OPERATION MANUAL FOR MICROCOMPUTER BASED DIGITAL TEMPERATURE CONTROLLER

ShenYang YuanYing Electronic Co., LTD.China

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XMT*-808 series

ShenYang YuanYing Electronic Co., LTD.China

Catalog
Catalog 1 Safety notice mark 3 Survey 3 Technical standard 4 2.1 Input 4

2.3 Response time 4 2.4 Adjusting mode 4

2.6 Communication 4

2.8 Insulate resistance voltage 4 2.9 Manual function 4 2.10 Power supply 4 2.11 Work environment 5 2.12 Product authentication 5 Model selection 5

Installation and connection 5 4.1 4.2 4.3 4.4 XMT-808wiring diagram6 XMTD-808 wiring diagram6 XMTA/E/F-808 wiring diagram7 XMTG-808 wiring diagram7

4.5

SCR trigger wiring diagram8

Faceplate description 8 5.1 5.2 Faceplate chart8 Faceplate explain 8

Basic setting and operation 9 6.1 6.2 6.3 Temperature fixed value setting9 Parameter setting 9 Manual/Auto9
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3.1 Model meaning 5

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2.7 Alarm function 4

2.5 Output specification

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4

2.2 Precision 4

ShenYang YuanYing Electronic Co., LTD.China 6.4 6.5 Setting operation 9 Manual setting itself 10 10

Function and setting 7.1 7.2

Operation flow chart 10 Parameter function description 11

Additional remarks of partial function 16 8.1 8.2 8.3 8.4 Linearity current output 16 Time proportion Control 16 Remote transmission pressure control 17 Thermocouple cold end compensating 17

Common control method18 9.1 9.1.1 9.1.2 9.2 9.2.1 9.2.2 9.3 9.3.1 9.3.2

ON/OFF adjustment and alarm 18 ON/OFF adjustment introduction18 ON/OFF adjustment illustrate18 Temperature transmission 18 Temperature transmission introduction 18 Temperature transmission illustrate 18

Communication function introduction 18 Communication function connection 19

Fault analysis and clearance20 Attached1Check list between parameter prompt letter and English letter20

Product service directory 21

Before reading the instruction, it will turn up the below mark, showsDanger

Attention

Danger

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XMT*808 series

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Communication function18

Safety Notice Mark

Procedures which may lead to dangerous conditions and cause death or serious injury, if not carried out properly.

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ShenYang YuanYing Electronic Co., LTD.China

Attention

Attention

Remind user of paying attention to special content or important content.

Survey
Thank you for the purchase of our XMT*-808 series microcomputer based digital temperature

This manual contains instructions for the install, operations, parameter setting and abnormal diagnosis when operating the XMT*-808.please read and save this manual carefully before starting operation ,so as to insure the steady .

XMT*808 series intelligence temperature controller uses nowadays the most advanced monolithic microcomputer as mainframereduce peripheral assemblyand improve the reliability It adopts the control method of vague theory combined with traditional PID control, and make the control process with the advantage of rapid responsesmall overshoothigh steady state precision. It is intelligence temperature controller with the function of high performance high reliability complete input function is suitable to all the occasion needed temperature measurement and control its also be compatible with other industrial parameter measurement and control. It adopts modular structurefurther improve overall performanceThe meter is operated with

value and output value, with manual /automatic switch and setting itself functionwith characteristic of small volumelow power consumptionconvenient operationsteady and reliable of running They are now widely used for the automatic control system over the area of machinery, chemical, ceramics, light industry, metallurgy, petrifaction, heat treatment industry.

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4-keys,dual row 4-LED display for displaying the measurement value and set value or measurement

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controller.

ShenYang YuanYing Electronic Co., LTD.China

Technical standard

2.1Input and rangeone meter can be compatible Thermal coupleK-501300 S-50+1700 T-200+350 E0800 Thermal resistanceCU50-50150 PT100-20600 J01000 B01800 N01300 WRe(02300) Linearity voltage05V15V01V0100mV020mV Linearity input: -1999~+9999 (user freely setting) 2.2precision

Linearity currentwith diffluent resistance 010mA020mA420mA

Thermocouple input adopt copper resistance or freezing compensate cold end 0.5 FS +1 Although the meter can measure BSWRE during the temperature 0600,its measurement differentiate rate10.1

could not reach 0.5 class

2.4Adjusting mode

ON/OFF control methodReturn difference can be adjusted

Intelligence adjustment(including vague PID adjustment and advanced control algorithm with the parameter of self-setting function) 2.5Output specificationit make out directly output parameter modularity or without modularity The switch of relay contact point outputopen+ closed 250VAC/7A or 30VDC/10A SSR voltage:12VDC/30mA(apply for driving SSR relay) Contact point output with controllable silicon: can contact 5500A two directions controllable silicon;2 separate directions controllable silicon opposite direction parallel. Liner electric current output initial current and terminal current value can be defined when the output is 024mAvoltage range 1123VDC

