Norma 590595-100 Brose

BR_ENTWICKLUNGSKUERZEL_KUNDE Entwicklungskürzel Kunde ?????
Electronic copy is MASTER.

TECHDOK_ABTEILUNG AbteilungPrinted copy
Zentrale Qualität
is copy only and UNCONTROLLED confidential
TECHDOK_AUSGABEDATUM Ausgabedatum 23.01.2007
10/17/2014 4:04:45 PM
TECHDOK_AUTOR Autor WELLEHE
Norm / Standard
TECHDOK_BARCODE Barcode -
TECHDOK_BROFIS_ZUGRIFF Transfer BROFIS Liefer./Dienstl./Lizenz./Join.

North American strip and sheet materials 590595-100
TECHDOK_COPYRIGHT Nutzungsrecht All
TECHDOK_FORMATGROESSE Formatgröße DIN A4

Content
TECHDOK_HERAUSGEBER_FIRMA Herausgeber Firma Brose
1
. .
Application ....................................................................................................................
3
TECHDOK_KLASSE Klasse Werkstoff
2 Brose steel nomenclature .................................................................................................
3
TECHDOK_MEDIUM Medium Elektronisch
Hot-dip zinc coated (galvanized) steel strip and sheet .......................................................... 4
Thickness tolerances ......................................................................................................
TECHDOK_NUMMER Nummer BN 590595-100 4
Classification .................................................................................................................
4
TECHDOK_PRODUKTBEREICH Produktbereich Allgemein
Chemical requirements .................................................................................................... 5
Mechanical
TECHDOK_SPRACHE and technological
Spracherequirements. base metal
Englisch (longitudinal) .................................... 6
Coating properties .......................................................................................................... 7
Surface finish ................................................................................................................
TECHDOK_UNTERKLASSE Unterklasse Blech 7
Surface treatment .......................................................................................................... 8
TECHDOK_UNTERKLASSE . Unterklasse
. . Stahl
Examples for drawing specification ................................................................................... 9
..
Processability ................................................................................................................
TECHDOK_WEITERGABE_EXTERN Weitergabe Extern Individuell 9
. . .
Material certification .......................................................................................................9
Cold-rolled strip and sheet .............................................................................................. 10
Thickness tolerances
. . .
.....................................................................................................
10
Classification ................................................................................................................
1
Chemical requirements ................................................................................................... 11
Mechanical and technological requirements (longitudinal) .................................................... 15
Microstructure requirement ............................................................................................. 17
Surface features ............................................................................................................
18
Surface types ...............................................................................................................
18
..
Surface finish ...............................................................................................................
18
Surface protection for delivery ........................................................................................ 19
Processability ...............................................................................................................
19
. . .
Material certification ......................................................................................................
19
Ordering information ......................................................................................................19
5 Hot-rolled strip and sheet ............................................................................................... 20
5.1 Thickness tolerances ....................................................................................................
20
Erstellt / Created Geprüft / Checked Ersatz für / Replacement far
Name Herbert Weller Name .
Dr Peter Weidinger
Unterschrift I Signature . Ausgabedatum / D a t e of issue
23.01.07
Weitergabe Extern (Transfer external I Individual I Originalsprache / Original language I EN
Transfer BROFIS /Transfer BROFIS Supplier/Service provider/Licencee/Joint-Venture
Index: 109 Issuer: Thomas Jörg Function: ZISIEN Page: 1 Date saved: 23 . Jan . 07
Source: G:\GS\ZEW\Abteilunge\Standd...n\Brose Normen Freigabe\BN 590595.100\590595.1OO~en.doc
.
weiiergabe sowie vervierältig~ngdisisr vertraulichen unterlagslnl verwenung und ~ h copying
e . .
use distribuiion or disclasurs of the conlideniial and proprisiary
Mitteilung ihres Inhaltes ist nicht ohne unsere vorherige rchiiftiichs Genehmigung intoirnation contained in fhir dacurnsnilsl ir r i r i c l l r prohibited withouf prior wiiiien
gertatter . Zuwiderhandlungen verpflichten zu Schedenrerratz . Alle Aechte l " r den Fall canreni . Any breach rhali rublecr Ihe infringing Party i o iemsdis 3. Ths owner ierervel
der ~ateniensilungoder ~ebrauchrmurter.~inxrag~ng vorbehalten. ~ irights
i in the event of rhe gram af a paisnt or ~ h regisrraiion
