ECM Connectors

6 HEUI Injectors

Engine Control Module

Cab Diagnostic Connector

RENR1368-04 May 2001

PID-FMI 0-00 1-11 2-11 3-11 4-11 5-11 6-11 22-13 30-08 30-13 41-03 41-04 42-11 43-02 64-02

Description No Detected Faults Cylinder 1 Fault Cylinder 2 Fault Cylinder 3 Fault Cylinder 4 Fault Cylinder 5 Fault Cylinder 6 Fault Check Timing Sensor Calibration Invalid PTO Throttle Signal PTO Throttle Sensor Calibration 8 Volt Supply Above Normal 8 Volt Supply Below Normal Injection Actuation Press Control Valve Driver Fault Ignition Key Switch Fault Loss of Engine RPM Signal on Engine Speed and Timing Sensor Number 2 No Pattern on Engine Speed and Timing Sensor Number 2 Inlet Air Heater Open Circuit Inlet Air Heater Short Circuit Idle Shutdown Override Idle Shutdown Occurrence PTO Shutdown Occurrence Vehicle Overspeed Warning Loss of Vehicle Speed Signal Invalid Vehicle Speed Signal Vehicle Speed Out of Range Vehicle Speed Rate of Change Invalid Throttle Signal Throttle Sensor Calibration Oil Press Sensor Open Circuit Oil Press Sensor Short Circuit Very Low Oil Press Boost Press Sensor Open Circuit

- 12 V +

Batteries Cruise Control On/Off & Set/Resume Switches

ECM Side

ECM Connector P1

Harness Side
Accelerator Pedal Position Sensor

Diagnostic Code Listing Flash PID-FMI Description Codes 55 102-04 Boost Press Sensor Short Circuit 72 102-07 Excessive Boost Pressure 72 105-03 Inlet Manifold Air Temp Sensor Open Circuit 73 105-04 Inlet Manifold Air Temp Sensor Short Circuit 73 108-03 Atmospheric Press Sensor Open Circuit 74 108-04 Atmospheric Press Sensor Short Circuit 74 110-00 High Coolant Temp Warning 42 110-03 Coolant Temp Sensor Open Circuit 29 110-04 Coolant Temp Sensor Short Circuit 29 110-11 Very High Coolant Temp 21 111-01 Low Coolant Level Warning 21 111-02 Coolant Level Sensor Fault 18 111-11 Very Low Coolant Level 71 34 34 49 49 01 47 47 41 31 36 36 36 32 28 24 24 46 25 164-00 164-02 164-03 164-04 164-11 168-02 190-00 190-02 190-11 224-11 224-14 231-11 232-03 232-04 246-11 247-11 252-11 253-02 253-14 Injection Actuation Press Out of Range Injection Actuation Press Sensor Erratic Injection Actuation Press Open Circuit Injection Actuation Press Short Circuit Injection Actuation Press System Intermittent Battery Power to the ECM Engine Overspeed Warning Loss of RPM Signal on Engine Speed and Timing Sensor Number 1 No Pattern on Engine Speed and Timing Sensor Number 1 Theft Deterrent Enabled Engine Cranking / Theft Deterrent Enabled J1939 Data Link Fault 5 Volt Supply Above Normal 5 Volt Supply Below Normal Service Brake Switch Number 1 Fault Service Brake Switch Number 2 Fault Incorrect Engine Software Check Customer or System Parameters Truck Manuf. Parameter Not Programmed

Flash Codes 25 25 38 38 26 26 61 27 27 61 62 12 62 17 15 15 15 39 51 35 34 34 00 00 58 21 21 00 00 59 56 56

Injection Actuation Pressure Control Valve (IAPCV)

Ignition Key Switch Clutch and Service Brake Switches

64-11 70-05 70-06 71-00 71-01 71-14

Top Camshaft Speed/Timing Sensor Coolant Level Sensor Caterpillar Installed

Bottom Camshaft Speed/Timing Sensor

OEM Installed

ECM Side

ECM Connector P2

Harness Side
Injection Actuation Pressure Sensor

Check Engine Lamp

Warning Lamp

Speedometer & Tachometer

45 35 25 55 65 10 15 20

DT Connector Receptacle

DT Connector Plug
Boost Pressure Sensor

15

75

25

5 0

MPH

85

RPM X 1000

30

3126B and 3126E Truck Engine Electrical System

Vehicle Speed Sensor

84-00 84-01 84-02 84-08 84-10 91-08 91-13 100-03 100-04 100-11 102-03

Receptacle Wedge Plug Wedge

Atmospheric Pressure Sensor

A/C High Pressure Switch

Cooling Fan

(Specific Ratings Only)