2.6Communication Support RS485communication modeadopt AIBUS communication agreementand baud rate support the below selection 1200bps4800bps7200bps9600bps 2.7Alarm: Support two passive contact outputrelay contact 250VAC/7AIt has four methods including upper limit, lower limit, positive deviation ,negative deviation .It can output 2 ways at most 2.8 Tolerance for pressure when it is segregated Between electric power ,relays contact and signals end ,do XMT*808 series
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Common PID controlwith the parameter of self-setting function

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2.3response time: 0.5s (filter parameter sets 0)

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Input by thermal resistance , linearity voltage and linearity current 0.5FS+1

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ShenYang YuanYing Electronic Co., LTD.China 2000V pressure tolerance test 1s,there is no abnormal phenomenon; 2.9Movement with hand: Automatic /Manual 2.10 Power supply:

85V-242VAC50-60HZpower consumption 4W 24VDC/AC power consumption4W 220VAC10% 50HZpower consumption4W Environment temperature:050humidity 85,no corrode and strong electromagnetism

2.11working circumstance disturb 2.12Product authentication Protection authentication.

XMT*-808 series temperature meter acquire CE authentication and ROHS Environmental

Model selection

Model selection instruction About XMT*808 series intelligence temperature controller we mark specific model on each piece. According to on site control request by itself ,client should contrast the meaning of the product model code carefully before use and chooseto avoid wrong use or wrong model selection.,or you can telephone to consult.

.s Blank16080120 A9696110 D7272110 E 4896110 F9648110 S80160120 G4848110

3.2 Product code XMT 8 8 1 (2) (3) (4) (5) 1 The surface dimension

2 Control Mode 8 four key set, two row LED display,fuzzy control. 3 Additional alarm 0 no alarm 1 one group alarm 3 two group alarms 5 voice alarm

4 Signal input type 8 freely exchange signal 5 Suffix Main control output method Blank relays open and closed contact output
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Installation hole 15276 Installation hole 9292 Installation hole 6868 Installation hole 4492 Installation hole 9244 Installation hole 76156 Installation hole 4444

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ShenYang YuanYing Electronic Co., LTD.China A Single-phase over-zero spark pulse A3 Three-phase over-zero spark pulse; B Single-phase shift-phase spark pulse B3 Three-phase shift-phase spark pulse C 010mA or 420mA constant electric current output E Linearity voltage output G ON/OFF solid state relaySSRadjustment output Auxiliary ways K with RS485 or RS232 communication module interface V DC24VDC12VDC5V output P 30 segment program Wt with micro-printer output signal

Installation and connection

4.1

XMT-808 wiring diagram

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Connection explanation XMT*808 series intelligence temperature controller, it provides the below wiring diagram for referenceClient can make the correct connection according to the meaning of the model code.when find the wiring diagram is different from the meter model, or the order is the special specification please be confirm to case connection you can telephone or to consult.

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ShenYang YuanYing Electronic Co., LTD.China

Notelinearity voltage range under 1V can input by terminal 12signal 05V and 15V can input by terminal 1 4. 420mA linearity current input can achieve by changing 250 or 50resistance to 15V or 0.21V voltage signaland then input from 12 terminal or 14 terminal.

4.2

XMTD-808 connection

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Figure 41

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ShenYang YuanYing Electronic Co., LTD.China

Figure 42

Notelinearity voltage range under 1V can input by terminal 1314signal 05V and 15V can input by terminal 11 420mA linearity current input can achieve by changing 250 or 50resistance to 15V or 0.2 14 1V voltage signal, and then input from 1114 terminal or 1314 terminal.

Notelinearity voltage range under 1V can input by terminal 1516signal 05V and 15V can input by

.s Figure 43
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XMT*808 series

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4.3

XMTA/E/F-808 wiring diagram

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ShenYang YuanYing Electronic Co., LTD.China

terminal 13 420mA. linearity current input can achieve by changing 250 or 50resistance to 15V or 0.2 16 1V voltage signal, and then input from 1316 terminal or 1516 terminal .

