Limitorque: DDC-100 Master Station II Installation and Operation Manual

Limitorque Actuation Systems
FCD LMAIM5001-00 (Replaces 435-11000)
Limitorque
DDC-100 Master Station II Installation and Operation Manual
Flow Control Division

Master Station Installation and Operation Manual 2004 Copyright Flowserve Corporation. All rights reserved. Printed in the United States of America. Disclaimer No part of this book shall be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise without the written permission from Flowserve. While every precaution has been taken in the preparation of the book, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. This document is proprietary information of Flowserve furnished for customer use ONLY. No other uses are authorized without written permission of Flowserve. Flowserve reserves the right to make changes, without notice, to this document and the products it describes. Flowserve shall not be liable for technical or editorial errors or omissions made herein; nor for incidental or consequential damages resulting from the furnishing, performance or use of this document. This manual contains information that is correct to the best of Flowserves knowledge. It is intended to be a guide and should not be considered as a sole source of technical instruction, replacing good technical judgment, since all possible situations cannot be anticipated. If there is any doubt as to exact installation, configuration, and/or use, please contact Flowserve at 1-800-225-6989. The choice of system components is the responsibility of the buyer, and how they are used cannot be the liability of Flowserve Corporation. However, Flowserves sales team and application engineers are always available to assist you in making your decision. MS-DOS is a registered trademark of Microsoft Corporation. IBM-PC is a registered trademark of International Business Machines Corporation. Belden is a registered trademark of Belden, a division of Cooper Industries, Inc.
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Introduction
1.1
Overview
The Limitorque Master Station II is a revolutionary step forward in control technology. The device is capable of controlling up to 250 actuators, offers full redundancy, provides easy-to-use HMI interfaces, and allows for high-speed data-transfer via a Modbus DCS port or Modbus Ethernet port. In addition, a built-in web server can be used for monitoring network status from any remote station using TCP/IP. Web server operation is covered in Section 18.
1.2
User Rights Overview

The Master Station requires users to login. Three user role levels are provided: View, Control, Configure. Each role includes the rights of the lesser roles, i.e. Control includes Views rights, and Configure includes Controls rights and Views rights. View: the user can view the network status and the activity log. No control or configuration functionality is available. Control: in addition to Views rights, the user has the ability to control MOVs. Configure: in addition to Controls rights, the user has the ability to configure the Master Station and the Network. The default passwords for each role are: View: 100 Control: 200 Configure: 300 These passwords can be changed by the Configure user. Changing passwords is discussed in Section 9.
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1.3
Login
When the Master Station starts, it loads the default startup screen (Figure 1-1). Figure 1-1: The Introduction screen
Limitorque
Press Anywhere to Begin
ACTIVE
Touching any part of the screen will load the login screen (Figure 1-2). Note: If the screen is blank and the green LED is illuminated, touch the display to exit the screen saver mode. Figure 1-2: The Login screen
Login: Please Enter Your Password
****
7 4 1 8 5 2 0 9 6 3
Cancel
DEL
CLR
Help
E N T
Note: Each user level must be a unique password. Passwords can be four digit numbers. The correct password for View, Control, or Configure will take the user to the Main Menu (Figure 1-4). If Help is pressed on the password screen, the user is given the opportunity to reset all passwords to the defaults (Figure 1-3). Please contact Limitorque to obtain the reset password. Passwords are easily configured via the Change Passwords screen (Figure 9-4).
6 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00

Figure 1-3: The Login Help screen
Login Help: Enter the Reset Password
****
7 4 1 8 5 2 0 9 6 3
<< Back
DEL
CLR
E N T
Note: The keys are outlined in red on this screen.
1.4
Main Menu
Figure 1-4: The Main Menu screen
Main Menu Configure
ACTIVE Network Status
Hot Standby
View MOV Status
Logger
Control MOV Emergency Shut Down
Exit
From here, the user is restricted by his role. Each button represents a separate logical region of the Master Station: Configure: configure the Master Station and the Network. Network Status: view the Network from a high level to detect communication errors. Hot Standby: change over of CPU and configure CPU startup status. View MOV Status: view the detailed status of each MOV. Logger: activate logging, either for the network or for data analysis. This data will stream out of the printer port. Control MOV: control a MOVs position. Emergency Shut Down: initiate or clear an emergency shutdown of the network.
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Master Station II Screen Flowchart

Figure 2-1 (on the following page) is a flowchart of the Master Station II screens.
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Figure 2-1: Screen flowchart
Intro Screen Baud Rate Retries Poll Mode Timeout Prop Delay RTS On Delay
MOV Network
Active MOVs 1250 Modbus FC 03 - View
DCS Port
Main Menu
Baud Rate Stop Bits Parity Electrical
DCS Port Address RTS On Delay RTS Off Delay HMI Control
Modbus FC 05/15 - View Modbus FC 06/16 - View HMI Control
Congure
Ethernet Port
IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4 Mask - Octet 1 - Octet 2 - Octet 3 - Octet 4 Gateway - Octet 1 - Octet 2 - Octet 3 - Octet 4 Standby IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4 Clock View Supervisor Administrator
General Settings
Version Password
Change Tags
Save to Flash Change Status Hot Standby Hot Backup Startup Communication Status MOVs 1-250 Position View MOV Status MOV Stats Address 1250 Faults Alarms Open/Stop/Close Control MOV Control MOVs 1-250 0-100% Open Aux Contacts Start Network ESD Emergency Shutdown Terminate Network ESD
Network Status
Exit
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Quick Startup
3.1
Single Master Station Quick Setup Instructions

1. 2. 3. 4. 5. Connect power, earth ground, and network cables per Flowserve recommendations. Turn power on to the Master Station. Wait for the Master Station display to illuminate and the Press Anywhere To Begin message. Press the screen and enter the configuration password when prompted. Select Enter. Next select Configure then MOV network. Select the network baud rate, Time-out, retries, adjust the Propagation delay and RTS ON delay if required. Next activate the appropriate number of networked MOVs by making the lamp beside the address green. Select the Back button until the Configuration screen is displayed. From the Configure screen, select DCS Port. Select the desired baud rate, stop bits, parity and electrical standard. Select Next and configure the Master Station DCS port address, adjust the RTS ON Delay and RTS OFF Delay if required. Select Next for the Configure DCS Data Table screen. Configure the data tables for the Master Station. To create the Holding register data table (40000 register block for MOV status) for the Master Station, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressing the toggle switch to illuminate the green light on the switch. View the selections and save the changes and return to the Configure DCS Data Table screen. To create the Coils data table (0000 register block for forcing and reading coils) for the Master Station, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressing the toggle switch to illuminate the green light on the switch. Save the changes and return to the Configure DCS Data Table screen. Note this feature also creates the Modbus Fc 01 (Read Coils) data table. To create the Holding register data table (45000 register block for writing holding registers) for the Master Station, select Modbus Fc 06/16. Select the number of write registers for the MOVs to be available for the DCS by pressing the toggle switch to illuminate the green light on the switch. View the selections and save the changes and return to the Configure DCS Data Table screen. Select Back until reaching the Configure screen. Select Back and when prompted to Save, Select Yes. This will permit a rapid configuration of the Master Station. Further adjustments may be made by following the procedures outlined in the Master Station Manual.
6. 7.
8. 9.
10.
11.
12. 13.
3.2
Hot Standby Master Station Quick Setup Instructions

