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S

1. Work paid by measurement

Price Breakdown for Coating Works

Geregu II

<< Contractor's Name >>


in-/ out door m / Unit Price per m m / m / pc

KKS

Description

Coating System

Quantity

Subtotal in EUR

Remarks

Fire Fighting Tanks


UGF UGC - fire water tank external surface - fire water tank internal surface - supports o o EXT/C4 IM-W EXT/C4 590.0 670.0 20.0 m m m including blasting

Main Machine Sets


Gas Turbine MB Gas Turbine Plant - supports - gas turbine MBA i i INT/C3 INT/C3 300.0 120.0 m m

Turbine, compressor rotor with common casing - pipes < 50 mm - supports i i INT/C3 INT/C3 10.0 3.0 m m linear m linear m

MBR

Exhaust gas system (stack) - pipes > 50 mm - pipes < 50 mm - supports i i i INT/C3 INT/C3 INT/C3 5.0 5.0 2.0 m m m

MBV

Lubricant supply system (Gas turbine plant) - tanks - pipes > 50 mm - pipes < 50 mm - supports - electric motors / apparatus i i i i i INT/C3 INT/C3 INT/C3 INT/C3 SER-INT/C3 210.0 270.0 360.0 90.0 105.0 m m m m m linear m

MBQ

Ignition fuel supply system - pipes > 50 mm - pipes < 50 mm - supports i i i INT/C3 INT/C3 INT/C3 20.0 65.0 2.0 m m m

Generator MKA Generator, complete, incl. Stator, rotor and all integral cooling equipment - generator gas turbine - pipes > 50 mm - pipes < 50 mm - supports MPR Forced cooling system - pipes > 50mm - pipes < 50mm - supports i i i INT/C3 INT/C3 INT/C3 450.0 430.0 310.0 m m m linear m i i i i INT/C3 INT/C3 INT/C3 INT/C3 750.0 300.0 100.0 180.0 m m m m linear m

Additional Steam-, Water-, Gas- and Fuel Oil Pipes


EKG & Piping system for supply of gaseous fuels EKT - pipes > 50 mm - pipes < 50 mm - pipes > 50 mm - pipes < 50 mm - supports - supports o o i i i o EXT/C4 EXT/C4 INT/C3 INT/C3 INT/C3 EXT/C4 340.0 530.0 80.0 135.0 420.0 200.0 m m m m m m linear m linear m

Water Supply and Disposal


GM Plant drainage system - pipes > 50 mm - pipes > 50 mm - supports - supports GHCGQA Demineralized water distribution system - supports o EXT/C4 21.0 m o i i o EXT/C4 INT/C3 INT/C3 EXT/C4 3.0 3.0 2.0 2.0 m m m m

Annex 1 Pos. 2

Page 1 of 17

Status: 2011-07-13

S
1. Work paid by measurement

Price Breakdown for Coating Works

Geregu II

<< Contractor's Name >>


in-/ out door m / Unit Price per m m / m / pc

KKS

Description

Coating System

Quantity

Subtotal in EUR

Remarks

Ancillary Systems
SCA Compressed air distribution system - pipes > 50 mm - pipes < 50 mm - pipes > 50 mm - pipes < 50 mm - supports - supports SGC Fire Fighting System - pipes > 50 mm - pipes < 50 mm - pipes > 50 mm - pipes < 50 mm - supports - supports o o i i i o EXT/C4 EXT/C4 INT/C3 INT/C3 INT/C3 EXT/C4 170.0 200.0 80.0 135.0 10.0 10.0 m m m m m m linear m linear m o o i i i o EXT/C4 EXT/C4 INT/C3 INT/C3 INT/C3 EXT/C4 80.0 135.0 80.0 135.0 10.0 10.0 m m m m m m linear m linear m

Miscellaneous in case of need


Enclosure exhaust air system - 2 air handling units - 2 exhaust ducts Blow out provisions - pipes Default small mechanical parts - valves / orifices < DN80 - valves / orifices < DN80 - valves / orifices < DN80 - valves / orifices < DN80 - handwheels < DN200 - handwheels > DN200 - handwheels < DN200 - handwheels > DN200 - handwheels < DN200 - handwheels > DN200 - handwheels < DN200 - handwheels > DN200 - flange - flange i o i i i i o o i o T2 T1 SER-INT/C3 SER-EXT/C4 SER-INT/C3 SER-INT/C3 IM-CHEM IM-CHEM T2 T1 SER-EXT/C4 SER-EXT/C4 INT/C3 EXT/C4 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 pc pc pc pc pc pc pc pc pc pc pc pc pc pc in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need pieces pieces pieces pieces
Hand wheels will be measured to number of pieces (PC) acc. to diameter

o o

1.0 1.0

m m

in case of need in case of need

1.0

in case of need

Flanges will be measured to number of pieces (PC) as a flange-pair. The mean diameter is DN 250

scaffolding - scaffolding per m - scaffolding per m pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm

T1 T1 T1 T2 T2 T2 T3 T3 T3 T4 T4 T4 GALV-Colour GALV-Colour GALV-Colour GALV/REPAIR GALV/REPAIR GALV/REPAIR IM-COND

1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

m m m m m m m m m m m m m m m m m m m m m

in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need linear

linear

linear

linear

linear

linear

Annex 1 Pos. 2

Page 2 of 17

Status: 2011-07-13

S
1. Work paid by measurement

Price Breakdown for Coating Works

Geregu II

<< Contractor's Name >>


in-/ out door m / Unit Price per m m / m / pc m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m m

KKS

Description

Coating System

Quantity

Subtotal in EUR

Remarks

pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports pipes > 50mm pipes < 50mm supports components, tanks tanks tanks tanks tanks tanks tanks tanks pumps/compressors pumps/compressors pumps/compressors pumps/compressors pumps/compressors -skids -skids -skids -skids -skids - valves - valves - valves - valves - valves - valves - valves

IM-COND IM-COND IM-CHEM IM-CHEM IM-CHEM IM-W/Im2 IM-W/Im2 IM-W/Im2 IM-BUR/Im3 IM-BUR/Im3 IM-BUR/Im3 PP/PVC PP/PVC PP/PVC STAIN STAIN STAIN STAIN EXT/C4 INT/C3 SER-EXT/C4 SER-INT/C3 Oil IM-W IM-C EXT/C4 INT/C3 SER-EXT/C4 SER-INT/C3 Stain Stain INT/C3 EXT/C4 T1 T2 Stain INT/C3 EXT/C4 T1 T2 T3 T4

1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need in case of need

linear

linear

linear

linear

linear

linear

5,998.0 2,160.0

m m

Total
Remarks

6,322.0 m

The above mentioned Unit Prices shall be deemed as all inclusive rates (excluding VAT) and include therefore: coating material, labour, tools, accommodation of staff, wear and tear material, profit, overhead costs, hardship allowance, replacement of gratings, cleaning of delivered/provided and prime coated surfaces, removal of Contractor's surplus material and waste material etc.

Scaffolding - The above mentioned unit rates shall include scaffolding/access up to 4m height (upper platform level), including but not limited to erection, dismantling and transportation. - Scaffolding over 4m height (upper platform level) will be paid extra based on the unit rates for scaffolding. - The unit rates for the tanks shall include all necessary scaffolding/access (internal and external) and foils including but not limited to erection, dismantling and transportation.

Process water, electricity are excluded. Process water and electricity are paid on basis of verifiable invoices, if not already provided free of charge.

Annex 1 Pos. 2

Page 3 of 17

Status: 2011-07-13

s
(incl. cost of materials)

GEREGU II

Price Breakdown for Coating Works


<< Contractor's Name >>

2. Work paid by the hour/measurement

Qualification Site Manager (Expatriate) Site Manager (Local) Painter Helper

Hourly Wage Rates ("all inclusive rates" excl. travel cost) in EUR per hr for [.] hrs on [.] days

Description

Quantity

Hourly Wage Rates / Unit Rates in EUR

Remarks

Preparation of Steel Structures


Gritblasting to SA 2,5 Application by airless spray one coat 60-100 micron Wages 1 1 m m All inclusive rates

Following activities are as well covered in the above mentioned hourly wage rates resp. unit rates: replacement of gradings, cleaning of delivered/provided and prime coated surfaces, removal of Contractor's surplus material and waste.

Equipment
Compressor 750 Cfm. - 21m Compressor 600 Cfm. - 17m Compressor 375 Cfm. High Pressure Washing machine / Steam Cleaner Airless spray machine including paint hose and spraygun Sandblasting Pot-200 litres incl. Blasting hose and nozzle Lifting equipment e.g. fork lift, cherrry picker Mobilisation / Transport (bidirectional) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 h h h h h h h m m m m m m All inclusive rates All inclusive rates

Scaffolding
Scaffolding up to 8m Scaffolding up to 8m Scaffolding over 8m Scaffolding over 8m Foils or similar equipment to protect the environment during blasting of tanks Foils or similar equipment to protect the environment during blasting of tanks Mobilisation / Transport (bidirectional)

Process water and electricity are paid on basis of verifiable invoices, if not already provided free of charge.

Annex ...