e of a utiiity rnodei or
derin" .
confidential
Norm / Standard
5.2 Classification................................................................................................................ 22
5.3 Chemical requirements................................................................................................... 22
5.4 Mechanical and technological requirements (longitudinal) .................................................... 25
5.5 Microstructure requirement ............................................................................................ 27
5.6 Surface features ........................................................................................................... 27
5.6.1 Surface type ................................................................................................................ 27
5.6.2 Surface finish ............................................................................................................... 27
5.6.3 Surface protection for delivery ........................................................................................ 27
5.7 Processability ............................................................................................................... 27
5.8 Material certification...................................................................................................... 28
5.9 Ordering information...................................................................................................... 28
Cited standards and other documents
Number Title
ASTM A 924 General requirements for steel sheet, metallic-coated by the hot-dip process
ASTM A 90 Test method for weight (mass) of coating on iron and steel articles with zinc
or zinc-alloy coatings
ASTM A 653 Steel sheet, zinc-coated (galvanized) or zinc-iron alloy-coated (galvannealed)
by the hot-dip process
ASTM A 568 General requirements for steel, sheet, carbon, structural, and high-strength,
low-alloy, hot-rolled and cold-rolled
ASTM A 1011 Steel, sheet and strip, hot-rolled, carbon, structural, high-strength low-alloy
and high strength low-alloy with improved formability
ASTM A 1008 Steel, sheet, cold-rolled, carbon, structural, high-strength low-alloy, high-
strength low-alloy with improved formability, solution hardened, and bake
hardenable
SAE J 403 Chemical compositions of SAE Carbon Steels
SAE J 404 Chemical compositions of SAE Alloy Steels
SEP 1520 Microskopic examination of carbide structure in steels by means of diagram
series
BN 590378 Delivery conditions / Oil coatings and parts for surface treatment
BN 590295 Part 1 Chromium-VI-free coatings – Technical specification
Scope
Brose worldwide - All business divisions
Index: 109 Issuer: Thomas Jörg Function: ZIS/EN Page: 2 Date saved: 23. Jan. 07
Source: G:\GS\ZEW\Abteilungen\Standard...n\Brose Normen Freigabe\BN 590595-100\590595-100_en.doc
Weitergabe sowie Vervielfältigung dieser vertraulichen Unterlage(n), Verwertung und The copying, use, distribution or disclosure of the confidential and proprietary
Mitteilung ihres Inhaltes ist nicht ohne unsere vorherige schriftliche Genehmigung information contained in this document(s) is strictly prohibited without prior written
gestattet. Zuwiderhandlungen verpflichten zu Schadensersatz. Alle Rechte für den Fall consent. Any breach shall subject the infringing party to remedies. The owner reserves
der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten. all rights in the event of the grant of a patent or the registration of a utility model or
design.
confidential
Norm / Standard
1 Application
The use of new materials and the application of new production procedures must be approved by our
Materials Laboratory respectively the Department of New Products / Materials.
A triad comparison (Europe / NAFTA / Asia) you will find in SAP, application EH&S (environment
health and safety).
2 Brose steel nomenclature
In North America the same steel designation, e. g. “CS Type A” exists in 3 different Standards (ASTM A
653, ASTM A 1008, ASTM A 1011). Therefore it is necessary to make a difference between hot-rolled
(HR), cold-rolled (CR) and hot-dipped galvanized material (Gxxx).
Furthermore Standards exist where only “typical” mechanical properties are specified. Therefore it is
necessary to state these mechanical values as “mandatory” (man).
Regarding the case hardened and tempered steels (latch parts) in the North American Standards (ASTM
and SAE) only the chemical composition is specified. Aiming good fine-edge blanking results, here it is
necessary to specify the mechanical properties and potentially the microstructure (spheroidising)
additionally compared to ASTM respectively SAE Standard (mod).
All material grades in this Standard which are man or mod are bold typed.
Examples for designation:
CS Type A CR man CS Type A, cold-rolled with mandatory chemical and mechanical properties (from
ASTM A 1008)
CS Type A HR man CS Type A, hot-rolled with mandatory chemical and mechanical properties (from
ASTM A 1011)
CS Type A man
Gxxx CS Type A, hot-dipped galvanized, with mandatory chemical and mechanical
properties (from ASTM A 653). Exact designation see item 3.6 and 3.7.
4140 CR mod 4140, cold-rolled, fine-blanking grade with modified mechanical properties and / or
a special microstructure (from SAE J 404)
design.
confidential
Norm / Standard
3 Hot-dip zinc coated (galvanized) steel strip and sheet
3.1 Thickness tolerances
North American – ASTM A 924 – Hot-dip zinc coated steel strip and sheet
Table 1: Thickness tolerance, plus and minus for specified thickness (SI Units)
Specified Thickness, mm Specified Width, mm

