BENNINGER chainless Mercerizing Range DIMENSA, Type ML3-1E-LG EXTRACTA for woven fabric material: CO weight: Technical Data

Useful width Total roller width min. useful width Driving side viewing in cloth run direction Speed range of the multi-motor drive Average production speed Voltage (phase-phase) Frequency Control voltage Total power of motors Power installed 147 kVA 3400 mm 3200 mm 950 mm right hand side 5 - 50 m/min 38 m/min

310 g/m2

3 x 400 V +/- 10 % 50 Hz +/- 2 % 24VDC/230VAC 97 kW

Water pressure required (overpressure) min. 2 bar/max. 4 bar Saturated steam required (overpressure) min. 4 bar/max. 6 bar Compressed air pressure required min. 7 bar/max. 12 bar (exempt of free from water or oil) Stainless steel quality DIN 1.4404 (AISI 316L) DIN 1.4435 (AISI 317L) Stainless steel of DIMENSA DIN 1.4301 (AISI 304) Finish, 2 components enamel RAL 5009 dark blue

CONSUMPTION FIGURES Caustic soda 100 % per 1 kg of cloth 220 - 240 g/kg mercerizing 160 - 190 g/kg causticizing Neutralisation with acetic acid (for intermediate process) Water per 1 kg of cloth for a weak lye concentration of 8 B 3 - 4 l Steam per 1 kg of cloth 0,6 - 0,8 kg Acetic acid 80 % per 1 kg of cloth max 0,002 l (2 ccm) Weak lye of 8 B per 1 kg of cloth for recycling

3,6 - 4,8 l

Neutralisation with acetic acid (for final process) Water per 1 kg of cloth for a weak lye concentration of 8 B 3 - 4 l Steam per 1 kg of cloth 0,6 - 0,8 kg Acetic acid 80 % per 1 kg of cloth max. 0,01 l (10 ccm) Weak lye of 8 B per 1 kg of cloth for recycling Water for rinse 2 l Compressed air consumption per hour

3,6 - 4,8 l 23 m3/h at 6 bar

The machines correspond to safety regulations according to the CE-guideline 89 / 392 / EWG. Noise level during the running not higher than 80 dbl

W07004 1) 1 cloth feeding with squeezing mangle traction unit for 1 single layer consisting of: frame, 1 adjustable fabric tensioner, 1 guide roller with adjustable brake, 2 guide rollers with brake, required number of guide rollers with life-time lubrication 1 pneumatic squeezing mangle for a max. pressure of 30 kN, finger protection, pneumatic pressure device, 1 pressure roller with synthetic cover, 1 drive roller with stainless steel cover, 1 drive unit automatic roller lifting with electromagnetic valve 1 control box with pneumatic system and electromagnetic valve 1 bowed, soft rubber covered expanding roller 1 compensating roller with pneumatic system pneumatic control of compensating roller with pressure regulating valve and manometer 1 pair of selvedge guiders E+L type KF 2020 2 traverses for cloth conveyance (length 3 m) 5 guide rollers for cloth conveyance W07005 2) 1 closed washing compartment, type LG DA 6 for double cloth guiding and 28 m cloth content consisting of: 1 trough made of stainless steel sheet, with hinged cover and windows, trough subdivisions with outlets for serpentine

counterflow, 1 discharge with pneumatic valve trough-inlet and outlet with waterlock all trough guide rollers with stainless steel cover and bearings with life-time greasing driven upper guide rollers with lathe-turned and grinded stainless steel cover pneumatically loaded EXTRACTA-rollers with synthetic cover separate upper roller drive with 5 geared motors, connected by coupling to upper guide rollers 1 guide roller at trough-inlet connection to squeezer made of stainless steel sheet 1 load-cell mounted on trough guide roller 1 special threaded expanding roller made of stainless steel tube, driven by separate A.C.motor perforated pipes with injector for direct steam heating with distributing battery 1 automatic temperature control with 1 software temperature controller, 1 pt100 probe, 1 magnetic valve, 1 pneumatic valve with open/close function 1 temperature indication at compartment 1 overflow channel with liquor flow into hot drain (heat exchanger) 1 water feeding with single spray pipe and distributing battery for 2 kinds of water incl. trough filling with distributing battery for 2 kinds of water 1 flow meter 27 - 270 lt/min, with 1 pneumatic valve W07006 3) 1 pneumatic high efficiency squeezer for a linear pressure of max. 500 N/cm consisting of: 2 side frames of cast iron, 1 pneumatic pressure device, 1 drip plate, 1 finger protection, 1 drive unit, 1 control box made of stainless steel sheet with necessary control

