Beruflich Dokumente
Kultur Dokumente
= 1
Where:
P = pressure drop, psi
u = viscocity, centipoise
L = length of tubing, feet
= Q/A = fluid mean velocity, feet/second
d = internal tubing diameter
L, , d remain constant during the experiment. u, however,
varies with temperature. Beal's correlation
15
for estimating
viscosities of hydrocarbon liquids is:
|
.
|
\
|
+
|
|
.
|
\
|
+
|
|
.
|
\
|
+ =
API
Anti
T API
33 . 8
43 . 0 log
53 . 4
7
200
360 10 * 8 . 1
32 . 0 u 2
A modified functional form of Beal's correlation is used here
to represent the variation of viscosity with temperature and
pressure.
c
b
P
T
a
|
|
.
|
\
|
+
=
200
360
u 3
Where:
T = temperature, F
P = pressure, psig
a, b, c = constants
Combining equations 1 and 3 one gets:
c
b
P
T
a P
|
|
.
|
\
|
+
=
200
360
4
Equation 4 is used to fit the P vs Temperature data at the
pressure P of the experiment in the Newtonian range, i.e., at
temperatures above the onset of wax crystallization. The
remaining data, i.e., the data at temperatures below the onset
of wax crystallization, are fitted to a suitable equation that
makes the best fit to the data. The onset of wax crystallization
is the temperature at which the two curves intersect each other.
Figure 3 demonstrates the application of above procedure,
which yields the onset temperature at 64 F.
Figure 4: NIR Cloud Point Test Apparatus
The Near-Infra-Red (NIR) Light Attenuation
14
apparatus is
shown in Figure 4. The NIR wax onset method is based on the
observation that there is a sharp increase in light absorption or
attenuation in the near-infrared region at the onset of wax
crystallization. The mechanism of wax crystallization and why
NIR light spectra provide the information necessary for
determining the onset of wax crystallization has not been
completely understood yet. However, considerable knowledge
Oil
Pressure Control Module
Fiber Optics Cables
Spectrophotometer
Computer
Piston
Mixing Ring
Temperature Control Module
Mixing Ring
Sample Charge
4 K. J. Leontaritis AND J. D. Leontaritis SPE 80267
has been already accumulated regarding the relationship of
NIR and wax phenomena that is described next.
From spectroscopic theory and experiments, we know that the
absorption of light by a component in solution follows Beer's
Law:
13
I() = I
o
() exp(-E() l m) 5
Where:
= wavelength of light
I
o
() = intensity of light entering sample
I() = intensity of light leaving sample
E() = molar absorptivity at wavelength , liter/
(mole-cm)
l = light path length through sample, cm
m = molarity of absorbing species, moles/liter
The absorbance, A(), at wavelength , is given by the
following relation:
( )
( )
( )
|
|
.
|
\
|
=
I
I
A
o
10
log 6
Combining Equations 5 and 6, one gets the linear relationship:
A() = 0.4343 E() l m 7
Transmittance, T(), of NIR light through a sample of
waxy/asphaltenic oil has also been used to detect the onset of
wax crystallization. There is a sharp decrease in the
transmittance of NIR light through a sample of
waxy/asphaltenic oil (rather than increase as in the case of
absorbance) at the onset of wax crystallization. The
transmittance at wavelength is defined as follows:
T() = I()/Io() = exp(-E() l m) 8
Hence, combining equations 6 and 8 one gets:
( )
( )
|
|
.
|
\
|
=
T
A
1
log
10
9
Equation 9 shows that the absorbance and transmittance are
logarithmically related. This is illustrated numerically in the
following examples:
Absorbance = 0 Transmittance = 100 %
Absorbance = 1 Transmittance = 10 %
Absorbance = 2 Transmittance = 1 %
A typical absorption/attenuation plot when cooling a special
wax-Hexane mixture, at atmospheric pressure, is shown in
Figure 5. In this case, the cloud point is indicated at 59 F.
