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IEC Pin and Sleeve International Standard 309

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Applications Appleton IEC 309-2 pin and sleeve plugs, receptacles, and connectors are designed to withstand extreme conditions, from northern Canada to the southern boundary of Mexico. Whether you're in an industrial setting or a Pacific seaport, Appleton products have been designed with the highest performance standards. Watertight, positive locking, colorcoded molded housings will meet your most extreme application requirements head on. Features Singly Rated Configurations Every Appleton Pin and Sleeve product is designed and manufactured to meet the International Standard IEC 309-1, 309-2 and CSA standards. This device standard calls out a singly rated, non-interchangeable configuration for every voltage and type of service throughout the world. Amperage The housing size has been specified for all amperages and wires used. There are 4 housing sizes with North American amperages ranging from 20 to 100 with 3, 4, or 5 wire. Voltage The voltage is determined by the location of the female ground contact relative to the housing keyway. Simply by manufacturing the device with a ground contact in a certain "clock" position, the device will be rated for a particular voltage system. The diagram shows the keying position and the color coding that is associated with each voltage. Safety The ground sleeve and mating pin are larger than current carrying contacts, preventing incorrect mating regardless of external keying. Assembly Screws The main assembly screws are inside the front shroud. This makes it impossible for the plug to be dismantled while it is in a receptacle. Make & Break All accessories will make and break the maximum current at maximum voltage. Insulation Insulation resistance: 3 pin=480V, 4 & 5 pin=600V.

Watertight Pin and Sleeve Products

Clock Position 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire

Key
Configuration Voltage Configuration Voltage

100V-130V Yellow 125V-250V Orange 200V/250V Blue

277V Gray 380V/480V Red 500V/600V Black

Impact All devices will withstand severe impacts (more than six times that required in IEC 309-2). Product identification Product identification is indelibly marked on the body of the plug and the lid of the receptacle/connector. Contacts: brass.

Compliances Watertight UL/CSA Fully conform to all requirements of: UL 1682 (1993) & UL 1686 (1993) (UL Listed)* IEC 309-2 (Tested by BSI) C S A 2 2 . 2 N o. 1 8 2 . 1 ( C S A Certified) NEMA & CSA 4X, IPX7

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Onion "Onion" type seal in oil-resistant synthetic rubber. The inner rings of the seal can be removed to enable it to fit any cable in the range of diameters specified. Space Plenty of distance between the seal and the terminals makes connecting the flexible cable easy. Clamping Ring Clamping ring on plug equivalent to that on the lid of the receptacle/connector this engages with a ramp on the receptacle to make a watertight joint. Shrouded The pins are shrouded to protect them from accidental damage and to protect the user from touching them while they are live. 3, 4, and 5 Pin Versions to meet all the configurations in UL 1686 and CSA 22.2 No. 182.1. Key & Keyway There is a key on the plug that aligns it with a keyway on the connector/ receptacle. Terminal Marking Terminals marked to North American standards white for grounded (neutral), green for grounding (earth). Stainless Steel Screws External screws are stainless steel. Wiring Holes See tables. Pilot Pin There is a pilot pin/pilot sleeve on 60A and 100A ccessories. This enables an electrical interlock to be used. Earth Pin The earth (grounding) pin is larger than the live (phase) or neutral (grounded) pin. This ensures that an earth pin cannot be inserted into a live sleeve. Clamp External, heavy-duty cable clamp can be seen to be effective. Since the clamp is outside the seal, the seal is protected against damage when the cable flexes.
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Spring Loaded Lid Stainless steel spring with clamping ring ensures that the receptacle or connector, when there is no plug present, meets the requirements of IPX6 (very heavy hosing) and IPX7 (immersion to 1 meter). The clamping ring has finger grips. Gasket A gasket material has been selected, which remains effective after being left clamped tight for a long period or after being repeatedly clamped and unclamped. Materials of Main Components (20A/30A) The front enclosure, which also holds the pins and sleeves, is made in flame retardant high impact PBT. This material has a very high performance on the glow-wire test that simulates the effect of gross overheating of the pin and sleeve (850C). The rear enclosure is of high impact nylon. Materials of Main Components (60A/100A) High impact nylon body. The pin holder is made in an arc resistant flame retardant nylon, specially formulated to exceed the glow-wire test requirements.

Key & Keyway There is a key on the plug that aligns it with a keyway on the connector/ receptacle.

Orientation and Voltage Matching Plugs cannot be inserted in connectors/ receptacles configured for different voltages. The position of the earth pin/sleeve relative to that of the keyway is changed for each voltage.