> ≤ ≤ 1500 > 1500
0,4 0,08 -
0,4 1,0 0,10 0,10
1,0 1,5 0,13 0,13
1,5 2,0 0,15 0,15
2,0 2,5 0,20 0,23
2,5 5,0 0,23 0,23
Comment:
Thickness is measured at any point across the width not less than 10 mm from a side edge
3.2 Classification
The material is available in several designations as follows:
- Commercial Steel (CS Types A and B)
- Forming Steel (FS Types A and B)
- Deep Drawing Steel (DDS Types A and C)
- Extra Deep Drawing Steel (EDDS)
- High Strength Low Alloy Steel with Improved Formability (HSLAS-F)
design.
confidential
Norm / Standard
3.3 Chemical requirements
Table 2: Ladle analysis for galvanized sheet and strip
Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max. unless

=> Drawing Specification otherwise shown
C S P Mn Al, min.
CS Type A man 0,10 O,035 0,030 0,60 -
CS Type B man 0,02 – O,035 0,030 0,60 -
0,15
FS Type A man 0,10 0,035 0,020 0,50 -
FS Type B man 0,02 – 0,030 0,020 0,50 -
0,10
DDS Type A man 0,06 0,025 0,020 0,50 0,01
DDS Type C man 0,02 0,025 0,02 – 0,10 0,50 0,01
EDDS man 0,02 0,020 0,020 0,40 0,01
HSLAS-F Grade 340 0,15 0,035 - 1,20 -

HSLAS-F Grade 410 0,15 0,035 - 1,20 -
HSLAS-F Grade 480 0,15 0,035 - 1,65 -
HSLAS-F Grade 550 0,15 0,035 - 1,65 -
Comment:
Primary material can be hot-rolled or cold-rolled.
design.
confidential
Norm / Standard
3.4 Mechanical and technological requirements, base metal (longitudinal)
Table 3: Mechanical properties for galvanized sheet and strip
Designation acc. to BN 590595 Mechanical Properties

=> Drawing Specification
Yield Strength, Tensile Strength, Elongation in 50 mm,
MPa MPa %, min.
CS Type A man 170 - 380 - 20
CS Type B man 205 - 380 - 20
FS Type A man 170 - 310 - 26
FS Type B man 170 - 310 - 26
DDS Type A man 140 - 240 - 32
DDS Type C man 170 - 280 - 32
EDDS man 105 - 170 - 40
HSLAS-F Grade 340 > 340 > 410 22

HSLAS-F Grade 410 > 410 > 480 18
HSLAS-F Grade 480 > 480 > 550 14
HSLAS-F Grade 550 > 550 > 620 12
Comment:
Primary material can be hot-rolled or cold-rolled.
design.
confidential
Norm / Standard
3.5 Coating properties
Table 4: Weight (mass) of coating requirements
1 oz/ft² coating weight = 1,7 mils coating thickness

7,14 g/m² coating mass = 1 µm coating thickness
1ft²=0,0929 m²
1 oz = 28,35 g => g/m² = oz/ft² x 305,16 g/m² =µm x 7,14
Triple-Spot Test Single-Spot Test

Type Coating Total Both Sides, One Side, One Side, Total Both Sides, Coating
Designation oz/ft² oz/ft² g/m² oz/ft² Thickness Per
Side, µm
Zinc G90 0,90 0,32 98 0,80 14

Zinc G60 0,60 0,20 61 0,50 8,5
Comments:
The coating weight (mass) tests shall be performed in accordance with the requirements of
Specification ASTM A924
The referee method to be used shall be Test Method ASTM A90
“G”: Zinc-Coated (Galvanized) by the hot-dip Process
3.6 Surface finish
“M”: Minimized spangle: ( normally produced in coating designation G90 and lighter)
Finish produced on hot-dip zinc coated steel sheet in which the grain pattern is visible to the unaided eye,
and is typically smaller and less distinct than the pattern on regular spangle.
design.
confidential
Norm / Standard
3.6.1 Surface treatment
All strips and sheet metals must be protected effectively against white rust formation so that no white rust
develops during a storage period of up to 6 months. To this end, the material can be chemically treated
(passivated) and/or oiled. The passivation must be Cr-IV-free. Acid-free and transparent anti-rust oils must
be used for oiling. The oils must be listed in BN 590378 and approved.
Hot-dip galvanized strip materials must be chemically passivated as standard and not used with oil coating.
This applies for parts that are powder-coated.
Exceptions:
e.g.
With subsequent application of a sealing bead, an oiled material must be used instead of chemically
passivated material.
“C”: Chemically treated (passivated) according to BN 590295 Part 1, table 12 (CrVI-free)

Chemical passivation protects the surfaces against the effects of moisture and reduces the risk of
corrosion products during transport and storage. Local discolorations caused by this treatment are
permissible and do not impair quality.
“O”: Oiled
This treatment too reduces the risk of premature corrosion of the surface. It must be possible to remove
the oil coating with suitable zinc-compatible and degreasing solvents.
“CO”: Chemically passivated and oiled (CrVI-free)

This combination of surface treatments can be agreed if increased protection against white rust formation
is required.
Coating bend test: (according ASTM A 653)
The bend test specimens of coated sheet designated by “G” shall be capable of being bent through 180°
in any direction without flaking of the coating on the outside of the bend only. Flaking of the coating
within 6 mm of the edge of the bend specimen shall not be cause for rejection.
design.
confidential
Norm / Standard
3.7 Examples for drawing specification
Material Field: BN 590595-XXX CS Type A man

Surface Field: BN 590295-XXX Part 1 G90-M-C (CrVI-free)
=> “CS Type A with mandatory mechanical and chemical values, hot-dipped galvanized, coating
thickness 14 µm per side, minimized spangle, chemically treated, CrVI-free”
Material Field: BN 590595-XXX DDS Type A man

