CHAPTER 26-SUPPLY AND ERECTION OF GATES

Notes1. The rates include all lead and lift and cost of all materials and labour, for all Items. 2. The gates are classified on the basis of head above sill level as follows:(a) High head gate- A gate which operates under a head of 30 m and above. (b) Medium head gate-A gate which operates under a head of 15 m and above, but less than 30 m and (c) Low head gate - A gate which operates under a head of less than 15 m. 3. The gates shall be designed taking into consideration the recommended design criteria and the materials used for different components shall conform to the relevant I.S. Canal gates of small size:-(a) The small gates shall be square or rectangular in shape. The size of square opening shall be 300, 450, 600, 750, 900, 1050 and 1200 mm and that of rectangular 1200 mm (width) x 900 mm (depth). (b) The hoisting capacity and the dia of the lifting rod shall be determined by taking into consideration the operating head under which the gate is to be closed. The type and capacity of the headstock and dia of hand wheel should be sufficient to enable operation of gate under the maximum operating head by a single person with an effort on the rim of handwheel not exceeding 136 Newton. (c) The exact length of lifting rod, number of rods, guide- brackets and number of rod COUPLINGS required shall be determined considering distance from centre line of water way opening to the top of operating platform or distance from the bottom sill of gate to the top of operating platform. (d) The materials used for different components shall be as specified below:S. No. 1. Component part Head stock body, wedge, blocks guide brackets, thrust nut, stem coupling. Stem (spindle), Gate, frame shutter Stem nut. Seating face (seat facings). Assembly bolts & nuts, wedge, clamping, adjustment bolts and nut Anchor bolt Paint gate Material Grey cast iron Grade 20. Structural Steel Cast brass Brass Electro galvanised Mild steel Mild steel Epoxy paint Specification IS:210

4.

2 3 4 5.

IS:2032 IS:28 IS,410

6 7.

IS:1367 IS:14177

8. (e)

Paint for head-stock.

Enamel paint

The gates shall be shop tested. The leakage, if any, shall not exceed 1.5 liter per minute per m length of sealing perimeter while testing without hydraulic pressure.

5.

Nominal sizes and Dimensions of single faced sluices shall be as specified below :Sr. Shape Size Ref. to fig. as per table-2 No. page 26-67 & fig. page 2693 to 26-97 of Sp. Vol-IV 1 Circular (a) 200 to 600 4 A(1), 4 B(1) (b) 200 to 1200 4 C (1), 4 D (1) 2 Square (a) 200 to 600 4 A (2), 4 B (2) (b) 200 to 1200 4 C (2), 4 D (2) 3 Rectangular 300x375 to 1200 x 4 E 1050 Approximate weight of canal and Tank Gates as per standered size, rod size and rod length shall be taken as below: (A) Canal Gates (1.5 Meter Rod Length) Size of Gate (in mm) 300 x 300 mm 450 x 600 mm 600 x 600 mm 900 x 900 mm Rod Size (Spindle Dia) 40 mm 48 mm 55 mm Approximate weight (in Kg.) 150 Kg. 240 Kg. 320 Kg. 500 Kg.

6.

(B) Tank Gate (10 Meter Rod length) (Up to 15 meter water head ) Size of Gate (in mm) 300 x 300 450 x 450 600 x 600 750 x 750 900 x 900 Rod Size (Spindle Dia) 40 mm 48 mm 55 mm 58 mm 60 mm Approximate weight (in Kg.) 180 Kg. 275 Kg. 400 Kg. 410 Kg. 550 Kg.

7. The following Indian Standard, may be referred to : I.S No. Title 210-1993 Specifications for grey iron casting (Reaffirmed in 1999 )

226-1975 306-1983 318-1981 800-1984

Specifications for structural steel (standard quality) (Superceded by I. S.2062-1992) 5th revision Specifications for bronze in gates & castings (Reaffirmed in1998), Specifications for loaded Tin Bronze and casting (Reaffirmed in 2001): Code of practice for General construction in steel in general building construction. (Reaffirmed in 1998)

800-1973 (Pt.III,V & VI) Specifications for rolled steel beam, channel and angle sections (revised in 1989) 816-1969 817-1987 819-1957 822-1970 823-1964 1024-1999 1030-1998 1068-1993 1181-1967 1323-1982 1393-1961 1570-1978 (Part-VII) 2004-1991 2062-1999 2595-1978 Code of practice for use of Metal Arc Welding for general construction in Mild steel. (reaffirmed in 1998) Code of practice for straining and testing of metal arc welders. (Reaffirmed in 2003) Code of practice for resistance spot welding for light assemblies in Mild steel. (reaffirmed in 1998) Code of practice for inspections of welds. (Reaffirmed in 2003) Code of practice of Metal Arc Welding of Mild steel. Code of practice for use of welding in Bridges and structures, subject to dynamic loading. Carbon steel castings for general engineering purposes Electroplated castings of Nickle & Chromium Iron & Steel. (Reaffirmed in 2006) Qualifying test for Metal Arc Welders. (Superseded by 7318-1974) Code of practice for Oxygen-Acetylene welding for structural work in mild steel. (Reaffirmed in 2003) Code of practice for training and testing of OxygenAcetylene welding (Reaffirmed in 2003) Schedule for wrought steel for general engineering purposes (Reaffirmed in 1998) Specifications for steel forgings for general engineering purposes. Specifications for structural steel. (Fusion Welding quality) (Revised in 2006) Code of practice for Radiographic Testing. (Reaffirmed in 2000)

