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Owner

Consultant

ELIXIR ENGINEERING PVT. LTD.


Project PC

1200 MW DGEN Mega Power Project


Sub-Contractor

IN1024

ELIXIR ENGINEERING PRIVATE LIMITED


Sub Contractor Drawing No.

UNID

DCC

Contents code

480259417
Variant Origin no. Serial no. Dept.

&ABD120

GAD
P &EE

a Rev. Weight

2011-07-08 2011-06-13
Date F0rmat Date Name ABHISHEK JHA YOGENDRA SINGH ROYSTON Coord. Scale Title Checked

REVISED AS PER KOM FOR APPROVAL


Details of revison Specs.

Coord. Checked Approved

2011-07-07 2011-07-07 2011-07-08

GAD-TANK_INSPECTION & TEST PLAN

Copyright Siemens 2YYY All Rights Reserved


Handling

For internal use


Drawing-No. / Document-No. Rev.

SIEMENS

IN 1024 GAD-&ABD120-453174

Page-No.

1/3

ITP For Shop Fabricated parts of GAD Tank QUANTU REF. M OF DOCUMENT/ CHECK ACC

SR. NO.

ACTIVITY DESCRIPTION

CHARACTERISTICS TO BE CHECKED

RECORD FORMAT EEPL TI

INSPECTION AND SIGN.

Siemens

TEL

REMARKS

1. 0 1.1 1.2 1.3 1.4 1.5 2. 0 2.1 A B C D 2.2 3. 0 3.1 4. 0 4.1 4.2

Documentation Quality Assurance Plan Approval of GA Drawing Design Calculation Welding process WPS, PQR, WPQ Review of procedures (NDT,Hydrotest, Surface Preparation procedures etc.) as Raw material Receiving Inspection and Identification: Pressure Parts Documentation Design/Drawing Parameters Documentation Documentation Documentation 100% 100% 100% 100% 100%

Approved Drawing API 650 API 650

Approved ITP Drawing, Technical Specification.

H H H H H

H R R R

R R R H R GA Drawing to be approved by Siemens Design calculation to be Reveiwed by siemens WPS, PQR & procedures submitted to Siemens for Review and approval

API 650 Drg Design Report Approved ASME Sec.VIII Div.1/V/IX WPS, PQR & WPQ Approved Drawing, ASME Sec. VIII Standard Procedure

H H Plate Pipes Flanges & forging Fasteners & Gaskets Non-Pressure Parts Material T.C.Review, Dimension Check, Visual Inspection, Marking Check. as per material Spec. Material T.C.Review, Dimentational Check, Visual Inspection, 100% PO, Approved Drawing and Technical Material test specifications, certificate PO, Approved Drawing and Material test Technical certificate H H H

W W W W R

W/R W/R W/R W/R R

100%

Material Stamp Transfer after Identification Material identification after Marking before cutting Stamp Tranfer Shell Fabrication Marking & Cutting Weld edge preparation Dimension/diagonal Root Face, angle & cleanliness

100%

Approved Drawing

Stage Inspection Report

W/R

100% 100%

Approved drawing API 650 Approved Drg / WPS

Fabrication checklist & Inspection Report Fabrication checklist & Inspection Report

H H

W/R W

W/R W/R

Rolling Template shall be

Page 1 of 3

ITP For Shop Fabricated parts of GAD Tank QUANTU REF. M OF DOCUMENT/ CHECK ACC

SR. NO.

ACTIVITY DESCRIPTION

CHARACTERISTICS TO BE CHECKED

RECORD FORMAT EEPL TI W

INSPECTION AND SIGN.