elements 1 upper roller with high efficiency synthetic cover 1 drive roller with stainless steel cover automatic roller lifting with electromagnetic valve W07007 4) 1 closed intensive impregnating compartment for mercerizing, type 11 W with 7,5 m cloth content consisting of: 1 trough made of stainless steel sheet, with liftable covers, with 1 preparation tank, 1 pneumatic drain valve, necessary connecting sockets for lye circulation the required amount of liquor for mercerization is approx. 300 lt per m useful width 1 integrated impregnating trough made of stainless steel sheet with 110 lt content per m useful width, 1 pneumatic drain valve coils for indirect steam heating with distributing battery and steam trap

lye circulation with distributing battery and necessary pneumatic open/close valves, 1 circulating pump distributing battery with 3 spray pipes each with 1 hand valve, 1 circulating pump 4 nickel plated immersing rollers with grooved surface and outside bearings 5 tubing rollers with soft rubber covers, made of stainless steel tube, resting on immersing rollers with lifting - off device by eccentric bar 1 pneumatic longitudinal cloth tension control with 1 compensating roller with soft rubber cover and pneumatic system 1 lay on roller with soft rubber cover and inside bearings caustic soda return pipe into impregnating compartment, consisting of: 1 intermediate tank made of stainless steel sheet with overflow socket and level switch, necessary pneumatic drain valves, 1 circulating pump with 1 stainless ball valve and necessary pipes for caustic return into impregnating compartment

W07006 5) 1 pneumatic intermediate squeezer for a max. pressure of 30 kN consisting of: 2 side frames of cast iron, 1 pneumatic pressure device, 1 drip plate, 1 finger protection, 1 drive unit, 1 control box made of stainless steel sheet with necessary control elements, 1 upper roller with synthetic cover 1 drive roller with stainless steel cover automatic roller lifting with electromagnetic valve W07007 6) 1 dwell compartment with 8,5 m cloth content consisting of compartment made of stainless steel sheet 5 nickel-plated immersing rollers with grooved surface and outside bearings 6 tubing rollers with soft rubber cover, made of stainless steel tube, resting on immersing rollers with lifting - off device by eccentric bar 1 lay on roller with soft rubber cover and inside bearings 1 pneumatic longitudinal cloth tension control with 1 compensating roller with soft rubber cover and pneumatic system liftable covers made of stainless steel sheet for steam barrier W07006 7) 1 pneumatic high efficiency squeezer for a linear

pressure of max. 500 N/cm consisting of: 2 side frames of cast iron, 1 pneumatic pressure device, 1 drip plate, 1 finger protection, 1 drive unit, 1 control box made of stainless steel sheet with necessary control

elements 1 upper roller with high efficiency synthetic cover 1 drive roller with stainless steel cover automatic roller lifting with electromagnetic valve

W07007 8) 1 closed stabilizing compartment for mercerization, type 13 W with 8,5 m cloth content consisting of: 1 trough made of stainless steel sheet with liftable covers, with subdivision, collecting pipe with 1 pneumatic drain valve 1 overflow channel with liquor flow into counterflow 5 nickel-plated immersing rollers with grooved surface and outside bearings 6 tubing rollers with soft rubber cover, made of stainless steel tube, resting on immersing rollers with lifting - off device by eccentric bar 1 pneumatic longitudinal cloth tension control with 1 compensating roller with soft rubber cover and pneumatic system 1 lay on roller with soft rubber cover and inside bearings weak lye circulation for each subdivision with 1 circulating pump and feeding pipe with 1 hand valve 2 distributing batteries for direct steam heating with injector 2 automatic temperature controls, each with 1 software temperature controller, 1 pt100 probe, 1 electromagnetic valve, 1 pneumatic valve with open/close function W07006 9) 1 pneumatic intermediate squeezer for a max. pressure of 30 kN consisting of: 2 side frames of cast iron, 1 pneumatic pressure device, 1 drip plate, 1 finger protection, 1 drive unit, 1 control box made of stainless steel sheet with necessary control elements, 1 upper roller with synthetic cover 1 drive roller with stainless steel cover 1 covering hood for steam, made of stainless steel sheet, with connection socket for suction duct 1 bowed, soft rubber covered expanding roller after the squeezer