2825-1969 3042-1965 4622-2003 4623-2000 5905-1989 6527-1995 6603-2001 6938-2005 7718(Pt 1)-1991

Code of practice for stress relieving of welding joints.(Reaffirmed in 2002) Specifications for single faced sluice gates (200 mm to 1200 mm size) (Reaffirmed in 2003) Recommendations for structural design of fixed wheel gates Recommendations for gates.(IIIrd revision) structural design of radial

Specifications for sprayed aluminium and zinc coating on iron & steel. (Reaffirmed in 2000) Specifications for stainless steel wire rod (reaffirmed 2006). Specifications for Stainless steel bars and flats Code of practice for design and rope drum and chain hoists for hydraulic gates (with amendment 2 ) Recommendations for inspection, testing and maintenance of fixed wheel slide gates at manufacturing stage.(Revised in 1991 ) (Reaffirmed in 2001) -do- at the time of erection. .(Revised in 1991 ) -do- after erection. (Revised in 1991 ) Structural steel micro alloyed (medium and high strength qualities). (Reaffirmed in 2000) Recommendations for structural design of medium and high Head Slide gates. ( II nd revision)

7718 (Pt 11)-1978 7718(Pt 111)-1978 8500-1991 9349-2006

10096(Pt.I, Sec.I) 1963 Recommendations for inspection, testing, maintenance of radial gates and their hoists at manufacturing stage. (Revised in 1983 and Reaffirmed in 1990) 10096 (Part- I, 1983 Inspection, testing and assembly at the manufacturing stage section-I Gates. (Reaffirmed 2000) Section-2Rope Druro hoists - Rs.2000 Inspection, testing and assembly at the time of erection(Reaffirmed 2000) -doafter erection. British Steel Corpn. Corrosion prevention booklet No. 5. Criteria for design of hydraulic Hoist for gates (First revision)

10096 Part-II, 1983 10096 (Pt. III) 2002 10210-1993

Item No.

Item

Unit

Rate 129588.00

Remark

2601(A) Design, drawing, fabrication, Tonne supply and errection of structural steel vertical lift gates for canals and Dam sluice etc. above 5.00 meters head fix wheel type with gate leaf (complete with skin plate, stiffeners, ballast weight if required, guide embedded parts ) first stage anchors, sill beam fitted with stainless steel flat, rollers, track fitted with stainless steel flat guide tee, rubber seal etc. as per IS: 4622 duly painted as per UCSR item No. 1854 with screw hoist hoisting rod ,hoist guide, support structure etc. 2601(B) Design, drawing, fabrication, Tonne supply and errection of structural steel vertical lift gates for canals and Dam sluice etc. above 5.00 meters head fix wheel type with gate leaf (complete with skin plate, stiffeners, ballast weight if required, guide embedded parts ) first stage anchors, sill beam fitted with stainless steel flat, rollers, track fitted with stainless steel flat guide tee, rubber seal etc. as per IS: 4622 duly painted as per UCSR item No. 1854 to be operated by Rope drum hoist (excluding weight and cost of rope drum hoist).

129588.00

Item No.

Item

Unit

Rate 129588.00

Remark

2602(a) Design/Drawing fabrication supply Tonne and erection of structural steel Radial crest gate, as per IS:4623 with skin plate stiffeners, guide, embedded parts, sill beam, fitted with stainless steel flat, guide roller, rubber seals wall plate fitted with stainless steel flats trunion & anchorage as required complete with hoist bridge etc. (Excluding cost & weight of hoist) 2602(b) Design/Drawing fabrication supply Tonne and erection of structural steel vertical lift crest gate, as per IS:4622 with skin plate stiffeners, ballast weight, guides, embedded parts, sill beam, fitted with stainless steel flat, track beam and sealing frame fitted with stainless steel flat, roller, rubber seals, etc. complete with hoist bridge. (Excluding cost & weight of hoist) 2603 Fabrication, supply and ercection Tonne of structural steel vertical lift gates for canal size 2400 x 2000mm and above fixed wheel type with gate leaf (complete with skin plate, stiffeners, guide etc., embedded parts) first stage anchors sill beam fitted with S.S plate, seal frame fitted with S.S plate, guide etc. rubber seals as per IS 4622 duly painted as per UCSR item 1854 to be operated with rope drum hoist ( excluding weight & cost of rope drum hoist)

