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RENR2516-01

February 2009

Component Identifiers (CID) and Module Identifiers (MID) For


VIMS (MID NO's. 49, 57, 58, 59, 60, 65, 66, 67, and 68)

Component

0041
+ 8 Volt Sensor Supply
0138
Reduced Rimpull Selection Switch
0143
Neutralizer Press Switch
0144
Backup Alarm Relay
0168
System Voltage
0190
Eng Speed Sensor Signal
0191
Transmission Speed Sensor Signal
0248
Data Link
0254
Electronic Control Module (ECM)
0444
Start Relay
0590
Eng Electronic Control Module
0603
Impeller Clutch Press Sensor
0623
Direction Switch
0626
Steering/Transmission Lock Switch
0627
Parking Brake Press Switch
0628
Quick-Shift Switch
0650
Harness Code
0672
Torque Converter Output Speed Sensor
0678
Torque Converter Impeller Clutch Solenoid
0679
Torque Converter Lockup Clutch Solenoid
0826
Torque Converter Oil Temperature Sensor
1401
Transmission Clutch 1 Solenoid Valve (Reverse)
1402
Transmission Clutch 2 Solenoid Valve (Forward)
1403
Transmission Clutch 3 Solenoid Valve (Speed) 3
1404
Transmission Clutch 4 Solenoid Valve (Speed) 4
1405
Transmission Clutch 5 Solenoid Valve (Speed) 5
The CID is a diagnostic code that indicates which component is faulty. The
MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Failure Mode Identifiers (FMI)


Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
Sensor supply fault.
Condition not met.
Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

75

Steering Oil Temperature Sensor

91

Throttle Position Sensor

96

Fuel Level Sensor

98

Engine Oil Level Sensor

100

Engine Oil Pressure Sensor

101

Crankcase Air Pressure Sensor

102

Boost Pressure Sensor

110

Engine Coolant Temperature Sensor

127

Transmission Oil Pressure Sensor

168

Electrical System Voltage

171

Ambient Air Temperature Sensor

177

Transmission Oil Temperature Sensor

190

Engine Speed Sensor

248

CAT Data Link

253

Personality Module (Engine Control)

245

Electronic Control Module (ECM)

261

Engine Timing Calibration

262

5 Volt Sensor Power Supply

263

8V (or 12V) Sensor Pwr Supply

267

Engine Shutdown Switch (Remote)

268

Programmable Parameters (Eng Ctrl)

269

Sensor Power Supply

271

Action Alarm

272

Turbo Outlet High Press Sensor

273

Turbocharger Outlet Pressure Sensor

274

Atmospheric Pressure Sensor

275

Right Turbo Inlet Press Sensor

276

Left Turbo Inlet Press Sensor

277

Timing Calibration Sensor

278

AESC Enable Lamp

279

Aftercooler Coolant Temp Sensor

280

Gear Box Temperature Sensor

291

Engine Coolant Cooling Fan Solenoid

292

Hydraulic Oil Cooling Fan Solenoid

295

HEX ECM

296

Transmission ECM

298

Service Brake Pedal Switch

324

Action (Warning) Lamp

341

Hyd Ctrl Valve Warm Up Sol #4

350

Lift Linkage Position Sensor

351

Tilt Linkage Position Sensor

352

Lift Lever (Cab) Sensor

353

Tilt Lever (Cab) Sensor

354

Lift Raise Solenoid #1

355

Lift Lower Solenoid #1

356

Tilt Dump Solenoid #1

357

Tilt Rackback Solenoid #1

358

Pilot Pressure Solenoid (Supply)

359

Lift Raise Kickout Solenoid

360

Lift Lower Kickout Solenoid

361

Tilt Kickout Solenoid

363

Machine Ride Control Actuator

364

Lift Cylinder Head Pressure Sensor

365

Kickout Set Switch

367

Ride Control Switch

370

Boom Float Solenoid

371

Horn Solenoid (Forward)

372

Bucket/Shovel Open Solenoid

373

Bucket/Shovel Close Solenoid

374

Swing Brake Solenoid

376

Travel Alarm (Solenoid/Switch)

377

Travel Brake Solenoid

378

Machine Autolube Solenoid

379

Machine Autolube Pressure Sensor

423

Front Brake Accumulator Press Sw

424

Rear Brake Accumulator Press Sw

425

Front Brake Oil Pressure Sensor

426

Rear Brake Oil Pressure Sensor

427

Front Axle Oil Temperature Sensor

428

Rear Axle Oil Temperature Sensor

429

Steering Pump Oil Pressure Sensor

430

Component Identifiers (CID) for


the Engine Control (MID 036)
CID No.
0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0091
0101
0110
0168
0190
0254
0261
0262
0263
0267
0268
0273
0274
0275
0276
0277
0291
0296
0298
0338
0542
0543
0544
0545
0546
0799
0800
0827
0828
0829

Component
Cylinder 1
Cylinder 2
Cylinder 3
Cylinder 4
Cylinder 5
Cylinder 6
Cylinder 7
Cylinder 8
Cylinder 9 Open
Cylinder 10 Open
Cylinder 11 Open
Cylinder 12 Open
Cylinder 13 Open
Cylinder 14 Open
Cylinder 15 Open
Cylinder 16 Open
Throttle Sensor Output
Crankcase Pressure Signal
Coolant Temperature
Battery Voltage
Engine RPM Signal
ECM
Timing Calibration
Analog Sensor Supply
Digital Sensor Supply
Shutdown Inputs
System Parameters
Turbocharger Outlet Pressure
Atmospheric Pressure
Right Turbocharger Inlet Pressure
Left Turbocharger Inlet Pressure
Timing Calibration Sensor
Engine Cooling Fan Solenoid
Communicate w/Trans
Right Brake Switch Inputs
Prelube Pump Relay
Unfiltered Oil Pressure Signal
Filtered Oil Pressure
Engine Fan Speed Sensor Signal
Start Aid Relay
Start Aid Hold Relay
Need Service Tool Update
CAT Data Link Communication
Left Exhaust Temp Signal
Right Exhaust Temp Signal
Rear Aftercooler Coolant Temperature Signal

