RFC 430 450 Eth Ib Um e 6219 en 02

User Manual
Installing and Starting Up Remote Field Controllers With Ethernet Connection Designation: Order No.: RFC 430/450 ETH-IB UM E 27 30 72 1
Installing and Starting Up Remote Field Controllers With Ethernet Connection
Designation: Revision: Order No.:
RFC 430/450 ETH-IB UM E 02 27 30 72 1
This user manual is valid for: RFC 430 ETH-IB Order No. 27 30 19 0 RFC 450 ETH-IB Order No. 27 30 20 0
Phoenix Contact 10/2003
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Please Observe the Following Notes:

In order to ensure the safe use of your device, we recommend that you read this manual carefully. The following notes provide information on how to use this manual. User Group The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them, who are familiar with applicable national standards. Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix Contact or third-party products resulting from disregard of information contained in this manual. Explanation of Symbols Used The attention symbol refers to an operating procedure which, if not carefully followed, could result in damage to equipment or personal injury.
The note symbol informs you of conditions that must strictly be observed to achieve error-free operation. It also gives you tips and advice on the efficient use of hardware and on software optimization to save you extra work. The text symbol refers to detailed sources of information (manuals, data sheets, literature, etc.) on the subject matter, product, etc. This text also provides helpful information for the orientation in the manual. We Are Interested in Your Opinion We are constantly attempting to improve the quality of our manuals. Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, we would appreciate it if you would send us your comments. Please use the universal fax form at the end of the manual for this.
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RFC 430/450 ETH-IB UM E
Statement of Legal Authority This manual, including all illustrations contained herein, is copyright protected. Use of this manual by any third party deviating from the copyright provision is forbidden. Reproduction, translation, or electronic and photographic archiving or alteration requires the express written consent of Phoenix Contact. Violators are liable for damages. Phoenix Contact reserves the right to make any technical changes that serve the purpose of technical progress. Phoenix Contact reserves all rights in the case of patent award or listing of a registered design. Third-party products are always named without reference to patent rights. The existence of such rights shall not be excluded. Internet Up-to-date information on Phoenix Contact products can be found on the Internet at www.phoenixcontact.com.
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Table of Contents
1 Preface ......................................................................................................................... 1-3
1.1 1.2 1.3 Purpose of this Manual........................................................................... 1-3 Hardware and Software Requirements .................................................. 1-3 Additional Documentation....................................................................... 1-4
2 Description of the Remote Field Controller................................................................... 2-3

2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 General Description of the Remote Field Controller............................... 2-3 Unpacking the Remote Field Controller.................................................. 2-4 Connecting and Operating Elements...................................................... 2-5 Status and Diagnostic Indicators (Ethernet) ........................................... 2-6 Fan Module............................................................................................. 2-7 Mounting the Remote Field Controller on the DIN Rail .......................... 2-8 Communication Paths ............................................................................ 2-9 Freely Programmable COM1 Interface................................................. 2-12 Direct Inputs and Outputs..................................................................... 2-18 INTERBUS Interface ............................................................................ 2-19 Parameterization Memory .................................................................... 2-19 Power Supply ....................................................................................... 2-21 Keypad and Diagnostic Display............................................................ 2-24 Setting the Operating Mode Using the Key Switch............................... 2-32 Overall Reset of the Remote Field Controller ....................................... 2-34
3 Startup Under PC WORX 2 .......................................................................................... 3-3

3.1 3.2 3.3 3.4 3.5 3.6 Required Software.................................................................................. 3-3 Creating a Project................................................................................... 3-3 Selecting the Remote Field Controller.................................................... 3-5 Communication....................................................................................... 3-6 Reading the New Configuration............................................................ 3-12 Quick Startup........................................................................................ 3-14
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4 Startup Under PC WORX 3 .......................................................................................... 4-3

4.1 4.2 4.3 4.4 4.5 Required Software.................................................................................. 4-3 Creating a New Project........................................................................... 4-4 Setting the Communication Path ............................................................ 4-7 Reading INTERBUS ............................................................................. 4-12 Quick Startup........................................................................................ 4-15
5 Safety Measures in Networks....................................................................................... 5-3

5.1 5.2 Problems ................................................................................................ 5-3 SECURITY Add-on Program .................................................................. 5-3
6 System Variables.......................................................................................................... 6-3

6.1 6.2 6.3 6.4 6.5 6.6 General Notes ........................................................................................ 6-3 Status Register for Digital Inputs and Outputs ....................................... 6-4 Diagnostic Status Register ..................................................................... 6-5 Diagnostic Parameter Register............................................................... 6-6 IEC -61131 Runtime System .................................................................. 6-8 Coprocessor ........................................................................................... 6-9
Service and Maintenance..........................................................................................A-1

A1 A2 A3 A4 A5 Replacing the Remote Field Controller.................................................. A-1 Replacing the Fan Module..................................................................... A-7 Replacing the Parameterization Memory .............................................. A-8 Updating the Firmware ........................................................................ A-10 Connecting Cable ................................................................................ A-10
B C D
Error Causes and Remedies.....................................................................................B-1 Technical Data ......................................................................................................... C-1 Reference Data ........................................................................................................ D-1
D1 D2 D3 List of Figures ........................................................................................ D-1 List of Tables ......................................................................................... D-5 Index...................................................................................................... D-7
ii
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Section 1
This section provides information about The area of application of this user manual
Preface ............................................................................................................................. 1-3

1.1 1.2 1.3 Purpose of this Manual........................................................................... 1-3 Hardware and Software Requirements .................................................. 1-3 Additional Documentation....................................................................... 1-4
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1-2
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Preface
Preface
1.1 Purpose of this Manual
This user manual helps you to start up and operate the following Remote Field Controllers in the INTERBUS system: Remote Field Controller 430 (RFC 430 ETH-IB) Remote Field Controller 450 (RFC 450 ETH-IB) The structures of the RFC 430 ETH-IB and RFC 450 ETH-IB Remote Field Controllers are identical and they differ only in terms of their performance. The Remote Field Controllers are available in two performance classes: RFC 430 ETH-IB: RFC 450 ETH-IB: Average control performance Network interface: 10Base-T, 100Base-TX Higher control performance than the RFC 430 ETH-IB Network interface: 10Base-T, 100Base-TX
1.2
Hardware and Software Requirements

Order No. 27 30 19 0 Order No. 27 30 20 0 Order No. 27 30 23 9 Order No. 28 06 86 2 Order No. 27 29 41 5 Order No. See "INTERBUS & AUTOMATION" catalog
Remote Field Controllers RFC 430 ETH-IB RFC 450 ETH-IB Fan module for Field Controller RFC DUAL-FAN Connecting cable IBS PRG CAB PC WORX 2 engineering software IBS PCWORX E PC WORX 3 engineering software PC WORX 3 Primary switched power supply suitable for capacitive loads with a high starting current CM 125-PS-120-230AC/24DC/5/F 24 V DC; 5.0 A Parameterization memory IBS MC FLASH 2MB IBS MC FLASH 4MB
Order No. 29 39 52 2 Order No. 27 29 38 9 Order No. 27 29 39 2
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You must have a license to operate the IBS PC WORX 2 software with more than 40 I/O points. To obtain a license, please contact Phoenix Contact. You must have a license to operate the PC WORX 3 software with more than 2 bytes of input and output data. To obtain a license for the different configuration levels (32 bytes input/output data; unlimited input/output data; without/with MSFC), please contact Phoenix Contact.
1.3

Additional Documentation
Configuring and Installing INTERBUS IBS SYS PRO INST UM E INTERBUS Diagnostics Guide IBS SYS DIAG DSC UM E PC WORX 2 User Manual IBS PCWORX UM E PC WORX 3 Quick Start Guide PC WORX 3 QS UM E Order No. 27 43 80 2 Order No. 27 47 29 3 Order No. 27 47 55 2 Order No. 28 28 72 7
1-4
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Section 2
This section provides information about Mounting the Remote Field Controller and practical notes Functions of the Remote Field Controller
Description of the Remote Field Controller....................................................................... 2-3

2.1 2.2 2.3 2.4 2.5 2.6 2.7 General Description of the Remote Field Controller............................... 2-3 Unpacking the Remote Field Controller.................................................. 2-4 Connecting and Operating Elements...................................................... 2-5 Status and Diagnostic Indicators (Ethernet) ........................................... 2-6 Fan Module............................................................................................. 2-7 Mounting the Remote Field Controller on the DIN Rail .......................... 2-8 Communication Paths ............................................................................ 2-9 2.7.1 Ethernet Connection .............................................................. 2-10 2.7.2 Diagnostic Interface (PRG) .................................................... 2-11 Freely Programmable COM1 Interface................................................. 2-12 2.8.1 Function Blocks for Devices Connected to COM1................. 2-13 2.8.2 COM_INIT.............................................................................. 2-14 2.8.3 COM_CTRL ........................................................................... 2-17 2.8.4 COM_RCV ............................................................................. 2-17 2.8.5 COM_SND ............................................................................. 2-17 Direct Inputs and Outputs..................................................................... 2-18 INTERBUS Interface ............................................................................ 2-19 Parameterization Memory .................................................................... 2-19 Power Supply ....................................................................................... 2-21 2.12.1 Sizing of the Power Supply.................................................... 2-21 2.12.2 Connecting the Power Supply ............................................... 2-23 Keypad and Diagnostic Display............................................................ 2-24 2.13.1 Reset Button .......................................................................... 2-24 2.13.2 Diagnostic Display ................................................................. 2-25 2.13.3 Setting the IP Address Using the Diagnostic Display ............ 2-26 2.13.4 Checking the IP Address Using the Diagnostic Display......... 2-31 Setting the Operating Mode Using the Key Switch............................... 2-32 2.14.1 Operating Modes ................................................................... 2-32 2.14.2 Key Switch ............................................................................. 2-32 Overall Reset of the Remote Field Controller ....................................... 2-34
2.8
2.9 2.10 2.11 2.12
2.13
2.14
2.15
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2-2
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Description of the Remote Field Controller

