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Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
3. Solar Salt
Solar Evaporation is the process of producing salt from seawater or salty brines in a series of ponds by using solar energy. The process begins by pumping seawater or salty brine into the concentration area, where the brine flows continuously through evaporator-ponds until reaching saturation. Then the saturated brine is fed into the crystallizer-ponds where the salt is deposited. The crystallized salt is then harvested, washed, stockpiled and processed. Solar salt is typically used as industrial salt, and as a raw material for chlor- alkali plants. Recently it has become more recognized as an ideal gourmet salt due to its natural flavor. Solar Evaporation is the most economical way to produce salt, however it requires acceptable weather conditions, high evaporation, low rainfall and suitable land for ponds construction with negligible or acceptable seepage.
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
OUR SERCICES
Preliminary Project Evaluation Feasibility Studies Estimated Capital Investment Operating Cost and Timing Schedule New Investment Analyses Project Management Training of Personnel
Conceptual Plan and Layouts Process Description Material Balances Project Management of Small and Large Projects Process and Packaging System Design General Arrangement Drawings Product Flow Sheets Process Control Systems Plant Organization and Implementation Manuals of Operation and Maintenance Statistical Process Control Database Computerized Systems and Automation Product Specifications and Usage
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
Concentration Area
Brine Pumping Station Pumps & Flow Pre-Saturated Brine Pumping Station Pumps & Flow
Washing Plant Fines Pumps & Flow Washing Equipment Conveyors, etc
Washing Plant Fines Recovery System Pumps Hydroclones Screen Mesh Belts, etc.
Stockpiling System Conveyors: Stackers Stockpiling Reclaiming System Reclaim Equipment Conveyors
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
LUIS A. CORONEL
PROFESSIONAL BACKGROUND
Chemical Engineer with over 40 years experience worldwide in all aspects of analysis, design and implementation of salt operations and salt technologies. Background Summary: Minera Bayovar S.A., Peru (4 years) Research Project Manager for producing Salt and Potassium Chloride from underground brine. Exportadora de Salt S.A., Mexico (11 Years) as Production Manager of the Solar Salt Operation and Research for Potassium Sulfate and By-Products. International Salt Co./Akzo Nobel Salt Inc. (15 years) in Research, Engineering and Special Projects supporting mines operations, vacuum salt refineries and salt distribution centers besides Solar Salt Technology Management. Infinity Technology Group, Inc. & Lac Business Group, Inc. (9 years) as President of Salt Technology & Engineering giving worldwide management and technical assistance. Technical and management consulting has been delivered Worldwide to countries including Argentina, Australia, Brazil, Chile, China, Colombia, Dominican Republic, Guatemala, Guyana, Ghana-Africa, India, Jamaica, Japan, Mexico, Nicaragua, Oman-Arabia, Peru, Venezuela, USA and the Caribbean Islands. November 1996 to present Lac Business Group, Inc., Dalton, PA President: Solar Salt Technology
One of the principals in organizing and integrating the Salt Technology and Engineering Division of Infinity Technology Group, Inc. & Lac Business Group, Inc. The division was initially formed with the key personnel from the Engineering Department of Akzo Nobel Salt Inc. The Akzo Nobel Engineering department was dissolved in 1996, before the sale of Akzo Nobel Salt to Cargill Salt in 1997. Ongoing consultation since 1996 in Solar Salt Technology: Planning, Design, Basic Engineering, and Project Management of New Projects and/or existing Solar Salt Operations, Enhancement and Optimization of Salt Quality and Salt Crystallization Production, Salt Harvesting, Hauling and Washing Technologies, Salt Processing and Refining Systems, Bitterns Research and By-Products. 1981 to October 1996 Akzo Nobel Salt Inc. Clarks Summit, PA. Manager of Solar Technology. I/G Production.
Responsible for the direction and application of solar technology and engineering through technical management to support existing and future solar salt holdings of Akzo Nobel Salt. Responsible for economically producing quality solar salt by solar evaporation of sea water and/or brine to meet the plans of Akzo Nobel Salt Inc. Responsible for managing major expansion projects and/or special assignments as directed by corporate management. Responsible for managing consultants, contractors, engineering and research firms. Liaison with the Corporate R&D and Engineering Divisions of Akzo giving technical assistance to solar salt operation for the planning, appropriations, and control of capital projects.