4.4 XMTG-808 connection

Note linearity voltage range under 1V can input by terminal 4 signal 05V and 15V can input by terminal 5 25.420mA420mA. linearity current input can achieve by changing 250 or 50resistance to 15V or 0.2 1V voltage signal, and then input from 45 terminal or 25 terminal .

4.5 Controllable silicon contact connection

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Figure44

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ShenYang YuanYing Electronic Co., LTD.China

Panel
5.1 Panel chart

Explanation

5.2 Panel explanation 1PV------- Measured value indicator (red) 2SV------- Set value indicator (green) 3A-M-------- manual indicator lamp or setting itself(green) 4ALM1------ AL1 indicatorred 5ALM2------ AL2 indicatorred 6OUT--------output indicator(green) 7 SET--------function key 9-------Data reduce key 10-------Data addend key display window

8----------- data automatic/manual shift function key

When the power is onthe upper display window displays measured valuePV the lower display set valueSV. There are 4 LED indicator on the faceplatetheir meaning as below OUT indicatorwhen the linearity current output output indicator reflect the current size by the change of output indicators light and dark when output with time scale method relay solid relay ALM1 indicatorwhen ALM1 output is ON ,a red LED lights. and controllable silicon contact output when it exceed zero. Scintillation time scale reflect output size. ALM2 indicatorwhen ALM2 output is ON ,a red LED lights. A-M indicatorManual indicator

Attention Faceplate instruction just take XMTD-808 for instance other model take XMTD-808 for reference.

6.1Temperature

fixed value setting stateAt that timethe lower nixie tube scintilla the decimal pointand then XMT*808 series
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Basic setting and operation

fixed value setting.Under normal conditionpress orto enter into

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ShenYang YuanYing Electronic Co., LTD.China pressA/M key to modify the setting data. Press SET to save and exit. If there is no button operation ,it will exit automatically the state after 10 s. 6.2 Setting parameter press SET key for 3 second to enter setting parameter state. In this state press SET key ,the instrument will display each parameter in turn, for example, upper limit ALM1 parameter lock LOCK and so onand for the instrument with good configuration and parameter lock, only display needed parameter (the parameter on site) .Use A/M can modify key the parameter data.First pressA/Mkey and simultaneity press SET key can exit the setting parameter state.If there is no button operation ,it will exit automatically the state after 10 s. 6.3 Manual/Automatic mode switch A-M=0 press A/M can make the instrument key switch between A/M. If the instrument works on Manual mode ,its output value can be increased or decreased by pressing key or key under display status, and the lower display the first word M. If the instrument works on AUTO mode, press SET key can look for the automatic output instructioncan make the instrument dont allow to switch to manual mode by panel button operation in case that enter the manual mode blind. data(the lower display the first wordA).Through parameter setting A-Mrefer to the back

PId control parameter. First do this ,switch the instrument into normal display state ,press A/Mkey for 3 secondAT=1 the lower display alternately At. when the instrument setting itself, the instrument use ON/OFF control, after 2-3 times ON/OFF,it will calculate automatically P d control parameter. If stop setting itself in advance ,press I A/M for 3s, and make At key setting itself successfully ,the instrument will set parameter At to 3 it will not set itself through so press A/Mkey on the panel so as to avoid artificially by accident to restart the setting itself. parameter functiondescription. disappeared .For different system, the time setting itself needed is different. After finishing the

Before doing setting itself,it should set the assigned data into the common data or the median, if the the biggest data allowed before start. The setting of Parameter tControl periodand Hyreturn

difference will effect the process of setting itself .In a general way ,for these two parameter ,the setting data are smaller, the parameter accuracy will higher. But if Hy data is smaller,the instrument will be brought ON/OFF adjustment wrong action ,it will set wrong parameter .Command t=0-2 Hy=0.3 Attention Avoid no load setting when setting itself ,it should be ineffectual when it set with no load. 6.5(Movement with hand)Setting itselfAs it adopt ON/OFF adjustment, its output can be positioned in the place defined by parameter outL and outH. In the occasion where didnt allow big extent change, such as the occasion some actuator adopt controlling valve, the common setting
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system is an electric cooker with good heat preservation property, the assigned data should be set

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The instrument can set parameter At to 2 when it restart after one time .reference the back article

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6.4 Setting itself At Use the instrument at first time, start the function setting itself to assure

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ShenYang YuanYing Electronic Co., LTD.China itself is not suitable ,it only need to set with hand. Firstly adjust with hand, after the adjustment is stable, then use it automaticallyso the output value will be limited in the current hand movement value range of +10% and -10% range ,not the range defined by outL and outHconsequently it avoid not allowing valves big extent change. Besides, Movement with hand will get more accurate result when the controlled physical quantity response fast.

