LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

1 OF 18

OBJECTIVE
ThisprocedureisperformedasscheduledwhenindicatedbytheLossofTurbine Performance.UsuallytheOffLineWaterWashisperformedfollowingaunitoutageandless than24hourstoOnLine.Thetimelimitbetweenwashandfiringtheunitwillpreventinternal corrosion. Thedesiredoutcomeoftheprocedureistheremovalofdepositsfromatmospheric contaminantsonthecompressorparts,restoringtheturbinetooptimalperformance.

SAFETYANDENVIRONMENTAL
1. Plant required personal protective equipment (i.e. Safety glasses, hard hat, gloves, etc.) 2. The water wash operation involves water under high pressure. Caution must be exercised to ensure the proper positioning of all valves during this operation, since the water is HOT, necessary precautions should be taken in handling valves, pipes, and potentially HOT SURFACES. 3. While detergent is being injected into the wash water, avoid skin contact and breathing fumes produced in and around CT compartment. Review the MSDS of this product.

PREREQUISITES
1. Insure detergent is available, and the water wash supply tank is preheated to 150/180 degs. 2. Verify second stage wheelspace temperature is < 150F at turning gear speed. 3. Verify Water Wash Drain tank has room for wash water. 4. Verify that the Off Line Water Wash procedure and inplant clearance have been completed. 5. Use GE drawings 352b4351 , P&ID M605 , GE TIL 1236-2 ,GEK 107122A , for more detailed information.

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

2 OF 18

GENERAL PROCEDURE Valve Line up for Off-Line Water Wash

Water Wash Skid House
1a

1c

1b

1. Prepare Wash Water Skid for operation: a) Verify a full Water Wash tank b) Verify a full Detergent Tank (4 parts of water to 1 part detergent) c) Prepare water by aligning controls at Wash Skid. Give 8 to 12 Hours to reach 180F. ________ d) Verify that the Water Wash Drain Tank (3000 gal capacity) has enough capacity to store water wash. Note: Drain tanks are buried in the ground between units A/B, C/D and West Side of F. Each drain tank has a high level alarm At 2250 gallons and a high/high alarm at 2700 gallons. ________ ________

________

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

3 OF 18

Secure and Tag out CT to Safely prepare for Water Wash.

2. Open and Tag LCI disconnect for combustion turbine to be washed. ________

3. Close and Tag coalescing filter supply valve (S), filter skid bypass valve (BP) and tag open filter skid vent. _________ CAUTION!! Header between coalescing filter and the CT gas valves will contain 450 psi gas. Be careful when venting.

BP

Vent S

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

4 OF 18

4. Secure and Tag CO2 fire protection to CT. Manual isolation valve on top of tank can be locked in the closed position. _________

Prepare CT for Wash, align drain pathway and Isolate CT subsystems. Using In-Plant Clearance Procedure. 5. Starting on the inside of the CT compartment, Open and Tag both ball valves (WW-1 & WW-3 ) on the drain header that are attached to the seven (7) lower combustion cans (4 through 10). This is known as the Combustion Chamber Drain Header.

_________

6. Close and Tag 1 vent valve (WW-2) _________ between the isolation valves. Note: This valve is left open during normal operations and is used as a tail tail to prevent leaking isolation valve from going undetected. This would prevent the drain header from leaking into the CT compartment.

WW1

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

5 OF 18

WW3

WW2

Inside CT compartment
7. Close and Tag the East Side 9th and 13th stage extraction isolation valves. (WW-4 & WW-6) _________ 8. Open and Tag the Drain valves. (WW-5 & WW-7)
9thStage 13thStage

_________

WW7

WW4 WW5 WW6

9. Close and Tag the West Side 9th and 13th stage extraction isolation valves. (WW-8 & WW-10) 10. Open and Tag the Drain valves. (WW-9 & WW-11)

_________

_________

WW8 WW10 WW9

WW11 5

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

6 OF 18

11. Open and Tag Turbine belly manway cover inspection plate drain valve. (WW-12) 12. Open and Tag Atomizing Air header drain valve. (WW-13)

________ ________

WW12

WW13

13. Close and Tag compressor bleed (surge) operating air supply valve (WW-14) located between combustor cans 8 & 9. This compressor discharge pressure controls the operation of the compressor surge valves located on the east and west side of the CT exhaust duct. NOTE After the Water Wash the line from this valve will need to be disconnected at the elbow to allow water to drain that may leak by the isolation valve.