Phone: (570) 378-3734 Cellular: (570) 947-8001 E-Mail: lac@coronelgroup.com www.lacsalt.com
Jan-2008
Initiate study of new developments in solar salt technology, new concepts, innovative ideas, methods, and statistical processing data to understand and improve production, quality, efficiency and development of new products. Engineering and design of major expansions of the existing Akzo solar salt facilities for increasing solar salt production. Appropriation and management of $4 million (USD) for accomplishing expansion works. Technical and economical evaluations for International Salt Co., Akzo Nobel Salt America, and Akzo Nobel Salt Europe for numerous salt operations in Australia, Argentina, Chile, Colombia, Dominican Republic, Jamaica, Peru, Venezuela, USA and several Caribbean Islands. Pilot ponds and weather stations were installed and monitored. Technical and economical feasibility studies completed. Provided technical assistance and feasibility studies to South American companies for salt production. Lead Manager of Akzos major project for installing a new Solar Salt Processing Plant with an investment of $US 8.5 million. Project started from scratch until completion on budget and on time. Managed of inhouse engineers, contracted engineers, designers, construction contractors, etc. Engineering assistance to Salt Distribution Centers with management of a major renovation with an investment of $US 2.4 million, conceptual design, funding, engineering, construction, installation and start-up. Design and development of a computerized system for managing and controlling capital expenditures, purchasing and processes. Organization and management of the Statistical Process Control Team for the installation of a computerized system for data acquisition, monitoring, and statistical process control at salt refineries. Appropriation and coordination of local and wide area network installation for various producing facilities to headquarters. Member of the research group for International Salt Co. and Akzo Europe. The most significant research study was the production of High Purity Brine as feedstock of Chlor-Alkaly plants. A corresponding pilot plant was installed with successful results. Designed and developed numerous computerized systems for: conveyor belt & pulley design, purchasing management, and simulation of salt mining, etc. Implemented a local area network System and databases for the management of engineering projects. Mass and energy balances and studies of the wet-end process of a salt refinery. Carried out simulation and statistical analyses to improve salt production. 1970 to 1981 Exportadora de Sal S.A. Baja California, Mexico. Production Manager
Potash Project Management. Development of a solar evaporation pond system for the production of Mixing Salt and Kainite as raw material for a potash plant. Developed unique technology for the production of Potassium Sulfate by solar evaporation. Project scaled-up to pilot plant with successful results. Company Management. Involved in management and administrative duties as well as company organization. Studies of Japans market for salt distribution. Technical and economical evaluation of the solar salt operations in the Pacific Rim, Australia, etc. Evaluation of a solar salt operation in Venezuela. Production Manager. Salt production increased 60% by re-engineering the pond system and optimizing brine management. Salt quality improved significantly by modifying the washing plant and reducing impurities 32%. Engineering, design and integration of new areas to increase salt production 58%.
Phone: (570) 378-3734 Cellular: (570) 947-8001 E-Mail: lac@coronelgroup.com www.lacsalt.com
Jan-2008
Research. Chemistry phase studies of sea water brines and bitterns for the production of salt, potassium, magnesium salts, etc. by solar evaporation. Research and feasibility studies for the production of byproducts such as magnesium chloride as slurry, magnesium salts, bromine, etc. 1964 to 1970 Minera Bayovar S. A., Piura - Peru. Potash Project Manager
Research and project management for the production of Carnallite, Sylvite (potash) and Salt by solar evaporation of underground brine. Successful research scaled-up to a commercial pilot plant. Yearly production capacity projected 250,000 Potassium Chloride and 2 million tons of Sodium Chloride - Salt. Developed unique technology for the production of pure Potassium Chloride by solar evaporation. Worked in the Chemical and Metallurgical laboratories in connection with a pilot plant for the production of Phosphates Concentrate.
As a Production Manager of ESSA Mexico, I was involved in several aspects of the salt Industry, such as logistic, maintenance, salt transportation, assisting sales and marketing efforts, technical visitation of clients plants, administrative duties, etc. as well as understanding and studying the Japanese and USA market, salt distribution, visiting and understanding competitor operation and processes in Australia, USA and other countries. As a Project Manager of the Engineering Department of Akzo Nobel Salt USA, we provided engineering and technology to all the mines, vacuum salt refineries, and salt distribution centers (salt processing and packaging plants). As a chemical engineer and as a manager I was involved in almost all the projects and supporting all the operations, mainly the vacuum salt refineries and the salt distribution centers. Applying technology as part of the Engineering Department of Akzo Nobel Salt I developed a mass and energy balance program for calculating performance of the vacuum salt plants. I was also a member of the International Research and Development department of Akzo Nobel Salt where we share the technology of Akzo Salt Europe (Vacuum Systems) and USA. As part of R & D, we conducted several research projects in the Vacuum salt plants. I was one of the engineers of Akzo Nobel Salt - USA selected for working in a multi million tons of salt vacuum plant project in USA, the largest in the world, known as the Mega Plant. After the merger of Diamond Crystal, the approval of the Mega Plant project (never build) and the reorganization of Akzo integrating Diamond Crystal, I became assistants of the Production VP as a Solar Salt Technology Manager attending also special projects. As a Solar Salt Technology Manager I worked for Akzo Nobel Salt - USA and Akzo Nobel Salt - Netherlands in different countries but I was also involved in budgeting and investments in Akzo Nobel USA, so I finished working directly with the Vacuum Salt Refineries. One of my initiatives was a project for a Computerized Monitoring System (CMS) with Statistical Processing Control (SPC) for Akzos Vacuum salt refineries, which was approved and funded. Before the selling of Akzo Nobel Salt to Cargill, I led and managed the installation of two CMS in two of the Vacuum Salt Refineries, one in Watkins Glen and the other one in Ohio.