function and setting

7.1 Operation flow chart

7.2Parameter function descriptionMeters input ,output, alarm and control method can be defined by parameter. Code Meaning Description Setting range Ex-Factory

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ShenYang YuanYing Electronic Co., LTD.China High alarm ALM1 limit When the measured value more than ALM1+Hy, the meter have upper limit alarm. When the measured value less than ALM1-Hy, the meter will free from the upper limit alarm. Set the ALM1 =9999 can avoid come into being alarm function. When the measured value less than ALM2-Hy, the meter have lower limit alarm. When the measured value more than ALM2+Hy, the meter will free from the lower limit alarm. Set the ALM2=1999 can avoid come into being alarm function When the deviation PV-SV Hy-1+Hy, the meter have positive deviation alarm. When the deviation less than Hy-1-Hy, the meter will free from the positive deviation alarm. If set the Hy-1=9999 (temperature is 999.9),the alarm will be cancelled. When use ON/OFF adjustment, Hy-1 and Hy-2 are the second upper limit and lower limit absolute value alarm. -1999 +9999 or 1 unit The same as above

9999

ALM2

Low alarm

limit

1999

Hy-1

Positive deviation alarm

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Hy-2

Negative deviation alarm

When the negative deviationSV-PVHy-2+Hy, the meter have negative deviation alarm. When the negative deviation SV-PVHy-2-Hy, the meter have no negative deviation alarm. Set the Hy-2=9999(temperature is 999.9 ), the alarm will be cancelled Hy is set to permits protection of position control output from high switching frequencies caused by process input fluctuation. If the meter use ON/OFF adjustment or parameter setting itself , provided appointed value SV is 700, Hy is 0.5, by reaction adjustment (heating control) 1Output is switch on , when the measure temperature value is more than 700.5, the (SV+Hy) will close. 2Output is switch off, when the measure temperature

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Hy

Dead band

At

PID Control method

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less than 699.5 (SV-Hy), switch on again and heating.

Hold parameter

At=0, ON/OFF control, suitable for the application which dont need high precision. At=1, artificial intelligence control / PID control, allow to set the auto tuning function from front panel. At=2, startup auto tuning function, after auto tuning finish, it will set 3. At=3, artificial intelligence control. After auto tuning finish, the meter automatism enter into this set, this setting dont allow to set from front panel. I, P, D, t these parameter are for artificial intelligence control algorithm, but no for ON/OFF control mode (At=0). I is defined as measurement variation after output is changed. Generally I parameter of the same system will changes with measurement value, and so I parameter should be configured with process value around operation point. For example: take temperature control of electric furnace,
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0999.9 or 0 9999 1 unit The same as above 0-200.0 or 0-2000 0.5 0-3 0-9999 or 0-9999

9999

9999

500

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ShenYang YuanYing Electronic Co., LTD.China operating point is 700, to find out optimum I parameter, assuming that when out remains 50%, the temperature of electric furnace will finally be stabilized around 700, and when output changes to 55%, the temperature will final be at around 750 . The I (optimum parameter)=750-700=50.0 () I parameter mainly determines the degree of integral function, similar as integral time of PID control. When the I smaller, the calculus function strong. When the I larger, the calculus function weaken (calculus time add). When I=0, the system will cancel the calculus function and artificial intelligence adjustment function, the instrument will turn to an PD adjustment. P is in reverse proportion to measurement variations caused by output changes by 100% in one sec.. When At=1 or 3, then P=1000measurement elevatory value per sec. , the unit is 0.1 or 1 defined unit. Example: the instrument use 100% power to heat and there is no heat loss, electric cooker 1 each sec., then P=1000 diversification is reverse. P , the proportion and differential function , if P , the proportion and differential function. P parameter and calculus function have no relation. Set P=0 corresponds to P=0.5 Parameter d is applied as one of the important parameters of XMT808 artificial intelligence control algorithm. d is defined as follows: time needed for a electric furnace from the beginning of elevating temperature to get to 63.5% against the final speed of temperature elevating, provided there is no heat loss. The unit of parameter d is second. For industrial control, hysteresis effect of the controlled process is an important factor impairing control effect. The longer is system lag time, the more difficult to get ideal control effect. Lag time parameter d is a new introduce important parameter for XMT808 artificial intelligence algorithm. XMT808 series instrument can use parameter d to do fuzzy calculation, and therefore overshoot and hunting do not easily occurs and the control have the best responsibility at the time. Parameter d gives effect on proportion, integral and differential function. Decreasing parameter d will strengthen proportional and integral function and weaken differential function, with the extent of strengthening greater than that of weakening. And therefore as a whole P Rating parameter 10=100. P like PID instruments proportion area, but

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Lag time

Output period

decreasing d will strengthen feedback function. If dT, derivative function of system will be eliminated. Parameter can be set between 0.5 to 125s (0 means 0.5s). It represent the instrument of the calculate speed. When t , the proportion function , differential function .