_________

Eastsurge vlvs

WW14

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

7 OF 18

14. Open and tag compressor bleed heat drain valve. (WW-15) Note: Ball valve located in CT Compartment.

_________

WW15

East side of the CT Compartment

15. Close and Tag Compressor Bleed Heat manual isolation valve (WW-20) _________

WW20

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

8 OF 18

16. Open and Tag the following drain valves: WW-22 (9th stage extraction drain) WW-24 (13th stage extraction drain) WW-23 (Atomizing Air Header drain) WW-21 (Bleed Heat drain) ________ ________ ________ ________

WW22

WW23

WW24

WW21

West side of CT Compartment

17. Open and Tag 9th stage extraction drain (WW-25) _________

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

9 OF 18

WW25

18. Open and Tag False fired drain valve. (WW-26) 19. Open and Tag both Exhaust Frame vertical joint drains. (WW-27 & WW-28)

_________ _________

WW26

WW28

WW27

20. Open and Tag Exhaust Diffuser Duct 8 drain valve. (WW-29)

_________

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

10 OF 18

WW29

East side of PEECC

21. Open and Tag 13th stage extraction drain valve (WW-30). _________

13thstagedrain WW30

22. Open and Tag CT Inlet Plenum drain valve (WW-31).

_________

10

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

WW31

DATE 10/26/00

11 OF 18

Inside CT Compartment
Note: Execute the following steps after the Rinse Cycle and before the Drying Cycle. 23.Remove and Tag drain plug from East Atomizing Air Supply Line elbow _________ (WW-32) 24. Remove and Tag drain plug from West Atomizing Air Supply Line elbow (WW-33) _________

WW33

WW32

25.With all the low point drains opened and tagged, the last step before
11

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

12 OF 18

releasing the clearance on the LCI is to set both exhaust frame blowers to the HAND position. Note: The corresponding switches are located on the 480v breakers (MCC) in the PEECC Skids.

_________

24

26. Just prior to wash, set Water Wash 3-way valve for wash (B/C position) 27.Open Water Wash supply isolation ball valve up stream of 3 - way valve

_________ _________

WW3 wayStep WWS/V Step#27

12

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

13 OF 18

Valve Line up for Off-Line Water Wash

Water Wash Skid House
1. Prepare Wash Water Skid for operation: a. Verify a full Water Wash tank b. Verify a full Detergent Tank (4 parts of water to 1 part detergent) c. Prepare water by aligning controls at Wash Skid. Give 8 to 12 Hours to reach 180F. _________ d. Verify that the Water Wash Drain Tank (3000 gal capacity) has enough capacity to store water wash. Note: Drain tanks are buried in the ground between units A/B, C/D and West Side of F. Each drain tank has a high level alarm At 2250 gallons and a high/high alarm at 2700 gallons. _________ _________

_________

Secure and Tag out CT to Safely prepare for Water Wash.

2. Open and Tag LCI disconnect for combustion turbine to be washed. _________

3. Close and Tag coalescing filter supply valve (S), filter skid bypass valve (BP) and tag open filter skid vent. _________ CAUTION!! Header between coalescing filter and the CT gas valves
13

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE will contain 450 psi gas. Be careful when venting.

DATE 10/26/00

14 OF 18

4. Secure and Tag CO2 fire protection to CT. Manual isolation valve on top of tank can be locked in the closed position. _________

Prepare CT for Wash, align drain pathway and Isolate CT subsystems. Using In-Plant Clearance Procedure.
5. Starting on the inside of the CT compartment, Open and Tag both ball valves (WW-1 & WW-3 ) on the drain header that are attached to the seven (7) lower combustion cans (4 through 10). This is known as the Combustion Chamber Drain Header.

_________

6. Close and Tag 1 vent valve (WW-2) between isolation valves. _________ Note: This valve is left open during normal operations and is used as a tail tail to prevent leaking isolation valve from going undetected. This would prevent the drain header from leaking into the CT compartment.

Inside CT compartment
7. Close and Tag the East Side 9th and 13th stage extraction isolation valves. (WW-4 & WW-6) _________ 8. Open and Tag the Drain valves. (WW-5 & WW-7) 9. Close and Tag the West Side 9th and 13th stage extraction isolation valves. (WW-8 & WW-10) 10. Open and Tag the Drain valves. (WW-9 & WW-11) 11. Open and Tag Turbine belly manway cover inspection plate drain valve. (WW-12) 12. Open and Tag Atomizing Air header drain valve. (WW-13) 13. Close and Tag compressor bleed (surge) operating air supply valve (WW-14) located between combustor cans 8 & 9. This compressor discharge pressure controls the operation of the compressor surge valves
14

_________

_________

_________

_________ _________

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

15 OF 18 _________

located on the east and west side of the CT exhaust duct. NOTE After the Water Wash the line from this valve will need to be disconnected at the elbow to allow water to drain that may leak by the isolation valve. 14. Open and tag compressor bleed heat drain valve. (WW-15) Note: Ball valve located in CT Compartment.

_________

East side of the CT Compartment

15. Close and Tag Compressor Bleed Heat manual isolation valve (WW-20) _________

Note: The remainder of valves are located outside the CT Compartment.