Receptacle Wedge Plug Wedge

Oil Pressure Sensor

PTO Accelerator Position Sensor Fast Idle Enabled Lamp Or Wait To Start Lamp PTO Switch On Lamp

Receptacle Wedge Plug Wedge

(Optional)

HD Connector Receptacle

HD Connector Plug

Oil Level Switch (Optional) Fast Idle Enable Switch PTO On/Off & PTO Set/Resume Switches

BKD1-UP 1AJ1-UP 8YL1-UP CKM1-UP CRP1-UP 7AS1-UP 8SZ1-UP 9SZ1-UP

Coolant Temperature Sensor

Transmission Neutral Switch

Pin Contact

Socket Contact

Sealing Plug

AT/MT/HT Transmission Relay Intake Manifold Air Temperature Sensor

Speed/Timing Sensor Connectors

IAPCV Connector

Intake Air Heater Relay Exhaust Brake On/Off Switch

Exhaust Brake

Intake Air Heater

A

Intake Air Heater Lamp

150 Series Receptacle

150 Series Plug

2001 Caterpillar All Rights Reserved

Printed in U.S.A.

3126B & 3126E ENGINE HARNESS WIRING DIAGRAM

INJECTOR HARNESS GROMMET L983-WH L983-WH L984-OR L984-OR L985-YL L985-YL J301 P301 J302 P302 J303 P303 A706-GY 6 5 4 3 2 1 P300 J300 J304 P304 J305 P305 J306 P306 P2 J2 12 11 10 9 8 7 ENGINE HARNESS CONNECTOR

B A B A B A B A B A B A

L983-WH L984-OR L985-YL A706-GY A705-BU A704-GN A703-BR A702-PU A701-GY INJECTOR COMMON CYLINDERS 1 & 2 INJECTOR COMMON CYLINDERS 3 & 4 INJECTOR COMMON CYLINDERS 5 & 6 INJECTOR CYLINDER 6 INJECTOR CYLINDER 5 INJECTOR CYLINDER 4 INJECTOR CYLINDER 3 INJECTOR CYLINDER 2 INJECTOR CYLINDER 1

INJECTOR CYLINDER NO.1 INJECTOR CYLINDER NO.3 INJECTOR CYLINDER NO.5 A705-BU A704-GN A703-BR A702-PU A701-GY INJECTION ACTUATION PRESSURE CONTROL VALVE (IAPCV) J500 P500 A746-PK G849-BR ENGINE BOOST PRESSURE ENGINE PRESSURE SENSOR COMMON ENGINE PRESSURE SENSOR +5V J200 P200 ENGINE BOOST PRESSURE SENSOR GN YL OR C B A A746-PK G829-GN G828-WH A B G854-PK G855-PU INJECTOR CYLINDER NO.4

INJECTOR CYLINDER NO.2

INJECTOR CYLINDER NO.6

IAP CONTROL VALVE IAP CONTROL VALVE COMMON ENGINE BOOST PRESSURE ENGINE INJECTION ACTUATION PRESSURE

A747-GY G829-GN G828-WH

ENGINE ATMOSPHERIC PRESSURE ENGINE PRESSURE SENSOR COMMON ENGINE PRESSURE SENSOR +5V

ENGINE INJECTION ACTUATION PRESS. ENGINE PRESSURE SENSOR COMMON ENGINE PRESSURE SENSOR +5V P204 J204

GN YL 0R

C B A

G849-BR G829-GN G828-WH 994-GY G827-BU G826-BR A747-GY G829-GN G828-WH G883-GN G458-GY 995-BU C967-BU

ENGINE INJECTION ACTUATION PRESSURE SENSOR

ENGINE OIL PRESSURE SENSOR ENGINE OIL PRESSURE SENSOR COMMON ENGINE OIL PRESSURE SENSOR +5V ECM GROUND STRAP TO ECM MOUNTING BOLT INPUT #16 ENGINE OIL LEVEL SWITCH ENGINE COOLANT TEMPERATURE ENGINE INTAKE MANIFOLD AIR TEMPERATURE

44 45 46 55 54 39 38 37 36 47 67 68 1 63 64 4 5 61 62 70 40 27 6 7 14 3 2 15 16 17 24 42 41

ENGINE ATMOSPHERIC PRESSURE ENGINE PRESSURE SENSOR COMMON ENGINE PRESSURE SENSOR +5V P203 J203 GN YL OR C B A

ENGINE ATMOSPHERIC PRESSURE SENSOR NOTE A

ENGINE OIL PRESSURE SENSOR NOTE A ENGINE OIL PRESSURE SENSOR ENGINE OIL PRESSURE SENSOR COMMON ENGINE OIL PRESSURE SENSOR +5V P201 J201 GN YL OR C B A 994-GY G827-BU G826-BR