2.1 General Description of the Remote Field Controller
The Remote Field Controller is a compact controller with integrated Ethernet and INTERBUS connections. The I/O level is connected to the Remote Field Controller using INTERBUS. Connections for INTERBUS and Ethernet are available to connect higher-level systems such as the control level or operating level. When it comes to distributed, modular automation, Remote Field Controllers (RFC) with IEC 61131 control system intelligence and network connection are the ideal solution. As a compact controller that can be mounted on DIN rails, Remote Field Controllers provide networked, PC-based control performance locally on the DIN rail. Integrated Ethernet Connection The integrated Ethernet network connection (using twisted pair cable) provides for the increasingly important Ethernet connectivity. Throughout the network Remote Field Controllers can be reached via Ethernet and TCP/IP. When using the INTERBUS OPC server, standardized coupling with various visualization packages is also available via Ethernet. IEC 61131 Control Performance Remote Field Controllers are based on the international PC/104 standard for embedded PC systems. All Remote Field Controllers are seamlessly configured and programmed according to IEC 61131 using the PC WORX automation software. PC WORX can be used locally on the serial interface or via the network (Ethernet). The powerful processor can be programmed in all five IEC 61131 programming languages and ensures quick control task processing.
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Ethernet Communication Integrated communication functions of the RFC ... ETH-IB modules enable direct and effective data exchange via Ethernet. The Ethernet TCP/IP protocol is used for universal possibilities to communicate with Remote Field Controllers. Using the TCP/IP send and receive communication blocks according to the IEC 61131-5 standard, information between Remote Field Controllers e.g., necessary coupling variables, can be exchanged via Ethernet. This enables distributed, modular automation solutions to be configured. Time synchronization is also possible via the Ethernet network. In the Ethernet network data is available in a standardized format using the INTERBUS OPC server.
2.2
Unpacking the Remote Field Controller
The Remote Field Controller is supplied with a package slip, which contains installation instructions. Please read the complete package slip carefully. ESD Regulations Electrostatic discharge Persons who handle the Remote Field Controller must protect it by observing the ESD instructions before packing or unpacking the module, opening control boxes or control cabinets and before touching the module.
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2.3
Connecting and Operating Elements
3 4 5 6 7 8 9 1 0
Figure 2-1
1 1
1 2 1 3
6 2 1 9 A 0 0 1
Structure of the RFC 450 ETH-IB Remote Field Controller
Key: 1 Diagnostic display 2 Key switch to select operating modes 3 Receptacle for parameterization memory 4 Keypad 5 Reset button 6 Diagnostic interface (9-pos. D-SUB male connector) 7 Remote bus connection (9-pos. D-SUB female connector) 8 Supply voltage connection (24 V DC) 9 Direct inputs and outputs 10 Serial interface COM1 (can only be operated under PC WORX 3) 11 Ethernet connection (RJ45 female connector, 10/100 BASE-T(X)) 12 Status and diagnostic indicators (Ethernet) 13 Fan module (optional)
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The Remote Field Controller is supplied with caps for the D-SUB male connectors. The caps protect the D-SUB male connectors from electrostatic discharges (ESD = electrostatic discharge). When a D-SUB male connector is not in use, it must be protected from electrostatic discharges using the appropriate cap.
2.4
Status and Diagnostic Indicators (Ethernet)
The LINK and TRAFFIC LEDs indicate the state of the Ethernet interface. The LEDs have the following meanings: LINK The LINK LED (yellow) is on when the Remote Field Controller is able to establish contact with another network device. TRAFFIC The TRAFFIC LED (green) is on when the Ethernet interface sends or receives data. A crossover twisted-pair cable is required for direct connection of the Remote Field Controller to another Remote Field Controller or to a PC.
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2.5
Fan Module
The Remote Field Controller can be operated in the ambient temperature range from 0 C to 45 C (32 F to 113 F). The fan module is required if the Remote Field Controllers are operated at an ambient temperature higher than 45 C (113 F). It is not supplied as standard with the Remote Field Controller but is available as an accessory. The fan module is attached to the bottom of the Remote Field Controller using four screws. Tighten the screws so that they do not loosen accidentally (e.g., due to vibration). The electrical connection between the Remote Field Controller and the fan module is established automatically when the fan module is mounted. The fan module contains two fans. The vents are located on the bottom of the fan module. When installing the Remote Field Controller, ensure that the vents are freely accessible. The Remote Field Controller can overheat if the vents are covered. Leave a gap of 8 cm to 10 cm (3.15 in. to 3.94 in.) above and below the Remote Field Controller to ensure good ventilation. The fan module must not be replaced during operation. The Remote Field Controller must be switched off before the fan module can be exchanged. To replace the fan module, remove the Remote Field Controller from the DIN rail.
6 2 1 9 B 0 5 1
Figure 2-2
Remote Field Controller with fan module
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2.6
Mounting the Remote Field Controller on the DIN Rail
The following tasks must be carried out prior to mounting: Disconnect the supply voltage Ensure that the supply voltage cannot be reconnected by unauthorized persons If the Remote Field Controller is to be operated with the fan module, the fan module must be mounted on the DIN rail prior to mounting the Remote Field Controller. 1. Place the Remote Field Controller onto the DIN rail from above (A in Figure 2-3).
When mounting the Remote Field Controller, ensure that the vents are freely accessible because otherwise the Remote Field Controller can overheat. Leave a gap of 8 cm to 10 cm (3.15 in. to 3.94 in.) above and below the Remote Field Controller to ensure good ventilation. 2. Swivel the Remote Field Controller downward until the elastic fixture snaps into place with a click (B). If required, lightly press the fixture downward (C) using a screwdriver ensuring in this way that it snapped in properly. Finally, make sure that the Remote Field Controller is securely positioned on the DIN rail.
3.
IB H E T C R F
B
6 2 1 9 B 0 0 2
Figure 2-3
Mounting the Remote Field Controller on the DIN rail
2-8
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2.7
Communication Paths
The communication path to the Remote Field Controller must be determined before communication with the Remote Field Controller can take place. The following communication paths are available on the Remote Field Controller: (A) (B) Ethernet PRG 10/100Base-T(X) The serial interface (COM 1 to COM 4) of your PC is connected directly to the Remote Field Controller.
A
Figure 2-4
B
6 2 1 9 B 0 1 9
Communication paths: (A) Ethernet (B) RS-232
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2.7.1
Ethernet Connection
A standardized Ethernet interface is available for connecting the Ethernet network. The Ethernet network is connected via a RJ45 female connector. Use an Ethernet cable according to CAT 5 of IEEE 802.3. Planning and installation of your Ethernet network must be carried out according the IAONA "IAONA Industrial Ethernet Planning and Installation Guide" (see Internet at www.iaona-eu.com).
The pin assignment of the interface is as follows:

R e c e iv e d a ta R e c e iv e d a ta + S e n d d a ta S e n d d a ta + R T T + + R -
8 7 6 5 4 3
R J 4 5 fe m a le c o n n e c to r 8 -p o s .
8
1 0 /1 0 0 B A S E -T (X )
1
2 1
6 2 1 9 B 0 0 4
Figure 2-5
Ethernet interface 10/100BASE-T
6 2 1 9 A 0 8 1
Figure 2-6
Connecting the Ethernet cable to the Remote Field Controller
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2.7.2
Diagnostic Interface (PRG)
This serial interface providing the Ethernet interface enables communication with the Remote Field Controller from a PC. A connecting cable is required for direct connection of a Remote Field Controller and a PC. Connect the connecting cable to the programming interface of the Remote Field Controller (designation "PRG") and the serial interface of the PC (COM1 to COM4).
2 2 3 3 5 5
R X W O P C
6 2 1 9 A 0 0 3
Figure 2-7
Cable between PC and Remote Field Controller
Ordering data: Connecting cable between Remote Field Controller and PC, 3 m (9.84 ft.) in length (Designation: IBS PRG CAB; Order No. 28 06 86 2).
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2.8
Freely Programmable COM1 Interface
This interface can only be operated under PC WORX 3. Different input or output devices can be connected to the Remote Field Controller using the serial interface COM1. In Table 2-1 you will find a selection of devices and possible application cases. Table 2-1 Device Modem Printer Bar code scanner Terminal The devices are operated from the application program using function blocks.
1 2 3 4 5 6 7 8 9 D C D R x D T x D D T R G N D D S R R T S C T S R I
Devices that can be connected to COM1 Application Remote monitoring Recording
9 6 1
6 2 1 9 A 0 8 4
Figure 2-8
COM1 serial interface
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2.8.1
Function Blocks for Devices Connected to COM1
Function blocks are not communication blocks according to IEC 61131-5. Communication blocks according to IEC 61131-5 require a communication to be established between two partners. The COM blocks listed in the following only establish a connection to the serial interface.
Table 2-2
Function block overview Short Description Serial interface parameterization Control and request of status information after initialization of the serial interface Reading the internal receive buffer Data transmission to the internal send buffer
Function Block COM_INIT COM_CTRL COM_RCV COM_SND
The function blocks cannot be instantiated. The second and the following instances return a corresponding error code. For detailed information on input/output values of the function blocks, please refer to the relevant help in PC WORX 3.
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2.8.2
COM_INIT
The COM_INIT function block is used to parameterize the serial interface. After parameterization further interface control is carried out by the COM_CTRL function block. The interface parameterization can be changed at any time. The changes come into effect immediately. Activate this function block with a rising edge at the IN_ACTIVATE input. When activating the function block the OUT_BUSY output is set to TRUE and parameterization is started at the same time. A separate asynchronous task carries out parameterization. This reduces the function block runtime to a minimum. When the function block is called the next time it is checked whether parameterization has been finished or not. If parameterization has been finished, the OUT_BUSY, OUT_ERROR and OUT_STATUS outputs are set depending on the result. In the event of an error the OUT_ERROR output remains set. The following interface parameters can be set using the function block. Table 2-3 Parameter protocol baudrate databits stopbits flowcontrol Interface parameters that can be set using COM_INIT Meaning Protocol Transmission rate Number and parity of data bits Number of stop bits Hardware flow control 1 or 2 None, RTS/CTS or CON/XOFF Note Transparent or end-to-end From 110 bits/s to 115200 bits/s
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Transparent Protocol In the transparent protocol, data is sent or received without interpretation. If the XON/XOFF method is used as flow control there is one restriction. In this case the characters XON (11hex) and XOFF (13hex) are used for data flow control. This means that these characters cannot be transmitted as user data. End-to-End Protocol The V.24 data is conditioned for the end-to-end protocol. If V.24 data is sent from the user side (RFC side), a CR character (carriage return) is attached for transmission to the V.24 side. V.24 data transmitted from the V.24 side can only be read by the user if the Remote Field Controller has received a CR character. The end character (CR) confirms that the V.24 data has been received without error and the maximum data length has been observed. The end character is filtered out when the data is read by the INTERBUS side.
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RTS/CTS Hardware Flow Control By canceling the RTS signal the receiver indicates that its receive buffer is about to overflow. The transmitter then stops data transmission until the receiver indicates, by setting the RTS signal, that it is ready to receive again. The RTS output of the receiver is connected to the CTS input of the transmitter.
R F C x x x E T H -IB in c lu d in g C O M 1 fu n c tio n b lo c k T r a n s m itte r R e c e iv e r