16. Open and Tag the following drain valves: WW-22 (9th stage extraction drain) WW-24 (13th stage extraction drain) WW-23 (Atomizing Air Header drain) WW-21 (Bleed Heat drain) _________ _________ _________ _________

West side of CT Compartment

17. Open and Tag 9th stage extraction drain (WW-25) 18. Open and Tag False fired drain valve. (WW-26) 19. Open and Tag both Exhaust Frame vertical joint drains. (WW-27 & WW-28) 20. Open and Tag Exhaust Diffuser Duct 8 drain valve. (WW-29) _________ _________ _________

_________

East side of PEECC

21. Open and Tag 13th stage extraction drain valve (WW-30).
15

_________

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

DATE 10/26/00

16 OF 18

22. Open and Tag CT Inlet Plenum drain valve (WW-31).

_________

Inside CT Compartment
Note: Execute the fllowing steps after the Rinse Cycle and before the Drying Cycle. 23.Remove and Tag drain plug from East Atomizing Air Supply Line elbow _________ (WW-32) 24.Remove and Tag drain plug from West Atomizing Air Supply Line elbow (WW-33) 25.With all the low point drains opened and tagged, the last step before releasing the clearance on the LCI is to set both exhaust frame blowers to the HAND position. Note: The corresponding switches are located on the 480v breakers (MCC) in the PEECC Skids. 26. Just prior to wash, set Water Wash 3-way valve for wash (B/C position) 27. Open Water Wash supply isolation ball valve up stream of 3 - way valve _________

_________

_________ _________

OFF LINE WATER WASH ATTACHMENT 1

EQUIPMENT NAME The following tags are inside the CT compartment Combustion Chamber Header Drain Valve Combustion Chamber Vent Valve Combustion Chamber Header Drain Valve East 9th Stage Extraction Valve East 9th Stage Extraction Drain Valve East 13th Stage Extraction Valve East 13th Stage Extraction Drain Valve Tag No. Wash Position Normal Position

1 2 3 4 5 6 7

Open Closed Open Closed Open Closed Open 16

Closed Open Closed Open Closed Open Closed

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

West 9th Stage Extraction Valve West 9th Stage Extraction Drain Valve West 13th Stage Extraction Valve West 13th Stage Extraction Drain Valve Lower Turbine Manway Drain Atomizing Air Header Drain Valve Compressor Bleed Control Air (Between 8th and 8th can) Compressor Bleed Heat Drain Valve Gas Header PM-1 Drain (Flange) Gas Header PM-2 Drain (Flange) Gas Header PM-3 Drain (Flange) Gas Header PM-4 Drain (Flange) Bleed Heat Manual Isolation Valve 8 9 10 11 12 13 14 15 16 17 18 19 20 Closed Open Closed Open Open Open Closed Open Remove Flange Remove Flange Remove Flange Remove Flange Closed

DATE 10/26/00

17 OF 18
Open Closed Open Closed Closed Closed Open SEE NOTE 1 Closed Replace Flange Replace Flange Replace Flange Replace Flange Open

The following tags are located on the East side of CT, outside the CT compartment Bleed Heat Drain Valve 21 Open Closed East 9th Stage Extraction 22 Open Closed Drain Valve Atomizing Air Drain Valve 23 Open Closed East 13th Stage Extraction 24 Open Closed Drain Valve The following tags are located on the west side of CT compartment West 9th Stage Extraction 25 Open Drain Valve False Fire Drain Valve 26 Open Exhaust Frame Vertical Joint 27 Open Drain Valve (South Drain) Exhaust Frame Vertical Joint 28 Open Drain Valve (North Drain) Exhaust Diffuser Duct Drain 29 Open (8-inch drain)

Closed Closed Closed Closed Closed

The following tags are located on the northwest side of CT compartment (under Inlet Plenum) 17

LOCATION

FT MYERS PLANT COMBUSTION TURBINE

PROCEDURE NUMBER

COMBUSTION TURBINE-004 REV. N

CT OFFLINE WATER WASH VALVING & TAG-OUT PROCEDURE

West 13th Stage Extraction Drain Valve Inlet Plenum Drain Valve Water Wash 3-way valve 30 31 Open Open B/C

DATE 10/26/00

18 OF 18
Closed Closed

The following tags are located inside CT compartment East Atomizing Air Supply Line 32 Remove & Tag Elbow Drain Plug West Atomizing Air Supply Line 33 Remove & Tag Elbow Drain Plug Exhaust Frame Blowers Manual Note: When placed in Manual the Exhaust Frame Blowers will start.

Replace Replace

Auto

NOTE 1: After the completion of the water wash BEFORE OPENING the Compressor Bleed Operating Air Isolation valve WW-14. The tubing line connected to the discharge side of this valve MUST be disconnected at the elbow. The valve will need to be OPENED. This will allow any water in this line to drain. After ALL water has drained from this line the tubing should be replaced at the elbow.

18