Connect power, earth ground, and network cables per Flowserve recommendations.
3.2.1
Configure the Left CPU 1. 2. 3. Turn on power to the left processor of the Master Station. DO NOT apply power to the right half of the Master Station. Wait for the Master Station display to illuminate and the Press Anywhere To Continue message. Press the screen and enter the configuration password when prompted. Select Enter.
DDC-100 Master Station II Installation and Operation Manual 11
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4. 5. 6. From the Main Menu select Configure. Select Ethernet Port. Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. Select Back and return to the Main Menu. Left unit (default configuration): IP address: 192.168.0.100 Mask: 255.255.255.0 Gateway: 192.168.0.1 Hot Stby IP: 192.168.0.101 7. 8. 9. 10. 3.2.2 From the Main Menu select Hot Standby. Set the Hot Backup Startup as Hot. Select Back. You will be prompted to save the configuration. Select Yes. When the save process is complete turn off the left unit.
Configure the Right CPU 1. 2. 3. 4. 5. 6. Turn on power to the right processor of the Master Station. DO NOT apply power to the left half of the Master Station. Wait for the Master Station display to illuminate and the Press Anywhere To Continue message. Press the screen and enter the configuration password when prompted. Select Enter. From the Main Menu select Configure. Select Ethernet Port. Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. Select Back and return to the Main Menu. Note: The IP address is the standby address of the left processor AND the standby address is the IP address of the left processor. Left IP Standby Right IP Standby
Right unit (default configuration): IP address: 192.168.0.101 Mask: 255.255.255.0 Gateway: 192.168.0.1 Hot Stby IP: 192.168.0.100
7. 8. 9. 10. 3.2.3
From the Main Menu select Hot Standby. Set the Hot Backup Startup as Standby. Select Back. You will be prompted to save the configuration. Select Yes. When the save process is complete turn off the right unit.
Configure the Master Station for network control 1. Apply power to the left and right CPUs. Wait for the Master Station display to illuminate and the Press Anywhere To Continue message to appear. One Master Station will display Active the other will display Standby.
DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00
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2. 3. 4. Press the screen of the ACTIVE Master Station and enter the configure password when prompted. Select Enter. From the Main Menu, select Configure Next select Configure the MOV network. Select the network baud rate, Time-out, retries, adjust the Propagation delay and RTS ON delay if required. Next activate the number of networked MOVs by making the button beside the address green. Select the Back button until the Configuration screen is displayed. Configure the data tables for the Master Station. a. To create the Holding register data table (40000 register block for MOV status) for the Master Station, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressing the toggle switch to illuminate the green light on the switch. Save the changes and return to the Configure DCS Data Table screen. b. To create the Coils data table (0000 register block for forcing and reading coils) for the Master Station, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressing the toggle switch to illuminate the green light on the switch. Save the changes and return to the Configure DCS Data Table screen. Note this feature also creates the Modbus Fc 01 (Read Coils) data table. c. To create the Holding register data table (45000 register block for writing holding registers) for the Master Station, select Modbus Fc 06/16. Select the number of write registers for the MOVs to be available for the DCS by pressing the toggle switch to illuminate the green light on the switch. Save the changes and return to the Configure DCS Data Table screen. Select Back until reaching the Configure screen. Select Back and when prompted to Save, select Yes. Note: All network configuration data, MOV data, and Master Station Data table configuration parameters will be automatically saved to the standby Master Station. DCS Port configuration data will not be saved as these ports are independently configured. Items NOT saved to the Standby Master Station: DCS Address DCS Baud Rate DCS Electrical Standard DCS Stop bits DCS Parity DCS RTS On Delay DCS RTS Off Delay DCS Startup (Hot or Standby) IP Address IP Mask Gateway Standby IP Address 8. This will permit a rapid configuration of the Master Station. Further adjustments may be made by following the procedures outlined in the Master Station Manual.
5. 6.
7.
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Connections
4.1
Master Station Rear Panel Connections

Figure 4-1: Master Station connections
11 12
3
10
1.
2.
Ethernet Ports, RJ-45 connectors. One port is designated for MNET (Modbus Ethernet TCP/IP). The other port is for the webserver. Either port may be used for either function as they are connected to the same CPU. Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Station diagnostics.
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Figure 4-2: Debug Port Connection
RS 232 DB-9 6 4 7 2 1 8 3 5 9 N/C DSR DTR RTS RXD DCD CTS TXD GND
3.
DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Each electrical standard uses a different wiring convention.
Figure 4-3: DCS Port Connection

RS 232 DB-9 6 4 7 2 1 8 3 5 9 N/C DSR DTR RTS RXD DCD CTS TXD GND GND GND TXRXD+ TXRXDRXD+ TXD+ TXDRXDRS 485 RS 422
4.
5.
Auxiliary 24 VDC power connection. Master Station may be configured for 24 VDC power. This will require the jumpers inside the Master Station to be configured for 24 VDC. DO NOT use 120 VAC when using 24 VDC power. Main power switch and connector for 120 240 VAC. DO NOT use when 24 VDC power is applied.
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Table 4-1: Network Channel B Connection Connector Data Data * Shield 6. MX-DDC 41 29 UEC-3-DDC TB4 D-S TB4 D-S*
Electrostatic Ground. A good quality earth ground MUST be attached to the Master Station. An effective local, low-impedance earth ground (less than 5 ohms) is required.
Table 4-2: Network Channel A Connection Connector Data Data * Shield 7. MX-DDC 16 15 UEC-3-DDC TB3 D-M TB3 D-M*
Hot Standby unit main power switch and connector for 120 240 VAC. DO NOT use when 24 VDC power is applied. 8. Hot Standby auxiliary 24 VDC power connection. Master Station may be configured for 24 VDC power. This will require the jumpers inside the Master Station to be configured for 24 VDC. DO NOT use 120 VAC when using 24 VDC power. 9. Hot Standby DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Each electrical standard uses a different wiring convention. 10. Hot Standby Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Station diagnostics.
4.2
Master Station Wiring Requirements

The network cable connects the field units to the host controller or Master Station. Belden 3074F, 3105A, or 9841 shielded, twisted-pair cable should be used. The use of other cables may result in a reduction of internodal distances or increased error rate, and is the users responsibility. Belden 3074F Specifications Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 5000' (1.52 km) For loop mode, this is the total length between operating field units. If a field unit loses power, the relays internal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length of the cable (assuming a single field unit fails). To ensure operation within specifications in the event of power failure to field units, this consideration must be added. Example: To ensure operation within specification when any two consecutive field units lose power, the maximum length of cable up to 19.2 bkps should not exceed 5000' (1.52 km) per every four field units. See Section 3.1.2.3, Network Cable Connection to Host Controller or Master Station. Key Specifications Resistance/1000 ft = 18 AWG (7 x 26) 6.92 ohms each conductor (13.84 ohms for the pair) Capacitance/ft = 14 pF (conductor-to-conductor) Capacitance/ft = 14 pF (conductor-to-shield)
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Belden 3105A Specifications Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 4500' (1.37 km)
For loop mode, this is the total length between operating field units. If a field unit loses power, the relays internal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length of the cable (assuming a single field unit fails). To ensure operation within specifications in the event of power failure to field units, this consideration must be added. Example: To ensure operation within specification when any two consecutive field units lose power, the maximum length of cable up to 19.2 bkps should not exceed 4500' (1.37 km) per every four field units. See Section 3.1.2.3, Network Cable Connection to Host Controller or Master Station. Key Specifications Resistance/1000 ft = 22 AWG (7 x 30) 14.7 ohms each conductor (29.4 ohms for the pair) Capacitance/ft = 11.0 pF (conductor-to-conductor) Capacitance/ft = 20.0 pF (conductor-to-shield) Belden 9841 Specifications Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 3500' (1 km) For loop mode, this is the total length between operating field units. If a field unit loses power, the relays internal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length of the cable (assuming a single field unit fails). To ensure operation within specifications in the event of power failure to field units, this consideration must be added. Example: To ensure operation within specification when any two consecutive field units lose power, the maximum length of cable up to 19.2 bkps should not exceed 3500' (1 km) per every four field units. See Section 3.1.2.3, Network Cable Connection to Host Controller or Master Station. Key Specifications Resistance/1000 ft = 24 AWG (7 x 32) 24 ohms each conductor (48 ohms for the pair) Capacitance/ft = 12.8 pF (conductor-to-conductor) Capacitance/ft = 23 pF (conductor-to-shield)
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4.3
Master Station Network Schematic

Figure 4-4: DDC-100 Redundant Loop Network
MASTER STATION II
Channel A Channel B
Legend
MOV 16
15
Diagnostic Note:
Polarity and level of the networks data connection can be checked by measuring voltage between data and data* terminals. This voltage should be greater than +200mVDC with network controller network ports disconnected.
Earth Ground Note:

If low impedance earth ground is not available at each actuator, contact engineering for alternative earth ground surge protection strategies.
41 29 D-M D-M* D-S D-S* N/C
Motor-Operated Valve Data A1 Data A1* Data A2 Data A2* Data A1 (UEC-3-DDC) Data A1*(UEC-3-DDC) Data A2 (UEC-3-DDC) Data A2* (UEC-3-DDC) Shield No Connection
Data terminal is positive with respect to data* terminal
MOV-1 TB3 A1 A1* D-M D-M* TB4 D-S D-S* A2 A2* N/C
MOV-2 See Note 5 TB3 A1* 15 A1 16 29 41 A2* A2 N/C A1 A1* D-M D-M*
MOV-3 TB4 D-S D-S* A2 A2* N/C
MOV-4 See Note 5 N/C A1* 15 A1 16 29 41 A2* A2
TB5
TB5
See Note 5
See Note 5
MOV-250 See Note 5 N/ C A1* 15 A1 16 29 41 A2* A2 A2 A2* TB4 D-S D-S* MOV-249 TB3 D-M D-M* A1 A1* N/C TB5
MOV-248 See Note 5 N/C A1* 15 A1 16 29 41 A2* A2 TB5 A2 A2* MOV-247 TB4 D-S D-S* TB3 D-M D-M* A1 A1*
See Note 5
See Note 5
Notes:
1) Belden 3074F, 3105A, or 9841 shielded cable is recommended. 2) Correct polarity for eld unit and network controller connection is necessary for proper operation. 3) Connections shown are typical. The number of MOVs shown may not indicate true system size. 4) Earth ground: ground rod 5) Earth ground: ground rod or lug in actuator if actuator is grounded.
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Configuration
5.1
Login
From the Main Menu, touching the Configure button will prompt for the Configure password if the user is not already logged in as the Configure user (Figure 5-1). This screen will not be displayed if the initial password entered is the configure password. Figure 5-1: The Configure Password screen
Login: Enter Configuration Password
****
7 4 1 8 5 2 0 9 6 3
<< Back
DEL
CLR
E N T
5.2
Configure Main Screen

