Beruflich Dokumente
Kultur Dokumente
Resource Persons
Prof. Dr Prof Dr. Shahid Naveed Dr. Ing. Naveed Ramzan
Associate Professor
Ms Sana Yousaf
Course Organizing Officer Ms. Sana Yusuf
Course Agenda
Role of Simulation in Process Design AspenTech Products and Aspen Plus Features Aspen Plus graphical User Interface Aspen Plus Basics
Physical Properties Model and Properties Estimation HEATX and Heat Exchanger Modelling RADFRAC and Distillation Column Modelling Unit Operation Models Sensitivity Analysis Final Workshop
Aspen Plus for Process Design and Simulation
Physical Properties Model and Properties Estimation HEATX and Heat Exchanger Modelling RADFRAC and Distillation Column Modelling Unit Operation Models Sensitivity Analysis Final Workshop
Aspen Plus for Process Design and Simulation 3
Physical Properties Model and Properties Estimation HEATX and Heat Exchanger Modelling RADFRAC and Distillation Column Modelling Unit Operation Models Sensitivity Analysis Final Workshop
Aspen Plus for Process Design and Simulation 4
Physical Properties Model and Properties Estimation HEATX and Heat Exchanger Modelling RADFRAC and Distillation Column Modelling Unit Operation Models Sensitivity Analysis Final Workshop
Aspen Plus for Process Design and Simulation 5
Simulation
Lit.: Charpentier, J.-C.; Trambouze, P.: Process Engineering and problems encountered by chemical and related Industries in the near future Revolution or cointinuity? future. Chemical Enginering and Processing 37(1998) 559-565
9
10
Increasing throughput and yield improving quality and yield, quality, reducing energy costs
These simulation t l allow th engineer t d easily and Th i l ti tools ll the i to do il d strictly mass balance and energy balance for a high variety of chemical and petrochemical processes. Equipment and p p q p instrument design, plant design, capital costs, and technical evaluations are all dependent on such calculations.
15
17
Required Competency
20
21
Problem definition
27
Lesson Objectives
Aspen Tech Company Information Simulation Targets List f AspenTech P d t Li t of A T h Products
Disturbance Simulation
Operational failures
Products
Process Engineering Process simulation Chemicals (10 products : AspenPlus) Process simulation Oil&Gas (8 products : AspenHYSYS) ( p p ) Process simulation Refining (11 products : Aspenadsim+) Process simulation Batch/Pharma (8 products :Aspenproperties) Model Deployment (3 products : AspenModelrunner) Equipment modeling (8 products :AspenAcol+) Basic Engineering (2 products :AspenKbase) Economic Evaluation (3 products : Aspn Icarus Project Manager) Advance Process Control (14 products : Aspen Apollo, Aspen IQ) Planning & Scheduling (10 products : Aspen Advisor Aspen MBO) Advisor, Supply & Distribution (3 products : Aspen Retail) Production Management & Execution (16 products : Aspen 0server)
Products
Aspen Plus Aspen Plus is the most popular product (accounted 48% of sales in 1995) a steady state modeling system built around the core technology Properties PLUS It is a database of chemicals properties underlying its other products, popular with customers ~ developed in products inhouse modeling software Oth modules Other d l offers to the customers ~ license separately use with its other products to model subsystems used in highly i hi hl specialized chemicals processing application. i li d h i l i li i
Flowsheet Simulation
Flowsheet Simulation
39
FlowSheet Definition
FlowSheet Definition
Exercise-I
48
FlowSheet Definition
50
Data Browser
Data Browser
Functionality of Forms
Help
Basic Input
Status Indicators
Example
Setup
Setup Units
Components
Entering Components
Find
Properties
Streams
Blocks
Blocks
Control Panel
Reviewing Results
Exercise-II
78
Exercise-II
Contents
Introduction Properties of Unit Operations Property Packages
Ideal model Equation-of-state model A i i model Activity d l Special models
Simulation Algorithm
Types of properties
There are th Th three t types of properties: f ti Thermodynamic properties Transport properties Kinetic properties
A key requirement of process design is the need to accurately reproduce the various physical properties that describes chemical species. Accurate representation of physical properties is essential key to meaningful simulation result. Aspen Plus also allow you to predict properties of mixtures ranging from well defined light hydrocarbon systems to complex oil mi t es and highl non ideal (non ele t ol te) omple mixtures highly non-ideal (non-electrolyte) chemical systems.