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1-9999 100 0-2000s 100 0-120s 20

XMT*808 series

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ShenYang YuanYing Electronic Co., LTD.China When t, the proportion function, differential function . When t 5s, differential function is absolutely eliminated, then the system is a proportional or proportional-calculus adjustment. If the t less than 1/5 of its lag time, the change is very small influence to control. If d=100, the t set 0.5 or 10s the control effect basic is same. 1it is insignificant when ON/OFF control 2 Relay output usually be set 10s upwards t other output method be set 12soutput is relay output, the shorter the time, the better the control effect ,but it will affect the relays life. Sn Input specification Input spec. Sn Sn 0 2 4 6 8-9 1119 21 Sn specification Input 26 28 30 K WRe E B special thermocouple special thermocouple PT100 1 3 5 7 Input spec. S T J N

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10 increase 20 CU50 22-25 27 29 31 Special resistance 0-100mV input 33 35 37 or or
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Client appointed to input specification

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thermal 0-37 0 voltage
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.s 0-20mV input 0-60mV input 0.2-1V input 32 34 36 -100-+100mV 2-20V input)

0-80 resistance input

0-400 resistance input

voltage voltage

0-1V(0-500mV) 1-5V voltage input 4-20mA current input -20-+20mV(0-10V) -5V-+5V(0-50V)

voltage

0-5V voltage input voltage

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dP

Decimal point position

ShenYang YuanYing Electronic Co., LTD.China When it is linearity input: parameter dP is used to define decimal point place according to users habit dP=0, display pattern is 0000, decimal point not displayed dP=1, display pattern is 000.0, decimal point is at tens place dP=2, display pattern is 00.00, decimal point is at hundreds place dP=3, display pattern is 0.000, decimal point is at thousands place In case of thermocouple or RTD input: dP is used to define temperature display resolution dP=0, temperature display resolution is 1 dP=1, temperature display resolution is 0.1 Adjustment of this parameter only affects the display, and gives no effect on control precision or measurement precision

0-3

P-SL

Input limit

lower

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(1) When the linearity input define single lower limit value, external appointed, output display. For example: a pressure transmitter is used to convert pressure signal ( temperature, flow and humidity signals also possible) to standard 1-5V input (4-20mA can external contact 250resistance to change). 1V signal pressure is 0, 5V signal pressure is 1mPa, if want the instrument display is 0.001mPa. the -1999 parameter can be set as the following: +9999 Sn=33 (select 1-5V linearity voltage input) dP=3 (set decimal point, display 0.000) P-SL=0.000 (define the pressure display value when the input lower limit 1V) P-SH=1.000(define the pressure display value when the input upper limit 5V) (2) When the thermal resistance, thermocouple input defining lower limit appointed value.

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0 The same as above -199.9 +199.9 2000 0 0-2 0 0-110% 0-110% 0 100

P-SH

Input limit

upper

When the linearity input defining single upper limit value, use with P-SL . Parameter Pb is used to make input shift to compensate the error produced by sensor or input signal itself. For thermocouple input, parameter Pb is used to correct reference junction compensation error. Op-A denote output signal mode, and must conform to the module type installed as main output. Op-A=0, the mode of main output is time-proportional output (for artificial intelligence control) or ON/OFF mode (for ON/OFF control). If output modules such as SSR voltage output or relay contact discrete output, it should set Op-A=0. Op-A=1, any specification linear current continuum output, Op-A=2, time proportional output Restrain minimum value of adjust output Restrain maximum value of adjust output.