Figure 2-9
R T S C T S R T S
D e v ic e w ith s e r ia l in te r fa c e
R e c e iv e r T r a n s m itte r
6 2 1 9 A 0 8 0
C T S
RTS/CTS hardware flow control
XON/XOFF Software Flow Control Data transmission is controlled by means of the XON (11hex) and XOFF (13hex) characters. If the module receives an XOFF, no more V.24 data will be transmitted until an XON is received. The receiver itself sends an XOFF, if its receive buffer is about to overflow. The transmitter then stops data transmission. The transmitter sends a single XON and data transmission continues as soon as more memory becomes available again. V.24 data is not filtered when it is transmitted. Any characters, which occur with the code defined for XON and XOFF, are thus transmitted and may trigger undesirable events at the receiver. When V.24 data is received, the XON and XOFF characters are filtered and are not made available as data. Any characters with the XON or XOFF code are lost. Ensure that characters with these codes do not appear in the data stream.
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2.8.3
COM_CTRL
The COM_CTRL function block is used to control and request status information after initializing the serial interface. Activate this function block with TRUE at the IN_ACTIVATE input. This input is not edge-triggered. The OUT_BUSY output is set to TRUE. This indicates that the OUT_RCV_CTRL and OUT_SND_CTRL outputs contain valid values. The IN_RESET input is designed for future extensions and is not evaluated at present.
2.8.4
COM_RCV
The COM_RCV function block is used to read the internal receive buffer. Activate this function block with a rising edge at the IN_ACTIVATE input. After activation the OUT_BUSY output is set to TRUE in the same cycle. After processing the OUT_BUSY output is reset and the OUT_ERROR and OUT_STATUS outputs are set accordingly. The OUT_DATA_CNT output contains the number of characters read. If the function block is called and there is no data to be read, the function block waits for data. The OUT_BUSY output remains set.
2.8.5
COM_SND
The COM_SND function block is used to transmit data to the internal send buffer. Activate this function block with a rising edge at the IN_ACTIVATE input. After activation the OUT_BUSY output is set to TRUE in the same cycle. The IN_DATA_CNT input specifies the number of characters to be transmitted. If FALSE is set at the input, always the number of bytes in the data buffer (specified by the array size) is transmitted. After successful processing the OUT_BUSY output is set to FALSE.
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2.9
Direct Inputs and Outputs
Besides connecting inputs and outputs to the Remote Field Controller via INTERBUS they can also be connected directly using FLK connectors (FLK = flat-ribbon cable).
6 2 1 9 B 0 4 6
Figure 2-10
Establishing the connection for inputs and outputs
You can use the VARIOFACE product range from Phoenix Contact for the connection of inputs and outputs. Combining the pin assignment with, for example, the VARIOFACE initiator module FLKMS 14/8IM/LA/PLC (Order No. 22 84 53 6) and an assembled round cable, e.g., FLK 14/EZ-DR/50KONFEK (14-pos.; 0.5 m (1.64 ft.); Order No. 22 88 90 1) results in the following assignment. Table 2-4 FLK connector pin assignment combined with FLKMS 14/8IM/LA/PLC FLKMS ... 1 2 3 4
1 3 5 7 9 1 1 1 3 8 1 0 1 2 1 4 6 4 2
Pin on FLC Connector
Signal IN 1 IN 2 IN 3 IN 4 IN 5 OUT 1 OUT 2 OUT 3 24 V 0V 24 V 0V 24 V 0V
Signal
0 1 2 3 4 5 6 7 9 (+) 10 () 11 (+) 12 () 13 (+) 14 ()
Inputs
5 6 7 8 9 10 11 12
6 2 1 9 A 0 8 2
Outputs
24 V DC voltage supply for sensors
13 14
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2.10
INTERBUS Interface
Connect the INTERBUS system to the Remote Field Controller using this interface.
6 2 1 9 A 0 8 3
Figure 2-11
Connecting INTERBUS to the Remote Field Controller
Please refer to "Connecting Cable" on page A-10 for interface assignment and cable assembly.
2.11
Parameterization Memory
The Remote Field Controller has a parameterization memory, which is placed in an opening in the front plate of the Controller. The programs and configurations for your project can be stored on the parameterization memory. The parameterization memory can be overwritten as often as necessary. Retentive (resident) memory blocks are used for the parameterization memory. Thus, data remains on the parameterization memory if it is removed from the Remote Field Controller. 2-Mbyte and 4-Mbyte parameterization memories are available. One side of the parameterization memory has a labeling field. The file name of your project, for example, can be entered in the labeling field.
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6 2 1 9 B 0 0 5
Figure 2-12
Inserting the parameterization memory
Insert the parameterization memory into the card holder provided with the female connector to the front. Make sure that when the parameterization memory is pressed lightly, the ejector moves outward and engages with a click. Note that the parameterization memory may only be inserted or removed if the supply voltage of the Remote Field Controller is disconnected. Only use parameterization memories from Phoenix Contact: 2-Mbyte parameterization memory IBS MC FLASH 2MB Order No. 27 29 38 9 4-Mbyte parameterization memory IBS MC FLASH 4MB Order No. 27 29 39 2 Configurations (projects) and programs can be stored on the parameterization memory so that they are not lost in the event of a power failure. IP addresses can be stored in the same way either on the internal memory or on the parameterization memory (only with Remote Field Controllers with firmware 4.6x or later and a parameterization memory with 2 Mbytes or more). The parameterization memory is recognized during initialization of the Remote Field Controller. Ensure that the parameterization memory has been inserted before switching on the Remote Field Controller to enable the Remote Field Controller to use it.
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2.12
2.12.1
Power Supply
Sizing of the Power Supply
The current required for the Remote Field Controller consists of the following elements: Remote Field Controller supply (2.0 A, maximum) Digital output supply: Normal operation of all outputs: 1.5 A, maximum Short circuit of all outputs: 3.0 A Thus, a power supply unit with an output current of IOUT 5.0 A is recommended for operation of the Remote Field Controller. A power supply without a fall-back characteristic curve must be used for correct operation of the Remote Field Controller (see Figure 2-14 on page 2-22). When the Remote Field Controller is switched on, an increased inrush current is temporarily triggered. The Remote Field Controller behaves like a capacitive load when it is switched on. Some electronically controlled power supplies have a fall-back characteristic curve (see Figure 2-13 on page 2-22) they are not suitable for operation with capacitive loads. The following power supply (without a fall-back characteristic curve) is recommended for operation of the Remote Field Controller: Primary switched power supply suitable for capacitive loads with a high starting current CM 125-PS-120-230AC/24DC/5/F 24 V DC; 5.0 A Order No. 29 39 52 2
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O v e r lo a d
ra n g e
c u rv e
o u t
w ith
fa ll-b a c k
[V ] 2 4
c h a r a c te r is tic
IN ~~ 1 . 1 x IN ~~ 2 . 4 x IN
Io u t [A ]
6 2 1 9 A 0 7 0
Figure 2-13
Overload range with fall-back characteristic curve
O v e r lo a d
ra n g e
c u rv e
o u t
w ith o u t fa ll-b a c k c h a r a c te r is tic
[V ] 2 4
IN ~~ 1 . 5 x IN
Io u t [A ]
6 2 1 9 A 0 7 1
Figure 2-14
Overload range without fall-back characteristic curve
2-22
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2.12.2
Connecting the Power Supply
The Remote Field Controller is supplied from an external power supply (24 V DC). The permissible voltage ranges from 19.2 V DC to 30.0 V DC (ripple included). The Remote Field Controller power supply should be protected with a fuse (5 A, slowblow). Only use power supplies that are suitable for operation with capacitive loads (high inrush current) (see Section "Sizing of the Power Supply" on page 2-21).
6 2 1 9 A 0 0 6
Figure 2-15
Connecting the Power Supply
The Remote Field Controller uses the TCP/IP protocol for communication via the Ethernet. Thus, an IP address must always be set in the Remote Field Controller. The IP address is set to 0.0.0.0 by default. This is why the message "FC 2112 0000" (no IP address available) is indicated in the diagnostic display. Before the Remote Field Controller can be used, an IP address that is valid in your network must be entered (see Section "Setting the IP Address Using the Diagnostic Display" on page 2-26).
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2.13
Keypad and Diagnostic Display
The keypad of the Remote Field Controller has six keys and enables menu-driven operation.
IN T E R B U S
D ia g n o s tic d is p la y
: C u rs o r u p : C u rs o r d o w n
S Y S F A IL F C R U N F C D B G
R E S E T
K e y p a d
: C u r s o r r ig h t, s e le c tio n o f m e n u ite m s o r a d d r e s s e s : C u r s o r le ft, s e le c tio n o f m e n u ite m s o r a d d r e s s e s : E n te r , c o n fir m s e le c tio n

6 2 1 9 B 0 0 7
: E s c a p e ( E S C ) , e x it m e n u ite m
Figure 2-16
Keypad of the Remote Field Controller
2.13.1
Reset Button
The reset button is recessed in the front plate (see Figure 2-16). It can only be activated with a pen or similar object to prevent accidental activation. When the reset button is pressed, the Remote Field Controller is completely initialized and booted. INTERBUS outputs are reset and inputs are not read. All parameter settings (logical addressing, event definitions, etc.) are lost. The boot process is completed after approximately 40 seconds.
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2.13.2
Diagnostic Display
The diagnostic display shows operating states, addresses, data, and in the event of an error, the error location and code (partly in plain text). The diagnostic display has background lighting. The background can display the following colors: GREEN: normal operation RED: error
IN T E R B U S
S Y S F A IL
F C R U N
F C D B G
K e y p a d
R E S E T
6 2 1 9 A 0 0 8
S Y S F A IL
F C R U N
F C D B G
Figure 2-17
Diagnostic display of the Remote Field Controller
For additional information on the diagnostic display and operation of the keypad, please refer to the INTERBUS Diagnostics Guide (IBS SYS DIAG DSC UM E; Order No. 27 47 29 3).
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2.13.3
Setting the IP Address Using the Diagnostic Display
First IP address setting can always be carried out using the diagnostic display. When using the PC WORX 2 software the first IP address setting can also be carried out using the serial interface PRG. If the Remote Field Controller already has an IP address that is valid in your network, the IP address can also be changed using PC WORX 2 via the network (see Section "Setting the IP Address Using PC WORX 2" on page 3-8). The following example describes how to set the IP address using the diagnostic display. Example: The IP address 100.0.0.3 is to be assigned to the Remote Field Controller.
B y te 1 . B y te 2 . B y te 3 . B y te 4 1 0 0 . 0 . 0 . 3
6 2 1 9 A 0 1 0
Figure 2-18
Arrangement of bytes one to four in an IP address
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1 . H o ld d o w n E S C
2 . P re s s R E S E T
N O R M M O D E M O N I
C F G
D IA G
S T A T
O P T
A D D R
S C A N T IM E
O P T IT IM E
F W -V
H W -V
R S E T
L C D
T E S T
IP
2 1 1 2 1 2 1 1 2 1 2
S U B
1 1 2 1 2 1 2
R T R
1
P re s s R E S E T
Figure 2-19 Setting the IP address using the diagnostic display
6 2 1 9 B 0 1 7
Entry of IP addresses is based on dotted notation. The individual bytes of the IP address are entered in separate windows (in decimal notation).
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To set the IP address, proceed as follows: 1. Activate SETUP MODE 0. Press the ESC key and hold it down. Press the RESET button. Press the ESC key until the Remote Field Controller is in SETUP MODE. SETUP MODE is displayed as follows:
6 2 1 9 A 0 1 1
Figure 2-20 2.
Display for SETUP MODE 0 (SM 0)
3.
4.
Press the "Cursor right" or "Cursor left" key to select MODE from the menu. The MODE menu item appears at the top of the display. Confirm your selection by pressing ENTER. Then press the "Cursor left" or "Cursor right" key to open the OPT submenu. This menu item is displayed in the same line as FC or ADDR. Confirm your selection by pressing ENTER. Press the "Cursor left" or "Cursor right" key to open the ADDR submenu. Confirm your selection by pressing ENTER. IP 1 appears in the diagnostic display.
6 2 1 9 A 0 1 2
Figure 2-21
Display of the first byte of the IP address
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5.
Now use the "Cursor up" and "Cursor down" keys to set the value of the first byte of the IP address (Figure 2-16 on page 2-24).
If you keep pressing the "Cursor up" or "Cursor down" key, the address will increase or decrease continuously. As soon as the address is divisible by ten, counting is continued in steps of ten. In this way, the desired value is reached quickly. To stop counting in steps of ten, release the cursor key. To set the precise final value, press the "Cursor up" or "Cursor down" key once. If the value of the first byte of the IP address is set properly, use the "Cursor right" key to jump to the second byte of the IP address (Figure 2-19 on page 2-27). IP 2 appears in the diagnostic display. Repeat the process described for the second, third, and fourth byte of the IP address. Use the "Cursor right" key to jump to the next value each time. After the fourth byte of the IP address has been set SUB 1 appears in the diagnostic display. Set the four bytes of the subnet mask according to the process described. Use the "Cursor right" key to jump to the next value each time. After the fourth byte of the subnet mask has been set RTR 1 appears in the diagnostic display. Set the four bytes of the router address according to the process described. Use the "Cursor right" key to jump to the next value each time. When you have entered all values, confirm them by pressing ENTER. The diagnostic display shows the following:
6.
7.
8. 9.
6 2 1 9 A 0 1 3
Figure 2-22
Safety prompt for saving data
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10. Use the "Cursor left" or "Cursor right" key to jump to YES. Confirm your selection by pressing ENTER. If you confirm with NO, you will automatically jump back to IP address 1 (IP 1) at the start of the menu.
6 2 1 9 A 0 1 4
Figure 2-23
Display during data saving
Thereafter, it is displayed that the addresses are permanently written to the memory (internal or parameterization memory depending on the firmware version and the memory space, see page 2-20). Modifications can only be changed by calling the menu again. After the new values have been saved successfully, you will be asked to press the reset button to validate the settings. The following display appears:
6 2 1 9 A 0 1 5
Figure 2-24
Request to run a reset
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11. Press the reset button of the Remote Field Controller. The values set are only valid after the Remote Field Controller has been reset. If an error occurs while the new values are being saved, rather than the request to run a reset, the following display will appear:
6 2 1 9 A 0 1 6
Figure 2-25
Error message: IP address
In this case, you can quit the menu without accepting the modifications. Repeat the procedure.
2.13.4
Checking the IP Address Using the Diagnostic Display
The IP address in the Remote Field Controller can always be checked, even during operation. Select the OPT menu and then the ADDR submenu in the diagnostic display. Confirm your selection by pressing ENTER each time. First, the first byte of the IP address is indicated. The remaining bytes of the IP address, the subnet mask, and the router address can be checked by pressing the "Cursor right" and "Cursor left" keys. Use the ESCAPE key to quit the menu at any time. Modifications are not possible in this mode. Only SETUP MODE 0 can be used for modifications (see Section "Setting the IP Address Using the Diagnostic Display" on page 2-26).
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2.14
Setting the Operating Mode Using the Key Switch