EID No.
E027
E017
E027
E035
E071
E073
E074
E098
E100
E101
E173
E190
E265
E272
E279

Event
High Inlet Air Temperature Warning
High Coolant Temperature Warning
High Inlet Air Temperature Warning
Loss Of Coolant Flow Warning
Oil Level Add Mark
Oil Filter Differential Pressure High
Oil Filter Differential Pressure Very High
Prelube Override
Low Oil Pressure Warning
High Crankcase Pressure
Exhaust Temperature Warning
Engine Overspeed Warning
User Defined Shutdown
Inlet Air Restriction Warning
High Aftercooler Temperature Warning

24

23

14 40
37

15

51
11

18

42
35

13

41

39
50

32 1

28

38
6

34
36 12

16

27

A
D B 21
20 C 31

19 17
22

7 43

49

30
25
33
29

48

26

44
10

5
9

994D Wheel Loader


Electrical System

20

3TZ1-UP

3
24 11

37

15

35
50
51
39
34

38

2 4
5
8

16
41 12 42

9
32

43 28

31

30 29
44 49

25
26

48

27
10

33

36

40
45

18 B A
19 C 21
1
17
22
23
D

14 13

Volume 1 of 2: Cab
2009 Caterpillar, All Rights Reserved

Wire Description

Component Location - Volume 1


Component

Schematic
Location

Machine Location

B-3

Alarm -VIMS Action


Control -Kickout

B-8

19

D-12

Converter -Voltage

B-7

19

Gauge -Converter Temp

I-5

I-5

Control - Power train

Steering Pilot Pressure Sensor

431

Steering Oil Level Switch

432

Steering Filter By-Pass Switch

Gauge -Hydraulic Temp

I-4

433

Implement Filter Switch

Ground -Platform

B-9

19

434

Hyd Pilot Oil Press Sensor

Ground -Platform

B-10

19

436

Torque Converter Oil Pressure Sensor

438

Hyd Ctrl Valve Warm Up Sol #1

439

Hyd Ctrl Valve Warm Up Sol #2

440

Hyd Ctrl Valve Warm Up Sol #3

444

Start Relay

457

Brake Oil Temperature Sensor

458

Tilt Cylinder Rod Pressure Sensor

459

Impeller Clutch System Switch

489

Implement Select Switch

490

Implement Lockout Switch

499

Implement Variable Hyd Oil Pump Sol

526

Turbocharger Wastegate Valve

533

Auto Retarder Control (ARC)

541

Differential (Axle) Oil Pressure Sensor

542

Engine Oil Pressure/uh/Unfiltered Sensor

544

Engine Fan Speed Sensor

545

Start Aid Relay

546

Start Aid Hold Relay

548

Throttle Lock Lamp

558

Autolube Relay

559

Boom Float Relay

562

Caterpillar Monitoring System

569

Oil Injection Solenoid

580

Power Shift Pressure Sensor

581

Power Shift Solenoid

590

Engine Electronic Control Module

592

Connector Location - Volume 1


Connector Number
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7 Telemetry Port
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15 VIMS Cab Serial Port
CONN 16 VIMS Printer/Telemetry Port
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25 ECAP

Schematic
Location

Machine
Location

H-14
H-14
G-14
G-14
F-14
E-14
G-11
H-8
H-8
H-8
H-8
F-7
I-7
H-5
C-4
C-4
I-4
D-3
C-3
E-3
F-3
G-3
H-3
I-3
E-2

1
1
1
1
1
1
1
19
20
20
20
18
1
A
C
C
A
C
C
B
B
B
A
A
B

Ground -ROPS

I-7

Ground -Upper Cab

H-7

20

Group -STIC Control

F-6

18

Heater -Floor

B-6

17

Keypad -VIMS

B-4

LED -Actual Gear

E-1

Meter -Service

H-4

Module -VIMS Main

G-10

Module -VIMS Sensor #1

H-12

Module -VIMS Sensor #2

F-12

Motor - Blower

H-7

20

Motor -Front Washer

C-12

22

Motor -Front Wiper

H-2

21

Motor -Rear Washer

B-12

22

Motor -Rear Wiper

I-8

Power Port 12V

B-6

Relay -Back light Lamp

I-3

Resistor -Blower

H-8

20

Sensor -Ambient Air Temp

I-10

Sensor -Throttle

C-5

17

Solenoid -Bucket Positioner

B-8

19

Solenoid -Lift Kickout

B-8

19

Switch -Blower

H-7

20

Switch -Coolant Temp Selector

I-4

Lift Raise Solenoid #2

Switch -Flood Lamp

I-3

593

Lift Lower Solenoid #2

Switch - Front Wiper

H-4

594

Tilt Rackback Solenoid #2

Switch - Fwd Warning Horn

G-4

595

Tilt Dump Solenoid #2

Switch -Heater

B-7

17

596

Implement Electronic Control Module

600

Hydraulic Oil Temperature Sensor

621

Downshift Switch

623

Directional Switch

626

Steering/Transmission Lock Switch

627

Parking Brake Pressure Switch

Switch - Rear Wiper

H-4

628

Quickshift Switch

Switch -REDC MAX Rimpull

C-6

19

641

Transmission Solenoid #1

Switch -REDC Rimpull Sel

E-1

642

Transmission Solenoid #2

Switch -RH Brake

C-7

643

Transmission Solenoid #3

Switch -Running Lamp

I-3

644

Transmission Solenoid #4

Switch -Start Aid

D-4

645

Transmission Solenoid #5

Switch -Strg XMSN Lock

F-6

18

646

Transmission Solenoid #6

Switch -Throttle Lock ON/OFF

G-1

650

Harness Code

654

Trailer Right Brake Oil Temp Sensor

655

Trailer Left Brake Oil Temp Sensor

656

Trailer Brake Oil Cooler Inlet Temp Sen

657

Trailer Brake Oil Cooler Temp Sensor

The connectors shown in this chart are harness to harness and special use
connectors. Connectors which join a harness to a component are generally
located at or near the component. See the component location chart

