory items Not to service

DS 1510 29

34

35 3

Brand ID: 001MC607 Plate No. 32 : FRONT HUB (FOR DISC BRAKE) 180 Plate No. 33 : FRONT MASTER CYLINDER
(FOR DISC BRAKE)

180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. 39 39 DE 30 DE 0787 2688 1510 1510 1510 08 20 06 33 12

Description Pin cotter Bearing ball Spacer assly. Seal oil Plate drive Seal oil Disc Hex. slotted nut Plain washer Hex. soc. hd. bolt Case meter gear Speedometer sensor Spacer Front Axle with head

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No. DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ 1910 1510 1910 1910 1910 1910 1910 1910 1910 1910 23 76 24 25 26 27 28 29 30 31 32 09 34 35 02

Description Major Kit - Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Washer Copper Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw Cylinder Master Front brake switch Reservoir Cover Diaphragm Oil Window Kit Disc brake kit - KBX Minor Kit

Qty/ Veh.

Remarks

1 2 1 1 1 1 1 1 1 6 1 1 1 1

1 1 1 2 4 1 1 1 1 2 1 1 1 1 1 1 1

DE 1510 08 DJ 1510 14 39 0786 15 39 0781 11 DD 1510 36 DH DJ DS DJ 1510 1510 1510 1510 62 93 58 81

DJ 1910 DJ 2011 DJ 1910 DJ 1910 36 DH19

Ref. Page No.64 N.I. N.I.

DJ 0100 22 36 DH19 01

36

37 3

Brand ID: 001MC607 Plate No. 34 : FRONT DISC BRAKE 180

Brand ID: 001MC607 Plate No. 35 : REAR HUB 180

No. 1 2 3 4 5 6 7 8 9 10 11 12

Part No. DJ 1510 65 DJ 1510 67 DH 1510 40 39 1769 04 DJ 1510 68 DJ DJ DJ DJ DJ 1510 1510 1510 1510 1510 69 70 71 72 73

Description Disc, Front Caliper Assly. Front Bolt, Disc Plate Bolt Flanged Spring Pad Bleeder Screw Bleeder Cap Disc Pad Set Insulator Protection Boot Minor Kit - Caliper Major Kit - Caliper

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DJ 39 39 30 DJ 1510 2686 2687 1510 1510 53 20 20 75 88

Description Drive Chain Lock Bearing ball Bearing ball Collar bearing Damper Panel rear brake Cam brake Ring O Indicator Lever brake Bolt Nut Shoe brake assly. Spring Coupling

Qty/ Veh.

Remarks

1 1 6 2 1 1 1 1 1 1 1 1

Alt. 39 2038 04

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

DJ 1510 85 30 1510 12 30 1510 38 DD 1510 09 DJ 1510 59 39 39 30 30 DS 2447 0798 1511 1510 1510 04 15 05 69 68

DJ 1510 74 DJ 1510 75

38

39 3

Brand ID: 001MC607 Plate No. 35 : REAR BRAKE 180

Brand ID: 001MC607 Plate No. 36 : REAR BRAKE PADAL 180

No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part No. 39 2240 DJ 1510 30 1510 36 DJ40 DS 1510 20 33 82 05 74

Description Bearing ball Sleeve Seal oil Chain Sprocket Kit Lock washer D Bolt Hex. lock nut Axle U nut Nut Collar Collar Plain washer Plain washer

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part No. DH 1910 01 DJ 1910 21 39 2121 04 DH 1910 13 DH 1910 06 39 1537 21 DH 1910 23 DJ 1910 10 30 1910 38 39 0219 11 39 0808 08 30 1910 35 15 1910 26 30 1910 36 DJ 1510 42 DH 1510 29 30 1510 95 39 0789 12 39 0794 15 39 0807 08 39 0201 11

Description Brake Pedal Shaft assly. brake Pedal Flange bolt Spacer brake shaft assly. Spring O Ring Dust Cap Rod assly. brake Pin Plain washer Split pin Spring Pin Brake adjuster nut Rod torque Hex. bolt Hex. bolt Spring washer Nut hex. Pin snap Plain Washer

Qty/ Veh.