W07005 10) 1 closed washing compartment, type LG DA 6 for double cloth guiding and 28 m cloth content consisting of: 1 trough made of stainless steel sheet, with hinged cover and windows, trough subdivisions with outlets for serpentine counterflow, 1 discharge with pneumatic valve trough-inlet and outlet with waterlock all trough guide rollers with stainless steel cover and bearings with life-time greasing driven upper guide rollers with lathe-turned and grinded stainless steel cover pneumatically loaded EXTRACTA-rollers with synthetic cover separate upper roller drive with 5 geared motors, connected by coupling to upper guide rollers 1 revolve-compensating roller with pneumatic system 1 connecting box made of stainless steel sheet with hinged cover and windows, 1 control box with necessary indicating instruments 1 integrated pneumatic squeezer for a max. pressure of 30 kN, with pneumatic pressure device, 1 pressure roller with synthetic cover, 1 drive roller with stainless steel cover, 1 drive unit automatic roller lifting with electromagnetic valve 1 load-cell mounted on trough guide roller 1 special threaded expanding roller made of stainless steel tube, driven by separate A.C.motor 1 bowed, soft rubber covered expanding roller after the squeezer perforated pipes with injector for direct steam heating with distributing battery 1 automatic temperature control with 1 software temperature controller, 1 pt100 probe, 1 magnetic valve, 1 pneumatic valve with open/close function 1 temperature indication at compartment 1 overflow channel with liquor flow into counterflow 1 water feeding with single spray pipe and distributing battery for 2 kinds of water incl. trough filling with distributing battery for 2 kinds of water 1 flow meter 17 - 170 lt/min, with 1 pneumatic valve

W07005 11) 1 closed washing compartment BECOFLEX, type LG DA 6/2, for double cloth guiding for 14 and 14 m cloth content consisting of: 1 trough made of stainless steel sheet, with hinged cover and windows, trough subdivisions with outlets for serpentine counterflow, 3rd subdivision with overflow

channel with lateral drain and pneumatic valve for liquor flow into drain or into counterflow, 1 connecting pipe between the two subdivisions with 1 stainless steel ball valve, 2 discharges with pneumatic valves trough-inlet and outlet with waterlock - all trough guide rollers with stainless steel cover and bearings with life-time greasing driven upper guide rollers with lathe-turned and grinded stainless steel cover and bearings with individual greasing pneumatically loaded EXTRACTA-rollers with synthetic cover and bearings with individual greasing separate upper roller drive with 5 geared motors, connected by coupling to upper guide rollers 1 revolve-compensating roller with pneumatic system connection to squeezer made of stainless steel sheet 1 load-cell mounted on trough guide roller 1 special threaded expanding roller made of stainless steel tube, driven by separate A.C.motor perforated pipes with injector for direct steam heating with distributing battery 2 automatic temperature controls, each with: 1 software temperature controller, 1 pt100 probe, 1 magnetic valve, 1 pneumatic valve with open/close function 2 temperature indications at compartment 1 overflow channel with liquor flow into drain or into the preceding compartment (counterflow) 1 water feeding with single spray pipe and distributing battery for 2 kinds of water incl. trough filling with distributing battery for 2 kinds of water 1 flow meter 17 - 170 lt/min, with 1 pneumatic valve

W07006 12) 1 pneumatic high efficiency squeezer for a linear pressure of max. 500 N/cm consisting of: 2 side frames of cast iron, 1 pneumatic pressure device, 1 drip plate, 1 finger protection, 1 drive unit, 1 control box made of stainless steel sheet with necessary control

elements 1 upper roller with high efficiency synthetic cover 1 drive roller with stainless steel cover automatic roller lifting with electromagnetic valve mounting support with 1 compensating roller with pneumatic system, 1 bowed, soft rubber covered expanding roller, 1 guide roller W07004 13) 1 cloth delivery for 1 single layer with batching device for max. batch diameter of 2000 mm consisting of:

frame, 2 pneumatically liftable arms with 1 bowed, soft rubber covered expanding roller, 1 driven batch roller with stainless steel cover, 1 finger protection, 1 drive unit