After successfully logging in as the Configure user, the Configure main screen will be presented (Figure 5-2).
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Figure 5-2: The Configure main screen
Configure MOV Network Ethernet Port
ACTIVE
DCS Port
General Settings Save Config to Flash
Change Tags
<< Back
The Configure main screen allows the user to configure five areas of the Master Station: MOV Network: includes baud rate for network, retries, poll mode, timeout, propagation delay, RTS ON delay, and screens to allow the user to graphically select the active MOVs. DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address, RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register maps for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16. Ethernet Port: includes IP Address, Mask, Gateway, and Hot Standby IP Address. General Settings: includes Clock, Passwords, and Version information. Hot Standby: includes buttons for forcing a state switch from Hot to Standby or Standby to Hot, indicates the current state, and the Hot Backup Startup state.
Note: CONFIGURATION CHANGES WILL BE LOST UNLESS SAVED TO FLASH. It is important that desired configuration changes are saved to flash by pushing the green Save Config to Flash button before exiting. Attempting to exit without saving will cause a prompt to save changes. Figure 5-3: Confirmation to Change configuration screen
Configuration Changed
Do you wish to save changes made to this configuration? Yes
No
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Figure 5-4: Saving Changes to Flash screen
Please Wait Please wait while the configuration is saved to flash.
This operation requires approximately 20 seconds.
Figure 5-5: Configuration Not Changed screen
Configuration Not Changed There have been no changes made to the configuration.
OK
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5.3
Change Tags
Each MOV has a Tag name associated with it to provide a user-friendly identification. These tags can be edited by the user via the Change Tags screen (Figure 5-6). Figure 5-6: Change Tag Name screen
Change Tag Name -10 MOV Address 1 +10
Character Pos Tag Value MOVFU001 Character + << Back Save Tag Pos +
The MOV Address indicates the MOV currently being edited. The arrows to the left and right of the MOV Address allow the user to navigate between MOVs. The +10 and -10 buttons allow the user to rapidly skip between MOVs. In the center of the screen the MOV tag name is displayed. The Pos and Pos arrows allow the user to edit different characters in the tag name. The Character + and Character - arrows allow the user to increase a character, for example A to B to C or to decrease a character, C to B to A. In this manner, the user may rapidly create custom tags for each MOV. It is important to touch the Save Tag button before the user edits a different MOV or exits the screen. Save Tag must be touched for each tag changed. Failing to touch Save Tag will result in loss of data. 5.3.1 Altering Tag Names with Microsoft Excel 1. Attach a PC to the Master Station Ethernet port. Configure the PC Ethernet port to communicate with the Master Station. Example: Master Station 192.168.0.100 255.255.255.0 192.168.0.1 0.0.0.0 PC 192.168.0.101 255.255.255.0 192.168.0.1 0.0.0.0
IP Mask Gateway Standby IP 2. 3. 4. 5. 6. 7.
Copy the TAGNAME file to a PC using a FTP (File Transfer Protocol). Open the TAGNAME file with Excel. Column A will contain 250 rows corresponding to the 250 allowable addresses for the Master Station. Example Row 1 is MOV Address 1, Row 2 is MOV Address 2, etc. Edit the tag name for each address. The Master Station supports the ASCII character set.
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8. Tag names are limited to 8 characters. Spaces and other symbols are considered a character.
9. Save the file in .CSV (comma separated value) format. 10. Using FTP, copy the TAGNAME file to the Active Master Station. 11. Power cycle the Master Station to load the new TAGNAME file. On power-up the new tag names will appear on the ACTIVE Master Station. 12. For a Hot Standby Master Station, after the Active unit has been power cycled, enter the configuration screens and save the current configuration. This will transfer the new TAGNAME file to the Standby Master Station.
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MOV Network Configuration

These screens allow the user to configure the MOV network for operation. The first screen presented allows the user to configure Baud Rate, Retries, and Poll Mode (Figure 6-1). Figure 6-1: The Configure MOV Network screen
Configure MOV Network Baud Rate 4800 9600 19200 Retries 1 2 Auto Search Poll Mode Redund. Loop A Port Only B Port Only
<< Back
Next >>
Once these parameters are configured, the Auto Search button can be pressed. This will cause the Master Station to poll the network, searching for active MOVs. All inactive MOVs will be disabled in its configuration (Figure 6-2). Figure 6-2: Auto-configuring Network screen
Auto-Configuring Network The Network is being auto-configured. This process can take several minutes. Please wait.
Estimated Time Remaining:
# minutes
Touching Next >> will take the user to the next configuration screen on which the Timeout, First Active MOV, Last Active MOV, Total MOVs, Propagation Delay, and RTS ON Delay can be configured (Figure 6-3).
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Figure 6-3: The second Configure MOV Network screen
Configure MOV Network Timeout (ms): Prop. Delay (ms): 350 10 EDIT EDIT EDIT
RTS ON Delay (ms): 10 Total Active MOVs: 32 First Conf. MOV: Last Conf. MOV: 1 32
<< Back
Next >>
Touching an Edit button will take the user to a screen similar to Figure 6-4. Each screen provides information about the parameter being configured, the current value, and the valid values or range. Figure 6-4: The Timeout Edit screen
Timeout Current Value:

350
<<
Back 350
Valid Range: 200-5000 (ms) MOV response time-out period. 1 ms increments (Min. 200 msec.)
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
The remaining eight screens under the Configure MOV Network section allow the user to select, graphically, which MOVs are active (Figure 6-5).
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Figure 6-5: The Active MOVs screen
Active MOVs MOVs 1-32 LEGEND MOV Active MOV Not Active
Page 1 of 8
Press on a MOV to toggle activation 001 008 015 022 029 002 009 016 023 030 003 010 017 024 031 004 011 018 025 032 005 012 019 026 006 013 020 027 007 014 021 028
<< Back
Next >>
MOVs are represented by green/red lamps. Active MOVs are green, while inactive MOVs are red. Touching the number of an MOV will toggle its state from Active to Inactive or Inactive to Active. By selecting the Next button, the Master Station screen will advance to the next screen to enable/disable additional MOVs. There are eight screens for activating all 250 MOVs. Table 6-1: MOV activation pages Page 1 of 8 2 of 8 3 of 8 4 of 8 5 of 8 6 of 8 7 of 8 8 of 8 MOVs 1-32 33-64 65-96 97-128 129-160 161-192 193-224 225-250
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DCS Port Configuration
7.1
Introduction
DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address, RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register maps for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16. These screens allow the user to configure the DCS port for operation. The first screen presented allows the user to configure Baud Rate, Retries, Parity, and Electrical connection (Figure 7-1). Figure 7-1: The Configure DCS Port screen
Configure DCS Port Baud Rate 4800 9600 19200 38400 57600 115200 Stop Bits 1 2 Parity None Even Odd Electrical RS-232 RS-422 RS-485
<< Back
Next >>
Touching Next >> will take the user to the next DCS Port configuration screen on which the DCS Port Address, RTS ON Delay, RTS OFF Delay, and HMI control may be disabled when DCS communication traffic is active (Figure 7-2).
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Figure 7-2: The DCS Port Configuration screen
DCS Port DCS Address: RTS ON Delay (ms): RTS OFF Delay (ms):
1 0 0
EDIT EDIT EDIT
HMI State during DCS Comm Traffic HMI Control On
<< Back
Next >>
Touching EDIT next to DCS Address, RTS ON Delay (ms) or RTS OFF Delay (ms) will allow the user to enter new values. Figure 7-3: DCS Port Address screen
DCS Port Address Current Value:

1
<<
Back 1
Valid Range: 1-247 Modbus node address for this Master Station for communication to DCS or PLC.
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
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Figure 7-4: RTS ON Delay screen
RTS On Delay Current Value:

0
<<
Back 0
Valid Range: 1-65535 Time delay (1 ms incr.) between asserting RTS and the transmission of data.
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
Press Back after editing values. Figure 7-5: RTS OFF Delay screen
RTS Off Delay Current Value:

0
<<
Back 0
Valid Range: 1-65535 Time delay (1 ms each incr.) after the last char. transmit and before RTS is dropped.
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
Press Back after editing values. Touching Next >> on the DCS Port Configuration screen will take the user to the next DCS Data Table Configuration screen.
7.2
Data Table Configuration

The Master Station data table is configurable for the Modbus Function codes 01, 05, 03, 05/15, 06/16. The Modbus function codes 02 and 04 have a fixed data table and do not permit user alteration (Figure 7-6).
FCD LMAIM5001-00
33

Figure 7-6: The Select Data Table screen
Configure DCS Data Table Modbus Fc 03: Modbus Fc 05/15: Modbus Fc 06/16:
MNET Status
View/Edit View/Edit View/Edit
Read Only Read/Write << Back Top Screen
Touching the View/Edit button for Modbus 03 will take the user to a screen similar to Figure 7-7. This screen permits the user to select the MOV parameters for holding register status.
34
FCD LMAIM5001-00

