INPUT

OUTPUT

PIPE MATERIAL

Outer Dia of Pipe

Mechanical Allowance
Weld Joint Efficiency

TEMP
P
S
Y
E
D
c
W

tm

check tm<D/6

DESIGN TEMPERATURE
DESIGN PRESSURE
Allowable Stress

=
=
=
=
=
=
=
=
=

REFER TABLE
32 0 C
4000 kPa
266827.17 kpa
0.4
0.85
355.6 mm
0.5 mm
1

3.61 Thickness accepted as it is <D/6

59.27

Thickness of pipe selected

Thickness to compare

T
Tc

=
=

5.2
4.55

Allowable Pressure

Pa

5202.66

CONVERSION
ksi
kPa
38.7
266827.17

Branch reinforcement calculation

DESIGN PRESSURE RANGE
CORROSION ALLOWENCE "c"
BRANCH ANGLE
HEADER PIPE
SIZE
OD
THK
Th

=
=
=
=
=
=
=

0
0
90

TO
Sin90

36" (900NB)
914.4
12.70
11.11
THK AFTER REDUCING MIL

BRANCH PIPE
SIZE
OD
THK
Tb
REINFORCEMENT PAD PIPE
SIZE
OD
THK
Tr

L4

=
=
=
=

2" (50NB)
60.33
3.18
2.78

THK AFTER REDUCING MIL

=
=
=
=

1" (25NB)
33.4
0
0

THK AFTER REDUCING MIL

27.78
6.95

6.95

d1

54.77

d2

=
=

41.28
54.77

th

3.42

tb

0.16

tc
MIN. LEG DIM. OF FILLET WELD

=
=

2.23
3.15

REQ. REINF. AREA ( A1)

187.31

THE REINF AREA IN RUN WALL (A2)

421.18

THE REINF AREA IN BR WALL (A3)

145.57

THE REINF AREA IN BR WELD (A4)

A2+A3+A4

=
=

4.96
571.71

RESULT

LESSER VALUE OF L4 SELECTED

HIGHEST VALUE BETWEEN d1 & d2

NO ADDITION REINFORCEMENT REQU

Design Pressure (Barg)

MATERIAL
PIPE SIZE
PIPE OD
10
15
20
25
30
35
40
45
48

pted as it is <D/6

1" (25NB)
33.4

1.5" (40NB)
48.26

2" (50NB)
60.33

3.18 (SCH30)
2.9 (SCH30)

3.68 (SCH 40)

3.91 (SCH40)

Selected Pipe THK Accepted

After considering Manufacturing Tolerance 12.5%.
kPa

52.03 Barg

20

Barg

Allowable Internal Design pressure with THK 5.2mm

2000 kPa

1
E

HK AFTER REDUCING MILL TOLERANCE (12.5%)

0.8

HK AFTER REDUCING MILL TOLERANCE (12.5%)

HK AFTER REDUCING MILL TOLERANCE (12.5%)

REINFORCEMENT REQUIRED TO SUSTAIN THE INTERNAL PRESSURE

HK 5.2mm

PRO
ASTM A-312 TP316L (E=0.85)
2.5" (65NB)
3" (75NB)
4" (100NB)
73.03
88.9
114.3
3.05 SCH10

3.05 SCH10

3.05 SCH10

4.78 SCH30
4.78 SCH30

4.78 SCH30
6.02 SCH40

5" (125NB)
141.3

6" (150NB)
168.28

3.4 SCH10

3.4 SCH10

6.55 SCH40

7.11 SCH40

PROPOSED THICKNESS OF PIPES

PIPE SIZE & OD OF PIPE
8" (200NB)
219.08
3.76 SCH10

10" (250NB)
273.05
4.19 SCH10
6.35 SCH20

6.35 SCH20
7.04 SCH30
8.18 SCH40

ASTM A-358 CLASS 5 316L (E=0.9)

12" (300NB)
14" (350NB)
16" (400NB)
323.85
355.6
406.4
4.57 SCH10
6.35 SCH20

4.78 SCH10S
6.35 SCH10
7.92 SCH20

7.8 SCH30

8.38 SCH30

9.27 SCH40

10.31 SCH40

12.7 SCH60

14.27 SCH60

6.35 SCH10
7.92 SCH20
9.53 SCH30

9.53 SCH30
11.13 SCH40
15.09 SCH60

12.7 SCH40

IPES
18" (450NB)
457.2
6.35 SCH10
7.92 SCH20
11.13 SCH30
14.27 SCH40

20" (500NB)
508

22" (550NB)
558.8

ASTM A-358 CLASS 1 316L (E=1.0)

24" (600NB)
26" (650NB)
609.6
660.4

6.35 SCH10

6.35 SCH10

6.35 SCH10

9.53 SCH20

9.53 SCH20

9.53 SCH20

9.53 SCH-STD
12.7 SCH20

12.7 SCH30
12.7 SCH30
15.09 SCH40

7.92 SCH10

22.23 SCH60

14.27 SCH30
17.48 SCH40

HIGHER
THICKNESS
NOT
AVAILAVLE

358 CLASS 1 316L (E=1.0)

28" (700NB)
30" (750NB)
711.2
762
6.35 SCH5S
7.92 SCH10
7.92 SCH10
9.53 SCH-STD 9.53 SCH-STD
12.7 SCH20
12.7 SCH20
15.88 SCH30
15.88 SCH30
HIGHER THK
NOT
HIGHER THK NOT
AVAILAVLE
AVAILAVLE