Surface field: BN 590295-XXX Part 1 G60-M-O
=> “DDS Type A with mandatory mechanical and chemical values, hot-dipped galvanized, coating
thickness 8,5 µm per side, minimized spangle, oiled”
Material Field: BN 590595-XXX HSLAS-F Grade 340

Surface Field: BN 590295-XXX Part 1 G90-M-CO (CrVI-free)
=> “HSLAS-F Grade 340 with mandatory mechanical and chemical values, hot-dipped galvanized, coating
thickness 14 µm per side, minimized spangle, chemically treated (CrVI-free) and oiled”
For all possible surface configurations and additional requirements to surface coatings
see BN 590295 Part 1.
3.8 Processability
The supplier must be informed about the use and processing of the material in the case of difficult parts
(order text). Furthermore, the supplier is requested to submit to us at all times proposals for the use of
economic goods or for processing conditions.
The suitability of the material for resistance projection welding must be assured. This does not include
materials with a C-content of > 0.25%.
Banding microstructure should be avoided.

The max. permissible limit value for banding structure is Type 6.3 according to Steel Iron Sheet SEP 1520.
3.9 Material certification
The material or parts ordered must be delivered with a certification which includes heat analysis and
mechanical property report.
design.
confidential
Norm / Standard
4 Cold-rolled strip and sheet
A
North American – ASTM A 568 – Cold-rolled sheet (all designations)
Table 5: Standard thickness tolerances, 10 mm minimum edge distance (SI-Units)
Specified Ordered Specified Width, mm

Thickness, mm B
Thickness Tolerances Over, mm, No Tolerance Under C
> ≤ > 50 - 1800 > 1800 - 2000 > 2000

0,4 0,10 -E -
0,4 1,0 0,15 0,15 0,30
1,0 1,2 0,20 0,20 0,30
1,2 2,5 0,25 0,30 0,35
2,5 4,0 0,30 D 0,35 0,40
Table 6: Restricted thickness tolerance, 25 mm minimum edge distance (SI-Units)

Thickness, mm B
Thickness Tolerances Over, mm, No Tolerance Under C
> ≤ > 50 - 1800 > 1800 - 2000 > 2000

0,4 0,05 -E -
0,4 1,0 0,08 0,08 0,15
1,0 1,2 0,10 0,10 0,15
1,2 2,5 0,12 0,15 0,15
2,5 4,0 0,15 D 0,18 0,20
Comments: Table 5 and Table 6

A
0,55 mm minimum thickness for high-strength low-alloy.
B
The specified thickness range captions apply independent of whether the ordered thickness is
stated as nominal or minimum.
C
The tolerances provided in the table are based on minimum thickness (tolerance over, no tolerance
under). For nominal thickness, the tolerance is divided equally over and under.
D
Not applicable to widths under 300 mm.
E
Where (-) appears in the table, the requirements have not been defined.
design.
confidential
Norm / Standard
4.2 Classification
The cold-rolled material is available in the following designation:
- Drawing Steel (DS Types A and B)
- Deep Drawing Steel (DDS)
- Extra Deep Drawing Steel (EDDS)
- Structural Steel (SS Grades)
- High Strength Low-Alloy Steel (HSLAS, classes 1 and 2 in different grades)
- High Strength Low-Alloy Steel with Improved Formability (HSLAS-F in different grades)
Table 7: Ladle analysis for CR sheet and strip (Designations CS, DS, DDS and EDDS)
Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max. unless

=> Drawing Specification otherwise shown
C S P Mn Al. min.
CS Type A CR man 0,10 0,035 0,030 0,60 -
CS Type B CR man 0,02 – 0,15 0,035 0,030 0,60 -
DS Type A CR man 0,08 0,030 0,020 0,50 0,01
DS Type B CR man 0,02 – 0,08 0,030 0,020 0,50 0,02
DDS CR man 0,06 0,025 0,020 0,50 0,01
EDDS CR man 0,02 0,020 0,020 0,40 0,01
design.
confidential
Norm / Standard
Table 8: Ladle analysis for CR sheet and strip (Designation SS), non-alloy structural steels
Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max.

=> Drawing Specification unless otherwise shown
C S P Mn
SS Grade 33 (230) Type 1 CR 0,20 0,035 0,035 0,60
SS Grade 33 (230) Type 2 CR 0,15 0,035 0,20 0,60
SS Grade 40 (275) Type 1 CR 0,20 0,035 0,035 0,90
SS Grade 40 (275) Type 2 CR 0,15 0,035 0,20 0,60
SS Grade 50 (340) CR 0,20 0,035 0,035 0,70
SS Grade 55 (380) CR 0,20 0,035 0,035 0,70
SS Grade 60 (410) CR 0,20 0,035 0,035 0,70
SS Grade 70 (480) CR 0,20 0,035 0,035 0,70
SS Grade 80 (550) CR 0,20 0,035 0,035 0,60
Comment:
Titanium is permitted at the producer’s option to 0,025% maximum
design.
confidential
Norm / Standard
Table 9: Ladle analysis for CR sheet and strip (Designations HSLAS and HSLAS-F), micro-alloyed fine-
grained steels
Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max., unless otherwise
=> Drawing Specification shown
C S P Mn Al Si Nb, min Ti, min
HSLAS Grade 45 class 2 CR 0,15 0,04 0,04 1,65 - - 0,005 0,005
HSLAS-F Grade 50, 60 CR 0,15 0,025 0,020 1,65 - - 0,005 0,005