Remarks

1 1 1 1 3 6 6 1 1 1 1 1 1 1

DS 1510 73 39 0794 15 DJ 1510 32 DH 1710 19 39 0801 15 DJ DJ 39 39 1510 1510 2566 2567 35 34 11 11

1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 2 1

40

41

Brand ID: 001MC607 Plate No. 37 : HANDLE BAR 180

Brand ID: 001MC607 Plate No. 37 : HANDLE BAR 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DH 1810 55 DH 1810 53 39 1714 04 DH 2010 48 DH 2010 49 DJ 1910 09 DJ 1910 04 DH 1910 02 DD 1910 85 39 1184 15 30 1910 24 30 1910 17 39 0219 11 39 0725 04 DH 1910 07

Description Handle Bar Holder Handle Flanged bolt Control switch LH Control switch RH Lever assly. grip LH Holder left hand Lever grip left Bolt Self locking nut Screw Nut Plain washer Hex. bolt Grip LH

Qty/ Veh.

Remarks

No. 16 17 18 19 20 21 22 23 24 25 26

Part No. DH DH DH DH DJ DJ DJ 30 DS 39 1910 1910 1810 1810 1810 2210 2210 1910 1810 1943 17 19 11 40 39 03 04 48 22 04

Description Grip Assly. RH Boot for lever Handle bar weight Hex. soc.hd. cap screw Pad Holder Handle Mirror assly. LH Mirror assly. RH Band Switch assly.ignition Flange bolt Clutch Switch

Qty/ Veh.

Remarks

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

1 1 2 2 1 1 1 4 1 2 1

Alt. 39 2427 04

DJ 2010 90

42

43

Brand ID: 001MC607 Plate No. 38 : FRONT FORK 180

Brand ID: 001MC607 Plate No. 38 : FRONT FORK 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DJ DJ DJ DJ DJ 30 30 DS DJ DJ 1810 1810 1810 1811 1811 1810 1810 1810 1810 1810 89 88 87 01 02 26 25 77 45 44

Description Seal dust Ring snap Oil seal Outer Tube LH Outer Tube RH Gasket Bolt Cylinder comp.fork Clamp for Bellow Bellow Clamp Hose Pipe Grommet Top Pipe comp.suspension inner Spring front fork Bolt

Qty/ Veh.

Remarks

No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Part No. DH 1810 15 30 1810 29 30 1810 28 DH 1810 56 DJ 1810 52 DJ 1811 00 DJ 1810 41 39 0789 12 39 1813 04 DH 1810 23 DJ DJ DG DS DS 1810 1811 1810 1810 1810 85 48 08 72 70

Description Bolt fork O ring Seat fork spring Holder fork upper Cover Trail B Fork front Holder fork under Spring washer Bolt Bearing cone Cushion Rubber Lamp Shade asly. Socket Bolt Guide Bush Washer Guide Bush Slide Bush Washer Spacer Tube

Qty/ Veh.

Remarks

2 2 2 1 1 2 2 2 2 2 1 2 2 2 1

2 2 2 1 4 1 1 2 2 1 2 1 2 2 2 2 2 2

DJ 1810 70 DH 1810 09 DJ 1811 03 DJ 1811 04 30 1810 44

DS 1810 71 DM 1810 10 DS 1810 85

44

45

Brand ID: 001MC607 Plate No. 39 : PAINTED PARTS & DECALS 180

Brand ID: 001MC607 Plate No. 39 : PAINTED PARTS & DECALS 180

No. 1

Part No. DH 7102 X3 DH 7102 X4 DH 7102 X6 DK 7301 X3 DK 7301 X4 DK 7301 X6 DK 7302 X3 DK 7302 X4 DK 7302 X6

Description Fuel Tank with Decal Fuel Tank with Decal Fuel Tank with Decal Side cover LH Side cover LH Side cover LH Side cover RH Side cover RH Side cover RH

Qty/ Veh.

Remarks FOR BLACK COLOUR FOR RED COLOUR FOR BLUE COLOUR FOR EBONY BLACK FOR FLAME RED FOR M BLUE FOR EBONY BLACK FOR FLAME RED FOR M BLUE

No. 4

Part No. DK 7303 X3 DK 7303 X4 DK 7303 X6 DJ 7302 X3 DJ 7302 X4 DJ 7302 X6 DH 1410 20 DJ 7401 X4 DJ 7401 X6 DJ 7401 X3 36 DK00 06 DK 1011 23 DK 1011 24 59 0200 01

Description Seat Cowl Assly. Seat Cowl Assly. Seat Cowl Assly. Front Fender Front Fender Front Fender Seat tape Fairing Fairing Fairing Decal Set Cover Side Mesh LH Cover Side Mesh RH Self tap screw

Qty/ Veh.