Operating Modes
2.14.1
The operating modes of the Remote Field Controller are set using the key switch. The following operating modes are available: Table 2-5 Operating modes of the Remote Field Controller Explanation The application program is in the RUN state. The PC WORX software can be used for program and configuration changes. The monitoring and online functions can be used. Can only be set using the administrator key. FCRUN The application program is in the RUN state. The PC WORX software cannot be used for program and configuration changes. The PC WORX software can only be used for read functions. The monitoring and online functions can be used. STOP FCRES The application program is in the STOP state. Overall reset: An overall reset clears the application program in the main memory and the retentive data in the NVRAM (see Section "Overall Reset of the Remote Field Controller" on page 2-34). Can only be set using the administrator key. The FCRUN/PROG and FCRES functions can only be accessed using the red administrator key.
Operating Mode FCRUN/PROG
2.14.2
Key Switch
In order to increase operating safety, the Remote Field Controller is supplied with a key for the administrator (red) and a key for the operator (black). Both keys have different functions. They can only be removed from the Remote Field Controller if they are in the FCRUN and STOP positions.
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The administrator key (red) is used to set all operating modes of the Remote Field Controller.
6 2 1 9 A 0 1 8
Figure 2-26
Operating modes with administrator key
The operator key (black) can only be used to set the FCRUN and STOP modes.
6 2 1 9 A 0 4 5
Figure 2-27
Operating modes with operator key
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2.15
Overall Reset of the Remote Field Controller
An overall reset clears the application program in the main memory and the retentive data in the NVRAM and is irreversible. The red administrator key is required for an overall reset of the Remote Field Controller. 1. 2. Turn the key to the STOP position. Turn the key to the FCRES position. The FCDBG arrow is displayed. Hold the key in this position until the FCDBG arrow disappears. Now turn the key back to the STOP position.
S Y S F A IL
F C R U N
F C D B G
6 2 1 9 A 0 4 4
Figure 2-28 3.
Diagnostic display (FCDBG)
Turn the key to the FCRES position again. The FCDBG arrow flashes for approximately three seconds. When the FCDBG arrow disappears, the key can be turned back to the STOP position. The application program has now been deleted from the main memory and the retentive data has been deleted from the NVRAM.
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The overall reset of the Remote Field Controller deletes the application program from the main memory. It does not affect the application program stored on the parameterization memory, which remains intact. The next time the Remote Field Controller is booted, the application program is reloaded from the parameterization memory into the main memory of the Remote Field Controller.
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Section 3
This section provides information about Starting up the INTERBUS system under PC WORX 2
Startup Under PC WORX 2 .............................................................................................. 3-3

3.1 3.2 3.3 3.4 Required Software.................................................................................. 3-3 Creating a Project................................................................................... 3-3 Selecting the Remote Field Controller.................................................... 3-5 Communication....................................................................................... 3-6 3.4.1 Setting the Communication Path ............................................. 3-6 3.4.2 Setting the IP Address Using PC WORX 2.............................. 3-8 Reading the New Configuration............................................................ 3-12 Quick Startup........................................................................................ 3-14
3.5 3.6
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Startup Under PC WORX 2

3.1 Required Software
The following software environment is required for configuring the Remote Field Controller: PC WORX version 2.01 or later Microsoft Windows NT 4.0 with Service Pack 4 or later Please refer to the SYSTEM WORX online help and the following user manuals for information on the operation of PC WORX 2: PC WORX 2 User Manual IBS PCWORX UM E Order No. 27 47 55 2 INTERBUS Diagnostics Guide IBS SYS DIAG DSC UM E Order No. 27 47 29 3
3.2
Menu structure and operating concept
Creating a Project
SYSTEM WORX can be operated easily using menus. These menus are assigned to devices and elements. You can select a device or an element by clicking the left mouse button when the cursor is on the device/element. You can open the context menu by clicking the right mouse button when the cursor is on the device/element. The context menu lists the menu items available for the device/element.
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Creating a project
To create a new project, proceed as follows: 1. First select the "New" command from the "File" menu to create a project without bus devices. 2. If you have already made changes in the previously loaded project, you will be asked whether you want to reject or save these changes. 3. Enter a project name in the dialog box that follows, e.g., "System 01". 4. Confirm your entry with OK. This creates a new project without INTERBUS devices.
Figure 3-1
New project in SYSTEM WORX
The elements "Project", "PLC/PC", "Program", "Controller Board", "Parameterization Memory", and "Configuration Frame" are the basic elements of a project. These are always available and cannot be deleted.
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3.3
Selecting the Remote Field Controller
Now select the type of controller board used. For this description, the RFC 430 ETH-IB Remote Field Controller is used. Once you have created the project, the menu for selecting the controller board type appears. In this case you can skip steps 1 to 3 described in the following. If you want to select the controller board type at a different point in time, proceed as described in the following.
1. 2. 3.
Select the "Controller Board" element. Open the context menu of the "Controller Board" element. Select the "Type..." menu item from the context menu.
Figure 3-2 4. 5.
"Select Controller Board" dialog box
Select "RFC 430 ETH-IB" from the "Select Controller Board" dialog box. Confirm the dialog box with OK. The Remote Field Controller is now selected.
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3.4
Communication
The Ethernet connection and the diagnostic interface are available for communication (see also Section "Communication Paths" on page 2-9).
3.4.1
Setting the Communication Path
Communication Under Windows NT Under Windows NT one driver is available for communication with the Remote Field Controller. Once you have selected the controller board, the menu for setting the communication path appears. In this case you can skip step 1 described in the following. If you want to select the communication path at a different point in time, proceed as described in the following. 1. 2. Select the "Communication Path..." command from the "Controller Board" context menu. Select the communication path (e.g., via the serial interface) in the following dialog box.
Figure 3-3
"Communication Path Settings" dialog box
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3.
Select the "default" or "with preprocessing" project template from the menu that appears.
If you select the "default" project template here, you can activate preprocessing at a later point in time. Selecting the "default" project template creates a project without preprocessing. Selecting the "with preprocessing" template creates a project with preprocessing (also process data preprocessing). Preprocessing enables secure processing of signals that also only occur briefly. This may be required if the bus cycle time is much shorter than the runtime of the application program. Preprocessing can also be used for high-priority processing of signals independent of other cyclic program tasks. During preprocessing INTERBUS signals are linked with other INTERBUS signals or with program variables. The signals are either linked between two INTERBUS cycles (sequential preprocessing) or during one INTERBUS cycle (parallel preprocessing).
The IP address must be set in the Remote Field Controller for communication via the Ethernet. The Sections "Setting the IP Address Using PC WORX 2" on page 3-8 and "Setting the IP Address Using the Diagnostic Display" on page 2-26 describe how to set the address. The Remote Field Controller can be accessed via a network using the Ethernet interface and the TCP/IP protocol. Please note that with all networked devices/ computers, there is a risk that third parties may access the Remote Field Controller or the PC WORX computer and make changes, either intentionally or unintentionally. Prevent unauthorized access to the Remote Field Controller and your PC. For additional information on this subject, please refer to Section "Safety Measures in Networks" on page 5-3.
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3.4.2
Setting the IP Address Using PC WORX 2
Only the serial interface or the diagnostic display of the Remote Field Controller can be used to set the IP address with the PC WORX software for the first time. It is possible to change the IP address later via the Ethernet using the PC WORX software. To set the IP address using the PC WORX software, proceed as follows: 1. Press F3 to switch to the "Configuration (Online)" mode. 2. Select the "Configuration (Online)" operating state in the following dialog box.
Figure 3-4 3.
"Operating State" dialog box
Confirm your selection with OK.
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4.
Open the context menu of the Remote Field Controller (controller board).
Figure 3-5 5.
Context menu of the Remote Field Controller
Select the "Settings..." submenu from the context menu.
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6.
Select the "Configuration" tab from the "Controller Board Settings" dialog box.
Figure 3-6 7.
"Controller Board Settings" dialog box
8.
Enter the current time and date in the "System" field for the internal system clock of the Remote Field Controller. Enter the addresses that are valid for your network in the "IP Address", "Subnet Mask", and "Router IP Address" fields. Click on "Execute". The data contained in the "Configuration" tab is now transmitted to the Remote Field Controller.
The time of the realtime clock of the Remote Field Controller is read only once and then displayed. This is the reason why the time indication does not change.
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When the settings have been successfully transmitted to the Remote Field Controller, a message is displayed. This message states that the changes are only valid after a reset.
Figure 3-7
"Hardware Reset" information window
Execute a reset by taking the following steps: Press the reset button Switch off the supply voltage and then switch it back on again Trigger a reset using SYSTEM WORX Execute the reset immediately. The Remote Field Controller can only be addressed using the "new" IP address when the reset has taken place. If a reset is not executed, it may not be possible to address the Remote Field Controller via the Ethernet.
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3.5
Reading the New Configuration
Read the connected bus configuration in order to edit it in SYSTEM WORX. If the Remote Field Controller has no active configuration (READY state), SYSTEM WORX executes the "Create Configuration" command after a safety prompt. This causes the Remote Field Controller to read the connected configuration. Data already configured may be lost. 1. 2. Select the "Configuration Frame" element. Open the context menu of the "Configuration Frame" element. Select the "Read connected Configuration" menu item and confirm the following messages with "Yes".
Figure 3-8 3. 4.
"Reading Bus Configuration" message
The connected bus configuration has now been read and can be adapted as required. Save your settings. For this, select the "Save" command from the "File" menu.
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For the configuration changes to be effective, these changes must be written to the parameterization memory of the Remote Field Controller. 5. Select the "Parameterization Memory" element. 6. Open the context menu of the parameterization memory. 7. Select the "Save" submenu from the context menu. Specify whether saving is to be carried out with or without project files.
Figure 3-9
"Parameterization Memory... " context menu
If saving without project files, not the entire PC WORX project will be stored on the controller board. Large projects can only be saved without project files. If a task is missing from the "Std_Res" resource, this is indicated by means of an error message. If it appears, confirm this error message with OK. 8. Confirm the following safety prompt with OK.
Figure 3-10
Safety prompt
Execute a reset by taking the following steps: Press the reset button Switch off the supply voltage and then switch it back on again Trigger a reset using SYSTEM WORX ("Control... Reset Controller Board" from the context menu of the controller board). If there is not an immediate reset, the changes will only take effect upon the next reset. The changes may have been done some time ago and the system may have already been exited.
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3.6
Quick Startup
In the previous steps you prepared your project in SYSTEM WORX in order for INTERBUS to be started. You may now run INTERBUS cycles. 1. Open the context menu of the Remote Field Controller (controller board). 2. Select the "Parameterization" submenu and then the "Execute..." command.
Figure 3-11 3.
Context menu of the Remote Field Controller
Select "Parameterize and start INTERBUS only" under "Parameterizations" in the "Execute Parameterization" dialog box.
Figure 3-12
"Execute Parameterization" dialog box
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4. 5.
Confirm your selection with OK. Successful parameterization will be indicated by a message.
Figure 3-13 6.
"Executing Parameterization" message
Confirm this message with OK.
The INTERBUS system can now be further configured and programmed using PC WORX 2. For this, please read the PCWORX 2 User Manual (IBS PCWORX UM E, Order No. 27 47 55 2). If the system cannot be started up because of an installation error, the "FAIL" LED lights up and a corresponding error message appears in PC WORX 2. For an explanation of the error message, please refer to the Diagnostics Guide (IBS SYS DIAG DSC UM E, Order No. 27 47 29 3) or the Appendix B "Error Causes and Remedies".
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Section 4
This section provides information about Starting up the INTERBUS system under PC WORX 3
Startup Under PC WORX 3 .............................................................................................. 4-3