HSLAS-F Grade 70, 80 CR 0,15 0,025 0,020 1,65 - - 0,005 0,005
Comments:
Where (-) appears in the table, there is no requirement but the analysis shall be reported.
HSLAS and HSLAS-F steels contain the strengthening elements columbium (niobium), vanadium, titanium
and molybdenum added singly or in combination. The minimum requirements only apply to the microalloy
elements selected for strengthening of the steel.
design.
confidential
Norm / Standard
Table 10: Ladle analysis for CR sheet and strip (Case hardened, hardened and tempered steels)
Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max., unless otherwise
=> Drawing Specification shown A
C S P Mn Si Cr Mo
B
1015 CR mod 0,13 – 0,035 0,030 0,30 – - - -
0,18 0,60
1020 CR mod 0,18 – 0,035 0,030 0,30 – - - -
0,23 0,60
1035 CR mod 0,32 – 0,035 0,030 0,60 – - - -
0,38 0,90
1045 CR mod 0,43 – 0,035 0,030 0,60 – - - -
0,50 0,90
1055 CR mod 0,50 – 0,035 0,030 0,60 – - - -
0,60 0,90
1060 CR mod 0,55 – 0,035 0,030 0,60 – - - -
0,54 0,90
4140 CR mod 0,38 – 0,040 0,030 0,75 – 0,15 – 0,80 – 0,15 –
0,43 1,00 0,35 1,10 0,25
5120 CR mod 0,17 – 0,040 0,030 0,70 – 0,15 – 0,70 – -
0,22 0,90 0,35 0,90
C
15B27 CR mod 0,22 – 0,035 0,030 1,20 – - (0,30 – -
0,29 (0,050) 1,50 0,60)
Comments:
A
Grades 1015, 1020, 1035, 1045, 1055, 1060 chemical analysis according to ASTM A 568.
Grades 4140, 5120 chemical analysis according to SAE J 404.
Grade 15B27 chemical analysis according to ASTM A 568 / SAE J 403.
B
C
BORON – Standard killed carbon steels, which are fine grained, may be produced with a boron
addition to improve hardenability. Such steels are produced to a range of 0,0005 to 0,003% boron.
These steels are identified by inserting the letter “B” between the second and third numerals of the grade
number.
design.
confidential
Norm / Standard
4.4 Mechanical and technological requirements (longitudinal)
Table 11: Mechanical properties for CR sheet and strip (Designations CS, DS, DDS and EDDS)

MPa MPa %, min.
CS Type A CR man 140 - 275 - 30
CS Type B CR man 140 - 275 - 30
DS Type A CR man 150 - 240 - 36
DS Type B CR man 150 - 240 - 36
DDS CR man 115 - 200 - 38
EDDS CR man 105 - 170 - 40
Table 12: Mechanical properties for CR sheet and strip (Designation SS), non-alloy structural steels


MPa, min. MPa, min. %, min.
SS Grade 33 (230) Type 1 CR 230 330 22
SS Grade 33 (230) Type 2 CR 230 330 22
SS Grade 40 (275) Type 1 CR 275 360 20
SS Grade 40 (275) Type 2 CR 275 360 20
SS Grade 50 (340) CR 340 410 18
SS Grade 60 (410) CR 410 480 12
SS Grade 70 (480) CR 480 540 6
SS Grade 80 (550) CR 550 565 -
Comments:
For Coil products, testing by the producer is limited to the end of coil. Mechanical properties throughout
the coil shall comply with the minimum values specified.
design.
confidential
Norm / Standard
Table 13: Mechanical properties for CR sheet and strip (Designations HSLAS and HSLAS-F), micro-alloyed
fine-grained steels

HSLAS Grade 45 class 2 CR 310 380 22
HSLAS-F Grade 50 CR 340 410 22

Comments:
design.
confidential
Norm / Standard
Table 14: Mechanical properties for CR sheet and strip (case hardened, hardened and tempered steels)

MPa, max. MPa, max. %, min.
1015 CR mod 270 410 12
1020 CR mod 290 440 27
1035 CR mod 320 490 21
A
1045 CR mod 335 510 20
1055 CR mod 350 540 15
1060 CR mod 365 560 14
A
4140 CR mod 320 480 28
A
5120 CR mod 370 (325) 480 26
A
15B27 CR mod 300 - 410 490 - 550 22
Comments:
A
Fine-edge blanking grades, only slightly banding (6.0/7.0 – 6.1/7.1) according to SEP 1520, spheroidised
(spheroidization min. 95%).
4.5 Microstructure requirement
CS Type A and B:
No rough-stripe perlite or large quantities of grain-boundary cementite pemitted
DS Type A and B:
The speroidization must be at least 70%
DDS and EDDS:

The spheroidization must be at least 90%. A straightened "pancake" structure may be useful for certain
special applications. It’s use must be approved by our laboratory and indicated separately in the order text.
HSLAS and HSLAS-F Grades:

Low-perlite, ferritic fine-grained structure with fine carbide precipitations
design.
confidential
Norm / Standard
4.6 Surface features
4.6.1 Surface types
Designations CS, DS, DDS and EDDS:
Normal cold-rolled surface:

Defects which do not impair forming and application of surface coatings are permitted.
Designations SS, HSLAS and HSLAS-F:
Bright surface:
Bright metallically pure surface. pores, small marks and slight scratches are permissible.
Free of cracks and pores:

As “bright”, however pores, grooves, scars and scratches are only permissible to a minor extent such that
when viewed with the naked eye the uniformly smooth appearance is not substantially impaired.
The “bright” version fulfils the minimum requirements. The better version (free of cracks and pores) must
be indicated separately when ordering.
4.6.2 Surface finish
Cold-rolled strip and sheet, when ordered for exposed applications, can be supplied in the following
finishes:
- luster finish (smooth bright finish)
- commercial bright finish (surface texture between of matte and luster finish)
- matte finish or dull finish (without luster, produced by rolling on rolls that have been
roughened)
What kind of surface finish should be delivered must be indicated in the order text.
design.
confidential
Norm / Standard
4.6.3 Surface protection for delivery
Unless otherwise specified pickled or blast cleaned material shall be furnished oiled. It must be possible to
remove the oil coating using aqueous, slightly alkaline solvents.
Reference to suitable oils can be found in BN 590378.
4.7 Processability
The suitability of the material for resistance projection welding must be assured.
This does not include materials with a C-content of > 0.25%.

mechanical properties as determined by the tension test.
4.9 Ordering information
Orders for products to this specification shall include the following informations:
- Name of material and designation

- Surface Finish
- Oiled or not oiled
- Dimension (thickness and width)
design.
confidential
Norm / Standard
5 Hot-rolled strip and sheet
North American – ASTM A 568 – Hot-rolled sheet (carbon and structural steel only)
Table 15: Standard thickness tolerances, 10 mm (cut edge) and 20 mm (mill edge) minimum edge distance

Thickness, mm A
Thickness Tolerances Over, mm, No Tolerance Under B
> ≤ > 300 - 600 > 600 - 1200 > 1200 - 1500 > 1500 - 1800 > 1800
2,0 0,30 0,30 0,35 0,35 0,35
2,0 2,5 0,30 0,35 0,35 0,40 0,40
2,5 4,5 0,35 0,40 0,40 0,40 0,40
4,5 6,0 0,40 0,45 0,50 0,56 0,60
Table 16: Restricted thickness tolerances, 15 mm (cut edge) and 25 mm (mill edge) minimum edge
distance

Thickness, mm A
> ≤ > 300 - 600 > 600 - 1200 > 1200 - 1500 > 1500 - 1800 > 1800
2,0 0,22 0,22 0,26 0,26 0,26
2,0 2,5 0,22 0,26 0,26 0,30 0,30
2,5 4,5 0,26 0,30 0,30 0,30 0,30
4,5 6,0 0,30 0,34 0,38 0,42 0,45
A
The specified thickness range captions apply independent of whether the ordered thickness is stated as a
nominal or minimum.
B
The tolerances provided in the table are based on minimum thickness (tolerance over, not tolerance
design.
confidential
Norm / Standard
North American – ASTM A 568 – Hot-rolled sheet (high-strength, low-alloy steel)
Table 17: Standard tickness tolerances, 10 mm (cut edge) and 20 mm (mill edge) minimum edge distance

Thickness, mm A
> ≤ > 300 – > 600 - > 1200 - > 1500 - > 1800 - > 2000
600 1200 1500 1800 2000
2,0 O,30 0,35 0,35 0,40 0,40 -C
2,0 2,5 0,35 0,40 0,40 0,45 0,45 0,50
2,5 4,5 0,40 0,45 0,50 0,55 0,60 0,60
4,5 6,0 0,40 0,50 0,50 0,56 0,60 -
Table 18: Restricted thickness tolerances, 15 mm (cut edge) and 25 mm (mill edge) minimum edge
distance