Siemens W/R

TEL

4.3 5. 0 5.1

Shell rolling Conical Roof Fabrication Long Seam

Profile & Dimensions Visual

100%

API 650 Fabrication checklist Approved Drg & Inspection Report

REMARKS Rolling Template shall be approved by TPI / Siemens before start of rolling

5.1.1 Marking & Cutting 5.1.2 Weld edge preparation 5.1.3 Set up 5.1.4 Back chip 5.1.5 Weld Visual Inspection 5.1.6 Rafter set up on conical roof 5.1.7 Radiography 6. 0 6.1 6.2 6.3 6.4 7. 0 7.1 7.2 7.3

Profile & Dimensions Visual Root Face, angle & cleanliness Profile & Dimensions Visual Visual, DPT height, bead Dimensions, PT of final pass Profile & Dimensions Visual RT film Review

100% 100% 100% 100% 100% 100% 10%

API 650 Approved Drg / WPS API 650 Approved Drg / WPS API 650 Approved Drg / WPS

Stage Inspection Report Fabrication checklist & Inspection Report Fabrication checklist Weld set up & Inspection Report DPT Report Fabrication QC/PTI as per latest rev checklist API 650 Approved Drg Fabrication checklist API 650 Approved Drg Weld set up & / WPS Inspection Report Approved Drawing, ASME Sec.V RT Films & Reports

H H H H H H H

W W W W W W W

W/R W/R W W/R W W/R W/R

Set up & Welding of Nozzles Pipes to Flanges Root Face, angle & Weld edge preparation cleanliness Offset, root gap profile & dimensions Weld joint setup Visual,bead height, Dimensions, PT of final Weld Visual Inspection pass Radiograohy of piping joints Base Plate Fabrication Marking & Cutting Weld edge Preparation Weld joint setup Dimension/diagonal Root Face, angle,& cleanliness Offset, rootgap profile & Dimensions RT film Review.

100% 100% 100% 10%

Fabrication checklist API 650 Weld set up & Approved Drg Inspection Report / WPS API 650 Approved Drg Fabrication checklist /QC/PTI as Approved Drawing,ASM RT Film &Repors, Esec.v,API Approved drawing API 650 Approved Drg/WPS API 650 Approved Drg/WPS Fabrication checklist & Inspection Fabrication Report checklist,&inspection Report Fabrication checklist,weld setup & inspection Report

Approved Drg

H H H H

W W W W

W/R W/R W W/R

100% 100% 100%

W/R

W/R

H H

W W

W/R W/R

Page 2 of 3

ITP For Shop Fabricated parts of GAD Tank QUANTU REF. M OF DOCUMENT/ CHECK ACC

SR. NO.

ACTIVITY DESCRIPTION

CHARACTERISTICS TO BE CHECKED Visual,bead height,Dimensions,PT of final pass Visual & Dimensions

RECORD FORMAT EEPL H H W W TI

INSPECTION AND SIGN.

7.4 8

Weld Visual inspection Base Plate inspection after Drilling for Anchor bolt Set up & Welding of non pressure parts,internal &external attachments(Crub angle,Ladders,plateform,& Handrail) etc

100% 100%

API 650 Approved Fabrication checklist Drg/QC/PTI as API 650 Approved Fabrication checklist Drg/wps & Inspection Report

Siemens W W/R

TEL

REMARKS

100% Visual & Dimensions

Fabrication checklist,& Inspection Approved Drg Report Siemens approved Specification, Procedure & ASTM A123 Procedure Siemens Coating Specification simens Coating Specification

W/R

100% 10 11 12 13 Hot dip Galvanizing of grating for Staircase and platform Visual inspection Pickling & Passivation of SS Parts of weld joints Visual Inspection Surface Preparation for all CS Surface Visual Inspection Visual inspection,DFT Check Painting

100% 100% 100%

Galvanizing Inspection Report & stage Inspection Report Stage Inspection Report Stage Inspection Report Painting report

H H H H

W W W W

W W/R W/R W/R

100% 14 Final Inspection before dispatch to site Visual,Dimensions

Stage Inspection Report,Final Approved Drg dimension Report & Quality Release Note approved by siemens

issue of Quality Release note by siemens

Legends: H W Under inspection column indicates HOLD POINT . This means the job cannot proceed further unless cleared by the stipulated authority Under inspection columns indicates WITNESS POINT. This means the stipulated authority shall be notified to Witness and Verify a specific operation.further operation shall proceed where the stipulated authority does not validate his option and gives con. Under Inspection column indicates REVIEW POINT.This means document shall be submitted to stipulated authority for review For Elixir Engineering Pvt. Ltd.

Yogendra singh

Page 3 of 3

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