NIR Cloud Point Test of
Special Wax-Hexane Mixture
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
40 45 50 55 60 65 70 75 80 85 90
Temperature, F
A
b
s
o
r
b
a
n
c
e
U
n
i
t
s
Onset at 59 F
Figure 5: NIR Cloud Point Test Example
In Figure 5, as the fluid is cooled down, the trend of the data
curves upwards thus indicating that the absorbing/attenuating
molecules are undergoing a change that permits less of the
light to travel through the oil sample. It is not clear how much
of the light is absorbed or scattered. However, it is known that
during wax crystallization larger and new wax crystals are
formed. Hence, there is a strong possibility that light scattering
(by striking the newly formed crystals) does take place as the
wax crystallization process progresses and more and larger
particles are formed. The point at which the "absorbance-
scattering" begins to rise rather exponentially is called the
onset of wax crystallization. Based on the fact that new and
larger crystal particles are formed, light scattering is a more
pronounced physical phenomenon than light absorbance
during crystallization. Hence, the actual NIR curve, in addition
to yielding the onset, it also provides dynamic wax
crystal/particle size information. This information is useful to
models that simulate particle size distribution during wax
crystallization. Because of its simplicity, higher precision, and
wide applicability to all kinds of fluids and thermodynamic
conditions, the NIR light attenuation wax onset technique is
preferred over the other methods.
Wax Deposition. Two wax deposition measurement
techniques are discussed and compared in this paper. A
dynamic technique, that is with the oil flowing and simulating
the real system, and a static technique where the oil is static
thus maing the technique more qualitative than quantitative.
The Dynamic Wax Deposition Apparatus
14
is an adaptation
of the dynamic filtration wax onset apparatus. A schematic is
shown here in Figure 6.
SPE 80267 Cloud Point and Wax Deposition Measurement Techniques 5
Figure 6: Dynamic Wax Deposition Apparatus
Wax deposition is dependent on the thermal and mechanical
history of the oil. This is because the wax crystals once they
form need substantial heating and mixing above the cloud
point temperature to be dissolved. Wax deposition is different
when the oil is heated without dissolving all the wax crystals
than when the oil is heated in a way that dissolves all wax
crystals.
Dynamic Wax Deposition Test
50
51
52
53
54
55
40 50 60 70 80 90 100 110 120 130
Temperature, F
P
r
e
s
s
u
r
e
,
p
s
i
g
Wax Onset
Figure 7: Dynamic Wax Deposition Example
An example wax deposition test-run is shown in Figure 7.
Eventhough this apparatus does not have filter, the cloud point
is still evident at about 84 F. The primary wax deposition
data, however, are obtained in this case at about 52 F. At that
temperature, cooling is stopped and flow continues. The build-
up of P is noted in say psi/hr or day. This is related to the
wax deposition rate in the experimental system. It is
emphasized that the dynamic wax deposition system is a flow-
through system. It is not a flow-loop. Flow loops do not
simulate as closely as flow-through systems field wax
deposition conditions. The closed loop is a batch system;
hence, the nature of depositing wax changes continuously with
time. That is not the case in either real operating systems or in
flow-through lab set-ups.
Once the wax deposition psi/day rate data is obtained, it
may to be converted to an inch/day wax deposition rate for the
lab set-up by assuming that wax deposition is occurring evenly
in the entire lab pipe length. It is known that in reality this is
not the case. The wax deposit profile in the pipe is not flat.
However, this rate gives an approximate idea of what to
expect in the field. One can relate this wax deposition rate to
other similar rates from oils with known field wax deposition
behavior. Also, wax deposition simulators may use it as a
tuning target. An example data conversion is shown in Figure
8.
Figure 8: Dynamic Wax Deposition Example
The Static Wax Deposition Apparatus
14
is shown in Figure 9.
This is an adaptation of the conventional cold plate (or cold
finger) semi-quantitative wax deposition measurement
technique.
Figure 9: Static Wax Deposition Apparatus
The Static Wax Deposition Test or Cold Plate Test (CPT)
determines the amount of waxes that deposit on a metal plate
(i.e., cold plate), whose weight is known, dipped inside an oil
sample that is maintained at some temperature above its cloud
point. Cold fluid, usually but not always at 40 F, circulates
inside the cold plate. Inside the occlusions of the depositing
wax crystal structure resides a substantial amount (usually
more than 80 Vol.%) of liquid stock tank oil.
Laboratory Wax Results
Cloud point and wax deposition data from several oils are
presented next.
BPR
Temperature Control Modules
PI
Oil
Gas
Liquid
Flash Module
Use coil in vertical position
to study deposition in conduits
with vertical orientation.