W07008 14) 1 A.C. multi-motor drive according to IEC recommendation with digital drive control multi motor drive consisting of: 1 switch board, protection standard IP54, with integrated cooling system, containing: processor with PLC main switch fuses working hour meter colouring of switch board: ion 3 load cells for cloth tension measuring incl. software-regulator for regulation of driving motors 8 3 8 15 7 RAL 7032 grey

frequency converters, for supply and regulation of the motors to main drive frequency converters, for supply and regulation of the motors to upper roller drives at washing compartment alternative current motors, protection standard IP55, for main drive alternative current motors, protection standard IP55, for upper roller drives at washing compartment angle detectors for control of compensating roller posit

1 input station, protection standard IP 54, with installed LCD-display and splash-proof foil-keyboard for drive- and process preselection process leading and supervision via LCD-display as well as necessary control elements,such as: start, stop, emergency stop, accelerate/decelerate fault indicator lamps 1 operating station with operating and control elements, such as: digital display for machine speed start, stop, emergency stop, accelerate/decelerate fault indicator lamps 5 1 emergency stop push button stations for installation along the range control for automatic roller lifting device at machine stop italian

Operating language:

ACCESSORIES W07005 15) 1 automatic acid dosing unit consisting of: 1 dosing container 140 lt, made of PE with dosing pump, max. flow capacity 30 lt/h 1 pH measuring transmitter and LCD indication 1 pH probe with measuring cable 1 circulation pump including piping and liquor distribution pipe W07007 16) 1 PLC-controlled concentration regulation for strong lye and weak lye consisting of: for strong lye control and supervision of the concentration regulation by PLC-system (precision +/- 1 B) with program control for concentration changes as well as automatically filling and emptying, supervision of temperature and level in the preparation tank with alarm report, central indication for concentration of mercerizing lye in B, temperature of mercerizing lye in C and level in preparation tank in % required pneumatic valves for the automatic lye management and supply of bulk lye and supply of diluent strong lye concentration measuring with 1 float type measuring device with weighing cell, 1 pt100 probe, 1 tank with connecting pipe to lye circulation, 1 pneumatic on/off valve for steam, 1 level transmitter for weak lye control and supervision of the concentration regulation by PLC-system weak lye concentration measuring with 1 float type measuring device with weighing cell, 1 pt100 probe, 1 tank with connecting pipe to lye circulation, 1 electro-pneumatic regulating valve for freshwater supply

W07007 17) 1 BENNINGER-rotary filter with sludge interceptor

consisting of: 1 stainless steel tank with self-cleaning filter, revolving with motor, 1 spraying unit, mud drainage, 1 circulating pump made of stainless steel with connecting pipe, 1 sludge collecting device consisting of mobile carriage with 2 tanks in perforated steel sheet and nylon bags W07009 18) Meter counter W07010 19) 1 set of spare parts (detailed specification after order confirmation) electronic meter counter proximity switch with necessary connecting parts

W07011 Installing and Commissioning Installing and mechanical commissioning 1 BENNINGER technician, totally max. 550 working, travelling and waiting hours travelling costs included daily allowance, board and lodging included W07008 Commissioning of the multi-motor drive 1 electrical engineer, max. 68 working and travelling hours travelling costs included daily allowance, board and lodging included In case of waiting hours which are not caused by default of BENNINGER, the resulting excess time will be charged to the buyer at the actual rate. Other conditions in accordance with our General Conditions of Erection. Technical documentation 3-fold in italian

Not subject of our delivery: Grease and oil according the BENNINGER recommendation has to be on disposal foundation cat-walk alongside the range piping for steam, water, compressed air and waste water, alongside, between and under the range insulation of the pipes piping for chemicals between the range and the chemical tanks cables cable channels alongside the range suitable lifting tackle with operator workshop facilities welding equipment

local labour and auxiliary equipment which have to be at the disposal of our erection personnel at the entire responsibility and expenses of the client