Switch -Hydraulic Temp Selector

H-4

Switch -Key Start

D-4

Switch -Ladder Lamp

I-4

Switch -Quickshift

F-1

Switch -Throttle Lock Resume

C-5

19

Switch -Throttle Lock Set

C-5

19

Switch -Torq Conv Lockup

F-1

Switch -VIMS Dimmer

B-3

C-9

658

Trailer Rt Suspension Cyl Press Sensor

Switch -VIMS Store

659

Trailer Lt Suspension Cyl Press Sensor

Thermostat

H-8

20

Torque Converter Pedal Pos Sensor

VIMS Message Center

D-4

671

Transmission Output Speed Sensor

672

Torque Converter Output Spd Sensor

678

Torque Converter Impeller Clutch Sol

679

Torque Converter Lockup Clutch Sol

700

Transmission Gear Actuator Sensor

701

Transmission Output Speed Sensor

702

Transmission Gear Selector Switch

703

Trailer Door Position Sensor

704

Service Brake Pressure Switch

705

Body Raise Switch

706

Body Up Sensor

707

Transmission Upshift Solenoid

708

Transmission Downshift Solenoid

709

Trans Lockup Clutch Sol

710

ARC Supply Valve

711

ARC Control Valve

712

ARC Lamp

713

ARC ON/OFF Switch

714

ARC Pressure Switch

715

Retarder Pressure Switch

800

VIMS Main Module

801

VIMS Interface Module #1

802

VIMS Interface Module #2

Machine locations are repeated for components located close together.


A = Located in left dash panel.
B = Located in center dash panel.
C = Located in right dash panel.
D = Located in cab floor.

Resistor, Sender, and Solenoid Specifications


Component

Part No.
3E-1906

Solenoid:

A/C Clutch

3E-3748

Solenoid:

Transmission (Rev, Fwd, 1st, 2nd, 3rd Gear)

5T-4434

Solenoid:

Auto Lube

6N-5926

Sender:

7T-9074

Solenoid:

803

VIMS Interface Module #3

804

VIMS Interface Module #4

805

VIMS Interface Module #5

806

VIMS Interface Module #6

807

VIMS Interface Module #7

808

VIMS Interface Module #8

809

Speedometer/Tachometer #1

810

Speedometer/Tachometer #2

811

Gauge (Quad) Cluster #1

812

Gauge (Quad) Cluster #2

813

Gauge (Quad) Cluster #3

814

Gauge (Quad) Cluster #4

121-4298

815

Message Center #1

135-8770

816

Message Center #2

817

ECM Internal Backup Battery

819

Display Data Link

820

Keypad Data Link

821

Display Power Supply (9 Volt)

822

Display Lighting Power Supply

823

VIMS Service Lamp

824

Truck Payload Lamp #1 (Green)

825

Truck Payload Lamp #2 (Red)

856

Torque Converter Oil Temp Sensor

827

Left Exhaust Temp Sensor

828

Right Exhaust Temp

829

Rear Aftercooler Cool Temp Sensor

830

Front Brake Oil Temperature Sensor

833

Rear Brake Oil Temperature Sensor

835

Differential (Axle) Oil Temp Sensor

838

Lt Front Suspension Cyl Press Sensor

839

Rt Front Suspension Cyl Press Sensor

840

Lt Rear Suspension Cyl Press Sensor

841

Rt Rear Suspension Cyl Press Sensor

849

System Air Pressure Sensor

851

Gear Box Pressure Sensor

852

Brake Oil Temp Sensor (Rt Front)

853

Brake Oil Temp Sensor (Lt Front)

854

Brake Oil Temp Sensor (Rt Rear)

855

Brake Oil Temp Sensor (Lt Rear)

890

Broadcast Port (Data Link)

The CID is a diagnostic code that indicates which component is faulty. The MID is a diagnostic code
that indicates which electronic control module diagnosed the fault.

Printed in U.S.A.

Machine Harness Connector And Component Locations

Gauge -Coolant Temp

670

Event Codes

45

Aftercooler
Jacket Water Temperature
Forward Horn Valves

Resistance (Ohms)
17.6 0.6
8.5
42.0 4.0
524-586 @ 115.6 C (240.1 F)
5806-586 @ 54.4 C (129.9 F)
55.17 5.77

Brake Oil
Converter
Hydraulic Oil
Steering Oil Temperature

524-586 @ 115.6 C (240.1 F)


5806-586 @ 54.4 C (129.9 F)

Overall 3.0 .15; Tap 1.0 .05

8N-3844

Sender:

9X-4383

Resistor:

Blower Motor Speed

Solenoid:

Bucket Positioner
Lift Kickout

11.0 1.1

Solenoid:

Lockup Clutch

7.75 1.0

Solenoid:

Rockford Fan Valve Group

9X-5301

153-5090
At room temperature.

Sender:

Fuel Level

2.8 0.3
Full: 0.0 to 3.5
Empty: 92.0 to 98.0

Wire
Number

Wire
Color

101
102
105
108
109
112
113
114
116
117
118
119
120
123
124
125
127
128
129
130
135
138
149
150
161
168
170
177
185
190
199

RD
RD
RD
BU
RD
PU
OR
RD
RD
RD
GY
PK
YL
WH
GN
RD
OR
PK
BU
GN
BU
GN
RD
RD
RD
RD
YL
RD
RD
RD
OR

200
201
202
210
299
A251
A252
A273

BK
BK
BK
BK
BK
BK
BK
BK

304
306
307
308
311
314
321
331
337
338
377
A311

WH
GN
OR
YL
WH
PU
BR
OR
WH
PK
OR
BU

403
404
407
408
410
411
417
426
427
429
432
437
441
442
443
446
447
452
496
499
A451
A492
A493
C413
C414
C415
C453
C455
C491
C493
C494
C495
C499
E451
E456
F417
F418
F419
G438
G444
G445
G446
G448
G454
G457
G477
H408
H409
H410
H411
H431
H432
H433

GN
YL
PK
WH
WH
PK
GY
BR
GN
YL
PK
BR
OR
GY
YL
PU
PK
PU
WH
GY
WH
OR
YL
YL
BU
WH
YL
PU
PU
WH
BR
OR
YL
PU
WH
YL
GN
YL
PK
BU
GY
PK
OR
PK
BR
GY
GN
GY
BU
YL
WH
GN
GY