32" (800NB)
812.8
7.92 SCH10
12.7 SCH20
15.88 SCH30
HIGHER THK
NOT
AVAILAVLE

34" (850NB)
863.6
7.92 SCH10
9.53 SCH-STD
12.7 SCH20
15.88 SCH30
HIGHER THK
NOT
AVAILAVLE

36" (900NB)
914.4
7.92 SCH10
9.53 SCH-STD
12.7 SCH20
15.88 SCH30
19.05 SCH40
HIGHER THK
NOT
AVAILAVLE

Design Pressure (Barg)

PIPE OD
1
10
15
20
25
30
35
40
45
48

Thickness accepted as it is <D/6

Thickness Rejected
Selected Pipe THK Accepted
Selected Pipe THK Reject

NO ADDITION REINFORCEMENT REQUIRED TO SUSTAIN T

ADDITION REINFORCEMENT REQUIRED TO SUSTAIN THE

THICKNESS OF PIPE IS NOT AVAILABLE FOR PRESSURE 20

THK NA

0.8
0.85
0.9
1

33.4

48.26
2

2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9

60.33
3

3.68
3.68
3.68
3.68
3.68
3.68
3.68
3.68
3.68

73.03
4

3.18
3.18
3.18
3.18
3.18
3.18
3.91
3.91
3.91

QUIRED TO SUSTAIN THE INTERNAL PRESSURE

ED TO SUSTAIN THE INTERNAL PRESSURE

LE FOR PRESSURE 20 Barg

88.9
5

3.05
3.05
3.05
3.05
4.78
4.78
4.78
4.78
4.78

114.3
6

3.05
3.05
3.05
4.78
4.78
4.78
4.78
4.78
4.78

141.3
7

3.05
3.05
4.78
4.78
4.78
4.78
4.78
6.02
6.02

168.28
8

3.4
3.4
6.55
6.55
6.55
6.55
6.55
6.55
6.55

9
3.4
3.4
7.11
7.11
7.11
7.11
7.11
7.11
7.11

219.08
10
3.76
3.76
6.35
6.35
6.35
7.04
8.18
8.18
8.18

273.05
11
4.19
6.35
6.35
6.35
7.8
7.8
9.27
9.27
12.7

323.85
12
4.57
4.57
6.35
6.35
8.38
8.38
10.31
10.31
14.27

355.6

406.4
13

4.78
4.78
6.35
7.92
7.92
9.53
11.13
11.13
15.09

457.2
14

6.35
6.35
6.35
7.92
9.53
12.7
12.7
12.7
12.7

508
15

6.35
6.35
6.35
7.92
11.13
11.13
11.13
14.27
14.27

558.8
16

6.35
6.35
9.53
9.53
9.53
12.7
12.7
15.09
15.09

17
6.35
6.35
9.53
9.53
12.7
12.7
22.23
22.23
22.23

609.6

660.4
18

6.35
6.35
9.53
9.53
14.27
14.27
14.27
17.48
17.48

19
7.92
7.92
9.53
12.7
12.7
THK NA
THK NA
THK NA
THK NA

711.2
20
7.92
7.92
9.53
12.7
12.7
15.88
15.88
THK NA
THK NA

762
21
6.35
7.92
9.53
12.7
15.88
15.88
THK NA
THK NA
THK NA

812.8
22
7.92
7.92
12.7
12.7
15.88
15.88
THK NA
THK NA
THK NA

863.6

914.4
23

7.92
9.53
12.7
15.88
THK NA
THK NA
THK NA
THK NA

24
7.92
9.53
12.7
15.88
15.88
19.05
THK NA
THK NA
THK NA

BRANCH SIZE

900 BRANCH CONNECTION TABLE AT DESIGN PRESSURE RANGE 0-10 Barg

32

30

TR

28

TR/ST

TR

26

TR/ST TR/ST

TR

EQUAL TEE + REDUCER

ST

STUB IN

HC

HALF COUPLING

T
TR

24

ST

22

ST

ST

20

ST

ST

ST

18

ST

ST

ST

ST

16

ST

ST

ST

ST

ST

14

ST

ST

ST

ST

ST

ST

12

ST

ST

ST

ST

ST

ST

ST

10

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

1.5

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

0.75

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

0.5

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

32

30

28

26

24

22

20

18

16

14

12

10

TR/ST TR/ST

TR

TR/ST TR/ST

EQUAL TEE

TR

TR/ST TR/ST

TR/ST
T
TR

TR/ST TR/ST

IF SPACE AVIALABLE THEN USE TEE+REDUCER UNLESS

STR

STUB IN WITH REINFORCEMENT PAD

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

HEADER SIZE

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

T
TR

HC

TR

TR

HC

HC

TR

TR

1.5

TR/ST TR/ST

UCER UNLESS USE STUB IN

T
TR

0.75 0.5

BRANCH SIZE

900 BRANCH CONNECTION TABLE AT DESIGN PRESSURE RANGE 0-10 Barg

32

30

TR

28

TR/ST

TR

26

TR/ST TR/ST

TR

EQUAL TEE + REDUCER

ST

STUB IN

HC

HALF COUPLING

T
TR

24

ST

22

ST

ST

20

ST

ST

ST

18

ST

ST

ST

ST

16

ST

ST

ST

ST

ST

14

ST

ST

ST

ST

ST

ST

12

ST

ST

ST

ST

ST

ST

ST

10

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

1.5

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

0.75

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

0.5

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

HC

32

30

28

26

24

22

20

18

16

14

12

10

TR/ST TR/ST

TR

TR/ST TR/ST

EQUAL TEE

TR

TR/ST TR/ST

TR/ST

IF SPACE AVIALABLE THEN USE TEE+REDUCER UNLESS

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

HEADER SIZE

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

TR/ST TR/ST

T
TR

T
TR

HC

TR

TR

HC

HC

TR

TR

1.5

TR/ST TR/ST

UCER UNLESS USE STUB IN

T
TR

0.75 0.5