TECHNICAL SPECIFICATION OF CONVEYORS

1. Description of Conveyor System: Conveyors for conveying pipe line has two main structural systems, one the Rigid Frame Structure and the other is Tri series Chain system. The frame structure and chain drive system are rigidly fixed to each other in which the three chains are driven on the rigid frame made of rectangular pipe sections, C- channels, T-sections. The chains on the structural frame are driven by 30hp geared motor.

This Pipe Conveying Structure Consists of following parts (as shown in Fig 1) 1. Rigid Frame Structure 2. Tri-series Chain 3. Sprockets 4. Rubber Sheets 5. Rollers

6. Bearings 7. 30hp Geared Motor 8. Height Adjustment System We will be supply the complete Conveyor System as a set in an assembled condition. We will be responsible for the assembly of rigid frame structure with complete chain system and other sub systems. The complete design development and drawings of the total project will be provided by us as per your requirement .

2. Scope of Work : (a) Designing and preparing the work plan for raw material for rigid frame structure (b) Fabrication of complete frame structure by using familiar MIG welding techniques (c) Assembling the chain in the rigid structure with sprockets. Fixing the Rubber pads with special bonding to chain plates will be done. (d) Setting of the 30hp motor in the rigid frame and connecting the motor shaft with couplings to the linkage shafts of chain sprockets using universal joints (e) Setting the height adjustment using screw mechanism on the both either ends of the conveyor structure

(f) Enclosing the total conveyor body with sheet metal and is painted (g) Upto 10% deviation in the design and deliverables of the conveying system will be catered by us 3. Manufacturing Process (a) Rigid Frame Structure Manufacturing Process: The rigid frame structure of the conveying system is a fabricated body with mild steel material and different alloy steels. It consists of square and rectangular pipe sections, c-channels, T-sections, etc,. which are machined with accurate dimensions and welded with MIG welding process as per drawing designed.

(b) Tri Series Chain System: This chain system consists of chain and sprockets assembled in perfect manner. The chain is manufactured with pitch 50.80 mm and it is designed with a breaking load of 45.8 to 47.8 tons. The tolerance in the length of the chain will be 0.00 to +0.25%. The sprocket is manufactured with 297mm diameter.

(c) Metal Bonded Rubber Pads: The special metal bonded rubber pads are manufactured with copolymer of butadiene and acrylo nitrile and generally named as nitrile rubber, which is resistant to oil, abrasion and heat. (d) Panel Board : Each conveyor will have an individual pannel board with starter and mcbs , for geared motor. All the 10 conveyors are connected to a panel board contains PLC from which all ten conveyors are controlled at a time. 4. Machining: We will use precision machinery such as CNC vertical milling machine, CNC Lathe, MIG welding machine, etc,. The required Dies/Jigs/Fixtures and gauges will be developed by us for machining purpose. The dimensional tolerances, geometrical accuracies and surface finish will be maintained as per drawing and specifications. Profiles will be checked on CNC profiles measuring equipment and by profile gauge made out of SS material. All

components will be maintained as per dimensions and tolerances given in the drawings. 5. Material Properties: Chemical composition and mechanical properties for different alloy steels, rubber, are given in Appendices 6. Progress Monitoring: The work plan will be submitted by us before starting the work. The progress of work will be reviewed regularly at our premises at various stages of manufacturing. 7. Preparation of work piece: The parts to be welded will be effectively pre cleaned and scratch brushed with a stainless brush. Dirt, grease, Machining lubricants or any organic matter will be removed from the areas to be welded by cleaning with suitable solvent.

APPENDIX-I(A) MATERIAL SPECIFICATION

Specification of Rubber Pads: Polymer : Copolymer of butadiene and acrylo nitrile and Generally named as nitrile rubber. Having resistance to oil, abrasion and heat. Hardness : 60-70

Tensile Strength, kg/cm2 : 100-120 % Elongation at break : 300-340

Modulus at 300% Elong. : 40-50 Compression Specific gravity : 20% : 1.3(approx.)

Volume change in Fuel B : 50% 4 weeks at room temp. Volume change in ASTM no.3 Oil 70 hours at 100 deg.c : 30%

Specifications of Planetary Geared Motor: Model Ratio Output Speed Service Factor : MR 3E 446 FC 2C ----180L-4-230..400../B3 : 192 : 7,31 rpm : 1.8

Delivered Torque : 2615daNm 26150Nm Nominal Torque Peak Torque Efficiency Type Output Mounting : 6500da Nm : 7750 da Nm : 91% : Foot Mounting : Solid Cylindrical shaft : B3 Horizontal

Motor Specification: Power Speed Frame Poles Phase Duty Frequency Voltage Protection Class Efficiency : 22 KW : 1465 : 180L :4 : AC, 3PH : Continous S1 : 50 Hz : 230/400v : IP 55 : F-temp rise limited to class B : EFF2 90.8%

Load Calculation on conveyor: Weight per meter of pipe Weight of 12 meters of pipe Weight on 1 conveyor Sprocket Dia(PCD) of chain Speed of the conveyor Speed = 3.1472 x D(meter) x N N=speed/3.142x0.276=6.9rpm@7rpm Considering coefficient of friction as 1.0 Torque = massxdistance(pcd/2(meter))=15000x0.13825=2073.45kgm force Power= 2x3.1472xNxT/4500=2x3.142x7x2073.45/4500=20.25hp Assuming power without assuming loss. Factory of safety over power assumed 1.5 times 20.25x1.5=30.37HP@22KW : 1.2 tons : 14.4 tons @ 15 tons : 15 tons : 276.46mm : 6 meter / minute