129588.00

124528.00

Item No. 2604

Item

Unit

Rate 124528.00

Remark

Fabrication, supply and erection of Tonne structural steel vertical lift gates for canal below size 2400 x 2000mm fixed wheel type with gate leaf (complete with skin plate, stiffeners, guide etc., embedded parts first stage anchors sill beam fitted with S.S plate, seal frame fitted with S.S plate, guide tee etc). rubber seals as per IS 4622 duly painted as per UCSR item 1854 to be operated with rope drum hoist ( excluding weight & cost of rope drum hoist) 2605 Fabrication, supply and erection of Tonne fixed wheel type structural steel vertical left gates for canal below size 2400 x 2000mm with gate leaf (complete with skin plate, stiffeners, guide etc.), embedded parts (first stage anchors sill beam fitted with S.S plate, seal frame fitted with S.S plate, guide tee etc). rubber seals, as per IS 4622 duly painted as per UCSR item 1854 with screw hoist, hoisting rod, guide, hoist support structure etc. II CANAL GATES OF LARGE SIZE (SHORTER SIDE -1200 MM & ABOVE) 2606(a) Fabrication & supply of water tight Tonne structural steel sliding type low head gate for dam head sluice and canals with gate leaf and frame as per IS 5620 complete with brass / stainless steel lining of appropriate size for seal seats and sill and seals of rubber/metal, guides, hoisting rod, screw hoist and duly painted as per UCSR item No.1854 III CANAL GATES OF SHORTER SIZE (LARGER SIDE BELOW 1200 MM )

124528.00

93779.00

Item No.

Item

Unit

Rate 93779.00

Remark

2606(b) Fabrication & supply of water tight Tonne structural steel sliding type low head sluice with gate leaf and frame as per IS 3042 complete with brass / stainless steel lining of appropriate size for seal seats and sill and seals of rubber/metal, guides, hoisting rod, screw hoist and duly painted as per USR item No.1854 2606(c) Erection of canal gates for item Tonne 2606 (a) & 2606(b)

15% of item no. 2606 (a) & 2606 (b)

2607 (A) Supply of Rope Drum Hoist as per IS:6938 2005 including transportation to site i. Manually operated hoists 8 M.T. capacity ii. Manually operated hoists 10 M.T. capacity iii. Manually operated hoists 12 M.T. capacity iv. Manually operated hoists 15 M.T. capacity v. Manually operated hoists 18 M.T. capacity vi. Manually operated hoists 20 M.T. capacity vii. Manually operated hoists 25 M.T. capacity viii. Manually operated hoists 30 M.T. capacity ix. Manually operated hoists 35 M.T. capacity x. Manually operated hoists 40 M.T. capacity xi. Electrically operated Hoists (Within Built Manual operation ) 5 M.T. Capacity xii. Electrically operated Hoists (Within Built Manual operation ) 6 M.T. Capacity

Per Unit Per Unit Per Unit Per Unit Per Unit Per Unit Per Unit Per Unit Per Unit Per Unit Per Unit

231484.00 305498.00 399050.00 479075.00 569250.00 659596.00 753250.00 948430.00 1035914.00 1207500.00 247250.00

Per Unit

276000.00

Item No. xiii.

Item

Unit

Rate

Remark

335800.00 Electrically operated Hoists Per Unit (Within Built Manual operation ) 8 M.T. Capacity 412850.00 xiv. Electrically operated Hoists Per Unit (Within Built Manual operation ) 10 M.T. Capacity 517500.00 xv. Electrically operated Hoists Per Unit (Within Built Manual operation ) 12 M.T. Capacity 652654.00 xvi. Electrically operated Hoists Per Unit (Within Built Manual operation ) 15 M.T. Capacity 718750.00 xvii. Electrically operated Hoists Per Unit (Within Built Manual operation ) 18 M.T. Capacity 805000.00 xviii. Electrically operated Hoists Per Unit (Within Built Manual operation ) 20 M.T. Capacity 949325.00 xix. Electrically operated Hoists Per Unit (Within Built Manual operation ) 25 M.T. Capacity 1110325.00 xx. Electrically operated Hoists Per Unit (Within Built Manual operation ) 30 M.T. Capacity 1190825.00 xxi. Electrically operated HoistsPer Unit (Within Built Manual operation ) 35 M.T. Capacity xxii Manually operated hoists 5 M.T.Per Unit 204700.00 capacity 2607 (B) Errection of hoist, with test & trail Per Unit 15 % of Item No. 2607 (A) Special Item: 2608 IInd stage concreting 1:2:4 with Cum 6900.00 graded metal of max. size 12.5 mm in gate groove & sill beam after fixing and alignment of second stage parts, sill beam, including cost of material, labour for shuttering, maxing, laying scaffolding consolidating, quering and cleaning & finishing/chipping as required including all lead & lift.