4.1 4.2 4.3 4.4 4.5 Required Software.................................................................................. 4-3 Creating a New Project........................................................................... 4-4 Setting the Communication Path ............................................................ 4-7 Reading INTERBUS ............................................................................. 4-12 Quick Startup........................................................................................ 4-15
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4.1 Required Software
The following software environment is required for configuring the Remote Field Controller: PC WORX version 3.01 or later Microsoft Windows NT 4.0 with Service Pack 4 or later Please refer to the associated online help and the following user manuals for information on the operation of PC WORX 3: PC WORX 3 Quick Start Guide IBS PCWORX 3 QS UM E Order No. 28 28 72 7 INTERBUS Diagnostics Guide IBS SYS DIAG DSC UM E Order No. 27 47 29 3
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4.2
Menu structure and operating concept
Creating a New Project
PC WORX 3 can be operated easily using menus. These menus are assigned to devices and elements. You can select a device or an element by clicking the left mouse button when the cursor is on the device/element. You can open the context menu by clicking the right mouse button when the cursor is on the device/element. The context menu lists the menu items available for the device/element.
Creating a project
To create a new project, proceed as follows: 1. Select the "New Project..." command from the "File" menu to create a new project using a template.
Figure 4-1
"File... New Project..." command
The tree structure and the selection of the control system will now be prepared.
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Figure 4-2 2. 3.
Project templates
Select the "RFC 430 ETH-IB" control system and confirm your selection with "OK". Once the new project has been created, save it with the "FileSave Project As / Zip Project As..." command.
Figure 4-3 4.
"File...Save Project As / Zip Project As..." command
Enter a project name and save the project.
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Figure 4-4
"Save/Zip project as" dialog box
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4.3
Setting the Communication Path
The Ethernet connection and the diagnostic interface are available for communication (see also Section "Communication Paths" on page 2-9). The IP address must be set in the Remote Field Controller for communication via the Ethernet. The Section "Setting the IP Address Using the Diagnostic Display" on page 2-26 describes how to set the address. For setting the communication path between the programming PC with PC WORX 3 and the Remote Field Controller change to the "Bus Configuration View" in the menu bar.
Figure 4-5
PC WORX 3 Bus Configuration View
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1.
Select the "# RFC 430 ETH IB 0.0" control system in the "Bus Structure" window.
Figure 4-6
"Bus Structure" window
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2.
Select the "Communication" tab in the "Device Details" window. Select the communication path to the Remote Field Controller.
Figure 4-7
"Device Details" window: selecting the communication path
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3.
Enter the IP address set in the Remote Field Controller in the "IP Address" field or select it from the menu.
Figure 4-8
"Device Details" window: specifying the IP address
Click on the "Test" button to test the communication path and to check the connection to the Remote Field Controller. The communication path has been tested successfully if a green status indicator appears in the window.
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4.
Click on the "Apply" button to save the settings in the project.
Figure 4-9
Communication path
In the previous example, the following settings were made: Interface Type: Connection name: IP Address: TCP/IP (Ethernet/Localhost) Manual input 192.168.110.100
The Remote Field Controller can be accessed via a network using the Ethernet interface and the TCP/IP protocol. Please note that with all networked devices/ computers, there is a risk that third parties may access the Remote Field Controller or the PC WORX computer and make changes, either intentionally or unintentionally. Prevent unauthorized access to the Remote Field Controller and your PC. For additional information on this subject, please refer to Section "Safety Measures in Networks" on page 5-3.
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4.4
Reading INTERBUS
To read the connected INTERBUS, proceed as follows: 1. Select the "Connected Bus" command from the "View" menu.
Figure 4-10 2.
"View... Connected Bus" command
Select the control system in the "Connected Bus" dialog box.
Figure 4-11
Selecting the control system
This switches to the "online" operating state and the control system (Remote Field Controller) reads the connected INTERBUS bus configuration.
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Once the Remote Field Controller has read the connected INTERBUS the INTERBUS devices have to be imported into the project. 3. For this, select the "RFC 430 ETH-IB" control system in the "Connected Bus" window. Open the context menu and select the "Import to project With device description" command
Figure 4-12
"Connected Bus" dialog box
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The "Select device" window lists the modules, which correspond to the connected devices according to the device description. 4. Select the device, which is actually connected in the INTERBUS system, and repeat this step until all devices are linked to their device description.
Figure 4-13 5. 6.
"Select device" dialog box
Disconnect the link to the control system by selecting "Offline" in the "Selected control system" selection box in the "Connected Bus" window. Save your settings. For this, select the "Save" command from the "File" menu.
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4.5
Quick Startup
In the previous steps you prepared your project in order for INTERBUS to be started. You may now run INTERBUS cycles. 1. Compile the project and download it to the control system. For this, select the "Make" command from the "Build" menu.
Figure 4-14 2.
"Make" command in the "Build" menu
Open the "Project Control Dialog".
Figure 4-15 3.
Project Control Dialog
Download the project to the control system.
Figure 4-16
"Download" Project Control Dialog
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4.
Then start to run INTERBUS cycles.
Figure 4-17
"Cold" Project Control Dialog
If an installation error prevents the system from starting normal operation a corresponding error message appears on the diagnostic display and in PC WORX 3. For an explanation of the error message, please refer to the Diagnostics Guide (IBS SYS DIAG DSC UM E, Order No. 27 47 29 3).
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Section 5
This section provides information about Options for protecting your network
Safety Measures in Networks........................................................................................... 5-3

5.1 5.2 Problems ................................................................................................ 5-3 SECURITY Add-on Program .................................................................. 5-3
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Safety Measures in Networks

5.1 Problems
The Remote Field Controller can be accessed via a network using the Ethernet interface and the TCP/IP protocol. Please note that with all networked devices/ computers, there is a risk that third parties may access the Remote Field Controller, either intentionally or unintentionally. Prevent unauthorized access to your Remote Field Controller by taking appropriate safety measures. The following safety measures are available: No connection to the Intranet/Internet Selection of suitable IP addresses Firewall/package filter with a suitable configuration Router with a suitable configuration SECURITY: Add-on program for PC WORX 2
5.2
SECURITY Add-on Program
The SECURITY program is supplied with PC WORX 2. SECURITY is used to protect a Remote Field Controller from unauthorized access from PC WORX 2 via the network. SECURITY can be found under: ...\pcworx\bin\security.exe The safety settings that are made using SECURITY are stored in the Remote Field Controller so that they are not lost in the event of a power failure. SECURITY can communicate with the Remote Field Controller via the Ethernet or the serial interface.
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Figure 5-1
The SECURITY program
SECURITY enables you to set the following safety levels for a Remote Field Controller: No protection ("kein Schutz"): Other computers can access the Remote Field Controller via the network using PC WORX 2. No password protection. Password protection ("Kennwortschutz"): Other computers can access the Remote Field Controller via the network using PC WORX 2. Access is password protected. IP protection ("IP-Schutz"): Only computers with an IP address that has been entered in the SECURITY program are able to access the Remote Field Controller via the network with PC WORX 2. IP and password protection ("IP- und Kennwortschutz"): Only computers with an IP address that has been entered in the SECURITY program are able to access the Remote Field Controller via the network with PC WORX 2. Access is password protected.
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Defining Safety Settings The following example illustrates how to define safety settings. The following marginal conditions apply to this example: 1. 2. 3. ACTUAL safety level: DESIRED safety level: Connection via: No protection ("kein Schutz") IP and password protection ("IP- und Kennwortschutz") Ethernet (the device number of the Remote Field Controller in this example is 01)
Call the SECURITY program. It can be found under ...\pcworx\bin\security.exe.. Select "Connection via Ethernet" ("Verbindung ber Ethernet"). Enter the device number "01" in the "Device Number" ("Gertenr.") field. Please use the device number from PC WORX 2 in the SECURITY program.
If you want to use PC WORX 2 to communicate with a Remote Field Controller via the Ethernet, the IP address of the Remote Field Controller must be entered in PC WORX 2. IP addresses for several Remote Field Controllers can be entered in PC WORX 2. PC WORX 2 then assigns each of these Remote Field Controllers a device number. The device numbers can be found in the "Communication Path Settings" window in PC WORX 2. PC WORX 2 uses the term "Station No." ("Station Nr.") instead of "Device Number" ("Gertenummer"). 4. 5. 6. Click on "Read" ("Lesen"). The safety settings are now read from the Remote Field Controller via the Ethernet and displayed in SECURITY. Select "IP and Password Protection" ("IP und Kennwortschutz"). Enter the IP addresses of the computers with which the Remote Field Controller is to communicate. The Remote Field Controller then only uses PC WORX 2 to communicate with computers for which the IP address has been entered in SECURITY. Enter a password in the "Password (8 - 16 characters)" ("Kennwort (8-16 Zeichen)") field. The Remote Field Controller then only uses PC WORX 2 to communicate with computers that identify themselves using the correct password. Click on "Write" ("Schreiben"). The safety settings are now stored in the Remote Field Controller and will not be lost in the event of a power failure. The safety settings are activated.
7.
8.
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If you have forgotten your password or entered incorrect settings in SECURITY, it is no longer possible to access the Remote Field Controller via the network. However, the Remote Field Controller can still be accessed via the serial interface. Connect the Remote Field Controller to the PC WORX 2 computer using a serial connecting cable. Use SECURITY to access the Remote Field Controller via the serial interface. A new password can now be assigned or the incorrect settings corrected.
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Section 6
This section provides information about System variables in PC WORX
System Variables.............................................................................................................. 6-3