Thickness, mm A
> ≤ > 300 – > 600 - > 1200 - > 1500 - > 1800 - > 2000
600 1200 1500 1800 2000
2,0 0,22 0,26 0,26 0,30 0,30 -C
2,0 2,5 0,26 0,30 0,30 0,34 0,34 0,38
2,5 4,5 0,30 0,34 0,38 0,41 0,45 0,45
4,5 6,0 0,30 0,38 0,38 0,42 0,45 -
A
The specified thickness range captions apply independent of whether the ordered thickness is stated as a
nominal or minimum.
B
The tolerances provided in the table are based on minimum thickness (tolerance over, not tolerance
C
Where an ellipsis “-“ appears in the table, the requirements have not been defined.
design.
confidential
Norm / Standard
5.2 Classification
The HR-material is available in the following designations:
- Drawing Steel (DS Types A and B)
- Structural Steel (SS Grades)
- High Strength Low-Alloy Steel (HSLAS, classes 1 and 2 in different grades)
- High Strength Low-Alloy Steel with Improved Formability (HSLAS-F, in different grades)
Table 19: Ladle analysis for HR sheet and strip (Designations CS and DS), slit strip
Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max. unless otherwise
C S P Mn Al, min.
CS Type A HR man 0,10 0,035 0,030 0,60 -
CS Type B HR man 0,02 – 0,15 0,035 0,030 0,60 -
DS Type A HR man 0,08 0,030 0,020 0,50 0,01
DS Type B HR man 0,02 – 0,08 0,030 0,020 0,50 0,01
design.
confidential
Norm / Standard
Table 20: Ladle analysis for HR sheet and strip (Designation SS), non-alloy structural steels
C S P Mn
SS Grade 33 (230) HR 0,25 0,04 0,035 0,90
SS Grade 40 (275) HR 0,25 0,04 0,035 0,90
SS Grade 45 (310) HR 0,25 0,04 0,035 1,35
SS Grade 50 (340) HR 0,25 0,04 0,035 1,35
SS Grade 55 (380) HR 0,25 0,04 0,035 1,35
SS Grade 60 (410) HR 0,25 0,04 0,035 1,35
SS Grade 70 (480) HR 0,25 0,04 0,035 1,35
SS Grade 80 (550) HR 0,25 0,04 0,035 1,35
Comment:
Titanium is permitted at the producer’s option to 0,025% maximum
design.
confidential
Norm / Standard
Table 21: Ladle analysis for HR sheet and strip (Designations HSLAS and HSLAS-F), micro-alloyed fine-
grained steels
C S P Mn Al Si Nb, min Ti, min
HSLAS Grade 45 class 2 HR 0,15 0,04 0,04 1,35 - - 0,005 0,005
HSLAS-F Grade 50 HR 0,15 0,025 0,020 1,65 - - 0,005 0,005

HSLAS-F Grade 60 HR 0,15 0,025 0,020 1,65 - - 0,005 0,005
HSLAS-F Grade 70 HR 0,15 0,025 0,020 1,65 - - 0,005 0,005
HSLAS-F Grade 80 HR 0,15 0,025 0,020 1,65 - - 0,005 0,005
Comments:
HSLAS and HSLAS-F steels contain the strengthening elements columbium (niobium), vanadium, titanium
and molybdenum added singly or in combination. The minimum requirements only apply to the microalloy
elements selected for strengthening of the steel.
design.
confidential
Norm / Standard
5.4 Mechanical and technological requirements (longitudinal)
Table 22: Mechanical properties for HR sheet and strip (Designations CS and DS), slit strip

MPa, MPa, max. %, min.
CS Type A HR man 205 - 340 - 25
CS Type B HR man 205 - 340 - 25
DS Type A HR man 205 - 310 - 28
DS Type B HR man 205 - 310 - 28
Table23: Mechanical properties for HR sheet and strip (Designation SS), non-alloy structural steels

SS Grade 33 (230) HR 230 360 22
SS Grade 40 (275) HR 275 380 20
SS Grade 45 (310) HR 310 410 18
SS Grade 50 (340) HR 340 450 16
SS Grade 55 (380) HR 380 480 14
SS Grade 60 (410) HR 410 480 13
SS Grade 70 (480) HR 480 550 12
SS Grade 80 (550) HR 550 620 11
Comments:
design.
confidential
Norm / Standard
Table 24: Mechanical properties for HR sheet and strip (Designations HSLAS and HSLAS-F), micro-alloyed
fine-grained steels

HSLAS Grade 45 class 2 HR 310 380 25
HSLAS-F Grade 50 HR 340 410 24

Comments:
design.
confidential
Norm / Standard
5.5 Microstructure requirement
CS Type A, B and DS Type A, B:

No rough-striped perlite or large quantities of grain-boundary cementite permitted
HSLAS and HSLAS-F Grades:

Low-perlite, ferritic fine-grained structure with fine carbide precipitations
5.6 Surface features
5.6.1 Surface type
Bright, metallically clean surface. Pores, small marks and slight scratches are permissible.
5.6.2 Surface finish
The products should be pickled or blast cleaned (descaled) in accordance with the forming process used.
According to the order text the material shall be delivered with mill edges or cut edges.
5.6.3 Surface protection for delivery
Unless otherwise specified pickled or blast cleaned material shall be furnished oiled. It must be possible to
remove the oil coating using aqueous, slightly alkaline solvents.
Reference to suitable oils can be found in BN 590378.
5.7 Processability
The suitability of the material for resistance projection welding must be assured.
This does not include materials with a C-content of > 0.25%.

design.
confidential
Norm / Standard
mechanical properties as determined by the tension test.
5.9 Ordering information
Orders for products to this specification shall include the following informations:
- Name of material and designation

- Surface Finish
- Type of edge
- Oiled or not oiled
- Dimension (thickness and width)
design.
confidential
Norm 1 Standard
Index Vorgang /Änderung Datum 1 Date Erstellt / Prepared Prüfung Normung