Remarks FOR EBONY BLACK FOR FLAME RED FOR M BLUE FOR EBONY BLACK FOR FLAME RED FOR MET.BLUE

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 6

6 7

FOR RED COLOUR FOR BLUE COLOUR FOR BLACK COLOUR

8 9 10 11

46

47

Brand ID: 001MC607 Plate No. 40 : PETROL COCK, CAP TANK & GAUGE FUEL 180

Brand ID: 001MC607 Plate No. 41 : FITTINGS PET. TANK SI. COVER & COVER SEAT 180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DH 1410 50 39 0840 01 39 2381 04 DJ 1410 07 DJ 1811 40 30 1410 39 DD 1410 22 39 0740 11 DH 201013 30 1410 28 30 1410 32 DJ 1410 06 30 1410 15 DH 1410 24 DJ 1410 02

Description Cap Assly. Tank Pan head screw Hex. Soc Hd. cap screw Tap Assly Rotor with key Packing Bolt flanged Plain Washer Gauge Fuel Gasket fuel Gauge Bolt Tube fuel Pipe clip Drain tube Clamp

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9

Part No. 36 DH16 01 DH 1410 31 39 1607 01 DH 1612 21 DJ 1811 10 DH 1410 23 DJ 1410 08 39 1556 04 39 2424 11

Description Grommet Kit For side cover Tape tank inner Screw Lock for side cover with key Lock Set (4 in 1) with Key Damper Damper front Flanged Bolt Plain Washer

Qty/ Veh.

Remarks Ref. Page No.64 Alt. DG 1611 21 N.I.

1 1 7 1 1 1 2 2 1 1 4 1 1 1 1

Alt. 39 1780 01

1 2 2 2 1 1 2 1 1

48

49

Brand ID: 001MC607 Plate No. 42 : METER ASSEMBLY 180

Brand ID: 001MC607 Plate No. 43 : CONTROL CABLES 180

No. 1 2 3

Part No. DJ 1910 60 39 1778 02 DJ 2011 37

Description Meter Assly / Instrument Cluster Self Tapping Screw Dust Cover Electronic Cluster

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7

Part No. DJ DJ DJ DJ DJ 1910 2011 1910 1910 2011 61 44 15 12 29

Description Cable Assly. Cable Cable Cable Accelerator Speedo Sensor with cable Clutch Starter (Choke) Speedometer

Qty/ Veh.

Remarks

1 4 1

1 1 1 1 1 1 1

30 1910 67 DJ 2011 44

Oil Seal Inner cable Speedometer

50

51

Brand ID: 001MC607 Plate No. 44 : CHAIN CASE 180

Brand ID: 001MC607 Plate No. 45 : HEAD LAMP & FAIRING 180

No. 1 2 3 4 5 6 7

Part No. 36 DJ40 04 DH 1612 84 15 1610 69 DH 1610 73 39 0897 04 39 2475 04 39 0711 11

Description Case Chain Kit Rubber Pad Rubber Cap Instruction Label Bolt Bolt Plain Washer

Qty/ Veh.

Remarks Ref. Page No.

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part No. DJ 2011 32 DJ 1811 19 DJ 1810 33 DF 1810 98 39 2141 24 DL 1810 10 DJ 1810 37 39 1907 01 DJ 1810 69 DH 1810 52 DJ 1810 29 DJ 1810 64 39 0211 11 39 1553 04 DJ 1810 65 39 0716 01 39 1524 01 DD 2011 60 GH 2010 12 DJ 1811 16

Description Head Lamp assly. without bulb Back cover Wind Shield Bolt Non Metallic Washer Well Nut Decal Wind Shield M5 x 15L mashroom HD Packing Fairing Fairing mounting upper bracket Collar Fairing Mounting Grommet Fairing Mounting Plain Washer Hex. Flanged Bolt Clip Nut Screw pan cross Screw pan cross Lamp 12V 35/35W-HS1 Amber bulb Fairing Assly.

Qty/ Veh.

Remarks

1 2 1 1 2 2 4

Rear side Mtg. Front side Mtg.