500
501
502
503
504
505
506
507
513
515
516
517
519
520
521
522
C502
C503

BR
GN
OR
BR
YL
BU
PU
WH
OR
GY
GN
BU
PK
WH
YL
WH
PK
BU

600
601
603
604
607
608
609
610

BR
GY
PK
OR
PK
GN
YL
OR

Description
Power Distribution Circuits
Bat (+)
Hd Lmp
Key Sw
Aux Ckt
Alt Output (+) Term.
Main Power Rly Output
VIMS B+ Switched
Warning Horn (Forward)
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
A/C
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Auto Lube Pump To Payload Mon
Aux Ckt
Bat (+)
Aux Ckt
Aux Ckt
Aux Ckt
Main Brkr
Aux Ckt
Aux Ckt
Aux Ckt
Ground Circuits
Main Chassis
Operator Monitor Return
XMSN Ctrl
Converter Output (24/12 Volt)
WTL Impl Ctrl Gnd
VIMS Ser Mod #1
VIMS Ser Mod #2
MAC-14 Trans Ctrl BBasic Machine Circuits
Starter Relay No. 1 Output
Starter Relay Coil To Neut Start SW Or Key SW
Key SW To VIMS Sensor Module
Main Power Relay Coil
Start Aid Sol To Temp SW
Starter Relay No. 2 Output
Backup Alarm Lamp Travel Alarm
Backup Alarm Relay Coil
Prelube Pushbutton Switch
Flood Lamp Relay Coil
Start Aid Resistor To Start Aid
Prelube Pump to Relay
Monitoring Circuits
Alternator (R) Term.
Opr Mon Hyd Oil Temp
Opr Mon Converter/Retarder Oil Temp
Opr Mon System Air Press.
Opr Mon Fault Alarm
Opr Mon Master
Primary Ster SW
Opr Mon Power Train Oil Filter
Opr Mon Power Train Oil Filter Jumper
Opr Mon Brake Oil Temp
Opr Mon Brake Press. (Oil)
Opr Mon Fuel Level To Fuel Filt Jumper
Eng Coolant Temp Gauge
Hyd System Temp Gauge
Power Train Temp Gauge
Brake Oil Temp Gauge
Fuel Level Gauge
Torque Converter
Opr Mon Panel Hyd Oil Level
Opr Mon Implement Oil Filter
Opr Mon Steering Oil Temp
Hoist Filter SW To Hoist Filter SW
Hoist Filter SW To T.C. SW
VIMS Display Data
VIMS Display Load
VIMS Display Keydata
Ambient Temp
Steering Filter Bypass SW
Park Brake Pressure
Hyd Implement Return Screen
Steering Return Screen
Hyd Implement Case Drain Filters
Return Filter SW to Return Filter SW
Tilt Cylinder Press
Autolube Pressure
PMS Store SW In (Was B417)
VIMS RS232 Port 2 Trans
VIMS RS232 Port 2 Receive
Autolube Low Level SW (VIMS)
Steering Case Drain Filter SW
Steering Return to Tank Filter SW
Implement Return to Tank Screen SW
Steering Pump Screen SW
Pump Drive Oil Temperature
Autolube Level Switch
Lube Filter Differential Pressure
Left Case Drain Sw to Right Case Drain Sw
Center Case Drain Sw to Right Case Drain Sw
Tank Screen to Tank Screen Return
Right Case Drain Sw to Left Case Drain Sw
Selector SW Coolant Gauge
Selector SW To Hyd Oil Gauge
Aftercooler Temp Gauge
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (HI)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (HI)
Washer - Front
Washer - Rear
A/C Compressor/Refrigerant Pressure Switch
Blower Motor (HI)
Blower Motor (Medium)
Blower Motor (Low)
Thermostat To Refrigerant Press. SW
Opr A/C SW To Thermostat/Fuse
A/C SW To Refrigerant SW
A/C Clutch To Thermostat SW
Tower Door Actuator Motor
Tower Door Actuator Motor
Lighting Circuits
Dash Lamp Basic
Dash Lamp Hi
Rotary Beacon
Stop Lamp
Flood Lamp - Front
Flood Lamp - Rear
Flood Lamp - Side
Head Lamp Basic

Wire
Number

Wire
Color

615
616
620
622
623
633
641
646
667
679
A601

YL
BU
WH
PU
BU
BU
OR
OR
OR
GY
YL

709
710
751
752
754
755
761
762
A700
A701
A702
A703
A704
A705
A706
A707
A708
A709
A710
A711
A712
A713
A714
A715
A716
A746
A747
A751
E705
E707
E708
E709
E710
E785
E793
E794
E795
E796
E799
F700
F701
F702
F703
F704
F706
F707
F709
F710
F713
F714
F715
F716
F717
F718
F719
F720
F721
F722
F723
F724
F725
F726
F727
F728
F729
F730
F731
F732
F741
G746
G747
G748
G749
G750
G752
G755
G756
G758
G759
G760
G761
G762
G763
G765
G768
G769
G770
G794
H700
H701
H715
H716
H724
H735
H736
H737
801
875
876
882
883
892
893
900
975
993
994
995
996
997
998
999
C985
C989
E972
E988
E989
F975
G939
G949
K983
P911
P912

OR
GN
GN
YL
BU
OR
GY
YL
OR
GY
PU
BR
GN
YL
GY
PU
BR
OR
GY
PU
BR
GN
YL
GY
PU
PK
GY
YL
BU
GN
PK
WH
BU
GY
BU
YL
YL
GN
BR
BU
BU
GN
GY
OR
PU
WH
PU
BR
OR
PK
PU
WH
YL
BU
BR
GN
GY
OR
PK
PU
WH
YL
YL
BR
GN
GY
OR
PK
WH
WH
OR
PU
YL
BU
GN
GY
YL
PU
WH
WH
YL
BR
PU
GN
GN
BR
WH
OR
GY
OR
PU
WH
YL
GY
BU
YL
PK
BU
OR
PK
GY
BR
GN
PU
WH
BR
GY
BU
GN
OR
BR
WH
BU
PU
BU
PU
WH
OR
PK
YL
BU
PU
BU