Phone: (570) 378-3734 Cellular: (570) 947-8001 E-Mail: lac@coronelgroup.com www.lacsalt.com
Jan-2008
Upon leaving Akzo Nobel Salt to work as industry consultants, our group was contracted to design and install a new vacuum salt refinery in New York State for a Salt company based in Houston, Texas. The project consisted in extracting salt by solution mining, re-crystallize the salt by Vacuum or MVR and then classifying, packaging, etc. and create a gas deposit for third party. As consultants we performed the engineering and the design of the new refinery, unfortunately the salt refinery was never built. As a Salt Industry Consultant, I maintained strategic alliances with resources for the various disciplines required for the Salt Industry Projects which include chemical, mechanical, electrical, mining and civil engineers. In addition to being able to call on them for specialized details, they can be called upon as a team for complete projects such as the design and engineering of a new salt refinery. I also have connections with vendors for getting the required machinery and service estimates for economic and business decisions. In conclusion we are in the position of offering our services to assist clients in the various phases and types of salt project. I do consider myself highly knowledgeable of the overall technical and business aspects required for the planning and management of the various types of salt operations.
EDUCATION
BS - Chemical Engineering National University of Trujillo, Peru Languages: Fluent English and Spanish
CONTINUING EDUCATION
Finance and Accounting - American Management Association. Statistical Process Control - Center for Professional Advancement. Total Productive Maintenance - University of Toledo. Computerizing Maintenance Management - University of Toledo. Construction Estimating - Richardson Estimating. Project Management - Richardson Estimating. Project Management - Center for Professional Advancement. Industrial Programmable Control. IPC 520 PC Level II - Honeywell. D-Base II Plus Programming - American Institute. Computers. Hands on Troubleshooting - American Institute. Statistics and Experimental Design. Focus on Data - E.I. du Pont de Nemours.
LUIS A. CORONEL
SOLAR SALT PONDS DESIGN - PROFESSIONAL BACKGROUND
1974 1976
Exportadora de Sal S.A. Baja California, Mexico Re-engineered and re-designed Solar Pond System to increase salt production and improve salt quality. Implemented continuous brine flow management and bitterns discarding system. Optimized the use of the existing evaporation areas in conjunction with the design and build of new ponds. Increased production capacity from 3.5 million m-tons to 5.5 million m-tons of salt per year. Exportadora de Sal S.A. Baja California, Mexico Solar Salt Operations in Western Australia. Performed evaluation and assessment of the main solar salt operations in Australia, including Dampier Salt, Lake McCleoud, Port Headland and Shark Bay to define their production capacity and their ability to compete with Mexico. Exportadora de Sal S.A. Baja California, Mexico Los Salitrales project. Analyzed and designed nearby suitable areas for solar salt production and ultimately connected into the existing operation to increase salt production from 5.5 million m-tons of salt to 9.0 million tons of salt for a 6.5 m-tons salt market. International Salt Company, USA Caribbean Area project Searched for a new solar operation to provide salt to the East Coast of USA. The targeted production was for minimum of 1 million tons of salt per year. Studied several locations in the Caribbean area. Designed pond systems, however industrial construction was never performed. Built and monitored pilot ponds to allow for proof of concept. The following locations were included in the above studies: Turks and Caicos, several locations in Venezuela, Monte Cristi in Dominican Republic, Bahia Honda in Colombia, Corpus Christi en USA, Jamaica, etc. International Salt Company, USA. Project in Bahia Honda, Colombia Evaluated and investigated suitable areas for solar salt production in Bahia Portete, Bahia Honda and Bahia Hondita. Performed design to build a 3.5 millions tons of salt per year installation. Project was ultimately cancelled. International Salt Company, USA. Project in Monte Cristi, Dominican Republic. Designed and built a Pilot pond to define the parameters for the construction of a large solar salt pond system to yield a capacity of 1.5 million tons of salt
1976-1978
1976 to 1981
1981 - 1983
1981 - 1983
1981 - 1983
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
1991 - 1993
1993 - 1996
1994 - 1996
1994 - 1996
1999
1999
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
2003 - 2008
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
Engineering & Production Manager Responsible for all engineering, production and inventory planning for four packaging facilities, plant managers reported to me. Watkins Engineers & Constructors / Fru Con Cost Control and Scheduling Manager Consultant American Rock Salt: Dry Process and Material Handling systems Detroit Salt Crusher and Screen Plant Cargill Salt , Cleveland OH Senior Mine Engineer Responsible for a six person engineering department. Assigned to conduct a de-bottleneck study April 1997 June 1997 1998 May 2003
Akzo Nobel Salt, Inc. - Clarks Summit PA August 1988 April 1997 Senior Staff Engineer Process and facility projects in Solar, Evaporated, Rock Salt, and Salt Service Center Sites Provided upper management with project feasibility studies. Directed the work of department engineers and designers.