03 Read Holding Registers Reads the binary contents of holding registers in the field units. The Master Station will allow the user to select the number of registers to be visible per field unit up to a maximum of 10 (registers 4 13). Default setting will display field unit registers 8 and 9. Figure 7-7: The Register Selection screen
Modbus Holding Registers Select Desired Registers/MOV Torque Volts Analog #1 Analog #2
Position
Status Always On
Fault
D. out
DI #1
DI #2
<< Back
Store
View >>
When the user selects the register(s) to be mapped into the DCS Data table, the toggle switch will display a green dot. All registers between the first selected toggle switch and the last toggle switch selected will be displayed. Once the selections have been completed, touching the View >> button will display a sample Data Table for the first 12 registers (Figure 7-8). Note: Once the selection is made, the Store button must be pressed for the configuration to be stored. Figure 7-8: The Sample Data Table screen
Data Table Modbus Function Code 03 Reg.# MOV# Meaning 40001 40002 40003 40004 40005 40006 1 1 2 2 3 3 Pos Status Pos Status Pos Status Reg.# MOV# Meaning 40007 40008 40009 40010 40011 40012 4 4 5 5 6 6 Pos Status Pos Status Pos Status
<< Back
Touching the << Back button will take the user to the register selection screen where the chosen register format may be saved or altered to another configuration. (Figure 7-7).
FCD LMAIM5001-00
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Selecting a register for a specific field unit follows the convention listed below.
Name Torque Volts Analog #1 Analog #2 Position MX-DDC Torque (current) Actual Volts Analog Input (User) Analog Input (User) Valve Position (0 - 100%) Opened Closed Stopped Opening Closing Valve Jammed Local Mode Selected Combined Fault * Thermal Overload Fault Future Use Channel A Fault Channel B Fault Open Torque Switch Fault Close Torque Switch Fault Manual Operation Phase Error Not Used Not Used Not Used Not Used Phases Missing Phase Reversed Not Used Not Used Not Used Not Used Network ESD is ON ** Local ESD is ON Unit Reset since last poll Local Stop Selected Opening in Local Closing in Local UEC-3-DDC Average Torque (Opt) Not Used Analog Input (User) Analog Input (User) Valve Position (0 - 100%) Opened Closed Stopped Opening Closing Valve Jammed Local Mode Selected Combined Fault * Thermal Overload Fault Fail De-Energize Channel A Fault Channel B Fault Open Torque Switch Faul Close Torque Switch Fault Manual Operation Phase Error Open Verify Fault Close Verify Fault Open De-Energize Fault Close De-Energize Fault Phases Missing Phase Reversed Manual Mid to Open Manual Open to Mid Manual Mid to Close Manual Close to Mid Network ESD is ON** Local ESD is ON Unit Reset since last poll Wrong Rotation Opening in Local Closing in Local
Status Register
Bit 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Fault Register Bit 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
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Name Digital Output Bit 00 01 02 03 04 05 06 07 08 09 10 - 15 Digital Inputs 1 Bit 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Digital Inputs 2 Bit 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
MX-DDC Close Contactor Open Contactor AS-1 AS-2 AS-3 AS04 AR-1, Opt AR-2, Opt AR-3, Opt Network Relay Not Used Remote Mode Selected Thermal Overload Fault Open Torque Switch Open Limit Switch Close Torque Switch Close Limit Switch Not Used Not Used User 0, Terminal-21 User 1, Terminal-10 User 2, Terminal-9 User 3, Terminal-6 User 4, Terminal-7 User 5, Terminal-5 User 6, Opt, Terminal-23 User 7, Opt, Terminal-24 Not Used Not Used Analog in 1 Lost Analog in 2 Lost Network A/B Lost Not Used DDC Bd. Present I/O Opt Board Present Not Used Not Used Not Used Not Used Phase Lost Phase Reverse User 8, Opt, Terminal-25 Not Used
UEC-3-DDC Close Contactor Open Contactor User (K3) SW-93 LED SW-93 LED User (K6) N/A N/A Bits 08-15 Field Unit Software Version ID Remote Mode Selected Thermal Overload Fault Open Torque Switch Open Limit Switch Close Torque Switch Close Limit Switch Aux. Open Input Aux. Close Input User 0, TB2-1 User 1, TB2-2 User 2, TB2-3 User 3, TB2-4 User 4, TB2-5 User 5, TB2-6 User 6, I/O Module Only User 7, I/O Module Only Analog in 1 Lost Analog in 2 Lost Analog in 3 Lost Analog in 4 Lost Network A/B Lost Reserved Reserved Reserved Reserved Reserved Reserved Reserved Phase Lost Phase Reverse User 8, I/O Module Only User 9, I/O Module Only
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DCS Requested Register = [(field unit address 1) * number of registers per unit] + desired register Touching the View/Edit button for Modbus 05/15 will take the user to a screen similar to Figure 7-9. This screen permits the user to select desired coils/MOV. 01 Read Coil Status Reads the ON/OFF status of discrete outputs (coils) in the field units. This data table is configured with the Modbus Function code 05/15 parameters. 05 Force Single Coil / 15 Force Multiple Coil Forces only a single coil to either the ON or OFF state (15 Forces multiple coils to either the ON or OFF state). This is a configurable value. Figure 7-9: The Force Coils screen
Modbus Coils Select Desired Coils/MOV Open/Stop Close/Stop Always Always On On AS-1 AS-2 AS-3 AS-4
AR-1
AR-2
AR-3
<< Back
Store
View >>
When the users selects the coils to be mapped into the DCS Data table, the toggle switch will display a green dot. All coils between the first selected toggle switch and the last toggle switch selected will be displayed. Once the selections have been completed, touching the View >> button will display a sample Data Table for the first 12 coils (Figure 7-10).
38
FCD LMAIM5001-00

Figure 7-10: The Data Coils screen
Data Table Modbus Function Code 05 Coil# MOV# Meaning 0001 0002 0003 0004 0005 0006 1 1 2 2 3 3 Close Open Close Open Close Open Coil# MOV# Meaning 0007 0008 0009 0010 0011 0012 4 4 5 5 6 6 Close Open Close Open Close Open
<< Back
Available Coils for each MOV

Coil Number 1 2 3 4 5 6 7 8 9 Bit Number 0 1 2 3 4 5 6 7 8 Slave Address 1 1 1 1 1 1 1 1 1 MX-DDC Close / Stop Open / Stop AS-1 AS-2 AS-3 AS-4 AR-1 AR-2 AR-3 UEC-3-DDC Close / Stop Open / Stop Lockout / K3 Do Not Use Do Not Use K6 Do Not Use Do Not Use Do Not Use I/O Module Do Not Use Do Not Use Relay #3 Relay #4 Relay #5 Relay #6 Relay #2 Relay #1 Do Not Use
Touching the << Back button will take the user to the coil selection screen where the chosen coil format may be saved or altered to another configuration. (Figure 7-9). Note: Once the selection is made, the Store button must be pressed for the configuration to be stored. Selecting a coil for a specific field unit follows the convention listed below. DCS Requested Coil = [(field unit address 1) * number of coils per unit] + desired coil 06 Preset Single Register / 16 Preset Multiple Register Presets a value into a single-holding register. (16 Presets a value into multiple-holding registers) The data table for this function code only permits one or two write registers per field unit. A unique data table is created starting at register 45001. Touching the View/Edit button for Modbus 06/16 will take the user to a screen similar to Figure 7-12. This screen permits the user to select the MOV parameters for holding register status.
FCD LMAIM5001-00
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Figure 7-11: The Writer Holding Register screen
Modbus Holding Registers Select Desired Number of Write Holding Registers 1/MOV
2/MOV
<< Back
Store
View >>
When the users selects the number of command registers to be mapped into the DCS Data table, the toggle switch will display a green dot. Once the selections have been completed, touching the View >> button will display a sample Data Table for the first 12 control or command registers (Figure 7-13). Figure 7-12: Sample Data Table for Modbus Function Code 06/16
Data Table Modbus Function Code 06 Reg.# MOV# Meaning 45001 45002 45003 45004 45005 45006 1 2 3 4 5 6 CMD CMD CMD CMD CMD CMD Reg.# MOV# Meaning 45007 45008 45009 45010 45011 45012 7 8 9 10 11 12 CMD CMD CMD CMD CMD CMD
<< Back
Limited to two registers per write with the Modus Function code, 16. Touching the << Back button will take the user to the Write Register selection screen where the chosen register format may be saved or altered to another configuration (Figure 7-12). Selecting a register for a specific field unit follows the convention listed on the next page. DCS Requested Write Register = [(field unit address 1) * number of registers per unit] + desired register
40
FCD LMAIM5001-00

Valid Command Register Operations
Values 256 512 768 1280 2304 2560 2816 3072 3328 3584 4352 4608 4864 5120 5376 5632 6656 19200 + Value MX-DDC Definition Open Stop Close Start / Terminate Network ESD Engage AS-1 Engage AS-2 Engage AS-3 Engage AS-4 Engage AR-1 Engage AR-2 Disengage AS-1 Disengage AS-2 Disengage AS-3 Disengage AS-4 Disengage AR-1 Disengage AS-2 Enables move-to for units requiring the 2 register writes. Position Value for units capable of accepting 1 write move-to UEC-3-DDC Definition Open Stop Close Start / Terminate Network ESD Engage #1 (I/O Module Only) Engage #2 (I/O Module Only) Engage #3 Engage #4 (I/O Module Only) Engage #5 (I/O Module Only) Engage #6 Disengage #1 (I/O Module Only) Disengage #2 (I/O Module Only) Disengage #3 Disengage #4 (I/O Module Only) Disengage #5 (I/O Module Only) Disengage #6 Enables move-to for units requiring the 2 register writes. Position Valve for units capable of accepting 1 write move-to
Valid Argument Register Operations