G833-PK TOP CAMSHAFT ENGINE SPEED/TIMING SENSOR

ENGINE OIL LEVEL SWITCH NOTE A J802 P802

ENGINE OIL LEVEL ENGINE OIL LEVEL COMMON

1 2

G458-GY G829-GN

25 51 52 53 60 33 32 35 9 34 26 18 10 11 12 TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+ A B J401 P401 E963-BK E964-WH

ENGINE TEMPERATURE SENSOR COMMON

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

ENGINE COOLANT TEMPERATURE SENSOR J100 P100

ENGINE COOLANT TEMPERATURE ENGINE TEMPERATURE SENSOR COMMON

1 2

995-BU G833-PK

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+ BOTTOM CAMSHAFT ENGINE SPEED/TIMING SENSOR

A B J402 P402

E965-BU E966-YL

49 48 13 50 19 59 58

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

ENGINE INTAKE MANIFOLD AIR TEMPERATURE ENGINE TEMPERATURE SENSOR COMMON J103 P103

1 2

C967-BU G833-PK

ENGINE TIMING CALIBRATION PROBE+ ENGINE TIMING CALIBRATION PROBE-

A B J400 P400 NOTE A

ENGINE INTAKE MANIFOLD AIR TEMPERATURE SENSOR

G856-WH G857-YL

ENGINE TIMING CALIBRATION PROBE+ ENGINE TIMING CALIBRATION PROBE-

(+) BATTERY SUPPLY WIRES INPUT SIGNAL WIRES TO ECM OUTPUT SIGNAL WIRES FROM ECM SENSOR SUPPLY VOLTAGE SIGNAL PLUS SIGNAL MINUS (-) BATTERY / SENSOR RETURN NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.
COMPONENTS ARE SHOWN WITH THE KEY OFF UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708. TO ENGINE CYLINDER HEAD (NOT CYLINDER HEAD GROUND STUD)

K995-OR J501 P501 1 2 N/O RELAY INTAKE AIR HEATER B A C987-RD G850-BU G850-BU

28 29 30 31 43 22 23 56 57 65 66 69 20 21 8

ENGINE CONTROL MODULE

INTAKE AIR HEATER RELAY

P648 G850-BU C987-RD

3126B & 3126E OEM VEHICLE HARNESS WIRING DIAGRAM

100A WITH 130A PEAK AT 11V INTAKE AIR HEATER LAMP C987-RD B A J648

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS N/O RELAY CHECK ENGINE LAMP K995-OR C987-RD L994-YL

WARNING LAMP 659-PK NOTE A G880-PK 659-PK L994-YL K998-BU G880-PK WARNING LAMP CHECK ENGINE LAMP OUTPUT #1 OUTPUT #9

KEY SWITCH OFF ON START

ENGINE CONTROL MODULE

FAST IDLE ENABLED LAMP OR WAIT TO START LAMP

EXHAUST BRAKE SOLENOID

FLYBACK DIODE

NOTE A

EXHAUST BRAKE ON/OFF SWITCH NOTE A SIGNAL+ ALTERNATOR GROUND STARTER MOTOR (12V) SPEEDOMETER NOTE A 9 PIN CAB CONNECTOR SIGNALC974-PU C973-GN NOTE A

E718-PK E991-GY G836-WH C981-GY C974-PU C973-GN

OUTPUT #2 OUTPUT #3 OUTPUT #4 EXHAUST BRAKE ON/OFF SWITCH SPEEDOMETER POSITIVE SPEEDOMETER NEGATIVE

TACHOMETER NOTE A

SIGNAL+ SIGNAL-

450-YL 451-BR NOTE A

993-BR F713-OR 450-YL 451-BR

INPUT SENSOR COMMON #2 INPUT #14 TACHOMETER POSITIVE TACHOMETER NEGATIVE

- 12V +

- 12V +

- 12V +

NOTE A BATTERY 3 BATTERY 2 BATTERY 1

+BAT. B -BAT. A J H J1587 - G E793-BU J1587 + F E794-YL A249-BK J1939 SHIELD E J1939 - D K990-GN J1939 + C K900-YL NOTE A

E793-BU E794-YL A249-BK K990-GN K900-YL

J1587 DATA LINK NEGATIVE J1587 DATA LINK POSITIVE J1939 DATA LINK SHIELD J1939 DATA LINK NEGATIVE J1939 DATA LINK POSITIVE