Color All accessories are color coded to match the voltage and earth pin/sleeve tube position.

Sleeve Spring steel collars on the sleeve ensure optimum forces (easy to insert the plug, but with the strength to make excellent electrical contact).

Terminal Screws Zinc-plated steel screws with heads designed to withstand the torque needed to clamp the wire securely.

Grips The body of the plug and connector have both finger grips and a shoulder to help insertion and withdrawal.

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Watertight Pin and Sleeve
D Watertight Attachment Plugs
Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire Plugs

20 20 20 20 20 30 30 30 30 30 60 60 60 60 60 100 100 100 100 100

110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600

PM320 P4W PM320 P6W PM320 P7W PM330 P4W PM330 P6W PM330 P7W PM360 P4W PM360 P6W PM360 P7W PM3100 P4W PM3100 P6W PM3100 P7W

PM420 P12W PM420 P9W PM420 P7W PM420 P5W PM430 P12W PM430 P9W PM430 P7W PM430 P5W PM460 P12W PM460 P9W PM460 P7W PM460 P5W PM4100 P12W PM4100 P9W PM4100 P7W PM4100 P5W

PM520 P9W PM520 P7W PM520 P5W PM530 P9W PM530 P7W PM530 P5W PM560 P9W PM560 P7W PM560 P5W PM5100 P9W PM5100 P7W PM5100 P5W

Watertight Receptacles (Panel Straight)

Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire

Receptacle

20 20 20 20 20 30 30 30 30 30 60 60 60 60 60 100 100 100 100 100

110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600

PM320 RS4W PM320 RS6W PM320 RS7W PM330 RS4W PM330 RS6W PM330 RS7W PM360 RS4W PM360 RS6W PM360 RS7W PM3100 RS4W PM3100 RS6W PM3100 RS7W

PM420 RS12W PM420 RS9W PM420 RS7W PM420 RS5W PM430 RS12W PM430 RS9W PM430 RS7W PM430 RS5W PM460 RS12W PM460 RS9W PM460 RS7W PM460 RS5W PM4100 RS12W PM4100 RS9W PM4100 RS7W PM4100 RS5W

PM520 RS9W PM520 RS7W PM520 RS5W PM530 RS9W PM530 RS7W PM530 RS5W PM560 RS9W PM560 RS7W PM560 RS5W PM5100 RS9W PM5100 RS7W PM5100 RS5W

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Watertight Pin and Sleeve
D Watertight Connectors
Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire

Connector

20 20 20 20 20 30 30 30 30 30 60 60 60 60 60 100 100 100 100 100

110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600

PM320 C4W PM320 C6W PM320 C7W PM330 C4W PM330 C6W PM330 C7W PM360 C4W PM360 C6W PM360 C7W PM3100 C4W PM3100 C6W PM3100 C7W

PM420 C12W PM420 C9W PM420 C7W PM420 C5W PM430 C12W PM430 C9W PM430 C7W PM430 C5W PM460 C12W PM460 C9W PM460 C7W PM460 C5W PM4100 C12W PM4100 C9W PM4100 C7W PM4100 C5W

PM520 C9W PM520 C7W PM520 C5W PM530 C9W PM530 C7W PM530 C5W PM560 C9W PM560 C7W PM560 C5W PM5100 C9W PM5100 C7W PM5100 C5W

Watertight Inlet/Reverse Service Receptacles

Amps Volts 2 Pole/3 Wire 3 Pole/4 Wire 4 Pole/5 Wire

Inlet

20 20 20 20 20 30 30 30 30 30 60 60 60 60 60 100 100 100 100 100

110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600 110-130 125-250 250 480 600

PM320 B4W PM320 B6W PM320 B7W PM330 B4W PM330 B6W PM330 B7W PM360 B4W PM360 B6W PM360 B7W PM3100 B4W PM3100 B6W PM3100 B7W

PM420 B12W PM420 B9W PM420 B7W PM420 B5W PM430 B12W PM430 B9W PM430 B7W PM430 B5W PM460 B12W PM460 B9W PM460 B7W PM460 B5W PM4100 B12W PM4100 B9W PM4100 B7W PM4100 B5W

PM520 B9W PM520 B7W PM520 B5W PM530 B9W PM530 B7W PM530 B5W PM560 B9W PM560 B7W PM560 B5W PM5100 B9W PM5100 B7W PM5100 B5W