6.1 6.2 6.3 6.4 6.5 6.6 General Notes ........................................................................................ 6-3 Status Register for Digital Inputs and Outputs ....................................... 6-4 Diagnostic Status Register ..................................................................... 6-5 Diagnostic Parameter Register............................................................... 6-6 IEC 61131 Runtime System ................................................................... 6-8 Coprocessor ........................................................................................... 6-9
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6-2
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System Variables
System Variables
6.1 General Notes
This section describes the special program functions of the PC WORX 2 and 3 software that are available for the Remote Field Controller. The Remote Field Controller has a register set, which is used for diagnostics and easy control of the bus system. The diagnostic data is stored in the diagnostic status register and the diagnostic parameter register. These registers are available to the application program as system variables (system flags, global variables). Operating states, error states, and additional information about the INTERBUS system can be evaluated in the application program. For additional information on diagnostics, please refer to the following user manual: INTERBUS Diagnostics Guide IBS SYS DIAG DSC UM E Order No. 27 47 29 3
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6.2
Status Register for Digital Inputs and Outputs
The following system variable can be used to read the input and output states and to write the output states. Tabelle 6-1 System variables of the status register for digital inputs and outputs Type BYTE BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL Meaning State of all inputs and outputs State of input 1 State of input 2 State of input 3 State of input 4 State of input 5 State of output 1 State of output 2 State of output 3 Overload of an output
System Variable ONBOARD_INPUT_BYTE ONBOARD_INPUT_BIT0 ONBOARD_INPUT_BIT1 ONBOARD_INPUT_BIT2 ONBOARD_INPUT_BIT3 ONBOARD_INPUT_BIT4 ONBOARD_OUTPUT_BIT0 ONBOARD_OUTPUT_BIT1 ONBOARD_OUTPUT_BIT2 ONBOARD_OUTPUT_OVERLOAD
6-4
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System Variables
6.3
Diagnostic Status Register
Information about the operating state of the Remote Field Controller is stored in the diagnostic status register. Every bit in the diagnostic status register is assigned a certain Remote Field Controller state. The following system variables can be used to read the diagnostic status register information. Tabelle 6-2 System variables of the diagnostic status register Type BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL BOOL Meaning User error/parameterization error Peripheral fault Bus error Error on Remote Field Controller/hardware fault Diagnostic routine active Data transmission active Selected configuration ready to operate Remote Field Controller ready to operate Bus segment aborted Control program not running Standard function processed negatively Synchronization error occurred Faulty data cycles Defined waiting time exceeded Defined error density exceeded Not relevant
System Variable MASTER_DIAG_STATUS_REG_USER MASTER_DIAG_STATUS_REG_PF MASTER_DIAG_STATUS_REG_BUS MASTER_DIAG_STATUS_REG_CTRL MASTER_DIAG_STATUS_REG_DTC MASTER_DIAG_STATUS_REG_RUN MASTER_DIAG_STATUS_REG_ACT MASTER_DIAG_STATUS_REG_RDY MASTER_DIAG_STATUS_REG_BSA MASTER_DIAG_STATUS_REG_SYSFAIL MASTER_DIAG_STATUS_REG_RES MASTER_DIAG_STATUS_REG_SYNCRES MASTER_DIAG_STATUS_REG_DCR MASTER_DIAG_STATUS_REG_WARN MASTER_DIAG_STATUS_REG_QUAL MASTER_DIAG_STATUS_REG_SSINFO
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6.4
Diagnostic Parameter Register
The diagnostic parameter register provides additional information on the error indicated in the diagnostic status register. The following information is stored in the diagnosticparameter register: Error location Error code
1 5
3
S e g m e n t n u m b e r
E x a m p le : d e v ic e n u m b e r 3 .1
1
P o s itio n in th e s e g m e n t
6 2 1 9 A 0 4 0
Figure 6-1
Error location in the diagnostic parameter register
1 5
A
E rro r c o d e
5
h e x
0
6 2 1 9 A 0 4 1
E x a m p le : a d d r e s s o v e r la p , c o d e 0 A 5 0
Figure 6-2
Error code in the diagnostic parameter register
Special case: If a local bus error cannot be located, the value 128 is indicated in the diagnostic parameter register i.e., bit 7 is set.
6-6
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System Variables
Table 6-3 Error Code: 0A50
Error code (example: 0A50hex) Type: USER Description and Remedy Error when assigning a process data item. Input or output address assigned more than once. Remedy: Always assign only one process data item to an input/output address. Alternatively, the process data description "Multiple Assignment" can be activated in the CMD software. Add_Error_Info: PDRL_Index of the incorrect PDRL entry.
The diagnostic parameter register is rewritten whenever an error occurs. The diagnostic parameter register contains the value "0" if no errors are detected. Table 6-4 System variable of the diagnostic parameter register Type WORD Meaning Error location (for a bus error) or error code
System Variable MASTER_DIAG_PARAM_REG
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6.5
IEC 61131 Runtime System
There is a separate group of variables for the IEC 61131 runtime system. Table 6-5 System variables of the IEC 61131 runtime system Type BOOL BOOL BOOL BOOL BOOL BOOL BOOL Meaning The runtime system on the Remote Field Controller is ready to operate. The application program is running. The application program is currently not running. The application program was stopped at an unspecified point. At least one breakpoint has been set in the application program. At least one variable is being continuously overwritten (forced) by PROGRAM WORX. In "Powerflow" mode, you can see which parts of your application program are being processed. This bit indicates whether "Powerflow" mode is active. This variable shows how many pulses the system clock of the Remote Field Controller delivers per second. This variable shows the total number of pulses delivered by the system clock since the last startup.
System Variable PLCMODE_ON PLCMODE_RUN PLCMODE_STOP PLCMODE_HALT PLCDEBUG_BPSET PLCDEBUG_FORCE PLCDEBUG_POWERFLOW
PLC_TICKS_PER_SEC
INT
PLC_SYS_TICK_CNT
DINT
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System Variables
6.6
Coprocessor
The system variables listed below show the states of the diagnostic status register on the coprocessor of the Remote Field Controller. Table 6-6 System variables of the coprocessor System Variable COP_DIAG_STATUS_REG_PON COP_DIAG_STATUS_REG_RT_ERR COP_DIAG_STATUS_REG_FAT_ERR COP_DIAG_STATUS_REG_WARN Type BOOL BOOL BOOL BOOL Meaning The coprocessor is ready to operate. A runtime error (out of realtime) has occurred on the coprocessor. A fatal error has occurred on the coprocessor. Division by zero, for example, leads to a fatal error. A warning has been issued on the coprocessor.
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Appendix A
Service and Maintenance

A1 Replacing the Remote Field Controller
If it is necessary to replace the Remote Field Controller, please proceed as follows: 1. Disconnect the power supply of the Remote Field Controller. 2. Unplug the supply cable from the Remote Field Controller.
6 2 1 9 A 0 2 1
Figure A-1 3.
Unplugging the power supply
Unplug the connector for the inputs and outputs, if inserted.
A 1 A 2
6 2 1 9 A 0 4 8
Figure A-2
Unplugging the connector for inputs and outputs
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4.
Unplug the remote bus cable, if inserted.
6 2 1 9 A 0 2 2
Figure A-3 5.
Unplugging the remote bus cable
Unplug the Ethernet connection, if present.
6 2 1 9 A 0 4 2
Figure A-4
Unplugging the Ethernet connection
A-2
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Appendix A: Service and Maintenance
6.
Unplug the connecting cable, if inserted.
6 2 1 9 A 0 2 3
Figure A-5 7.
Unplugging the connecting cable
Remove the Remote Field Controller to be replaced from the DIN rail.
IB H E T C R F B
A
6 2 1 9 B 0 2 4
Figure A-6
Removing the Remote Field Controller from the DIN rail
Please also refer to the notes in Section "Replacing the Fan Module" on page A-7. 8. Take the new Remote Field Controller out of its packaging.
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9.
Snap the Remote Field Controller onto the DIN rail and check that it is securely locked.
A
IB H E T C R F
B
6 2 1 9 B 0 2 5
Figure A-7
Snapping the Remote Field Controller onto the DIN rail
Please also refer to the notes in Section "Replacing the Fan Module" on page A-7.
10. Plug the remote bus cable in the female connector, if applicable, and fix it.
6 2 1 9 A 0 2 6
Figure A-8
Establishing the remote bus connection
A-4
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11. Plug in the Ethernet cable, if applicable.
6 2 1 9 A 0 4 3
Figure A-9
Establishing the Ethernet connection
12. Plug in the connector for the inputs and outputs, if applicable.
6 2 1 9 A 0 4 6
Figure A-10
Establishing the connection for inputs and outputs
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13. Connect the power supply to the Remote Field Controller.
6 2 1 9 A 0 0 6
Figure A-11
Plugging in the power supply
14. Switch on the power supply of the control system.
A-6
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A2
Replacing the Fan Module
The fan module must not be replaced during operation. The Remote Field Controller must be switched off before the fan module can be exchanged. To replace the fan module, remove the Remote Field Controller from the DIN rail. Section "Replacing the Remote Field Controller" on page A-1 describes how to install and remove the Remote Field Controller.
6 2 1 9 A 0 5 2
Figure A-12
Replacing the fan module
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A-7
A3
Replacing the Parameterization Memory
Please follow the instructions below if it becomes necessary to replace the parameterization memory: 1. Disconnect the power supply of the Remote Field Controller. The parameterization memory must not be removed or inserted during normal operation. First disconnect the power supply of the Remote Field Controller.
2.
Remove the parameterization memory.
6 2 1 9 B 0 2 8
Figure A-13
Removing the parameterization memory
Press lightly on the ejector to release the parameterization memory, which you can then remove by pulling it towards you.
A-8
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3.
Insert a new parameterization memory.
6 2 1 9 A 0 0 5
Figure A-14
Inserting the parameterization memory
Before inserting the new parameterization memory, you can write the name of the project file to be stored on the memory in the labeling field. Insert the parameterization memory into the card holder provided with the female connector to the front. Make sure that when the parameterization memory is pressed lightly, the ejector moves outward and engages with a click. Only use parameterization memories from Phoenix Contact: 2-Mbyte parameterization memory IBS MC FLASH 2MB 4-Mbyte parameterization memory IBS MC FLASH 4MB Order No. 27 29 38 9 Order No. 27 29 39 2
4.
Reconnect the power supply of the Remote Field Controller.
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A4
Updating the Firmware
The firmware is software that is permanently installed in the Remote Field Controller (operating system, etc.). It is stored in a memory block that protects it in the event of a power failure. The firmware can be updated using the PRG serial diagnostic and configuration interface (for connection to a PC). A firmware update is used exclusively for the addition of new functions. For example, new functions can be implemented in the firmware within the scope of continuous product improvement. The firmware does not need to be updated for normal system operation. If necessary, please contact your Phoenix Contact representation.
A5
A 5.1
Connecting Cable
Connection to INTERBUS
Connect the remote bus cable to the remote bus interface of the Remote Field Controller using a 9-pos. D-SUB female connector. An adapter for converting to fiber optics as the transmission medium can be connected in the same way. The following pages provide additional information about connector assembly and fiber optic connection options.
A-10
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A 5.2
D-SUB Male Connector for Soldering
Designation: IBS DSUB 9/L, Order No. 27 58 47 3
1 2 3
2 0 m m (0 .7 9 ")
8 m m
(0 .3 2 ")
3 m m
(0 .1 2 ")
S tr a in r e lie f
R e m o te b u s c a b le (D 9 /D 9 )
S o ld e r s id e
9 5
D O 6 1 7 2 3 5 9 S tr a in r e lie f D O D I D I C O M
6 1
G re e n Y e llo w P in k G ra y B ro w n
6 1
D O
S o ld e r S id e
5 9
D O 7 D I 2 D I 3 C O M S tr a in r e lie f
1 6
9 -p o s . D -S U B fe m a le c o n n e c to r
6 2 1 9 A 0 3 0
9 -p o s . D -S U B m a le c o n n e c to r
Figure A-15 1.
Remote bus cable with D-SUB male connector for soldering
2. 3.
Strip 20 mm (0.79 in.) off the cable sheath and shorten the braided shield to 8 mm (0.32 in.). Strip 3 mm (0.12 in.) off the wire ends, and solder the signal lines according to Figure A-15. Fold the braided shield uniformly back over the cable sheath. Clamp the shield under the strain relief so that a conductive connection to the metal-plated connector housing is created.
Make sure to only use metal-plated connectors from Phoenix Contact.
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A 5.3
D-SUB Male Connector for Screwing
Designation: SUBCON 9/M-SH, Order No. 27 61 50 9
1 2 3
5 0 m m
( 1 .9 7 in .)
1 0 m m ( 0 .3 9 in .)
5 m m
( 0 .2 0 in .)
S tr a in r e lie f
R e m o te b u s c a b le (S U B C O N 9 /S U B C O N 9 )
D O 6 1 7 2 3 5 9 S tr a in r e lie f 9 -p o s . S U B C O N m a le c o n n e c to r D O D I D I C O M G re e n Y e llo w P in k G ra y B ro w n 6 1 7 D O D O D I 2 D I 3 C O M S tr a in r e lie f 9 -p o s . S U B C O N fe m a le c o n n e c to r
6 2 1 9 A 0 3 1
Figure A-16 1.
Remote bus cable with D-SUB male connector for screwing
2. 3.
Strip 50 mm (1.97 in.) off the cable sheath and shorten the braided shield to 10 mm (0.39 in.). Strip 5 mm (0.20 in.) off the wire ends, and solder the signal lines according to Figure A-16. Fold the braided shield uniformly back over the cable sheath. Clamp the shield under the strain relief so that a conductive connection to the metal-plated connector housing is created.
A-12
6
5
7 8
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A 5.4
Fiber Optic Connector for Plastic/Polymer Fibers
Designation: IBS OPTOSUB-MA/M/R-LK
6 2 1 9 A 0 3 2
Figure A-17
IBS OPTOSUB-MA/M/R-LK cabling
The assembly of the polymer fiber cables is described in the package slips of the following items and in the Fiber Optic Installation Guidelines: Ordering data: Fiber optic interface connector IBS OPTOSUB-MA/M/R-LK F-SMA/4 connector set (with 4 connectors) PSM-SET-FSMA/4 Polishing set PSM-SET-FSMA-POLISH Fiber Optic Installation Guidelines DB GB IBS SYS FOC ASSEMBLY
Order No. 27 50 12 5 Order No. 27 99 30 6 Order No. 27 99 34 8 Order No. 94 23 43 9
Refer to the package slip and the Fiber Optic Installation Guidelines when assembling your own fiber optic cable, or order pre-assembled cables from Phoenix Contact. The Remote Field Controller supplies the IBS OPTOSUB-MA/M/R-LK connector with power. If the power supply of the Remote Field Controller is switched on when the IBS OPTOSUB-MA/M/R-LK connector is plugged in, the Remote Field Controller may carry out a reset. Make sure that the power supply of the Remote Field Controller is switched off.
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A 5.5
Fiber Optic Connector for Glass Fibers
Designation: PSM-EG-RS422/LWL-G
1 2
6 2 1 9 A 0 3 3
Figure A-18
Interface converter cabling
Refer to the package slip of the interface converter and the Fiber Optic Installation Guidelines when assembling your own glass fiber cable, or order pre-assembled cables from Phoenix Contact. Ordering data: PSM-EG-RS422/LWL-G (1 in Figure A-18) IBS RBC-T/... (2 in Figure A-18) Order No. 27 61 33 4 Order No. 27 40 14 8
A-14
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Appendix B
B
Table B-1 Error
Error Causes and Remedies