Reasons: Improperly selected thermodynamic models. Inadequate model parameters. Incorrect hypothetical components generation generation. Problems with plant data consistency.
Property Package
Property package is a collection of models that simulation tool (Aspen Plus) uses to compute thermodynamic thermodynamic, transport and other properties. P Property packages are d fi d b calculation paths ( t k defined by l l ti th (routes) t ) and physical property equations (models), which determine how properties are calculated. Aspen Plus includes a large number of built-in property packages that are sufficient for most applications. Modification of existing package Develop a new package
Property methods ca be categorized into 4 groups: Ideal Equation-of-state Activity coefficient Special
Most basic property methods based on ideal behavior of system. Mixture properties are based on mole fraction averages of pure components properties properties.
property prediction
Particularly important f l l for reliable computations associated l bl d with separation operations (distillation, LL extraction, etc.).
3.
4.
Nature of mixture (e.g., hydrocarbon, polar, electrolyte, etc.) Pressure and temperature range Availability of data
Sources of Information
Publications and professional literature that deal with the process in question or with the components in the process. Simulator reference manual (HELP). Databanks Rules of thumb.
Eric Carlson, Dont gamble with physical properties for simulations, Chem. Eng. Prog. October 1996, 35-46 Prof J.D. (Bob) Seader, Hyprotech Recommendations University of Utah
Hyprotech Recommendations
Example
See Figure 2
E?
Polarity
R? P? E?
LL?
No WILSON, NRTL, UNIQUAC and their variances
ij? j
P?
Polar Non-electrolytes
No
LL?
No UNIFAC and its extensions
Figure 3
HC? LG?
Yes
LG?
No
Yes
See Figure 4
PC?
HC?
PC?
Figure 4
Yes
NRTL, UNIQUAC
Available
PPS?
PC with HC
BIP?
Not Available
BIP?
UNIFAC
PPS?
1-Propanol, H2O
100 98 96 94
T [ C]
92 90 88 86 84 82
0.1 01
0.2 02
0.3 03
0.4 04
0.5 0
0.6 06
0.7 0
0.8 08
0.9 09
118
Lesson Objectives
RADFRAC
V2
Stage 2
Q Qc
Stage k-1 vik lik-1 Lk-1 hK1
Stage f-1 ViF Vif+Vif vif VfHf liF Stage f vif+1 Vf+1Hf+1 lif-1+liF lif Ljhf lif-1 Lif-1hf- 1
F S
L1
Stage f Stage p StageN
lik Lk hK
F+S-D-B=0
Vk+1+Lk-1-Vk-Lk=0
Vf+1+Lf-1+Ff Vf Lf =0
OR
For Condenser
V2H2+L1h1-DH1-Qc = 0 Q
RADFRAC Demonstration
Plot wizard
Plot wizard
Plot wizard
Exercise
145
Exercise
Exercise
Example:
Design Specifications
Example:
Design Specifications
Exercise
157
Exercise
Exercise
Course Agenda
Role of Simulation in Process Design Aspen Tech Products and Aspen Plus Basics
Physical Properties Model and Properties Estimation HEATX and Heat Exchanger Modelling RADFRAC and Distillation Column Modelling Unit Operation Models Sensitivity Analysis Final Workshop i l k h
161
162
163
Lesson Objectives
Sensitivity Analysis
Assessing Variables
Variable Definition
Viewing Results
Plotting
Notes
Exercise
187
Exercise
Thermodynamic Model
What would be the effect of flow rate of phenol on MCH distillate purity, Condenser duty, reboiler duty
Aspen Plus for Process Design and Simulation Final Workshop Resource Persons
Prof. Dr. Shahid Naveed Dr. Ing. Naveed Ramzan Mr. Farhan Ahmad Ms Sana Yosuf
Process Description
Sensitivity Analysis
Design Specification