Description
Lighting Circuits Continued
Cab Flood Lamp/Rops
Bucket Flood Lamp/Boom Flood Lamp
Flood Lamp - Front (Eng. Flood Lamp)
Flood Lamp 3-Way SW Jumper
Flood Lamp 3-Way SW Jumper
Attach Lighting Ckt
Ladder Lamp
Light SW To Front Flood Relay
Front Floods - Aux
Impeller Clutch Memory Indicator
Autolube Indicator Lamp
Control Circuits
Sensor Power Supply
XMSN Speed Pickup Signal
XMSN Shift Sol No. 1 Or 3
XMSN Shift Sol No. 2
XMSN Shift Sol No. 3 Or 1
XMSN Shift Sol No. 4 Or 5
Lift Kickout Sol SW
Bucket Positioner Sol SW
Digital Sensor Power(+8V)
Injector #1
Injector #2
Injector #3
Injector #4
Injector #5
Injector #6
Injector #7
Injector #8
Injector #9
Injector #10
Injector #11
Injector #12
Injector #13
Injector #14
Injector #15
Injector #16
Turbo Outlet Pressure
Atmospheric Pressure
After Cooler Temp
Impeller Clutch Pressure
VIMS Display +V
VIMS Display Clock
VIMS Service Lamp
VIMS LCD Lamp Driver
Fwd Horn Sol
ATA Data Link ATA Data Link +
Crankcase Press
Oil Press (Unfiltered)
PWM #1 And #2 Return
PWM #1 Out (3.5A)
PWM #2 Out (3.5A)
Throttle
Lh Turbine Inlet Exh Temp
Rh Turbine Inlet Exh Temp
Dout 5
Start Aid Current Level Relay
Dout 2
Start Aid On Relay
Left Turbo Inlet Press
Right Turbo Inlet Press
Shutdown (No)
Shutdown (Nc)
SW 4
SW 5
SW 6/1
SW 8/3
SW 9/4
SW 10/5
TDC Probe +
TDC Probe Fuel Press
Injector Common 1 & 3
Injector Common 2 & 4
Injector Common 5 & 7
Injector Common 6 & 8
Injector Common 9 & 11
Injector Common 10 & 12
Backup Camshaft Spd/Tmg(Marine)
Impeller Clutch Resume SW
XMSN Cont Torque Limit
XMSN Cont Luc Prop Sol
XMSN Cont Steer Consol SW 1
XMSN Cont Steer Consol SW 2
XMSN Cont Fwd SW To Gnd
Aux Inj 2 & 4 Common
XMSN Cont Rev SW To Gnd
Park Brake - Lever Steer
Quickshift SW (N.C.) Lever Steer
Quickshift SW (N.O.) Lever Steer
XMSN Cont Speed 2 SW To Gnd
XMSN Cont Speed 3 SW To Gnd
XMSN Cont Speed 4 SW To Gnd
XMSN Cont Neut SW To Gnd
XMSN Cont Lever Enable
XMSN Cont Speed 1 SW To Gnd
Injector Common
Injector Common
XMSN Quickshift Indicator Lamp
VIMS Sensor Module #2 Right (+) Comm
VIMS Sensor Module #2 Right (-) Comm
Impl Cont Lower Kickout Sol
Impl Cont Sol Return
XMSN Cont Impeller Clutch Prop Sol
Driver Sig.1
Driver Sig.2
Driver Sig.3
Auto Lube Sol or Motor
VIMS RS 232 Port Trans
VIMS RS 232 Port Receive
VIMS Sensor Module Rt Com Port/Cat Datalink VIMS Sensor Module Rt Com Port/Cat Datalink +
VIMS Start Mod Right (-) Port/CAT Data Link (-)
VIMS Start Mod Right (+) Port/CAT Data Link (+)
XMSN Shift Sol No. 5 or 4
CST Autoshift- Sol Return
Analog Sensor Common
Oil Pressure (Filtered)
Coolant Temperature
Engine Speed/Timing Sensor Power
Analog Sensor Power (+ 5V)
Digital Sensor Return
Primary Camshft Speed/Timing
+8V
Oil Level
SPI Datalink End
WL Rimpull SW Input 1
WL Rimpull SW Input 2
VIMS - Sensor Mod 2 + 8V Supply
MAC14 Switch Return
Impl Detent Lo SW (N.C.)
VIMS Sensor Module 1 - +8V Supply
Rimpull Sw Input 3
Rimpull Sw Input 4

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Related Electrical Service Manuals


Title

Form Number

Alternator: 9X-7803

SENR7508

3516B Troubleshooting

RENR2212

Power Train Electronic Control System

RENR2522

Starter: 6V-0889

SENR3860

Vital Information Management System (VIMS)

SENR6059

Wire Gauge

(Dimensions: 48 inches x 35 inches)

CID No.

8 Volt Sensor Power Supply

36 Page,

Component Identifiers (CID) for


the Power Train Control (MID 081)

Component

41

RENR2516-01 VOL 1 of 2

CID No.

13

12

11

10

STAIRWAY FLOOD LH
1532073
EE-C7
3E3361
641-EE5 OR-16
1
200-EE16 BK-14
2

AB-C1
3E3367
641-AB1 OR-16
615-AB2 YL-14
609-AB3 YL-14

EE-C4
3E3361
615-EE10 YL-14
1
200-EE18 BK-14
2

REAR CHASSIS

CONN 4

F
TRANSMISSION
CONN 5

TRANSMISSION
CONN 6

A-C9
3T0204
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

108-A47 BU-14
616-A48 BU-14
615-A49 YL-14

426-A50 BR-16
A251-A51 BK-16
F702-A52 GN-18
308-A156 YL-16
F706-A53 PU-18
F720-A54 GN-18
A700-A55 OR-16
201-A56 BK-18
875-A57 BU-18
876-A58 OR-16
F718-A59 BU-18
F717-A60 YL-18
F719-A63 BR-18
F721-A64 GY-18
F722-A65 OR-18
437-A66 BR-16
E793-A293 BU-18
E794-A294 YL-18
892-A67 BR-18
893-A68 GN-18
998-A69 BR-18
A252-A71 BK-16