Pb

Input shift

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oP-A outL outH

XMT*808 series

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Output mode Output lower limit Output upper limit

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ShenYang YuanYing Electronic Co., LTD.China AL-P used to define ALM1, ALM2, Hy-1 and Hy-2 alarm output locality. Its function is determined by the following formula: AL-P= A x 1 + B x 2 + C x 4 + D x 8 + E x 16 If A=0, then upper limit alarm by the relay2 output If A=1, then upper limit alarm by the relay1 output If B=0, then lower limit alarm by the relay2 output If B=1, then lower limit alarm by the relay 1output If C=0, then positive deviation alarm by the relay 2output If C=1, then positive deviation alarm by the relay1output If D=0, then negative deviation alarm by the relay 2 output If D=1, then negative deviation alarm by the relay 1output If E=0, then alarm types, such as ALM1 and ALM2 will be displayed alternately in the lower display window when alarm occurs. For example: If it need that the upper limit alarm by the alarm1 relay output, lower limit alarmpositive deviation alarm and negative deviation alarm by alarm2output, when alarm occurs no alarm type display in the lower display window. Then we reach a conclusion: A=1B=0C=0 D=0E=1, and parameter AL-P should be configured to: AL-P= 1x1+0x2+0x4+0x8+1x16=17 COOL is used to select some system function

AL-P

Alarm Output definition

0-31

17

bAud

Communicat ion Baud rete PV input filter

Addr

Communicat ion address

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When the instrument have RS485 , Addr can be configured the ranged of 0 to256 In the same communication lines instruments, every one need have a different address. When the instrument have communication interface, parameter bAud is communication baud rate, the range is 300-19200bit/s(19.2K). When the FILt value set large, the measurement value is stabilized but the response time is longer.

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CooL

System function

CooL=A1+B2 A=0, reaction control mode, if the input increase, the output will diminishment like heating control. A=1, direct action control mode, if input increase, output will increase like cooling control. B=0, without the function of alarm while at the power on or SV change B=1, have the alarm function while the power on and when the SV change have no alarm function.

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0-7 2 0-256 0 9600 0-20 0

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FILt

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A-M

Operation condition

ShenYang YuanYing Electronic Co., LTD.China A-M is define manual / automatic control state A-M=0, manual control state A-M=1, automatic control state A-M=2, automatic control state, in this state manual operation is prohibited. When the manual function is not required, it can avoid entering manual state due to operators false operating. If use the RS485 to control the instrument, the transfer of automatic/manual status can be carry out by adjusting parameter A-M from computer. Lock=0, can set locale parameter and SV. Lock=1, can display and view the locale parameter, but dont to modification. The SV can set. Lock=2, can display and view the locale parameter, but the locale parameter and SV all cannot modification. Lock=808, all the parameter and SV can set. When the Lock is set other values except 808, then only locale parameter the range of 0 to 8 r and parameter Lock itself can be display and set.

0-2

LocK

lock

Additional remarks of partial function

8.1 linear current output Any specification linear current continuum output.OP-A=1 output upper limit and output lower limit define the instruments current output specification, and its range can set at random XMT*808 series
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EP1EP8

Field parameter definition

When configuration of the instrument is completed, most parameters will not need to be locale operators. Furthermore, locale operators may not understand many parameters, and may probably set parameters incorrectly by mistake and make the instrument unable to work. EP1-EP8 defines 1-8 locale parameters for operators user in parameter table. Their parameter values are parameters except parameter EP itself like ALM1ALM2, etc. When LOCK=0,1,2 and so on, only be defined parameter can display, other parameters can not be displayed and modified. This function can speed up the parameter modification and prevent important parameters (like input, output parameters) from modifying falsely. Parameter EP1-EP8 can define 8 locale parameters at most, if the number of locale parameters is less than 8 (sometimes even none), it is necessary to define useful parameters from EP1-EP8 in order, the first parameter which are not used is defined as none. For example, two parameters of ALM1 and ALM2 are need to be modified by locale operators, the parameter EP can be set as follows: Loc=0EP1=ALM1EP2=ALM2EP3=nonE Sometimes locale parameters are not needed after we finish adjusting the instrument, we can set EP1 parameter an nonE

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ShenYang YuanYing Electronic Co., LTD.China between 0-22mA,for example output 0-10mA,so the setting is outL=0,outH=100(unit is 0.1mA).4-20mA can be set outL=40,outH=200,and outL is less than outH. 8.2 Time proportion control Time proportion output0P-A=2OP-A=0 relay output or SSR voltage outputIn case of time proportional output mode,the output value can change by adjusting,during a fixed base period,the ratio of on-off time(or the ratio of the time during which SSR high voltage output or low voltage output is activated). Time proportional output can be regarded as a square wave,the base period of which equals to control periodT,and the output value of which direct proportional to the on-off ratio of the square wave.The on-off ratio may be configured to be in the range of 0% to 100%.For special OutH.For example,if the output need to be clamped to between 20-60%then OutL=20 OutH=60may just be set.Normally in case of time proportional output,if OutL=0OutH=100 is set ,then there will be no output limit. applications,the range of time proportional output can be clamped by tuning parameters OutL and it can also define nonstandard output,for example output 2-8mAset outL=20,outH=80 and so on .During setting,output can be valid when