Flow
Control Module
Pressure
Control Module
BPR
Temperature Control Modules
PI
Oil
Gas
Liquid
Flash Module
Use coil in vertical position
to study deposition in conduits
with vertical orientation.
Flow
Control Module
Pressure
Control Module
Directly Measured Data Wax Build-up
u
1.7 0.04805 4.833 1.856E-07 0.5 0.0010593 84.16374 4.278119 46.70897789 0.05559
15 0.04805 4.833 1.856E-07 0.5 0.0010593 84.16374 0.484854 46.70897789 0.49048
15 0.04418 4.833 1.856E-07 0.5 0.0010593 99.554383 0.527325 60.09016621 0.68627 21.68713239
Lab Data Interpretations
Lab Pipe Area, ft
2
= 0.0608
Oil Density, lb/ft
3
= 52.2787
Wax Density, g/cc= 0.8500
Wax Volume, ft
3
/day= 0.0000
Wax Volume, cc/day= 0.2663
Wax Mass, g/day= 0.2264
Wax Dep Rate, g/day/ft
2
= 3.7254
Wax Dep Rate, ft
3
/day/ft
2
= 0.0002
Field System Data Average Field Shear Rate
Per Day Per Day Per Day Per Month Total Deposit Vol %Liq = 0.35
Length, ft. = 150004.8 Wax Vol Wax Dia Wax Vol Wax Vol Per Month
OD, inch ID, inch Surf Area, ft
2
/ft ft
3
/ft Inch Bbls/ft Bbls/ft Barrels Wax Q, ft
3
/hr v, ft/hr Shear, sec
-1
8.625 6.893 1.803668333 0.00027913 6.889284846 4.971E-05 0.0014914 223.7152323 1980 62403 241.4158798
Wax Dep Rate Linearly Extrapolated Wax Deposit Thickness Field Reynold's
inch/day Deposit Inch Deposit Inch Deposit Inch Critical Deposit Thickness 51571.02789
0.003715154 90-day Rate 180-day Rate 360-day Rate (20%of ID)/2
0.33436387 0.668727748 1.3374555 0.6893
6 K. J. Leontaritis AND J. D. Leontaritis SPE 80267
Cloud Point. The repeatability, reproducibility, and accuracy
of the Dynamic Filtration Cloud Point Test data for the wax-
Hexane mixture of Figure 5, are now checked against the
ASTM-D2500 standard method. It is noted that ASTM-D2500
has a repeatability and reproducibility of about 5 F. Table-1
shows the repeatability of the DFCP method and its accuracy
as it compares to the ASTM-D2500 method.
Table 1: Dynamic Filtration Cloud Point Method
An example run, Run 1 in Table-1, is shown in Figure 10.
Special Wax-Hexane Mixture Cloud Point
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
40.0 60.0 80.0 100.0
DeltaP, psi
T
e
m
p
e
r
a
t
u
r
e
,
F
ASTM D-2500
Cloud Point = 62 F5
Cloud Point @61 F
Figure 10: Wax-Hexane Mixture DFCP Run 1
Figure 1 shows the NIR Cloud Point run for the same sample
shown in the above Figure 10. It is evident that either method
detects the wax crystals immediately after they form. The
repeatability, reproducibility, and accuracy of the NIR and
DFCP methods for the wax-Hexane mixture of Figures 5 and
10 are now checked against the ASTM-D2500 standard
method. Table-2 shows the repeatability of the NIR and DFCP
methods and their accuracy as they compare to that of the
ASTM-D2500 method.
Table 2: Near-Infra-Red and DFCP Comparison
Because of its simplicity, higher precision, and wide
applicability to all kinds of fluids and thermodynamic
conditions, the NIR light attenuation technique is
recommended and adapted in this paper. In the following six
figures NIR cloud point versus composition data are presented
for 10 black oils and 7 gas condensates from around the world.