A251-A137 BK-18
A251-A138 BK-18
A251-A139 BK-18

504-AG4 YL-16
119-AG6 PK-16
503-AG5 BR-16
505-AG3 BU-16

A251-A237 BK-18
A251-A244 BK-18
A251-A8 BK-18
A251-A51 BK-16

BK
1
3
4
2

MOTOR

TWIST
WIRES

AG-C1 AL-C1
7N9738 7N9737
1
2

CONN 10
L43

T~

THERMOSTAT
3E5465
RESISTOR
9X4383

TWIST
WIRES
TWIST
WIRES

TWIST
WIRES

201-A76 BK-18
876-A58 OR-16
875-A57 BU-18

F419-A219 YL-18
F419-A198 YL-18
F418-A220 GN-16
F418-A199 GN-18
170-A25 YL-18

876-A58 OR-16

876-A221 OR-18
876-A200 OR-18
875-A222 BU-18
875-A201 BU-18

875-A57 BU-18

170-A25 YL-18
201-A56 BK-18
E709-A77 WH-18
TWIST
WIRES

892-A67 BR-18
893-A68 GN-18
892-A252 BR-16
893-A257 GN-18
C493-A104 WH-18
404-A133 YL-18
F975-A3 OR-18
E456-A4 WH-18
G448-A7 OR-18
F975-A145 OR-18
496-A134 WH-18
E451-A135 PU-18
C502-A140 PK-18
499-A141 GY-18
C503-A142 BU-18
A252-A143 BK-18
G438-A6 PK-18
H411-A98 YL-18
G444-A10 BU-18
429-A107 YL-18
A252-A36 BK-18
G445-A101 GY-18
A252-A71 BK-16
F975-A105 OR-18
437-A66 BR-16
E785-A97 GY-18
447-A81 PK-18
F720-A54 GN-18
H433-A99 GY-16
998-A69 BR-18
F721-A64 GY-18
F719-A63 BR-18
F717-A60 YL-18
F706-A53 PU-18
F702-A52 GN-18
108-A47 BU-14
C499-A108 YL-18
446-A109 PU-18
600-A78 BR-16
105-A39 RD-16
441-A106 OR-16
114-A27 RD-16
622-A74 PU-16
623-A75 BU-16
308-A2 YL-18
308-A156 YL-16
119-A20 PK-16
A700-A55 OR-16
443-A93 YL-18
123-A26 WH-16
762-A110 YL-16
761-A111 GY-16
118-A22 GY-18
130-A23 GN-16
F718-A59 BU-18
129-A31 BU-16
646-A34 OR-16
102-A35 RD-16
338-A38 PK-18
120-A46 YL-14
403-A11 GN-16
442-A144 GY-18
610-A146 OR-16
F722-A65 OR-18
E794-A294 YL-18
E793-A293 BU-18
755-A115 OR-18
754-A112 BU-18
202-A88 BK-18
C985-A87 BU-18
975-A40 WH-18
E705-A89 BU-18
306-A43 GN-18
331-A37 OR-18
407-A90 PK-18
199-A32 OR-18
G746-A17 WH-18
202-A9 BK-18
306-A95 GN-18
C491-A12 PU-18
G756-A16 YL-18
G752-A18 GN-18
G747-A73 OR-18
975-A80 WH-16
751-A114 GN-18
H724-A82 YL-18
709-A84 OR-18
G939-A85 PK-18
452-A86 PU-18
752-A113 YL-18
900-A116 PU-18
975-A117 WH-18
709-A118 OR-18
G939-A119 PK-18
710-A120 GN-18

TWIST
WIRES
C985-A87 BU-18
202-A88 BK-18
E705-A89 BU-18
407-A90 PK-18
443-A93 YL-18
306-A95 GN-18
408-A96 WH-18
E785-A97 GY-18
H411-A98 YL-18
H433-A99 GY-16
C455-A100 PU-18
G445-A101 GY-18
417-A102 GY-18
A451-A103 WH-18
C493-A104 WH-18
F975-A105 OR-18
441-A106 OR-16
429-A107 YL-18
C499-A108 YL-18
446-A109 PU-18

TWIST
WIRES

A-C10
8N1515
1
113-A121 OR-18
2
A251-A123 BK-18
3
G454-A124 PK-18
4
H409-A125 GY-18
5
H408-A126 GN-18
6
C495-A127 OR-18
7
8
G446-A129 PK-18
9
G477-A130 GY-18
10
G949-A131 YL-18
11
K983-A132 BU-18
12
404-A133 YL-18
13
496-A134 WH-18
14
E451-A135 PU-18
15
C502-A140 PK-18
16
499-A141 GY-18
17
C503-A142 BU-18
18
A252-A143 BK-18
19
128-A33 PK-16
20
442-A144 GY-18
21
F975-A145 OR-18
22
610-A146 OR-16
23
24

892-A67 BR-18

201-A56 BK-18
201-A76 BK-18

TWIST
WIRES

893-A238 GN-18
893-A209 GN-18
893-A177 GN-18
893-A194 GN-18

893-A68 GN-18
893-A257 GN-18
892-A252 BR-16

TWIST
WIRES

TWIST
WIRES
TWIST
WIRES

A-C4
8N1514
105-A225 RD-16
201-A226 BK-18
E710-A193 BU-18
H700-A228 GY-18
H701-A230 OR-18
893-A209 GN-18
892-A208 BR-18
170-A25 YL-18
601-A204 GY-16

TWIST
WIRES

892-A208 BR-18
892-A195 BR-18
892-A178 BR-18
201-A226 BK-18
201-A197 BK-18

TWIST
WIRES

201-A207 BK-18

F418-A220 GN-16
F419-A219 YL-18
876-A221 OR-18
875-A222 BU-18
E709-A77 WH-18
411-A196 PK-18
410-A206
E707-A185
E708-A189
C413-A190
C414-A191
C415-A205

WH-18
GN-18
PK-18
YL-18
BU-16
WH-18

201-A197 BK-18
892-A178 BR-18
892-A195 BR-18
893-A194 GN-18
893-A177 GN-18
875-A201 BU-18
876-A200 OR-18
F418-A199 GN-18
F419-A198 YL-18
C414-A191
C413-A190
E707-A185
E708-A189
E710-A193
411-A196
601-A204
C415-A205
410-A206
E972-A188
105-A225