Akzo Nobel Salt, Inc. - Retsof NY / Avery Island LA Positions Held Senior Design Engineer Project Engineer Design Draftsman Draftsman
Work experience at all levels and phases of plant projects from concept to creation.
CHARLES J. BEYRENT
Chuck received a Bachelor of Science Degree in Electrical Engineering from Lehigh University. He has his EIT and is working for Professional Engineering Certification. Chuck has 12 years of experience in business and industry. He is currently Vice President of GLOBAL TECHNOLOGY GROUP. Chuck has previously experienced ownership or partial ownership with CB Consulting and Infinity Technology. At Infinity he performed information management consulting, development of database systems to collect and disseminate data, design of local area and wide area networks, Programmable Logic Controllers and Distributed Control Systems. At CB Consulting he designed electrical & instrumentation systems for conveyors, screens, washing, drying, and bagging equipment as well as electrical distribution and environmental monitoring systems. Prior to consulting, he spent 4 years at Akzo Nobel Salt, as a Project Engineer where he designed electrical distribution and control systems using programmable logic controllers. Chuck gained practical experience as an Industrial Electrician / Mechanic for Jaunty Textile where he was a troubleshooter on equipment and controls in an industrial environment. He is proficient in designing and implementing relational database systems.
MICHAEL A. SLESINSKI, PE
A licensed Professional Engineer who received a Bachelor Of Science Degree in Chemical Engineering from the University of Detroit and a Masters in Business Administration from Grand Valley State University. Mike joined Infinity / GLOBAL TECHNOLOGY, as a Senior Process Engineer. He has 22 years of experience in the chemical and food industries and was a Project Manager for Akzo Nobel Salt Inc. He was responsible for performing engineering audits and developing material and energy balances for the evaporated salt plants. He managed the preparation of a basic engineering package for a $40 million salt evaporation and drying facility. His previous experience included being a
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
JOSEPH J. FAYOCAVITZ
Joe received a Mechanical Engineering Degree from the Pennsylvania State University. He is highly efficient in the collection and dissemination of research data, and design of relational database systems for the support of plant operations and project cost management. Joe is a Project / Systems Engineer with the GLOBAL TECHNOLOGY GROUP. He is proficient in AutoCad Release 13, AutoCad Drawing Board, Visual Basic, MS DOS, MS Access, MS Project, MS Office Professional, LANSmart peer to peer, Windows 3.11 (Platform), Windows NT, etc. Joe has developed a marketable Visual Basic Program to assist in the design of Belt Conveyors following the CEMA Standards, and recently redeveloped a Job Cost Relational database from Dbase to Ms Access 7.0. The database handles all hours and expenses for 140 employees in an architectural/design firm.
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m
REFERENCES
Isaias Flit Quimpac S.A. Av. Nestor Gambetta 8583 - Casilla 3741 Lima Callao PERU Phone: +011- (511) 614-2013 iflit@quimpac.com.pe Richard Kurcina Resources Partners, LLC. 7971 Deni Dr Suite 100 N Fort Myers, Fl 33917 Phone: (239) 731-3009 rak@resourcepartners.org Walter Meierhofer Bertrams Salt Plants, Ltd. Neuwiesenstrasse 69 CH-8400 Winterthur Switzerland Phone: 011-41 52 260 50 71 walter.meierhofer@bertrams-salt.ch Ir Paul Breuning Akzo Nobel Chemicals Stationsplein 4 Box 247 3800 AE Amersfoort The Netherlands Phone: +31 (33) 467-6333 Paul.Breuning@AkzoNobelSalt.com Walter Fitzgerald Former: Akzo Nobel Salt Inc. 926-4 Lakeside Bluff Rd Waterport, NY 14571-9716 Phone: (585) 682-0150 Zoutfitz@rochester.rr.com
Feasibility Studies & Projects Evaluation Salt Processing & Refining Plants Quality Salt Production & Productivity S o l a r S a l t T e c h n o l o g y P o n d s D e s i g n & B r i n e M a n a g e m e n t Bittern & By-Products P h o n e : ( 5 7 0 ) 3 7 8 - 3 7 3 4 lac@coronelgroup.com h t t p : / / w w w . l a c s a l t . c o m