Cloud Point Relation to Oil C50+
0
20
40
60
80
100
120
140
160
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Weight. %
C
l
o
u
d
P
o
i
n
t
,
F
Figure 11: Oil Cloud Point and C50+ Correlation
Cloud Point Relation to Oil Normal Paraffins
0
20
40
60
80
100
120
140
160
0 1 2 3 4 5 6
Weight. %
C
l
o
u
d
P
o
i
n
t
,
F
nc30-nc49 % C50+ %
Figure 12: Oil Cloud Point and nC30+ Correlation
Test Run Start Temp., F Cloud Point, F
Run 1 93 61
Run 2 96 62
Run3 97 61
Repeatability and Accuracy = 0.5 F
Dynamic Filtration Cloud Point Method
Special Wax-Hexane Mixture
ASTM-D2500 Cloud Point is 62 F
Test Run NIR CP, F DFCP CP, F
Run 1 59 61
Run 2 60 62
Run3 60 61
Repeatability = 0.5 F 0.5 F
Accuracy = 1 F 0.5 F
DFCP and NIR Cloud Point Methods
Special Wax-Hexane Mixture
ASTM-D2500 Cloud Point is 62 F
SPE 80267 Cloud Point and Wax Deposition Measurement Techniques 7
Cloud Point Relation to Oil Composition
0
20
40
60
80
100
120
140
160
0 5 10 15 20 25
Weight. %
C
l
o
u
d
P
o
i
n
t
,
F
Wax % AR % ARW % nc30-nc49 % C50+ %
AR = Asphaltenes + Resins
ARW = Asphaltenes + Resins + Waxes
Figure 13: Oil Cloud Point-Composition Correlation
Cloud Point Relation to Gas C50+
0
20
40
60
80
100
120
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Weight. %
C
l
o
u
d
P
o
i
n
t
,
F
Figure 14: Gas Cloud Point and C50+ Correlation
Cloud Point Relation to Gas Normal
Paraffins
0
20
40
60
80
100
120
0 0.2 0.4 0.6 0.8 1 1.2 1.4
Weight. %
C
l
o
u
d
P
o
i
n
t
,
F
nc30-nc49 % C50+ %
Figure 15: Gas Cloud Point and nC30+ Correlation
Cloud Point Relation to Gas Composition
0
20
40
60
80
100
120
0 0.5 1 1.5 2 2.5 3 3.5
Weight. %
C
l
o
u
d
P
o
i
n
t
,
F
Wax % AR % ARW % nc30-nc49 % C50+ %
AR = Asphaltenes + Resins
ARW = Asphaltenes + Resins + Waxes
Figure 16: Gas Cloud Point-Composition Correlation
Although the data in Figures 11 to 16 indicate some
correlation of the oil and gas condensate cloud point with the
composition data, especially but not only with the C50+
paraffins, this correlation is not due to fundamental or
mechanistic reasons. This will become apparent later in the
section Special Case: Oils Containing Natural Wax Crystal
Modifiers, where it will be shown that the cloud point is not
at all influenced by the oil SARA (Saturate-Aromatic-Resin-
Asphaltene) and HTGC (High Temperature Gas
Chromatography) compositions.
Wax Deposition. Wax deposition data are presented next for
the dynamic wax deposition and static wax deposition
apparatuses. First, some of the raw data obtained for the
dynamic wax deposition example shown in Figure 8 is shown
below in Table-3.
Table 3: Dynamic Wax Deposition Data for Example of Figure 8
It is evident from the data that wax deposition in the lab
apparatus starts high and after a while it begins to decline as
waxes deposit and the shear rate increases. The average initial
wax deposition rate is about 21.6 psi/day for data points
collected every 5 minutes in Table 3. The raw data for the
DP, psi Rate, psi/min Rate, psi/hr Rate, psi/day Avg Rate
0.475 0.0021 0.129 3.086 psi/day
0.505 0.0046 0.277 6.646 21.641
0.525 0.0067 0.400 9.600
0.550 0.0095 0.573 13.745
0.575 0.0130 0.780 18.720
0.570 0.0139 0.833 20.000
0.575 0.0163 0.975 23.400
0.560 0.0164 0.986 23.657
0.550 0.0175 1.050 25.200
0.530 0.0170 1.020 24.480
0.525 0.0200 1.200 28.800
0.515 0.0233 1.400 33.600
0.475 0.0150 0.900 21.600
0.465 0.0200 1.200 28.800
Raw Wax Deposition Data for Example in Figure 8
8 K. J. Leontaritis AND J. D. Leontaritis SPE 80267
static wax deposition example shown in Figure 9 are shown
below in Table 4.