H701-A230 OR-18
H700-A228 GY-18

E972-A188 BU-18

NOTE A

C499-AF12 YL-18

K787-CD2 YL-16

1
2
5
4
3

442-A144 GY-18
446-A109 PU-18
441-A106 OR-16
H433-A99 GY-16

G939-A258 PK-18
G939-A264 PK-18

755-A115 OR-18
900-A116 PU-18
754-A112 BU-18

710-A120 GN-18
752-A113 YL-18
G752-A18 GN-18
G746-A17 WH-18
G756-A16 YL-18
751-A114 GN-18
407-A90 PK-18
C491-A12 PU-18
E705-A89 BU-18
331-A37 OR-18
C985-A87 BU-18
G747-A73 OR-18
452-A86 PU-18
H724-A82 YL-18
C985-A263 BU-18
975-A80
975-A117
975-A40
199-A32

WH-16
WH-18
WH-18
OR-18

975-A255
975-A261
199-A254
199-A250

WH-18
WH-18
OR-18
OR-18

755-A115 OR-18
202-A9 BK-18
202-A88 BK-18
975-A171 WH-18
199-A186 OR-18
199-A169 OR-18
199-A176 OR-18
C985-A172 BU-18
202-A162 BK-18
202-A62 BK-18
G756-A149 GN-18
G768-A150 GN-18
G768-A151 YL-18
G769-A152 BR-18
G748-A153 PU-18
G749-A154 YL-18
G758-A160 PU-18
307-A183 OR-18
G759-A161 WH-18
G765-A163 GN-16
G763-A61 PU-18
P911-A167 PU-18
G750-A147 BU-18
H737-A175 YL-18
H736-A174 BU-18
H735-A173 GY-18
E989-A166 WH-18
G755-A148 GY-18
679-A170 GY-18
E988-A165 PU-18
P912-A168 BU-18
F741-A260 WH-18

202-A259 BK-18

975-A261 WH-18
G746-A17 WH-18
407-A90 PK-18
E705-A89 BU-18
754-A112 BU-18
900-A116 PU-18
709-A262 OR-18
C985-A263 BU-18
G747-A73 OR-18

H724-A82 YL-18
H737-A175 YL-18
G939-A264 PK-18

H735-A173 GY-18

A273-A253 BK-18
A273-A251 BK-18

710-A120 GN-18
331-A37 OR-18
452-A86 PU-18
H736-A174 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
A-C47
3E6287

H432-AF9 GN-16
H432-AF4 GN-16

118-AF33 GY-16
BB

CONN 23

1
2
3
4
5
6

GND

H
MOTOR
L

WP

442-AF11 GY-18
446-AF10 PU-18
441-AF7 OR-18
H433-AF8 GY-18

501-AF35 GN-16
P

FRONT WIPER SW
3T6655

BK
~T
B+

GN
GY
BR
OR

500-AF36 BR-16
506-AF37 PU-16

A-C13
7N8205
501-A13 GN-16
118-A229 GY-16
500-A14 BR-16
502-A15 OR-16

1
3
4
2

118-A229 GY-16
502-A15 OR-16
500-A14 BR-16
501-A13 GN-16
505-A268 BU-16
504-A272 YL-16
503-A270 BR-16
119-A275 PK-16
102-A276 RD-16
641-A267 OR-16

FRONT WIPER
9X3392

200-AF39 BK-16
SERVICE METER
6T7337

WH-18
WH-18

H411-A98 YL-18
G444-A10 BU-18
G445-A101 GY-18
E451-A135 PU-18
C502-A140 PK-18
E456-A4 WH-18
G448-A7 OR-18
F417-A249 YL-18

TWIST
WIRES
F975-A145 OR-18
F975-A105 OR-18
F975-A3 OR-18
E785-A97 GY-18

E785-A247 GY-18
E785-A248 GY-18

A252-A71 BK-16
A252-A143 BK-18
A252-A36 BK-18
A252-A246 BK-18

2
3

A-C37
3E5176
600-A158 BR-18
200-A159 BK-18
G758-A160 PU-18
G759-A161 WH-18
202-A162 BK-18
G765-A163 GN-16
123-A164 WH-16
E794-A294 YL-18
E988-A165 PU-18
E989-A166 WH-18
P911-A167 PU-18
E793-A293 BU-18

A-C35
3E5179
P912-A168 BU-18
199-A169 OR-18
679-A170 GY-18
975-A171 WH-18
C985-A172 BU-18
H735-A173 GY-18
H736-A174 BU-18
H737-A175 YL-18
199-A176 OR-18

E988-A165 PU-18
E989-A166 WH-18
P912-A168 BU-18
G765-A163 GN-16
679-A170 GY-18
975-A171 WH-18
C985-A172 BU-18
H735-A173 GY-18
H736-A174 BU-18
H737-A175 YL-18
199-A176 OR-18
P911-A167 PU-18
199-A169 OR-18
202-A162 BK-18
G759-A161 WH-18
G758-A160 PU-18
200-A159 BK-18
893-A177 GN-18
892-A178 BR-18
E793-A293 BU-18
E794-A294 YL-18

893-A177 GN-18
892-A178 BR-18

129-A31 BU-16
893-A194 GN-18
892-A195 BR-18
201-A197 BK-18
F418-A199 GN-18
F419-A198 YL-18
876-A200 OR-18
875-A201 BU-18
200-A202 BK-16
411-A196 PK-18
601-A204 GY-16
C415-A205 WH-18
410-A206 WH-18
201-A231 BK-18
200-A291 BK-18