Values 0 - 100 MX-DDC Definition Desired Valve Position UEC-3-DDC Definition Desired Valve Position
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02 Read Input Status Reads the ON/OFF status of discrete inputs in the field units. This function code provides information from field unit holding registers 9 13. Read Input Status Data Table
Digital Input Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Slave Address 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Register / bit MX-DDC 9/00 9/01 9/02 9/03 9/04 9/05 9/06 9/07 9/08 9/09 9/10 9/11 9/12 9/13 9/14 9/15 10/10 10/11 10/12 10/13 10/14 10/15 12/00 12/08 12/09 12/10 12/11 12/12 12/13 12/14 12/15 13/14 MX-DDC UEC-3-DDC Opened Closed Stopped Opening Closing Valve Jammed Local Mode Combined Fault Thermal O/L Fail De-Energize Channel A Fault Channel B Fault Open Torque Switch Close Torque Switch Operated Manually Phase Error Network ESD Active Local ESD Active Microprocessor reset Local Stop Local Opening Local Closing Remote Mode User 0 User 1 User 2 User 3 User 4 User 5 User 6 User 7 User 8 User 8 User 0 User 1 User 2 User 3 User 4 User 5 User 6 User 7 User 19 Channel A Fault Channel B Fault I/O Module
42
FCD LMAIM5001-00

04 Read Input Registers Reads the binary contents of the input registers in the field units. This function code will map the following field unit registers 4 8 into a data table. Read Input Registers Data Table
Master Station Register 30001 30002 30003 30004 30005 30006 30007 30008 30009 30010 Field Unit Register 4 5 6 7 8 4 5 6 7 8 Field Unit Address 1 1 1 1 1 2 2 2 2 2 MX-DDC Torque Scaled Output* Main Volts Analog Input Analog Input Valve Position (Scaled) Torque Scaled Output* Main Volts Analog Input Analog Input Valve Position (Scaled) UEC-3-DDC Average Torque Output Analog Input Analog Input Analog Input Valve Position (Scaled) Average Torque Output Analog Input Analog Input Analog Input Valve Position (Scaled)
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44
FCD LMAIM5001-00
Ethernet Port Configuration

The Master Station includes support for several TCP/IP protocols, including Modbus Ethernet and HTTP (web server). Each Master Station processing unit must be configured with a unique IP address, mask, gateway, and Hot Standby IP Address if Hot Standby is installed (Figure 8-1). The Hot Standby IP Address is discussed in detail in Chapter 10. Note: If Hot Standby is not installed, the Hot Standby IP Address must be 0.0.0.0. Figure 8-1: The Configure Ethernet Port screen
Configure Ethernet Port IP Address 192 168 Mask 255 255 Gateway 192 168
0 255 0
100 0 1
EDIT EDIT EDIT EDIT Top Screen
Hot Standby IP Address 0 0 0 0 << Back
Touching the Edit button for each row will allow the user to edit the octets of the addresses, one octet at a time, from left to right (Figures 8-2, 8-3, 8-4, 8-5). Use the Next and Back buttons on each editing screen to navigate between screens. Figure 8-2: Edit Octet One screen
IP Address 1 Current Value:

192
<< Back
Next >>
192
Valid Range: 1-255 1st octet of IP Address for this CPU ### ___ ___ ___
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
FCD LMAIM5001-00
45

Figure 8-3: Edit Octet Two screen

168
<< Back
Next >>
168
Valid Range: 1-255 2nd octet of IP Address for this CPU ___ ### ___ ___
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
Figure 8-4: Edit Octet Three screen

0
<< Back 0
Next >>
Valid Range: 1-255 3rd octet of IP Address for this CPU ___ ___ ### ___
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
Figure 8-5: Edit Octet Four screen

100
<< Back
Next >>
100
Valid Range: 1-255 4th octet of IP Address for this CPU ___ ___ ___ ###
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
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FCD LMAIM5001-00
General Settings Configuration
9.1
Overview
General settings include the Clock, Passwords, and Version (Figure 9-1). Figure 9-1: The Configure General Settings screen
Configure General Settings
Clock
Passwords
Version
<< Back
9.2
Clock
The clock is configured on the Clock screen (Figure 9-2). Touching an up arrow will increase a value, while the down arrow will decrease the value.
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Figure 9-2: The Configure Clock screen
Clock Current Date and Time
1 / 2003
12
30
Month
Day
Year
Hour Minute
<< Back
Top Screen
9.3
Passwords
Figure 9-3: The Login screen
Login: Please Enter Your Password
****
7 4 1 8 5 2 0 9 6 3
Cancel
DEL
CLR
Help
E N T
Note: Each user level must be a unique password. Passwords can be four digit numbers. The correct password for View, Control, or Configure will take the user to the Main Menu (Figure 1-4). If Help is pressed on the password screen, the user is given the opportunity to reset all passwords to the defaults (Figure 1-3). Please contact Limitorque to obtain the reset password. Passwords are easily configured via the Change Passwords screen (Figure 9-4).
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FCD LMAIM5001-00

Figure 9-4: The Change Passwords screen
Change Passwords
'View' Role: 'Supervisor' Role: 'Administrator' Role:
100 200 300
EDIT EDIT EDIT
<< Back
Top Screen
Touching the Edit button will take the user to an editing screen (Figure 9-5) which will allow them to enter a new value for the password. Figure 9-5: The Edit View Password screen
'View' Password Current Value:

100
<<
Back 100
Valid Range: 000-9999 This password permits the user to VIEW network conditions. Does not allow control or configuration.
7 4 1 0
8 5 2 .
9 6 3
CLR
DEL
E N T
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49
9.4
Version
The Version information provided is read-only and may be requested by technical support to help troubleshoot the Master Station (Figure 9-6). Figure 9-6: The Master Station Revisions screen
Master Station Revisions
HMI Application Version
03/05.01
CPU Application Version
5163
<< Back
Top Screen
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FCD LMAIM5001-00
10
Hot Standby Configuration
10.1
Overview
The Master Station is capable of Hot Standby Operation. Two identical processing units communicate with each other via an Ethernet 10-BaseT connection. One processing unit is configured to be Hot while the other unit is configured to be Standby.
10.2
Configuration
Each unit must be configured for TCP/IP communication. This is accomplished via the HMI interface on the Configure Ethernet Port screen (Figure 10-1). Figure 10-1: The Configure Ethernet Port screen
Configure Ethernet Port IP Address 192 168 Mask 255 255 Gateway 192 168
0 255 0
100 0 1
EDIT EDIT EDIT EDIT Top Screen
Hot Standby IP Address 192 168 0 101 << Back
In addition, the Hot Standby IP Address must be configured with the other processing units IP address. For example, the Hot processing unit must have the Standby processing units IP address in the Hot Standby IP Address section, and the Standby processing unit must have the Hot processing units IP address in the Hot Standby IP Address section. IP addresses are configured by touching the Edit button on the row of the address to be configured. This will allow the user to set the octets of the IP address from the left to the right, one octet at a time. Use the Next and Back buttons on each editing screen to navigate between screens. Following the successful configuration of the IP address information for each unit, further configuration is necessary. The Configure Hot Standby screen of the HMI (Figure 10-2) allows the user to configure the startup mode of each processing unit, displays the current state of each processing unit (i.e. Idle, Standby, or
FCD LMAIM5001-00 DDC-100 Master Station II Installation and Operation Manual 51