J906-BR NOTE A TO ALLISON AT/MT/HT SHIFT MODULATOR FOR AUTOMATIC TRANSMISSIONS ENGINE BLOCK

IGNITION KEY SWITCH

20A

14 AWG GXL 14 AWG GXL 14 AWG GXL 14 AWG GXL NOTE A NOTE A NOTE A

101-RD 101-RD 229-BK 229-BK G838-BR G839-BU H795-PK C978-BR C979-OR SET/RESUME SWITCH NOTE A NOTE A H795-PK C975-WH CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C H795-PK (PEDAL RELEASED POSITION) C992-PU SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O +BAT. CLUTCH PEDAL POSITION SWITCH N/C NOTE A (PEDAL RELEASED POSITION) NOTE A H795-PK C977-BU DIAGNOSTIC ENABLE SWITCH H795-PK G844-PK N/O MOMENTARY SWITCH A/C HIGH PRESSURE SWITCH N/C NOTE A H795-PK E971-GN PASSIVE MAGNETIC VEHICLE SPEED SENSOR COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON +8 V ACCELERATOR PEDAL POSITION SENSOR ACCELERATOR PEDAL POSITION BK RD WH B A C H795-PK C985-BU C986-BR J403 P403 COOLING FAN SOLENOID NOTE A G808-BU G809-GN 1 2 +BAT. TRANSMISSION NEUTRAL SWITCH N/O 409-OR (TRANSMISSION IN GEAR) NOTE A G882-WH (PEDAL RELEASED POSITION) NOTE A FAST IDLE ENABLE SWITCH H795-PK L902-GN N/O MOMENTARY SWITCH C978-BR C979-OR K999-GN K980-PK L902-GN G840-PU C975-WH K982-YL G841-GN C992-PU G842-GY G882-WH G843-OR L901-GY C977-BU G879-OR G844-PK C983-WH C984-YL 409-OR E971-GN G808-BU G809-GN G845-PU H795-PK C985-BU C986-BR G837-YL FLYBACK DIODE

UNSWITCHED +BATTERY UNSWITCHED +BATTERY -BATTERY -BATTERY OUTPUT #6 OUTPUT #7 SET RESUME INPUT #1 (PTO ON/OFF SWITCH) INPUT #2 INPUT #18 OUTPUT #8 CRUISE CONTROL ON/OFF SWITCH INPUT #3 INPUT #4 SERVICE BRAKE PEDAL POSITION SWITCH INPUT #5 INPUT #13 INPUT #6 INPUT SENSOR COMMON #1 CLUTCH PEDAL POSITION SWITCH +5V INPUT #7 ENGINE COOLANT LEVEL NORMAL ENGINE COOLANT LEVEL LOW INPUT #12 INPUT #11 VEHICLE SPEED IN POSITIVE VEHICLE SPEED IN NEGATIVE INPUT #8 (REMOTE ACCELERATOR) AP SENSOR/SWITCH SENSOR COMMON +8V ACCELERATOR PEDAL POSITION OUTPUT #5 P1 J1 VEHICLE HARNESS CONNECTOR

29 28 30 31 48 61 10 12 13 15 16 63 36 37 27 26 3 17 38 39 57 43 9 8 42 34 50 1 14 70 25 52 53 65 67 19 20 51 35 44 56 58 40 21 59 60 7 45 55 47 64 6 18 22 23 2 46 49 54 62 24 41 69 32 33 68 5 4 66 11

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

TOP VIEW
INLET AIR TEMPERATURE SENSOR INJECTION ACTUATION PRESSURE SENSOR INLET AIR HEATER ATMOSPHERIC PRESSURE SENSOR BOOST PRESSURE SENSOR INJECTOR HARNESS GROMMET

ENGINE GROUND STUD CONNECTION

INJECTION ACTUATION PRESSURE CONTROL VALVE

INLET AIR HEATER RELAY

INLET AIR HEATER INJECTION ACTUATION PRESSURE SENSOR INJECTOR HARNESS GROMMET

INLET AIR TEMPERATURE SENSOR

ATMOSPHERIC PRESSURE SENSOR (SELECT RATINGS ONLY)

BOOST PRESSURE SENSOR

ENGINE HARNESS CONNECTOR J2/P2

ENGINE GROUND STUD CONNECTION

VEHICLE HARNESS CONNECTOR J1/P1

INJECTION ACTUATION PRESSURE CONTROL VALVE (IAPCV)

ENGINE SPEED/TIMING SENSORS

COOLANT TEMPERATURE SENSOR

OIL PRESSURE SENSOR (OPTIONAL)

OIL LEVEL SWITCH (OPTIONAL) ENGINE CONTROL MODULE

LEFT SIDE VIEW