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Watertight Pin and Sleeve
D
Amps Config. Volts Interlocked Switch Receptacle Surface Mount Angle Receptacle IP67 Watertight Caps

20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30 30

2P-3W 2P-3W 2P-3W 3P-4W 3P-4W 3P-4W 3P-4W 4P-5W 4P-5W 4P-5W 2P-3W 2P-3W 2P-3W 3P-4W 3P-4W 3P-4W 3P-4W 4P-5W 4P-5W 4P-5W

125 250 480 125/250 250 480 600 250 480 600 125 250 480 125/250 250 480 600 250 480 600

PM320 PM320 PM320 PM420 PM420 PM420 PM420 PM520 PM520 PM520 PM330 PM330 PM330 PM430 PM430 PM430 PM430 PM530 PM530 PM530

MI4W MI6W MI7W MI12W MI9W MI7W MI5W MI9W MI7W MI5W MI4W MI6W MI7W MI12W MI9W MI7W MI5W MI9W MI7W MI5W

PM320 PM320 PM320 PM420 PM420 PM420 PM420 PM520 PM520 PM520 PM330 PM330 PM330 PM430 PM430 PM430 PM430 PM530 PM530 PM530

RA4W RA6W RA7W RA12W RA9W RA7W RA5W RA9W RA7W RA5W RA4W RA6W RA7W RA12W RA9W RA7W RA5W RA9W RA7W RA5W

PM163PC PM163PC PM163PC PM164PC PM164PC PM164PC PM164PC PM165PC PM165PC PM165PC PM323PC PM323PC PM323PC PM324PC PM324PC PM324PC PM324PC PM325PC PM325PC PM325PC

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Watertight Pin and Sleeve
D

Amps

Config.

Volts

Interlocked Switch Receptacle w/ Pilot

Surface Mount Angle Receptacle w/ Pilot

IP67 Watertight Caps

60 60 60 60 60 60 60 60 60 60 100 100 100 100 100 100 100 100 100 100

2P-3W 2P-3W 2P-3W 3P-4W 3P-4W 3P-4W 3P-4W 4P-5W 4P-5W 4P-5W 2P-3W 2P-3W 2P-3W 3P-4W 3P-4W 3P-4W 3P-4W 4P-5W 4P-5W 4P-5W

125 250 480 125/250 250 480 600 250 480 600 125 250 480 125/250 250 480 600 250 480 600

PM360 PM360 PM360 PM460 PM460 PM460 PM460 PM560 PM560 PM560

MI4W MI6W MI7W MI12W MI9W MI7W MI5W MI9W MI7W MI5W

PM360 RA4W PM360 RA6W PM360 RA7W PM460 RA12W PM460 RA9W PM460 RA7W PM460 RA5W PM560 RA9W PM560 RA7W PM560 RA5W PM3100 RA4W PM3100 RA6W PM3100 RA7W PM4100 RA12W PM4100 RA9W PM4100 RA7W PM4100 RA5W PM5100 RA9W PM5100 RA7W PM5100 RA5W

PM63345PC PM63345PC PM63345PC PM63345PC PM63345PC PM63345PC PM63345PC PM63345PC PM63345PC PM63345PC PM125345PC PM125345PC PM125345PC PM125345PC PM125345PC PM125345PC PM125345PC PM125345PC PM125345PC PM125345PC

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Watertight Pin and Sleeve
D Watertight Attachment Plugs Dimensions
20 Amp 30 Amp 60 Amp 100 Amp

Poles 3 4 5 A 72 80 90 B 45.5 45.5 45.5 C 146 146 146 Dimensions in Millimeters

3 95 54 163

4 95 54 163

5 102 54 163

3 110 67 238

4 110 67 238

5 110 67 238

3 118 72 295

4 118 72 295

5 118 72 295

Watertight Receptacles (Panel Straight) Dimensions

20 Amp 30 Amp 60 Amp 100 Amp

Poles 3 4 5 3 A 78 78 78 78 B 83 83 83 83 C 75 75 75 84 D 78 78 78 78 E 69 69 69 69 F 69 69 69 69 G 14 14 14 14 H 6 6 6 6 I 54 54 54 54 J 5.5 5.5 5.5 5.5 K 54 54 54 54 Dimensions in Millimeters