Hot) and allows the user to force the units to switch roles such that the Hot unit becomes the Standby unit and the Standby unit becomes the Hot unit (Figure 10-3). Figure 10-2: Configure Hot Standby screen
Configure Hot Standby
Change State Active/Standby Hot Backup State Idle Standby Active Edit Hot Backup Startup Hot
When configuration changes are saved in the Hot processing unit, these changes are transfered to the Standby processing unit. Therefore, the network configuration, DCS configuration, and other configurations only need to be performed once. The configuration for the Hot Standby Parameters are unique for each processing unit, however, and as such must be completed independently for each processing unit. The Hot Standby configuration is not transferred from the Hot unit to the Standby unit when the configuration is saved. Figure 10-3: Edit Hot Standby screen
Configure Hot Standby
Change State Active/Standby Hot Backup State Idle Standby Standby Active Hot Backup Startup Hot
52
FCD LMAIM5001-00
10.3
Operation
Under normal operating conditions, the Hot processing unit will transmit incremental data updates to the Standby processing unit via the Ethernet connection. The Standby unit will also monitor the communication on the network to ensure that the Hot processing unit is viable. In the event of a Hot unit failure, the Standby unit will smoothly transition into the Hot role. In addition, a forced switch may be imposed. The transition period from Hot to Standby and Standby to Hot takes under 20 milliseconds to complete. Each processing unit is capable of three states: Idle, Standby, and Hot. Idle state: the processing unit is active, will accept incremental updates from a Hot unit, but will not perform the Hot units duties nor will the processing unit switch to Hot state should a Hot failure be detected. Standby state: the processing unit is active, will accept incremental updates from a Hot unit, and will switch to Hot state should a Hot failure be detected. Hot state: the processing unit is the Hot unit and will perform the Hot duties of Network polling and incremental updating of the Standby processing unit. A state change can occur in any of the following conditions: Hot Unit Failure: the Hot unit fails to send incremental updates to the Standby unit and there is no network traffic. Hot-Standby communication failure: the Standby unit is not receiving incremental update information from the Hot unit but detects Network traffic. The Standby unit will zero its database and set an alert error. The HMI will detect this state and will display Idle instead of Standby.
FCD LMAIM5001-00
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54
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11
Network Status
The Network Status screens (Figure 11-1) present an overview of the entire network, 25 MOVs per page. There are ten pages total. Use the << Back and Next >> buttons to navigate between the screens. Figure 11-1: Network Status Page 1 screen
Network Status No Comm Faults Channel A Channel A and B
MOVs 1-25 Pg 1 of 10 No MOV Fault Channel B MOV Fault
Press on a MOV to view status detail 001 006 011 016 021 << Back 002 007 012 017 022 003 008 013 018 023 ACTIVE 004 009 014 019 034 005 010 015 020 025 Next >>
There are two levels of information presented on this screen. The first colored bar (left) indicates communication status. Green is good communication on both channels A and B. Yellow indicates Channel A communication failure. Blue indicates Channel B communication failure. Red indicates failure on both channels. The second colored bar indicates MOV Fault status. A green bar indicates no fault, while a red flashing bar indicates MOV fault. Touching a MOV will take the user to the View MOV Status screen. The View MOV Status screens are discussed in Chapter 13.
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FCD LMAIM5001-00
12
View MOV Status

The View MOV Status screens allow the user to see detailed information regarding the MOVs current status (Figure 12-1). Figure 12-1: View MOV Status Page 1 screen
View Status (page 1 of 5) MOV Address Tag 0 % Open Opened Closed Stopped Opening Closing << Back 1
ACTIVE
MOVFU001 Type: MX Fault Channel A Channel B Control MOV More >>
The first page allows the user to navigate between MOVs using the arrows to the left and right of the MOV Address. The Tag name for each MOV is displayed for reference. A convenient Control MOV button is provided which allows the user to jump to the Control MOV screen. Control MOV functionality is discussed in Chapter 14. Gray lamps indicate an off or clear condition, while Red lamps indicate an on or active condition. Figures 12-2, 12-3, 12-4, and 12-5 provide an overview of the comprehensive status information these screens provide the user. Figure 12-2: View MOV Status Page 2 screen
View Status (page 2 of 5) MOV Address Tag Opened Closed Stopped Opening Closing 1 MOVFU001 Jammed Local Fault Th O/L Future Phase
Remote Mode
Channel A Channel B Open T/S Close T/S Manual Move
<< Back
More >>
FCD LMAIM5001-00
57

Figure 12-3: View MOV Status Page 3 screen
View Status MOV Address Tag
(page 3 of 5) 1
Remote Mode
MOVFU001 Lcl Stop Lcl Open Lcl Close AS-1 AS-2 AS-3 AS-4 AR-1 (Opt) AR-2 (Opt) AR-3 (Opt)
Phase Lost Phase Rev Net ESD Lcl ESD Reset
<< Back
Figure 12-4: View MOV Status Page 4 screen
More >>
View Status MOV Address Tag
(page 4 of 5) 1
Remote Mode
MOVFU001 Close L.S. Future Future User #0 User #1 User #2 User User User User User User #3 #4 #5 #6 #7 #8 More >>
Remote Th O/L Open T.S. Open L.S. Close T.S.
<< Back
Figure 12-5: View MOV Status page 5 screen
View Status (page 5 of 5) MOV Address Tag 1
Remote Mode
MOVFU001 Analog Input #1 12345 Analog Input #2 12345
Lost AI#1 Lost AI#2 I/O Board
<< Back
View Torque Status Info
More >>
58
FCD LMAIM5001-00

Page 5 (Figure 12-5) provides a link to Torque Status information (Figure 12-6). Figure 12-6: MOV Torque Status screen
MOV Torque Status MOV Address 1 Tag MOVFU001 Start % Open Stop % Open Time (ms) High Mid Tq High Tq Pos << Back 0 0 0 0 0 Avg. Tq
Remote Mode
0 0 0 0
Hi Tq @ Stop Hi Start Tq Hi Stop Tq
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60
FCD LMAIM5001-00
13
Control MOV
MOVs can be controlled from these screens. This includes opening, stopping, closing, and opening to a set position (such as 50%). Control MOV Page one (Figure 13-1) allows the user to open, stop, and close a MOV. Navigation between MOVs is accomplished via the arrows at the top of the screen. The MOV Address and Tag indicate the MOV being controlled. The and arrow buttons move the address in increments of 10. Figure 13-1: Control MOV Page 1 screen
Control MOV MOV Address Tag Channel A Channel B 1
LOCAL MODE
MOVFU001
Closed
OPEN
STOP
CLOSE
<< Back
AS Relays
AR Relays
More >>
Control MOV page two (Figure 13-2) allows the user to set a MOV to an arbitrary position. Figure 13-2: Control MOV Page 2 screen
Control MOV MOV ID: Tag Percent Open 1 MOVFU001 Set Position
Local Mode
+1 50%
SHUT OPEN
+10 -10
-1 SET POSITION
50% << Back
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Figure 13-3: Control Auxillary Coils screen 1
Control Aux. Coils User #0 User #1 User #2 User #3 1 AS-2 User #4 User #5 Tag AS-3 User #6 User #7 MOVFU001
MOV Address: AS-1
Note: Relays must be configured for DDC Control at the MOV. Feedback to User Inputs is recommended << Back
Figure 13-4: Control Auxillary Coils screen 2
Control Aux. Coils User #0 User #1 User #2 User #3 1 User #4 User #5 Tag AS-3 User #6 User #7 MOVFU001 AS-4
MOV Address: AS-1 AS-2
Note: Relays must be configured for DDC Control at the MOV. Feedback to User Inputs is recommended << Back
62
FCD LMAIM5001-00
14
Emergency Shut Down

Should it be necessary to initiate an Emergency Shut Down of the networked MOVs, this can be accomplished by accessing the Emergency Shut Down screen from the Main Menu (Figure 14-1). Figure 14-1: Emergency Shut Down screen
Emergency Shut Down
ACTIVE
Pressing the red button will initiate an Emergency Shut Down procedure for the Network. Once Initiated, the Emergency Shut Down Procedure cannot be revoked.
Initiate Emergency Shut Down
Cancel
Clear Emergency Shut Down
Two options are available: Initiate a shutdown and Clear a shutdown. Once an Emergency Shut Down has completed and is no longer necessary, the Emergency Shut Down state is cleared by pressing the Clear button. When an Emergency Shut Down is Initiated, the Emergency Shut Down in Progress screen will be displayed (Figure 14-2). Figure 14-2: Emergency Shut Down in Progress screen
Emergency Shut Down In Progress The Emergency Shut Down Procedure has been initiated.
Procedure Complete
Main Menu
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When an Emergency Shut Down is Cleared, the Emergency Shut Down Termination in Progress screen will be displayed (Figure 14-3). Figure 14-3: Emergency Shut Down Termination screen
Emergency Shut Down Termination The Emergency Shut Down Procedure termination is in progress.
Procedure Complete
Main Menu
64
FCD LMAIM5001-00
15
Logger
The Logger allows the user to monitor the status of the network or communication traffic. The Logger Menu provides two options: Data Analyzer and Network Status (Figure 15-1). Figure 15-1: Logger Menu screen
Logger Menu
ACTIVE
Data Analyzer
Logger
<< Back
Note: In a Hot Standby configuration, the Standby unit does not report logger functions. The Data Analyzer screen allows the user to monitor communication traffic (Figure 15-2). Several monitoring options are available: Channel A: monitor communication on Channel A port Channel B: monitor communication on Channel B port DCS Port: monitor communication on DCS port MNET Port: monitor communication on Modbus ethernet port Activity Log Disabled: no logging
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Figure 15-2: Data Analyzer Log screen
Data Analyzer Log Port Activity to Log Channel A Channel B DCS Port Modbus ENET
ACTIVE
Activity Log Disabled
<< Back
The Network Status Log screen (Figure 15-3) allows the user to log messages from the MOV network such as status updates, fault information, and position. Only the last 10 messages are visible via the HMI, but all messages are streamed to the printer port. Figure 15-3: Network Status Log screen
Logger
ACTIVE
10-28-03 10-28-03 10-28-03 10-28-03 10-28-03
16:15:50 16:15:50 16:15:51 16:15:52 16:15:53
MASTER MODE MOVFU001 1 MOVFU002 2 MOVFU003 3 MOVFU004 4
LOGGING NO COMMU NO COMMU NO COMMU NO COMMU
<< Back
Start
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FCD LMAIM5001-00