Error causes and remedies Cause Polarity of supply voltage reversed. Remedy Reverse polarity of supply voltage.
The Remote Field Controller cannot be started even though a supply voltage has been provided. The LINK LED (yellow) does not light up.
A physical connection to another network device could not be established.
Check the network cable used. A straight twisted-pair cable is required for connection of the Remote Field Controller to a hub, bridge, switch or router. A crossover twisted-pair cable is required for connection of the Remote Field Controller to another Remote Field Controller or to a PC. Check the IP address. Check the subnet mask. Check the router IP address. Check the subnet mask. Check the router IP address.
The TRAFFIC LED (green) does not light up when another network device sends PING signals to the Remote Field Controller. The TRAFFIC LED (green) lights up when another network device sends PING signals to the Remote Field Controller. However, there is no response to the PING signals. A program cannot be downloaded by PC WORX.
Error in the IP configuration. A data connection to another network device could not be established.
Error in the IP configuration.
The key switch is not in FCRUN/PROG position.
Change the switch position. (Only possible with the administrator key.)
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Table B-2
Error codes in the diagnostic display Cause The Remote Field Controller does not contain the main firmware. Checksum error in the main firmware. Remedy Please send the Remote Field Controller to Phoenix Contact. Please send the Remote Field Controller to Phoenix Contact. Repeat firmware download.
Display/Indication 1422 1430 1431 1433 1434
Checksum error in the main firmware. The firmware download was not completed correctly. The Remote Field Controller does not contain the main firmware. The firmware download was not completed correctly. The IP address has not yet been parameterized or has the value "0.0.0.0". This warning is always issued when using new devices.
1435
Repeat firmware download.
2112
Parameterize the IP address.
2113
An error occurred during transmission of configuration data from PC WORX (e.g., connection loss, voltage failure). Accumulator failure warning Stack overflow in a ProConOS task Memory exceeded in an array in ProConOS
Repeat the data transmission.
2116 2211 2212
Connect the supply voltage and charge the battery. Increase the stack. Check the array access. Increase the array, if required.
2214 2216 2217
Division by zero in ProConOS task Value range exceeded in ProConOS task Watchdog of ProConOS task triggered. Execution time is too long.
Remove the program error. Remove the program error. Remove the program error.
2218
Runtime of the ProConOS task is too long. Low-priority tasks no longer have processor capacity.
Remove the program error.
221D 221E
String error Division by zero in ProConOS task or Watchdog of ProConOS task triggered Execution time is too long.
Remove the program error. Remove the program error.
B-2
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Appendix C
Technical Data
RFC 450 ETH-IB 27 30 20 0 124 mm x 185 mm x 190 mm (4.882 in. x 7.283 in. x 7.480 in.) 124 mm x 210 mm x 190 mm (4.882 in. x 8.268 in. x 7.480 in.) 1550 g, approximately 1700 g, approximately 8 Mbytes 16 Mbytes
General Data for the RFC 450 ETH-IB Order designation Order no. Dimensions without fan Dimensions with fan Weight without fan Weight with fan Program memory Data memory General Data for the RFC 430 ETH-IB Order designation Order no. Dimensions without fan Dimensions with fan Weight without fan Weight with fan Program memory Data memory Power Supply Connection Us Permissible range Ripple Power consumption Protection External power supply Using COMBICON connector 24 V DC 19.2 V DC to 30.0 V DC 3.6 Vpp P 20 W, typical (without direct inputs, outputs) 5 A, slow-blow Only use power supplies without a fall-back characteristic curve. The power supply must be suitable for use with capacitive loads. RFC 430 ETH-IB 27 30 19 0 124 mm x 185 mm x 190 mm (4.882 in. x 7.283 in. x 7.480 in.) 124 mm x 210 mm x 190 mm (4.882 in. x 8.268 in. x 7.480 in.) 1550 g, approximately 1700 g, approximately 2 Mbytes 4 Mbytes
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INTERBUS Number of I/O points Number of data words Number of bus segments Transmission speed Transmission reliability Protocol Number of devices in the INTERBUS system Total number of bus devices Number of remote bus devices Number of PCP devices Number of remote bus levels Network Interface Type Speed Ethernet 10Base-T and 100Base-TX 10 Mbits (10Base-T), 100 Mbits (100Base-TX) half duplex, full duplex, auto negotiation CAT5 twisted pair cable RJ45 female connector 512, maximum 254, maximum 62, maximum (firmware version 4.4x or later) 126, maximum (firmware version 4.6x or later) 16, maximum 4096, maximum (firmware version 4.4x or later) 8192, maximum (firmware version 4.6x or later) 256, maximum 255, maximum 500 kbit/s or 2 Mbit/s CR check (hamming distance: 4) EN 50254
Connection method
INTERBUS Master Interface Bus connection INTERBUS interface Interface type Electrical isolation Diagnostic Interface (PRG) Connection method Interface type Transmission rate Electrical isolation 9-pos. D-SUB male connector RS-232 9600 baud or 19200 baud No REMOTE OUT 9-pos. D-SUB female connector RS-422 U = 500 V AC (test voltage)
C-2
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Appendix C: Technical Data
Freely Programmable COM1 Interface Connection method Interface type Transmission rate Electrical isolation Direct Inputs/Outputs - Inputs Number Input design Definition of switching thresholds Maximum low level voltage Minimum high level voltage Nominal input voltage Nominal input current at 24 V - Outputs Number Output design Nominal output voltage Nominal output current Optical Diagnostics Ethernet INTERBUS IEC 61131 runtime system IEC 61131 Runtime System Speed RFC 450 ETH-IB RFC 430 ETH-IB t = 0.05 ms (for 1 K word instructions) t = 0.1 ms (for 1 K word instructions) t min = 1 ms 16 96 kbytes NVRAM LEDs: LINK, TRAFFIC Diagnostic display Additional LCD arrows: FCRUN, FCDBG 3 According to EN 61131-2 Type 1 24 V DC 500 mA 5 V DC 11 V DC 24 V DC 5 mA 5 According to EN 61131-2 Type 1 9-pos. D-SUB male connector RS-232 9600 baud or 19200 baud No
Shortest cycle time Number of control tasks Memory for retentive data
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Realtime Clock Precision Power reserve Fan Module Number of fans Storage Speed monitoring Life 2 Ball bearing Yes 50000 h at an ambient temperature of 25 C (77 F) At an ambient temperature of 45 C (113 F) or higher the Remote Field Controller must be operated with the base-mountable fan module. 18 seconds per week 120 days
Environmental Conditions for the IBS RFC 450 ETH-IB Temperature Operation (without fans) Operation (with fan module) Storage and transport (According to EN 60204-1) 0 C to 45 C (32 F to 113 F) 0 C to 55 C (32 F to 131 F) -25 C to 75 C (-13 F to 167 F)
Environmental Conditions for the IBS RFC 430 ETH-IB Temperature Operation (without fans) Operation (with fan module) Storage and transport Ambient Conditions Humidity (according to EN 60204-1) Storage and operation Air pressure Operation Storage and transport 860 hPa to 1080 hPa (up to 1500 m [4921 ft.] above sea level) 660 hPa to 1080 hPa (up to 3500 m [11483 ft.] above sea level) 1.5g, criterion 1 according to IEC 60068-2-6 75 %, on average, 85 %, occasionally (DIN 40040); no condensation (According to EN 60204-1) 0 C to 45 C (32 F to 113 F) 0 C to 55 C (32 F to 131 F) -25 C to 75 C (-13 F to 167 F)
Vibration
C-4
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Appendix C: Technical Data
Conformance With EMC Directive 89/336/EEC Noise Immunity Test According to EN 61000-6-2 Electrostatic discharge (ESD) EN 61000-4-2 IEC 61000-4-2 EN 61000-4-3 IEC 61000-4-3 EN 61000-4-4/ IEC 61000-4-4 EN 61000-4-5 IEC 61000-4-5 EN 61000-4-6 IEC 61000-4-6 Criterion B 4 kV contact discharge 8 kV air discharge Criterion A field strength 10 V/m Criterion B Signal/data lines: 2 kV Criterion B Signal/data lines: 1 kV Supply lines: 0.5 kV Criterion A Test voltage 10 V
Electromagnetic fields Fast transients (burst) Surge test
Conducted interference
Noise Emission Test According to EN 55011 Noise emission of housing EN 55011 Class A, group 1
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C-6
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Appendix D
Reference Data
D1 List of Figures
Section 2
Figure 2-1: Figure 2-2: Figure 2-3: Figure 2-4: Figure 2-5: Figure 2-6: Figure 2-7: Figure 2-8: Figure 2-9: Figure 2-10: Figure 2-11: Figure 2-12: Figure 2-13: Figure 2-14: Figure 2-15: Figure 2-16: Figure 2-17: Figure 2-18: Figure 2-19: Figure 2-20: Figure 2-21: Figure 2-22: Figure 2-23: Figure 2-24: Figure 2-25: Structure of the RFC 450 ETH-IB Remote Field Controller ... 2-5 Remote Field Controller with fan module ............................... 2-7 Mounting the Remote Field Controller on the DIN rail ........... 2-8 Communication paths: (A) Ethernet (B) RS-232 .................... 2-9 Ethernet interface 10/100BASE-T ....................................... 2-10 Connecting the Ethernet cable to the Remote Field Controller ....................................................... 2-10 Cable between PC and Remote Field Controller ................. 2-11 COM1 serial interface .......................................................... 2-12 RTS/CTS hardware flow control .......................................... 2-16 Establishing the connection for inputs and outputs ............. 2-18 Connecting INTERBUS to the Remote Field Controller ...... 2-19 Inserting the parameterization memory ............................... 2-20 Overload range with fall-back characteristic curve .............. 2-22 Overload range without fall-back characteristic curve ......... 2-22 Connecting the Power Supply ............................................. 2-23 Keypad of the Remote Field Controller ................................ 2-24 Diagnostic display of the Remote Field Controller ............... 2-25 Arrangement of bytes one to four in an IP address ............. 2-26 Setting the IP address using the diagnostic display ............ 2-27 Display for SETUP MODE 0 (SM 0) .................................... 2-28 Display of the first byte of the IP address ............................ 2-28 Safety prompt for saving data .............................................. 2-29 Display during data saving ................................................... 2-30 Request to run a reset ......................................................... 2-30 Error message: IP address .................................................. 2-31
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D-1
Figure 2-26: Figure 2-27: Figure 2-28:
Operating modes with administrator key ............................. 2-33 Operating modes with operator key ..................................... 2-33 Diagnostic display (FCDBG) ................................................ 2-34
Section 3
Figure 3-1: Figure 3-2: Figure 3-3: Figure 3-4: Figure 3-5: Figure 3-6: Figure 3-7: Figure 3-8: Figure 3-9: Figure 3-10: Figure 3-11: Figure 3-12: Figure 3-13: New project in SYSTEM WORX ............................................ 3-4 "Select Controller Board" dialog box ...................................... 3-5 "Communication Path Settings" dialog box ........................... 3-6 "Operating State" dialog box .................................................. 3-8 Context menu of the Remote Field Controller ....................... 3-9 "Controller Board Settings" dialog box ................................. 3-10 "Hardware Reset" information window ................................ 3-11 "Reading Bus Configuration" message ................................ 3-12 "Parameterization Memory... " context menu ...................... 3-13 Safety prompt ...................................................................... 3-13 Context menu of the Remote Field Controller ..................... 3-14 "Execute Parameterization" dialog box ................................ 3-14 "Executing Parameterization" message ............................... 3-15
Section 4
Figure 4-1: Figure 4-2: Figure 4-3: Figure 4-4: Figure 4-5: Figure 4-6: Figure 4-7: Figure 4-8: Figure 4-9: Figure 4-10: Figure 4-11: Figure 4-12: "File... New Project..." command ........................................... 4-4 Project templates ................................................................... 4-5 "File...Save Project As / Zip Project As..." command ............. 4-5 "Save/Zip project as" dialog box ............................................ 4-6 PC WORX 3 Bus Configuration View .................................... 4-7 "Bus Structure" window ......................................................... 4-8 "Device Details" window: selecting the communication path . 4-9 "Device Details" window: specifying the IP address ............ 4-10 Communication path ............................................................ 4-11 "View... Connected Bus" command ..................................... 4-12 Selecting the control system ................................................ 4-12 "Connected Bus" dialog box ................................................ 4-13
D-2
621902
Appendix D
Figure 4-13: Figure 4-14: Figure 4-15: Figure 4-16: Figure 4-17:
"Select device" dialog box ................................................... 4-14 "Make" command in the "Build" menu ................................. 4-15 Project Control Dialog .......................................................... 4-15 "Download" Project Control Dialog ...................................... 4-15 "Cold" Project Control Dialog ............................................... 4-16
Section 5
Figure 5-1: The SECURITY program ....................................................... 5-4
Section 6
Figure 6-1: Figure 6-2: Error location in the diagnostic parameter register ................ 6-6 Error code in the diagnostic parameter register ..................... 6-6
Appendix A
Figure A-1: Figure A-2: Figure A-3: Figure A-4: Figure A-5: Figure A-6: Figure A-7: Figure A-8: Figure A-9: Figure A-10: Figure A-11: Figure A-12: Figure A-13: Figure A-14: Figure A-15: Figure A-16: Unplugging the power supply ................................................A-1 Unplugging the connector for inputs and outputs ..................A-1 Unplugging the remote bus cable ..........................................A-2 Unplugging the Ethernet connection ......................................A-2 Unplugging the connecting cable ...........................................A-3 Removing the Remote Field Controller from the DIN rail ......A-3 Snapping the Remote Field Controller onto the DIN rail ........A-4 Establishing the remote bus connection ................................A-4 Establishing the Ethernet connection ....................................A-5 Establishing the connection for inputs and outputs ...............A-5 Plugging in the power supply .................................................A-6 Replacing the fan module ......................................................A-7 Removing the parameterization memory ...............................A-8 Inserting the parameterization memory .................................A-9 Remote bus cable with D-SUB male connector for soldering .........................................................................A-11 Remote bus cable with D-SUB male connector for screwing .........................................................................A-12
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D-3
Figure A-17: Figure A-18:
IBS OPTOSUB cabling ........................................................A-13 Interface converter cabling ..................................................A-14
D-4
621902
Appendix D
D2
Section 2
Table 2-1: Table 2-2: Table 2-3: Table 2-4: Table 2-5:
List of Tables
Devices that can be connected to COM1 ............................. 2-12 Function block overview ....................................................... 2-13 Interface parameters that can be set using COM_INIT ........ 2-14 FLK connector pin assignment combined with FLKMS 14/8IM/LA/PLC ........................................................ 2-18 Operating modes of the Remote Field Controller ................. 2-32
Section 6
Table 6-1: Table 6-2: Table 6-3: Table 6-4: Table 6-5: Table 6-6: System variables of the status register for digital inputs and outputs .................................................................. 6-4 System variables of the diagnostic status register.................. 6-5 Error code (example: 0A50hex) ............................................... 6-7 System variable of the diagnostic parameter register............. 6-7 System variables of the IEC 61131 runtime system ............... 6-8 System variables of the coprocessor...................................... 6-9
Appendix B
Table B-1: Table B-2: Error causes and remedies.....................................................B-1 Error codes in the diagnostic display ......................................B-2
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D-5
D-6
621902
Appendix D
D3 C
Index
Ethernet........................................................ 2-10 Freely programmable ................................... 2-12 INTERBUS ................................................... 2-19 IP address Set ......................................................... 2-26, 3-8
Communication paths...........................................2-9 Set ...........................................................3-6, 4-7 Configuration Read connected configuration ......................3-12 Connecting cable............................................... A-10 Assembling .................................................. A-11 Fiber optic cable .......................................... A-13
K
Key switch.......................................................... 2-32 Setting the operating modes ........................ 2-32 Keypad............................................................... 2-24
D
Diagnostic display ..............................................2-24 Direct inputs .......................................................2-18 Direct outputs .....................................................2-18
M
Main memory ..................................................... 2-34 Overall reset ................................................. 2-34 Mounting .............................................................. 2-8
E
Ethernet connection ...........................................2-10
P
Parameterization memory.................................. 2-19 Replacing .......................................................A-8 PC WORX 2......................................................... 3-3 PC WORX 3......................................................... 4-4 Power supply ..................................................... 2-21 Connect ........................................................ 2-23 Project Create...................................................... 3-3, 4-4
F
Fan module Mounting .........................................................2-7 Replacing....................................................... A-7 Field Controller Austausch .......................................D-1, D-5, D-7 Replacing....................................................... A-1 Firmware Update ......................................................... A-10 Function blocks ..................................................2-13
R
Reset button....................................................... 2-24
G
Gap when mounting ......................................2-7, 2-8
S
Safety measures .................................................. 5-3 Startup ...................................................... 3-14, 4-15 Status and diagnostic indicators (Ethernet) ......... 2-6 SYSTEM WORX .................................................. 3-3
I
Interfaces Diagnostics ...................................................2-11
Appendix02
D-7
D-8
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User Manual