1 1 1 4 4 4 1 2 1 1 6 6 4 4 4 2 2 1 2 1

52

53

Brand ID: 001MC607 Plate No. 46 : INDICATOR LIGHT ASSEMBLY 180

Brand ID: 001MC607 Plate No. 47 : TAIL LAMP ASSLY/ FRONT & REAR NO. PLATE 180

No. 1 2 3 4 5 6 7 8

Part No. DJ DJ DJ DJ DJ 2011 2011 2011 2011 2011 15 16 13 14 30

Description Blinker Front LH flexible Blinker Front RH flexible Blinker Rear LH flexible Blinker Rear RH flexible Mgt. assly. blinker self cancellation Hex. nut with flange Lens for blinker Amber Bulb

Qty/ Veh.

Remarks

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No. DK 2010 03 DH 1612 93 DK 1611 53 39 2592 01 39 0705 01 39 30 DK DJ DP 1972 2010 2010 1610 1611 15 29 24 72 45

Description Tail light with Lamp Damper Clip Nut Screw pan cross Truss Screw Bolt flange Lamp 12V-4W No. Plate illumination Rear No. plate bkt. Number plate Rear Hex Flanged Bolt Truss Screw Number plate front No. plate mounting bracket Bolt flange

Qty/ Veh.

Remarks

1 1 1 1 1 4 1 2

1 2 4 4 2 2 1 1 1 1 2 2 1 1 2 For Front No. Plate

39 1907 01 DJ 2011 51 DJ 2011 50

39 1680 04 39 1783 01 DP 1611 44 DH 1612 92 39 1773 04

54

55

Brand ID: 001MC607 Plate No. 48 : ELECTRICAL EQUIPMENTS 180

Brand ID: 001MC607 Plate No. 49 : ELECTRICAL EQUIPMENTS

1

180

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No. DH 2010 11 DH 2010 14 39 1507 11 39 1956 04 DJ 2011 25 DJ DJ DJ DH DH DS DK DJ 30 30 1611 2011 2010 1910 2010 2010 2010 2010 2011 2010 47 27 29 12 19 25 16 28 04 85

Description Horn with LH stay Horn with RH stay Plain Washer Flange Bolt Battery (12V-9A) mf wet Band Battery Wiring Harness Rear Brake Switch Spring Brake Switch Grommet Rear Brake Switch Assly DC flasher / damper Starter Relay / Damper Relay for Interlock Fuse box Assly. Fuse Cable assly. (Battery to Earth) Cable assly. (Battery to St.Relay)

Qty/ Veh.

Remarks

No. 1 * * * * * * * * * * 2

Part No. DH 2210 04 30 2210 04 CB 2210 03 30 2210 33 30 2210 11 30 2210 10 DH 2210 03 30 2210 05 30 2210 06 30 2210 09 DG 2210 40 DH 2110 05

Description Tool Tool Tool Tool Tool Plier Tool Tool Tool Tool Tool Kit Driver Wrench (Box 16 mm) Wrench (10 X 13) Wrench (14 X 17) Bag wrench (27 A/F) wrench (22 A/F) bar wrench

Qty/ Veh.

Remarks

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

N.S.

1 1 1 1 1 1 1 1 1 1 1 2 For reference only not to service separately

Band Tool Kit

DJ 2011 40 DJ 2010 20

56

57

Brand ID: 001MC607 Plate No. 50 : ACCESSORIES / GRAB HANDLE 180

No. 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17

Part No. DJ 1612 26 DH 1611 37 DH 1611 39 39 2275 15 DH 1612 94 DH 1613 03 DH 1612 55 39 0789 12 39 0080 04 59 0400 13 39 0296 15 DH 1611 44 DJ 1612 58 39 2310 04 DD 2210 03 DH 1613 02 DJ 1610 79 DJ 1610 80

Description Leg Guard Hook leg guard Spacer leg guard Domed cap nut Sari Guard Assly Grommet Sari Guard Flange Bolt Spring Washer Bolt Cap Bolt Hex Nut Cap Sari Guard Grab Handle Bolt Flange Plug Boot Sari Guard Foam LH For grab Foam RH For grab

Qty/ Veh.

Remarks

1 2 2 4 1 1 1 1 1 1 1 1 1 4 2 1 1 1

58