Figure 15-4: Data Analyzer and Logger Concurrent Use Error screen
Message When Data Analyzer is Active, Logger is disabled and when Logger is active, Data Analyzer is disabled. OK
This screen appears if the user attempts to simultaneously activate both logger functions.
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16
Error Messages
Error messages appear when a user attempts to initiate a function out of sequence or while another process is operating. Should a user attempt an unsafe task, the following error messages will be displayed. Figure 16-1: Control Error
Control Error
This unit is configured in STANDBY mode. Please use the ACTIVE unit to control the network.
<< Back
This screen will be displayed when control of a MOV is attempted on the Standby processor. Figure 16-2: Configuration Error 1
Configuration Error
This unit is configured in STANDBY mode. Please use the ACTIVE unit to configure the network.
<< Back
This screen will be displayed when configuration of the Standby processor is attempted.
FCD LMAIM5001-00
69

Figure 16-3: Configuration Error 2
Configuration Error
This unit is configured in STANDBY mode. Please use the ACTIVE unit to view torque information.
<< Back
Torque information is viewed on the Active processor. Figure 16-4: Inactivity Timeout
Inactivity Timeout Due to inactivity, this session will logoout in 60 seconds. Press the Cancel button to continue this session. Cancel
If the Master Station has not been used for a five minute period, the user will be logged out in 60 seconds.
70
FCD LMAIM5001-00

Figure 16-5: HMI Lockout Alert
Alert This operation cannot be performed at this time, since there is communication traffic on the DCS port or the MNET port. OK Please try again.
If HMI control has been set to Off, this screen appears when the user attempts control from the Master Station touch screen while the DCS is communicating with the Master Station. Figure 16-6: HMI Control Verification screen
HMI Control Verification
This unit is configured for "HMI Control Disabled" during DCS or MNET communications traffic. Please wait while DCS and MNET communications traffic is monitored.
If HMI Control is turned OFF, the user will see an error screen if control is attempted while DCS or MNET traffic is present.
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72
FCD LMAIM5001-00
17
Web Server Operation

Figure 17-1: Web navigation
Index
View MOV Status
Network Status
MOV Status
View Configuration
Master Station Configuration
MOV Active/Inactive Tables
MOV Active/Inactive Tables
MOV Status
Network Status
FCD LMAIM5001-00
73

Figure 17-2
View Configuration View MOV Status
Figure 17-3
To be supplied.
74
FCD LMAIM5001-00

Figure 17-4
MOV Status | MOVs 001-050 | Page 1 of 5 | Jump To Page: [1] [2] [3] [4] [5] LEGEND No Communication Faults Channel A Fault Channel A and Channel B Fault MOV 001 R R MOV 002 R R MOV 003 R R MOV 004 R R MOV 005 R R MOV 006 R R MOV 007 R R MOV 008 R R MOV 009 R R MOV 010 R R MOV 011 R R MOV 012 R R MOV 013 R R MOV 014 R R MOV 015 R R MOV 016 R R MOV 017 R R MOV 018 R R MOV 019 R R MOV 020 R R G Y R G R R No MOV Fault Channel B Fault MOV Fault MOV 031 R R MOV 032 R R MOV 033 R R MOV 034 R R MOV 035 R R MOV 036 R R MOV 037 R R MOV 038 R R MOV 039 R R MOV 040 R R
Refresh Data
MOV 021 R R MOV 022 R R MOV 023 R R MOV 024 R R MOV 025 R R MOV 026 R R MOV 027 R R MOV 028 R R MOV 029 R R MOV 030 R R
MOV 041 R R MOV 042 R R MOV 043 R R MOV 044 R R MOV 045 R R MOV 046 R R MOV 047 R R MOV 048 R R MOV 049 R R MOV 050 R R
Key:
R G Y B
= = = =
Red Green Yellow Blue
FCD LMAIM5001-00
75

Figure 17-4
Master Station Conguration

DCS Port Setup DCS Address DCS Baud Rate DCS Stop DCS Parity DCS Electrical DCS RTS ON DCS RTS OFF DCS HB Start DCS HMI Enabled Ethernet Port Setup Enet ReadWrite IP Address Mask Gateway Standby IP Address Read Only 192.168.0.100 255.255.255.0 192.168.0.1 0.0.0.0 1 9600 1 None RS-232 0 0 Hot Disable
DCS Port / Ethernet port Data Table Parameters DCS Register First DCS Register Last DCS 5/15 Coil Map DCS Write Register Network Setup Network Baud Rate Network Timeout Network Retries Network Poll Mode Network Propogation Delay Network RTS Delay First Congured Slave Last Congured Slave Total Active Slaves MOV Active/Inactive Status MOV 001-032 MOV 033-064 MOV 065-096 MOV 097-128 MOV 129-160 MOV 161-192 MOV 193-224 MOV 225-250 9600 500 1 LOOP 10 10 1 32 32 Position Status Close / Stop through Open / Stop 1
Note: The setting shown above indicates default.
76
FCD LMAIM5001-00

Figure 17-4
<< Back to Status MOV Status Detail | MOV Address 001 | [<<Prev MOV] [Next MOV>>]
Refresh Status
MOV Tag Name: MOVFU001
Torque Analog #1 Analog #2 Position
0 0 0 0
FAULT REGISTER Phase(s) Missing Phase Reversed Network ESD is ON Local ESD is ON Unit Reset since last poll Local Stop Selected Opening in Local Closing in Local DIGITAL I/O Digital Output Close Contactor Open Contactor AS-1 AS-2 AS-3 AS-4 AR-1, Opt AR-2, Opt AR-3, Opt Network Relay Digital Inputs 1 (Remote Mode Selected Thermal Overload Fault Open Torque Switch Open Limit Switch User 0, Terminal-21 User 1, Terminal-10 User 2, Terminal-9 User 3, Terminal-6 User 4, Terminal-7 User 5, Terminal-5 User 6, Terminal-23 User 7, Terminal-24 Digital Inputs 2 Analog In 1 Lost Analog In 2 Lost Network A/B Lost DDC Bd. Present I/O Opt Board Present Phase Lost
STATUS REGISTER Opened Closed Stopped Opening Closing Valve Jammed Local Mode Selected Combined Fault Thermal Overload Fault Fail De-Energize (UEC-3 ONLY) Channel A Fault Channel B Fault Open Torque Switch Fault Close Torque Switch Fault Manual Operation Phase Error
Note: Gray lamps indicate an off or clear condition, while red lamps indicate an on or active condition.
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78
FCD LMAIM5001-00
18
Touch Panel Backlight

When the touch panel backlight burns out, the panels status LED will turn orange. The HMI is programmed for touch operation to be disabled when the backlight burns out, which prevents the panel from sending commands to the PLC. The touch panel unit uses a CCFL, long-life type backlight. The actual life of the backlight however, will vary depending on the operating conditions, and replacement may be required. The backlight has a life of 30,000 hours (approximately 3.4 years), when the backlight is lit continuously (time required for brightness to fall to half its normal level). Note: The touch panel screen saver feature is enabled to prevent continuous backlight operation for a longer backlight life expectancy. Pro-face part number: GP377L/S-BL00-MS Warning To prevent an electric shock, be sure the touch panels power is disconnected from the power supply prior to changing the backlight. When the power has just been turned OFF, the unit and backlight are still very hot. Be sure to use gloves to prevent burns. The backlight is very fragile. Do not touch the glass tube directly or try to remove its power cord. If the glass tube breaks, you may be injured.
Use the following steps to change the backlight. Be sure to use gloves. 1. 2. Turn OFF power to the Master Station. Disconnect power. Remove the power and serial cables from the touch panel and remove from the Master Station.
3. 4. 5. 6.
Unscrew the panels two (2) top face attachment screws. Push down on the lock clip and open the panels rear cover. Disconnect the backlight's power connector from the inverter board. Do not try to pull the cord out of the backlight. Push the backlight's lock tab to the right to free the backlight, then pull it upwards and out of the unit.
FCD LMAIM5001-00
79
7. 8. 9.
Insert the new backlight and slide it into its slot until the lock tab can be clicked into place. Attach the new backlight's power connector to the inverter board. To replace the panel's rear cover, insert the covers guide tabs into the case's guide slots and close the cover. Be sure that the rear cover connector and the front unit connector are correctly aligned 10. Install the panel's two (2) top face attachment screws.
11. Insert the touch panel into the Master Station by first attaching the power cables and serial cable, then install the touch panel retaining clips. 12. Attach power to the Master Station and Turn ON the Master Station.
80
FCD LMAIM5001-00
19
FTP Upload of MOV Tag Name Database

Using an FTP software application, connect to the Master Station TCP/IP port. Log onto the Master Station.
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82
FCD LMAIM5001-00
20
How to Order Parts