Attention when OP-A=2there is no alarm output

8.3 Long distance transfer pressure control setting parameter Sn=27

YTZ-150 resistance long distance transfer pressure gauge mating setting methodinstrument dP decimal point positionP-SL Input lower limitP-Sh input upper limit Pb input shift

long distance transfer resistance pressure gauge ranges correspondent resistance data; starting resistance=long distance transfer resistance pressure gauges correspondent resistance datafull range resistance = long distance transfer resistance pressure gauge full ranges correspondent resistance datastarting range=display lower limit datafull range =display upper limit data 8.4 thermocouple cold junction compensate Using connection method to choose thermocouple cold junction automatically compensate mode
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NoteDisplay range =display upper limit data display lower limit dataresistance range =

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ShenYang YuanYing Electronic Co., LTD.China When adopt thermocouple as signal ,it should do temperature compensate to thermocouple according to the testing principle, XMT-808 series instrument can measure the temperature near the instrument s back connection terminal and do automatically compensate to thermocouple, as the deviation of testing componentthe instrument itself turn hot or the other heat source near the instrument(the temperature of connection terminal will also rise),it will cause the deviation of automatic compensate mode turn bigger.so it need to adopt copper resistance compensate the high precision request. 808 series instrument can use the different to choose several compensate mode,so as to provide flawless thermocouple compensate scheme. satisfy the most industrial application. but as for the flamestat installed in the inner, and it easily effected when the instrument got hot or effected by compensating lead wire and ambience, and deviation temperature can reach 2-4 2Circumscribe CU50 copper resistance sensor compensatingplace a connection 1Inner automatic compensatewhen the instruments leave factory ,they are all adopt this mode to

box, put CU50 copper resistance it need to buyand the terminal cold junction together far away itself deviation will cause room temperature with a little deviation,it can use SC parameter to modify. Change the outer connect copper resistance temperature bath function. to precision fixed resistance can achieve constant

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9.1 ON/OFF adjustment/Alarm

9.1.1 ON/OFF adjustment Introduction ON/OFF adjustmentON/OFFis an easy adjustment method, it usually used for temperature control or alarm to that with low control precision occasion. When using ON/OFF adjustment, it use the inner relay to control the middle of outer relay and then control AC contactor to control heating wire s on/off to achieve the temperature control.

Parameter Hy can determine dead band of ON/OFF adjustment. AT=0,OP-A=0,parameter CooLs A can used to decide adjustment direction of positive interaction or counteractiveCooL.A=0 ,OUT is heat control ,CooL.A=1,OUTis refrigeration controlthe instrument below display window SV is setting point. XMT*808 series
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Instrument common working method

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from the several heat object,so the testing deviation will be less than 0.5.As CU50 copper resistance

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ShenYang YuanYing Electronic Co., LTD.China 9.1.2 ON/OFF adjustment illustrate For exampleheating installationtemperature control requirement as followstemperature rise to 100,stop heatinglower to 96 start heatingtemperature exceed 110 will alarmlower than 50 will alarm. According to the above request, choose XMT*838 seriesset the below parameterset temperature fixed valueSP98,set setting itself parameterAt0 set main control return differenceHy 2,set upper limit alarmALM1110,set lower limit alarmALM250 9.1.3 Alarm function Besides ON/OFF adjustment ,there is also 2-ON/OFF adjustment,3- ON/OFF adjustment, 4- ON/OFF adjustment or add alarm output, it should use alarm function ,so it make up of upper-lower limit alarmupper-upper limit alarm and lower-lower limit alarm instrument. XMT808 series have ALM1ALM2 Hy-1Hy-2 4 alarm setting point ,during ALM1ALM2Hy-1Hy-2 factory)so as to avoid unnecessary action. 9.2 Temperature transmitter 9.2.1Introduction these alarm parameter which arent used should be set limit data(the data have be set before leaving

XMT808 series instrument can set measurement value to linearity current output of any range ,and used as a instrument with display and temperature transmit function. Transmit precision durng 0-20mA,the deviation is less than 0.1mA,parameter setting as follows: bOP-A=1linearity current output aAT=0:current output is transmit current

coutLoutHtransmit current output range

9.2.2 Give examples

should beAT=0OP-A=1 P-SL=0P-SH=400outL=40outH=200.so the transmitter can be

9.3 Communication function 9.3.1communication function introduction 808 series meter can configure photoelectric isolated RS485 communication interfaceadopt AIBUS communication agreementthrough computer all the meter s operation and function can be completed. Except consumer s all kinds of application software developed by themselvesthe factory also provide AIDCS application softwarewhich runs under WINDOWS 95/98/NT/XP operating systemcan centralized monitoring and manage for 1~256pcs 808 series model meterand also can automatically record measurement data and print. The meter adopt RS485 communication interface
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defined ,when the temperature is less than 0 output is 4mA when the temperature is bigger than or be equal to 400output is 20mAbetween 0-400output between 4-20 mA change continuously.