Table 4: Static Wax Deposition Data for Example of Figure 9
In Table 4, 6 cases of the same oil were run with different
chemicals to determine the effect of 5 chemicals on wax
deposition. However, one could have placed six different oils
in the cells and compared the wax deposition from them.
Although such data would appear to have only qualitative
usefulness, if the true field wax deposition rate of one or two
of the oils is known, the wax deposition rate of the other oils
could be estimated by extrapolation or interpolation
(preferred).
Special Case: Oils Containing Natural Wax Crystal
Modifiers
It was mentioned earlier that some oils contain natural
asphaltene dispersants and wax crystal modifiers and as a
result, although these oils contain substantial amounts of
asphaltene and wax molecules, they remain stable at most
thermodynamic conditions encountered during their
production. The following two examples demonstrate this
point.
Special Case 1: The complete composition and fluid
characterization of the Oil A is shown in Table 5.
Table 5: Oil A PARA EOS Fluid Characterization
The above method of characterizing reservoir fluids, called
PARA (Paraffin-Aromatic-Resin-Asphaltene) EOS Fluid
Characterization, has been previously described.
14, 16
This oil
contains 0.15 wt% C50+ and 2.13 wt% C30-C49. However,
the oil did not precipitate any waxes in the following two tests
whose data are shown in Figures 17-18 and Table-6.
Oil A Near-Infra-Red Cloud Point Test
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
20 40 60 80 100 120 140 160
Temperature, F
N
-
I
-
R
L
i
g
h
t
A
t
t
e
n
u
a
t
i
o
n
,
A
U
No wax onset indicat ed
from 158 t o 38 F.
Figure 17: Oil A NIR Cloud Point Test
Figure 18: Oil Static Wax Deposition Test
Table 6: Static Wax Deposition Data for Example of Figure 18
Special Case 2: The complete composition and fluid
characterization of the Oil B is shown in Table 7.
Component MW Tc, K Pc, bar Omega Mole Fr. Weight Weight Fr.
N2-CO2 44.010 304.206 72.948 0.225 0.000984 0.043296 0.000481
METHANE 16.043 190.550 45.990 0.011 0.559697 8.979217 0.099731
ETHANE 30.070 305.330 48.710 0.099 0.063172 1.899592 0.021098
PROPANE 44.097 369.850 42.470 0.152 0.037729 1.663736 0.018479
I-BUTANE 58.124 408.322 36.018 0.185 0.008034 0.466957 0.005186
N-BUTANE 58.124 425.250 37.920 0.199 0.017356 1.008773 0.011204
C5-C9 102.725 540.855 27.313 0.355 0.099486 10.219652 0.113508
C10-C15 168.735 677.669 21.759 0.631 0.081986 13.833971 0.153652
C16-C29 274.966 806.437 15.705 0.890 0.049726 13.673064 0.151864
AROMATIC 425.000 867.799 12.376 1.155 0.060792 25.836635 0.286963
C30-C49 462.557 843.814 8.699 1.262 0.004145 1.917469 0.021297
C50+ 678.381 923.658 6.505 1.697 0.000204 0.138710 0.001541
RESINS 600.000 942.131 5.204 1.710 0.014418 8.651074 0.096086
ASPHALTE 750.000 960.604 5.053 1.812 0.002270 1.702571 0.018910
1.000000 90.034716 1.000000
AsphWax Reservoir Oil PARA Fluid Characterization
Date: 18-Feb-02
Fluid: AsphWax Well #1 STO
Initial Oil Temperature, F: 140.0
Chemical Treatment Temperature, F: 140.0
Hot Water Bath/Oil Temperature, F: 140.0
Cold Plate Temperature, F: 40.0
Beaker # Chemical PPM Deposit, g % Effectiveness
1 None 0 0 NA
Cold Plate Test Report
Date: 17-Aug-02
Fluid: AsphWax Well #1 STO
Initial Oil Temperature, F: 140.0
Chemical Treatment Temperature, F: 140.0
Hot Water Bath/Oil Temperature, F: 120.0
Cold Plate Temperature, F: 40.0
Beaker # Chemical PPM Deposit, g % Effectiveness
1 None 0 0.9101 NA
2 WPPD* 1000 0.7588 16.6
3 WCM* 1000 1.647 -81.0
4 WCM* 1000 1.8344 -101.6
5 MUAW