4 78 83 84 78 69 69 14 6 54 5.5 54

5 78 83 84 78 69 69 14 6 54 5.5 54

3 98 107 140 98 89 89 53 6 70 7.5 70

4 98 107 140 98 89 89 53 6 70 7.5 70

5 98 107 140 98 89 89 53 6 70 7.5 70

3 98 107 158 98 89 89 68 6 80 7.5 70

4 98 107 158 98 89 89 68 6 80 7.5 70

5 98 107 158 98 89 89 68 6 80 7.5 70

Watertight Connectors Dimensions

20 Amp 30 Amp 60 Amp 100 Amp

Poles 3 4 5 3 A 72 81 89 95 B 81 89 99 102 C 154 154 154 178 Dimensions in Millimeters

4 95 102 178

5 95 102 178

3 110 113 255

4 110 113 255

5 110 113 255

3 120 126 300

4 120 126 300

5 120 126 300

Watertight Inlet/Reverse Service Receptacles Dimensions

20 Amp 30 Amp 60 Amp 100 Amp

Poles 3 4 5 3 A 78 78 78 78 B 78 78 78 78 C 68 68 68 74 D 69 69 69 69 E 69 69 69 69 F 88 88 88 94 G 54 54 54 54 H 5.5 5.5 5.5 5.5 I 8.5 8.5 8.5 8.5 Dimensions in Millimeters

4 78 78 74 69 69 94 54 5.5 8.5

5 78 78 74 69 69 94 54 5.5 8.5

3 98 98 118 89 89 111 70 7.5 8.5

4 98 98 118 89 89 111 70 7.5 8.5

5 98 98 118 89 89 111 70 7.5 8.5

3 98 98 143 89 89 121 80 7.5 8.5

4 98 98 143 89 89 121 80 7.5 8.5

5 98 98 143 89 89 121 80 7.5 8.5

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Watertight Pin and Sleeve
D Angle Mounting Box for 20, 30, 60, and 100 Amp Receptacles Mounting Boxes
Description Amps Hub Sizes (NPT) Cat. No.

Angle Mounting Box Angle Mounting Box Angle Mounting Box Angle Mounting Box Angle Mounting Box Angle Mounting Box

20/30 20/30 20/30 60/100 60/100 60/100

1/2 3/4 1" 1" 1-1/4 1-1/2

AEE13 AEE23 AEE33 AEE36 AEE46 AEE56

Angle Mounting Box Dimensions

Dimensions in Inches(Centimeters)

Amps

20/30 4.13(10.5) 5.00(12.7) 3.63(9.2) 4.25(10.8) 3.38(8.6) 1.44(3.7) .94(2.4) 15 60/100 5.50(14.0) 6.38(16.2) 4.56(11.6) 5.38(13.7) 4.25(10.8) 1.63(4.1) 1.25(3.2) 18

Straight Mounting Box for 20, 30, 60, and 100 Amp Receptacles Straight Mounting Boxes
Description Amps Hub Sizes (NPT) Single Hub Cat. No. Double Hub Cat. No.

Single Hub

Double Hub

Straight Mounting Box Straight Mounting Box Straight Mounting Box Straight Mounting Box Straight Mounting Box Straight Mounting Box

20/30 20/30 20/30 60/100 60/100 60/100

1/2 3/4 1 1 1-1/4 1-1/2

AERH13 AERH23 AERH33 AERH36 AERH46 AERH56

AERC13 AERC23 AERC33 AERC36 AERC46 AERC56

Straight Mounting Box Dimensions

Dimensions in Inches(Centimeters)
Amps 20/30 20/30 20/30 60/100 60/100 60/100 Hub 1/2" 3/4" 1" 1" 1-1/4" 1-1/2" A .94(2.4) .94(2.4) .94(2.4) 1.38(3.5) 1.38(3.5) 1.38(3.5) B 5.31(13.5) 5.31(13.5) 5.31(13.5) 6.50(16.5) 6.50(16.5) 6.50(16.5) C 3.38(8.6) 3.38(8.6) 3.38(8.6) 4.25(10.8) 4.25(10.8) 4.25(10.8) D 3.38(8.6) 3.38(8.6) 3.38(8.6) 4.25(10.8) 4.25(10.8) 4.25(10.8) E 2.50(6.4) 2.50(6.4) 2.50(6.4) 3.13(7.9) 3.13(7.9) 3.13(7.9) F 2.63(6.7) 2.63(6.7) 2.63(6.7) 3.50(8.9) 3.50(8.9) 3.50(8.9) G 4.56(11.6) 4.56(11.6) 4.56(11.6) 5.88(14.9) 5.88(14.9) 5.88(14.9) H 2.72(6.9) 2.72(6.9) 2.72(6.9) 3.50(8.9) 3.50(8.9) 3.50(8.9)

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