For examplethe temperature range is 0-400output is 4-20mA.So the parameter setting

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dP-SL P-SHtransmit temperature range

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ShenYang YuanYing Electronic Co., LTD.China the computer needs to add one RS323C/RS485 transducer way can connect 64pcs meter at most this as follows figure10-1 add RS485 repeater can connect 100pcs metersone computer with two communication interface can connect 100pcs meter. To pay attention that each meter should be set different address, when meters quantity is big ,use 2pcs or more piece computereach computer makes up of local area network. According to communication agreement ,customers can develop configuration software themselvesor use Kunlun configuration software. All of our meter with communication function add into Kunlun configuration softwareCustomers can buy configuration software directly from company. Communication interface is 8 digit data bit 1digit or 2 digit stop bit without parity bit data adopt The checkto assure the correctness and reliability of communication data. When the meter under communication method, it can make up of collect-disperse systems with epigyny computer when the epigyny computercommunication interface or circuitry goes wrong, 808 meter can still hold on its 9.3.2 Communication function connection normal working, detailed explanation please refer to meters instruction and software CD . 16 digit summation check, its correction capability is countless thousands fold higher than parity

Description above is all the function description around the whole seriesactual use should be confirm to the purchase meters function.

XMT*808 series adopt advanced production process, and have the strict test before leaving factory, it improve the reliability of the meter .The usual fault caused by the wrong operation or parameter setting .If you find the fault couldnt be cope with, please record it,and contact with the agent or us.

Sheet 11-1 is the usual fault of XMT*808 series in the daily application Sheet 11-1 Common fault handling Disposal measurement Check the power
1check input specification 2check signal wire 3check the sensor

fault symptom analysis of causes Abnormal powerblank screen 1poor contact of power cord 2power switch without lose Signal display do not correlate
1Wrong setting of input

with the facts.display orAL specificationSn

2Wrong signal connection.
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XMT*808 series

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Figure 10-1

Fault Analysis and Clearance

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3Sensor break down 4 Input measurement signal exceed range Abnormal alarm output 1incorrect alarm defination parameter setting Abnormal PID output Incorrect PID parameter setting such as proportionintegral differential parameter and so on. 1set alarm definition parameter value again. Turn on setting itself again 4check input signal

Attached1Statement of meters parameter attention letter and English letter

A B C D E F G H I J K L

Yuyao Changjiang Temperature Meter Factory Service Guide

Dear Sir quality service to express appreciation for your trust.

We suggest that make sure carefully read 808 series intelligence temperature controller notice and convenient, and can familiar with the maintenance service which is enjoyed. Notice of first use XMT*808 series intelligence temperature controller data and fittings are complete, please contact us if you have any question. keep . 1Check dataFirst check whether products actual configure is in accord with outer labelattached 2 Read attached data Please read carefully attached data and maintenance principle completely and Maintenance principle 1 Maintenance period Five working days from the day receive the product. 2 Maintenance fee 1)Intelligence meters free maintenance period is one year and six monthProduct quality problem. 2) Maintenance period should be calculated from purchase dayCustomers purchase invoice(mark product model, mainframe serial number) or its copy should be as voucher .If customer could not show the invoice, we will calculate from our production date. 3) During maintenance period, the fault caused by customers wrong use or they have already unsealed product eligible sealit need to collect fees. After products repairit has half of the year maintenance .
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Maintenance principlethis will make you use XMT*808 series intelligence temperature controller

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Thanks for your selection of our XMT*808 series intelligence temperature meter. We will do our

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ShenYang YuanYing Electronic Co., LTD.China 3Notice 1) Be sure to send back the product, and attach the fault description as to help the engineer repair it so quickly. 2) Correctly fill telephone number /fax number, communication address and contact person, so as to return the maintenance product. 3) If you need engineer directly come to maintain it, you should afford the fees brought from this. 4) We often send back the product by post without insurance if you need other transport please mark in the meter ,and pay the correlative fees. Remark Our company will improve product technology ,design and specification, it is confirm to the

object.

.s XMT*808 series
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