To order parts or obtain further information about your Flowserve Limitorque Master Station II, contact your local Limitorque distributor sales office, or: FLOWSERVE CORPORATION Limitorque Actuation Systems 5114 Woodall Road P.O.Box 11318 Lynchburg, VA 24506-1318 Phone (434) 528-4400 Fax (434) 845-9736 To find the Limitorque distributor or sales office near you, go to http://www.limitorque.com All inquiries or orders must be accompanied by the following information supplied on the actuator nameplate: 1. Master Station model 2. Order number 3. Serial number
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84
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21
Appendix
Figure A-1: Typical single Master Station II network diagram
FCD LMAIM5001-00
85
FUSES
POWER OFF INPUT 100-240VAC ~1.5A
CHANNEL A
CHANNEL B
POWER OFF INPUT 100-240VAC ~1.5A

* * D TA D TA DA DATA GN DA DATA GN
ON
ON
FUSES
86
DCS PORT
FRONT VIEW
RS-485 TXRXD+
8.718 (221) 5.750 (146)
RS-422 TXD+ RXD+
4X .278 x .406 OBLONG (7) (10)
GND
17.000 (432) 19.000 (483)
NOTES: _____ (1) MASTER STATION AND FIELD UNITS REQUIRE EXTERNAL POWER SUPPLY. (2) CORRECT POLARITY FOR FIELD UNIT AND MASTER STATION CONNECTIONS IS NECESSARY FOR PROPER OPERATION. (3) CONNECTIONS SHOWN ARE TYPICAL. THE NUMBER OF MOV'S SHOWN MAY NOT INDICATE TRUE SYSTEM SIZE. (4) BELDEN 3105A, 9841, OR 3074F SHIELDED TWISTED PAIR CABLE IS RECOMMENDED. (5) EARTH GROUND: GROUND ROD OR CONNECTION TO GROUND ROD. A CLEAN EARTH-GROUND CONNECTION (LESS THAN 5 OHMS) ENHANCES NOISE REJECTION AND PROVIDES A CLEAR/SAFE PATH FOR SURGE CURRENTS. JUMPER CABLE MUST BE INSTALLED FROM MX-DDC TERMINAL BLOCK PIN 30 TO EARTH-GROUND. (6) MASTER STATION MUST BE CONNECTED TO CLEAN EARTH-GROUND (LESS THAN 5 OHMS) FOR ENHANCED NOISE REJECTION AND A CLEAR/SAFE PATH FOR SURGE CURRENTS.
PIN 1 2 3 4 5 6 7 8 9 GND RXDTXDTXRXD-
RS-232 DCD RXD TXD DTR GND DSR RTS CTS
DIAGNOSTIC NOTE: --------------POLARITY AND LEVEL OF THE NETWORK'S DATA CONNECTION CAN BE CHECKED BY MEASURING VOLTAGE BETWEEN DATA AND DATA* TERMINALS. THIS VOLTAGE SHOULD BE GREATER THAN +200mV DC WITH MASTER STATION NETWORK PORTS DISCONNECTED. DATA TERMINAL IS POSITIVE WITH RESPECT TO DATA* TERMINAL.
TOP VIEW
PRINTER/DEBUG SAME AS DCS PORT RS-232 TERMINALS & CONNECTORS
EARTH GROUND NOTE: -----------------IF LOW IMPEDANCE EARTH GROUND IS NOT AVAILABLE AT EACH ACTUATOR, CONTACT ENGINEERING FOR ALTERNATIVE EARTH GROUND SURGE PROTECTION STRATEGIES.
17.727 (450)
ETHERNET PORT HANDLES

1.432 (36)
LEGEND: _______ MOV - MOTOR OPERATED VALVE 16 - DATA A1 15 - DATA A1* 41 - DATA A2 29 - DATA A2* 30 - SURGE PROTECTION - SHIELD N/C - NO CONNECTION DATA TERMINAL IS POSITIVE WITH RESPECT TO DATA* TERMINAL
MASTER STATION TO PC STRAIGHT-THRU MASTER STATION TO HUB STRAIGHT-THRU MASTER STATION TO PLC STRAIGHT-THRU CABLE TYPE: DATA QUALITY CATEGORY 5 WITH STANDARD RJ-45 CONNECTOR.
MASTER STATION POWER REQUIREMENTS: SINGLE: 110/240 VAC, 3.0 AMP (1.5 AMP PER CPU)
24 VDC, 4 AMP (2 AMP PER CPU) JUMPER SELECTABLE (DO NOT USE WITH 110-240 VAC CONNECTED)
FRONT VIEW
MONITOR MONITOR
TEMPERTURE RATING: STORAGE: -20C TO +60C OPERATIONAL: 0C TO +45C
MOV-4
SEE NOTE 5 30 30 A1* 15 A1 16 29 A2* 41 A2 41 A2 29 A2* A1 16 A1* 15 A1* 15 A1 16 29 A2* 41 A2 30 SEE NOTE 5 SEE NOTE 5
MOV-3
MOV-2
MOV-1
SEE NOTE 5 30 A1* 15 A1 16 29 A2* 41 A2 N/C
DO NOT USE WITH 110-240VAC EXTERNAL 24VDC INPUT ONLY HOT STANDBY OPTIONAL PRINTER / DEBUG NO SERVICEABLE PARTS INSIDE SINGLE DO NOT USE WITH 110-240VAC
Figure A-2: Typical hot standby Master Station II network diagram
REAR VIEW
ETHERNET
PRINTER / DEBUG EXTERNAL 24VDC INPUT ONLY
EXT. 24VDC
24VDC

+ -MOVE JUMPERS ON INSIDE OF UNIT FOR PROPER OPERATION
24VDC
+ -MOVE JUMPERS ON INSIDE OF UNIT FOR PROPER OPERATION DCS DCS
N/C
N/C
N/C
FUSES 2 AMP 250 V FUSES 2 AMP 250 V
FUSE PROTECTION
ON/OFF SWITCH 110VAC POWER ENTRY
GND (SEE NOTE 6)
MOV-247
SEE NOTE 5 N/C 30 A1* 15 A1 16 29 A2* 41 A2 41 A2 29 A2* A1 16 A1* 15 30 SEE NOTE 5
MOV-248
MOV-249
SEE NOTE 5 30 A1* 15 A1 16 29 A2* 41 A2
MOV-250
SEE NOTE 5 30 A1* 15 A1 16 29 A2* 41 A2
N/C
N/C
N/C
N/C
DRAWN DATE
R
DKA 9/12/03
CHECKED DATE TITLE
RACK MOUNTABLE HOT STANDBY MASTER STATION

APPROVED DATE 1ST ORDER NO. DRAWING NO. REV SHEET
NO.
DESCRIPTION
DATE
REVISION
-----
15-493-0384-4
1 OF 1
L-783 REV-A 4/26/93
FCD LMAIM5001-00
FCD LMAIM5001-00
87
Limitorque 5114 Woodall Road, P.O. Box 11318 Lynchburg, VA 24506-1318 Phone (434) 528-4400, Fax (434) 845-9736 http://www.limitorque.com Limitorque Abex Road Newbury Berkshire, RG14 5EY England Phone 44-1-635-46999 Fax 44-1-635-36034 Limitorque Nippon Gear Co., Ltd. Asahi-Seimei Bldg. 4th Floor 1-11-11 Kita-Saiwai, Nishi-Ku Yokohama-Shi, (220-0004) Japan Phone 81-45-326-2065 Fax 81-45-320-5962
Limitorque India, Ltd. 15/4, Mile Stone Mathura Road Faridabad 121002 India Phone 91-129-2276586 Fax 91-129-2277135 Flowserve Australia, Pty. Ltd. 14 Dalmore Drive Scoresby, Victoria 3179 Australia Phone: 61 3 9759 3300 Facsimile: 61 3 9759 3301 Limitorque Asia, Pte., Ltd. 12, Tuas Avenue 20 Singapore 638824 Phone 65-6868-4628 Fax 65-6862-4940
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989. FLOWSERVE CORPORATION FLOW CONTROL DIVISION Limitorque Actuation Systems 5114 Woodall Road P.O. Box 11318 Lynchburg, VA 24506-1318 Phone: 434 528 4400 Facsimile: 434 845 9736 www.limitorque.com
2004 Flowserve Corporation, Irving, Texas, USA. Flowserve and Limitorque are registered trademarks of Flowserve Corporation. (Replaces 435-11000) FCD LMAIM5001-00 Printed in USA.

Limitorque: DDC-100 Master Station II Installation and Operation Manual

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Limitorque Actuation Systems

FCD LMAIM5001-00 (Replaces 435-11000)

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

User Rights Overview

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Press Anywhere to Begin

Login: Please Enter Your Password

Flow Control Division

Limitorque Actuation Systems

Login Help: Enter the Reset Password

Note: The keys are outlined in red on this screen.

Main Menu Configure

ACTIVE Network Status

View MOV Status

Control MOV Emergency Shut Down

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Master Station II Screen Flowchart

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Active MOVs 1250 Modbus FC 03 - View

Baud Rate Stop Bits Parity Electrical

Modbus FC 05/15 - View Modbus FC 06/16 - View HMI Control

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Single Master Station Quick Setup Instructions

Hot Standby Master Station Quick Setup Instructions

Flow Control Division

Limitorque Actuation Systems

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Master Station Rear Panel Connections

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division

Limitorque Actuation Systems

Figure 4-3: DCS Port Connection

DDC-100 Master Station II Installation and Operation Manual

Flow Control Division