Page 4 of 17

Status: 2011-07-13

1. Work paid by measurement


in-/ out door m / Unit Price per m m / m / pc

<< Contractor's Name >>

KKS

Description

Coating System

Quantity

Subtotal in EUR

Fire Fighting Tanks Main Machine Sets


Gas Turbine MB Gas Turbine Plant - supports - gas turbine MBA i i INT/C3 INT/C3 300.0 120.0 m m

Turbine, compressor rotor with common casing - pipes < 50 mm - supports i i INT/C3 INT/C3 10.0 3.0 m m

MBR

Exhaust gas system (stack) - pipes > 50 mm - pipes < 50 mm - supports i i i INT/C3 INT/C3 INT/C3 5.0 5.0 2.0 m m m

MBV

Lubricant supply system (Gas turbine plant) - tanks - pipes > 50 mm - pipes < 50 mm - supports i i i i INT/C3 INT/C3 INT/C3 INT/C3 210.0 270.0 360.0 90.0 m m m m

MBQ

Ignition fuel supply system - pipes > 50 mm - pipes < 50 mm - supports i i i INT/C3 INT/C3 INT/C3 20.0 65.0 2.0 m m m

Generator MKA Generator, complete, incl. Stator, rotor and all integral cooling equipment - generator gas turbine - pipes > 50 mm - pipes < 50 mm - supports MPR Forced cooling system - pipes > 50mm - pipes < 50mm - supports i i i INT/C3 INT/C3 INT/C3 450.0 430.0 310.0 m m m i i i i INT/C3 INT/C3 INT/C3 INT/C3 750.0 300.0 100.0 180.0 m m m m

Additional Steam-, Water-, Gas- and Fuel Oil Pipes


EKG & Piping system for supply of gaseous fuels - pipes > 50 mm - pipes < 50 mm - supports i i i INT/C3 INT/C3 INT/C3 80.0 135.0 420.0 m m m

Water Supply and Disposal


GM Plant drainage system - pipes > 50 mm - supports i i INT/C3 INT/C3 3.0 2.0 m m

Ancillary Systems
SCA Compressed air distribution system

- pipes > 50 mm - pipes < 50 mm - supports SGC Fire Fighting System - pipes > 50 mm - pipes < 50 mm - supports

i i i

INT/C3 INT/C3 INT/C3

80.0 135.0 10.0

m m m

i i i

INT/C3 INT/C3 INT/C3

80.0 135.0 10.0

m m m

3,777.0 1,295.0

m m

Total
Remarks

3,971.3 m

The above mentioned Unit Prices shall be deemed as all inclusive rates (excluding VAT) and include therefore: coating material, labour, tools, accommodation of staff, wear and tear material, profit, overhead costs, hardship allowance, replacement of gratings, cleaning of delivered/provided and prime coated surfaces, removal of Contractor's surplus material and waste material etc.

Scaffolding - The above mentioned unit rates shall include scaffolding/access up to 4m height (upper platform level), including but not limited to erection, dismantling and transportation. - Scaffolding over 4m height (upper platform level) will be paid extra based on the unit rates for scaffolding. - The unit rates for the tanks shall include all necessary scaffolding/access (internal and external) and foils including but not limited to erection, dismantling and transportation.

Process water, electricity are excluded. Process water and electricity are paid on basis of verifiable invoices, if not already provided free of charge.

<< Contractor's Name >>

Remarks

linear m linear m

linear m

linear m

linear m

linear m

linear m

linear m

and transportation.

ng and transportation.

1. Work paid by measurement


in-/ out door m / Unit Price per m m / m / pc

<< Contractor's Name >>

KKS

Description

Coating System

Quantity

Subtotal in EUR

Fire Fighting Tanks


UGF - fire water tank external surface - supports o o EXT/C4 EXT/C4 590.0 20.0 m m

Main Machine Sets Additional Steam-, Water-, Gas- and Fuel Oil Pipes
EKG & Piping system for supply of gaseous fuels EKT - pipes > 50 mm - pipes < 50 mm - supports o o o EXT/C4 EXT/C4 EXT/C4 340.0 530.0 200.0 m m m

Water Supply and Disposal


GM Plant drainage system - pipes > 50 mm - supports GHCGQA Demineralized water distribution system - supports o EXT/C4 21.0 m o o EXT/C4 EXT/C4 3.0 2.0 m m

Ancillary Systems
SCA Compressed air distribution system - pipes > 50 mm - pipes < 50 mm - supports SGC Fire Fighting System - pipes > 50 mm - pipes < 50 mm - supports o o o EXT/C4 EXT/C4 EXT/C4 170.0 200.0 10.0 m m m o o o EXT/C4 EXT/C4 EXT/C4 80.0 135.0 10.0 m m m

1,446.0 865.0

m m

Total
Remarks

1,575.8 m

The above mentioned Unit Prices shall be deemed as all inclusive rates (excluding VAT) and include therefore: coating material, labour, tools, accommodation of staff, wear and tear material, profit, overhead costs, hardship allowance, replacement of gratings, cleaning of delivered/provided and prime coated surfaces, removal of Contractor's surplus material and waste material etc.