Installing and Starting Up Remote Field Controllers With Ethernet Connection

Designation: Revision: Order No.:

RFC 430/450 ETH-IB UM E 02 27 30 72 1

Phoenix Contact 10/2003

Please Observe the Following Notes:

RFC 430/450 ETH-IB UM E

2 Description of the Remote Field Controller................................................................... 2-3

3 Startup Under PC WORX 2 .......................................................................................... 3-3

RFC 430/450 ETH-IB UM E

4 Startup Under PC WORX 3 .......................................................................................... 4-3

5 Safety Measures in Networks....................................................................................... 5-3

6 System Variables.......................................................................................................... 6-3

Service and Maintenance..........................................................................................A-1

Preface ............................................................................................................................. 1-3

RFC 430/450 ETH-IB UM E

Hardware and Software Requirements

Order No. 29 39 52 2 Order No. 27 29 38 9 Order No. 27 29 39 2

RFC 430/450 ETH-IB UM E

Description of the Remote Field Controller....................................................................... 2-3

2.9 2.10 2.11 2.12

RFC 430/450 ETH-IB UM E

Description of the Remote Field Controller

Description of the Remote Field Controller

RFC 430/450 ETH-IB UM E

Unpacking the Remote Field Controller

Description of the Remote Field Controller

Connecting and Operating Elements

Structure of the RFC 450 ETH-IB Remote Field Controller

RFC 430/450 ETH-IB UM E

Status and Diagnostic Indicators (Ethernet)

Description of the Remote Field Controller

Remote Field Controller with fan module

RFC 430/450 ETH-IB UM E

Mounting the Remote Field Controller on the DIN Rail

Mounting the Remote Field Controller on the DIN rail

Description of the Remote Field Controller

Communication paths: (A) Ethernet (B) RS-232

RFC 430/450 ETH-IB UM E

The pin assignment of the interface is as follows:

Ethernet interface 10/100BASE-T

Connecting the Ethernet cable to the Remote Field Controller

Description of the Remote Field Controller

Diagnostic Interface (PRG)

Cable between PC and Remote Field Controller

RFC 430/450 ETH-IB UM E

Freely Programmable COM1 Interface

Devices that can be connected to COM1 Application Remote monitoring Recording

COM1 serial interface

Description of the Remote Field Controller

Function Blocks for Devices Connected to COM1

Function Block COM_INIT COM_CTRL COM_RCV COM_SND

RFC 430/450 ETH-IB UM E

Description of the Remote Field Controller

RFC 430/450 ETH-IB UM E

R F C x x x E T H -IB in c lu d in g C O M 1 fu n c tio n b lo c k T r a n s m itte r R e c e iv e r

RTS/CTS hardware flow control

Description of the Remote Field Controller

RFC 430/450 ETH-IB UM E

Direct Inputs and Outputs

Establishing the connection for inputs and outputs

Pin on FLC Connector