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"What is the difference between High and Low-density elements?" A low density element tends to last longer.

If you are filling a water heater make sure to let all of the air out of the water heater before turning on the electricity to it. It is a good idea to let the hot sides of faucets run for at least a few minutes without seeing any air coming from the faucets before turning the electricity back on to the heater.

"How do I check an electric water heater element? Should the elements be removed to check it, and do I need to drain the tank?" It isn't necessary to remove the elements or drain the tank to test them, but the elements must be removed (and the tank drained) to replace them. To test the elements, you will need a voltage/OHM meter. Turn off the power to the heater first and disconnect the two wires to the elements. Set the meter to the "OHM" function, and check the flow between the two screw connectors of the elements: If there is a positive reading, then the circuit is "closed" and the element is fine; if there is no reading, the circuit is "open" and a new element is needed. Also, if you get a reading on your meter between either of the screw connections and the metal element, the element is shorted and must be replaced. You should expect an approximation of the following readings on the OHM meter (give or take a little) for functioning elements: 15.5 ohms for 3500 watts 13.0 ohms for 4500 watts 10.0 ohms for 5500 watts

"What does high, low, and extra low density refer to?" The density refers to the amount of watts per square inch. For example, high density is rated at 150+ watts per square inch, low density is rated at 75+ watts per square inch, and extra low density is rated at 50+ watts per square inch.

Screw-In Elements 1" NPSM threads & 1-1/2" Outer nut


Model # Volts Watts 02853 02463 02143 02203 02163 02223 02243 02263 02283 02342 #02143 02583 02953 02363 02933 02963 02613 120 120 120 120 240 240 240 240 240 240 240 240 240 240 240 240 1500 1500 1500 2000 1500 2000 2500 3000 3500 4500 4500 4500 5500 5500 5500 6000 Density Extra Low Low High High High High High High High High Low Extra Low High Low Extra Low Low Price & Quantity $20.12 $11.46 $7.86 $9.24 $7.97 $8.07 $9.22 $8.02 $8.09 $6.73 $10.32 $27.69 $12.51 $21.87 $26.92 $22.82

4-Bolt Style High Density Elements

Example Element

Model #
04363 04443 04483 04503 04523 04603

Volts
120 120 240 240 240 240

Watts
1500 2000 2500 3000 3500 4500

Density
High High High High High High

Price & Quantity


$9.77 $10.37 $10.92 $10.91 $10.94 $10.45

Low Density 4-Bolt Elements


04702 240 4500 Low $14.67

How To Install Your Screw-In Immersion Element


Tools needed: Phillips screwdriver Screw-In element wrench Your new element Garden hose Volt meter or circuit tester (to make sure power is off)

Be sure to use the same wattage, voltage, and flange style as your previous element.

1. Shut OFF electric power to water heater. 2. Shut OFF cold water supply to water heater, open hot water faucet, attach hose to drain valve, open drain valve on water
3. 4. 5. 6. 7. 8. 9. 10. heater and drain water. Remove access cover and fold back insulation. Remove plastic terminal protector. Check wires with volt meter/circuit tester for power before attempting to remove the wires. Disconnect electric wires from element. Remove element using screw-in element wrench. Clean gasket area and threads. Install gasket on element. Install element & tighten with wrench.

11. Close drain valve and turn ON cold water supply. 12. Allow all trapped air to escape from open hot water faucet until water has a constant flow, then close hot water faucet. If
leakage occurs, shut OFF cold water supply and tighten element or reposition gasket. 13. Inspect wiring. If corrosion is present on wiring, cut and strip wire 1/2" (Only if wire is long enough). If corrosion is still present, or wire is not long enough consult electrician for wire replacement and wire gauge selection. Loose, corroded or fault wiring connections can cause heat buildup or fire at wiring terminals. 14. Connect electric wires to element. Tighten screws. 15. Replace plastic terminal protector. 16. Replace insulation and access cover. Tank must be properly filled with water and free of air before applying electric power to prevent element damage.

17. Turn ON electric power to water heater.

How To Install Your Universal 4 Bolt Flange Type Immersion Element


Tools needed: Phillips screwdriver Socket wrench Your new element Garden hose Volt meter or circuit tester (to make sure power if off)

Be sure to use the same wattage, voltage, and flange style as your previous element.

1. Shut OFF electric power to water heater. 2. Shut OFF cold water supply to water heater, open hot water faucet, attach hose to drain valve, open drain valve on
water heater and drain water. Remove access cover and fold back insulation. Check wires with volt meter/circuit tester for power before attempting to remove wires. Disconnect electric wires from element. Remove element mounting bolts using socket wrench. Note position of thermostat bracket to be reinstalled later. Clean gasket area in tank. Install gasket into recess in tank. Install element and thermostat bracket. Tighten bolts in diagonal patter. 10. Close drain valve and turn ON cold water supply. 11. Allow all trapped air to escape from open hot water faucet until water has a constant flow. Close hot water faucet. If leakage occurs, shut OFF cold water supply and tighten bolts or reposition gasket. 12. Secure thermostat firmly against tank surface and under prongs of thermostat bracket. 13. Inspect wiring. If corrosion is present on wiring, cut and strip wire 1/2" (Only if wire is long enough). If corrosion is still present, or wire is not long enough consult electrician for wire replacement and wire gauge selection. Loose, corroded or faulty wiring connections can cause heat buildup or fire at wiring terminals 14. Connect electric wires to element. Tighten screws. 15. Replace plastic terminal protector. 16. Replace insulation and access cover. Tank must be properly filled with water and free of air before applying electric power to prevent element damage 3. 4. 5. 6. 7. 8. 9.

17. Turn ON electric power to water heater.

Typical Electric Water Heater Construction & Wiring Diagram

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