Modification Name Check Standardis.
100 Release 23.01.07 Weller Jörg
,'
Index: 109 Issuer: Thamas Jörg Functian: ZISIEN Page: 29 Date saved: 23. Jan. 0 7
Source: G:\GS\ZEW\Abteilungen\Standard...n\Brose Normen Freigabe\BN 590595-100\590595-lOO_en.doc
weitergabe sowie vervielfaltigung disser vertraulichen unterlag ein^, vsrwenung und ~ h copying.
e ure. disrriwiion or disclorurs of ths confideniial and proprie~sry
~ i t f e l l u n gihrss lnhaltei st nichi ohne unsere vorherige rchriltliche ~enehrnigung inforrnarion coniained in ihis docurnsniir~is rtrictly prohibited wiihout prior wrinsn
genattet. zuw~derhandlungenverpflichten zu schadenrerratz. A I I ~echte für den ~ a l l conrenr. ~ n breach
y rhall wiblect the infringing pany t o rernedieo. ~ h owner
e rsseivei
d ~ ~aienrerteilung
r oder ~ebieuchrrnurter-~intttgung vorbehalten. ~ Irights
I in rhe evenr of rhe granr of a parent or the rsgiriraiion ol a uriliry rnodel or
derign.

Sprache

Norma 590595-100 Brose

Hochgeladen von

Dokumentinformationen

Copyright

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Norma 590595-100 Brose

Hochgeladen von

Copyright:

BR_ENTWICKLUNGSKUERZEL_KUNDE Entwicklungskürzel Kunde ?????

Electronic copy is MASTER.

TECHDOK_BROFIS_ZUGRIFF Transfer BROFIS Liefer./Dienstl./Lizenz./Join.

TECHDOK_FORMATGROESSE Formatgröße DIN A4

Weitergabe Extern (Transfer external I Individual I Originalsprache / Original language I EN

Transfer BROFIS /Transfer BROFIS Supplier/Service provider/Licencee/Joint-Venture

Cited standards and other documents

2 Brose steel nomenclature

Examples for designation:

3 Hot-dip zinc coated (galvanized) steel strip and sheet

3.1 Thickness tolerances

Specified Thickness, mm Specified Width, mm

The material is available in several designations as follows:

- Commercial Steel (CS Types A and B)

- Forming Steel (FS Types A and B)

- Deep Drawing Steel (DDS Types A and C)

- Extra Deep Drawing Steel (EDDS)

- High Strength Low Alloy Steel with Improved Formability (HSLAS-F)

3.3 Chemical requirements

Table 2: Ladle analysis for galvanized sheet and strip

Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max. unless

HSLAS-F Grade 340 0,15 0,035 - 1,20 -

Primary material can be hot-rolled or cold-rolled.

3.4 Mechanical and technological requirements, base metal (longitudinal)

Table 3: Mechanical properties for galvanized sheet and strip

Designation acc. to BN 590595 Mechanical Properties

HSLAS-F Grade 340 > 340 > 410 22

Primary material can be hot-rolled or cold-rolled.

3.5 Coating properties

Table 4: Weight (mass) of coating requirements

1 oz/ft² coating weight = 1,7 mils coating thickness

Triple-Spot Test Single-Spot Test

Zinc G90 0,90 0,32 98 0,80 14

“G”: Zinc-Coated (Galvanized) by the hot-dip Process

3.6 Surface finish

3.6.1 Surface treatment

“C”: Chemically treated (passivated) according to BN 590295 Part 1, table 12 (CrVI-free)

“CO”: Chemically passivated and oiled (CrVI-free)

Coating bend test: (according ASTM A 653)

3.7 Examples for drawing specification

Material Field: BN 590595-XXX CS Type A man

Material Field: BN 590595-XXX DDS Type A man

Material Field: BN 590595-XXX HSLAS-F Grade 340

Banding microstructure should be avoided.

3.9 Material certification

4 Cold-rolled strip and sheet

4.1 Thickness tolerances

Table 5: Standard thickness tolerances, 10 mm minimum edge distance (SI-Units)

Specified Ordered Specified Width, mm

> ≤ > 50 - 1800 > 1800 - 2000 > 2000

Table 6: Restricted thickness tolerance, 25 mm minimum edge distance (SI-Units)

Specified Ordered Specified Width, mm

> ≤ > 50 - 1800 > 1800 - 2000 > 2000

Comments: Table 5 and Table 6

The cold-rolled material is available in the following designation:

- Commercial Steel (CS Types A and B)

- Drawing Steel (DS Types A and B)

- Deep Drawing Steel (DDS)

- Extra Deep Drawing Steel (EDDS)

- Structural Steel (SS Grades)

- High Strength Low-Alloy Steel (HSLAS, classes 1 and 2 in different grades)

4.3 Chemical requirements

Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max. unless

Designation acc. to BN 590595 Composition, % - Heat Analysis Element , max.

Titanium is permitted at the producer’s option to 0,025% maximum

HSLAS-F Grade 50, 60 CR 0,15 0,025 0,020 1,65 - - 0,005 0,005