Scaffolding - The above mentioned unit rates shall include scaffolding/access up to 4m height (upper platform level), including but not limited to erection, dismantling and transportation. - Scaffolding over 4m height (upper platform level) will be paid extra based on the unit rates for scaffolding. - The unit rates for the tanks shall include all necessary scaffolding/access (internal and external) and foils including but not limited to erection, dismantling and transportation.

Process water, electricity are excluded. Process water and electricity are paid on basis of verifiable invoices, if not already provided free of charge.

<< Contractor's Name >>

Remarks

linear m

linear m

linear m

and transportation.

ng and transportation.

1. Work paid by measurement


in-/ out door m / Unit Price per m m / m / pc

<< Contractor's Name >>

KKS

Description

Coating System

Quantity

Subtotal in EUR

Fire Fighting Tanks


UGC - fire water tank internal surface IM-W 670.0 m

670.0 0.0

m m

Total
Remarks

670.0

The above mentioned Unit Prices shall be deemed as all inclusive rates (excluding VAT) and include therefore: coating material, labour, tools, accommodation of staff, wear and tear material, profit, overhead costs, hardship allowance, replacement of gratings, cleaning of delivered/provided and prime coated surfaces, removal of Contractor's surplus material and waste material etc.

Scaffolding - The above mentioned unit rates shall include scaffolding/access up to 4m height (upper platform level), including but not limited to erection, dismantling and transportation. - Scaffolding over 4m height (upper platform level) will be paid extra based on the unit rates for scaffolding. - The unit rates for the tanks shall include all necessary scaffolding/access (internal and external) and foils including but not limited to erection, dismantling and transportation.

Process water, electricity are excluded. Process water and electricity are paid on basis of verifiable invoices, if not already provided free of charge.

<< Contractor's Name >>

Remarks

including blasting

and transportation.

ng and transportation.

1. Work paid by measurement


in-/ out door m / Unit Price per m m / m / pc

<< Contractor's Name >>

KKS

Description

Coating System

Quantity

Subtotal in EUR

Main Machine Sets


Gas Turbine - electric motors / apparatus i SER-INT/C3 105.0 m

105.0 0.0

m m

Total
Remarks

105.0

The above mentioned Unit Prices shall be deemed as all inclusive rates (excluding VAT) and include therefore: coating material, labour, tools, accommodation of staff, wear and tear material, profit, overhead costs, hardship allowance, replacement of gratings, cleaning of delivered/provided and prime coated surfaces, removal of Contractor's surplus material and waste material etc.

Scaffolding - The above mentioned unit rates shall include scaffolding/access up to 4m height (upper platform level), including but not limited to erection, dismantling and transportation. - Scaffolding over 4m height (upper platform level) will be paid extra based on the unit rates for scaffolding. - The unit rates for the tanks shall include all necessary scaffolding/access (internal and external) and foils including but not limited to erection, dismantling and transportation.

Process water, electricity are excluded. Process water and electricity are paid on basis of verifiable invoices, if not already provided free of charge.

<< Contractor's Name >>

Remarks

and transportation.

ng and transportation.

INT C3 spread m2/litre spread for Actual Thickness expected expected spread microns thickness thickness total sq m 6.56 4.92 125 80 4.92 4000

Paint Interseal 670HS Top coat EXT C4 Intergard 475 Interthane 990 IM W Interline 850

Internediate Top coat

6.4 11.4

4.8 8.55

125 50

110 50

4.8 8.55

1600 1600

Top coat

6.1

4.58

125

300

1.53

700

SER INT Interseal 670HS Top coat

6.56

4.92

125

100

4.92

110

NB: Paint mark up 40% loss factor 25% thinner estimate: 30% of paint

1.64 loos factor thinner 0.25 0.3

10 months to complete coating 1 month for interior of tank

670

1340

spray painter blaster painters helpers

5600 6 months for coating monthly rateno of mths 1 1 4 2

thinner cost of cost per total cost cost of paint thinner with total vol cost per litre total cost thinner vol litre thinner with mark up mark up 813.01 4,176.00 3,395,121.95 243.9 2137.6 521,365.85 4,753,170.73 729,912.20

333.33 187.13

3,132.80 1,044,266.67 5,080.00 950,643.27

100 56.14

2137.6 2137.6

213,760.00 120,005.61

1,461,973.33 1,330,900.58

299,264.00 168,007.86

459.02

4,688.00 2,151,868.85

137.7

2137.6

294,358.03

3,012,616.39

412,101.25

22.36

4,176.00

93,365.85

6.71

2137.6

14,337.56

130,712.20

20,072.59

7,635,266.60

1,163,827.06 10,689,373.24 1,629,357.89

12320 6,386.90 8640 blastin and painting 4800 intermediate final

1422600

labour cost