2
3

THROTTLE LOCK SET SW


1292973
A-C58
3E3366
F717-A60 YL-18
C
998-A277 BR-18
A
B

F721-A64 GY-18

998-A69 BR-18
998-A280 BR-18
998-A157 BR-18

761-A111 GY-16
762-A110 YL-16

BR-18
BK-18
YL-18

1
3

200-A289 BK-16

200-A283 BK-18

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

+24V
PWM LAMP

VI-18
BR-18

1
2

3
2
1

C985-AC34
H735-AC35
H736-AC36
H737-AC37

WH-18
BK-18
GN-18

1
3

2
WH-18
PU-18
BK-18
GY-18

1
2

CW1-BU-16

OR/DKBU-16

OR/GY-16

RD-16

MOTOR

E707-A185 GN-18
E972-A188 BU-18
E708-A189 PK-18
C413-A190 YL-18
C414-A191 BU-16
113-A192 OR-18
E710-A193 BU-18

TWIST WIRES

E710-AP8 BU-18
113-AP11 OR-18
113-AP6 OR-18

THROTTLE LOCK RESUME SW


1310453
A-C59
3E3369
F718-A59 BU-18
C
998-A278 BR-18
A
B

AP-C4
A-C44
3E5179
3E5176
F720-AP1 GN-18
1 F720-A54 GN-18
998-AP2 BR-18
2 998-A179 BR-18
308-AP18 YL-16
3 308-A180 YL-16
307-AP20 OR-16
4 307-A181 OR-18
105-AP5 RD-16
5 105-A223 RD-16
E707-AP4 GN-18
6 E707-A184 GN-18
E972-AP12 BU-18
7 E972-A187 BU-18
E708-AP13 PK-18
8 E708-A189 PK-18
C413-AP14 YL-18
9 C413-A190 YL-18
C414-AP15 BU-18 10 C414-A191 BU-16
113-AP6 OR-18 11 113-A192 OR-18
E710-AP7 BU-18 12 E710-A193 BU-18

113-AP11 OR-18
E710-AP8 BU-18
AP-C7
3E3361

AP-C6
1 1 3T3158
E710-AP9 BU-18
113-AP10 OR-18

E710-AP7 BU-18

2
4

FUTURE
FULL GRAPHICS
DISPLAY
A-C52 THROTTLE SENSOR
3E3367 3E7700
A700-A55 OR-16
A RD-18
+8V
998-A279 BR-18
B BK-18
GROUND
F702-A52 GN-18
C WH-18
SIGNAL

1
2
3
4
5
6
7
8

201-AP156 BK-18

TWIST WIRES

893-AP160 GN-18
892-AP162 BR-18

VIMS MASTER WARNING LAMP


7N1996
411-AP3 PK-18
201-AP26 BK-18
VIMS LAMP BASE
3T0304
AP-C1
9D3374

A
B
VIMS PRINTER/
C
TELEMETRY PORT D
E

VIMS CAB
SERIAL PORT

6
4

CIGAR LIGHTER
9W0335

TWIST
WIRES

201-AP27 BK-18
F419-AP35 YL-18
F418-AP29 GN-18
AP-C2
9D3374

CONN 15

3
1

CONN 19
AP-C5
3E5176
893-AP160 GN-18
892-AP162 BR-18
411-AP3 PK-18
201-AP28 BK-18
F419-AP35 YL-18
F418-AP29 GN-18
876-AP31 OR-18
875-AP32 BU-18
129-AP24 BU-16
200-AP23 BK-16
600-AP22 BR-16
601-AP33 GY-18

A
B
C
D
E

201-AP30 BK-18
876-AP31 OR-18
875-AP32 BU-18

200-CX-BK-16

893-A194 GN-18
892-A195 BR-18
411-A196 PK-18
201-A197 BK-18
F419-A198 YL-18
F418-A199 GN-18
876-A200 OR-18
875-A201 BU-18
129-A31 BU-16
200-A202 BK-16
600-A203 BR-16
601-A204 GY-16

1
2
3
4
5
6
7
8
9
10
11
12

TWIST WIRES

TWIST WIRES

761-AN4 GY-16
105-AN3 RD-16

LIFT KICKOUT SOLENOID


9X5301

2
AC-C13
3T3158

TORQ CONV LOCK UP IND LAMP


1631883

MED/HIGH MED/LOW
(3)
(2)
2
3
4
5

HIGH
(1)

120-A266 YL-14
A-C26
7N9738
120-A281YL-14
RD-18
1
+ BATTERY
2
BK-18
GROUND
A-C27
7N7782
GROUND
WH/BK-18
210-A41 BK-16
2
+12 VOLT
WH/RD-18
135-A42 BU-16
1
3
VOLTAGE CONVERTER
9G6981

VIMS DIMMER SW
8D2676
601-AP33 GY-18

RH DASH PANEL

VIMS KEYPAD
149-3255
+V DISPLAY OR-18
BK-18
GROUND
WH-18
DATA

120-A46 YL-14

120-A46 YL-14
12V POWER PORT
117-2311
210-A41 BK-16
135-A42 BU-16

TWIST WIRES

A-C21
COMPONENT
3E3373
E707-A1 GN-18
E972-A29 BU-18
C415-A205 WH-18

1
2
3
4

BACKLIGHT
VIMS FAULT ALARM
9G9813

200-A217 BK-16
200-A218 BK-16

RD-16
BK-16

A-C56
7N9738
1
2

REDC RIMPULL SEL SW


1236383

1
2
AC-C10
3T3158
1
2
AC-C11
3T3158

AC-C8
3E3373
BU-18
GY-18
BU-18
YL-18

QUICKSHIFT IND LED


1631883

REDC RIMPULL IND LED


1631883

ACTUAL GEAR LED


1253401
1
2
3
4

WH-18
WH-18
WH-18
WH-18

+8V POWER
GEAR 1 INDICATOR
GEAR 2 INDICATOR
GEAR 3 INDICATOR

PART #

CHG

LOC

NOTE

HARNESS ASS'Y
Vol 1 H-14
Vol 2 C-12
Vol 2 G-6
Vol 2 C-4
Vol 2 F-2
Vol 2 B-12
Vol 2 C-2
Vol 1 D-2
Vol 2 F-2
Vol 2 I-14
Vol 2 C-6
Vol 1 I-7
Vol 1 E-2
Vol 1 F-6
Vol 1 H-3
Vol 1 H-8
Vol 1 I-4
Vol 2 B-13
Vol 1 B-8
Vol 1 C-3
Vol 2 G-13
Vol 1 H-7
Vol 1 I-7
Vol 2 F-11
Vol 2 I-12
Vol 2 G-3
Vol 2 B-4
Vol 2 I-11
Vol 2 B-8
Vol 2 C-6
Vol 2 F-11
Vol 2 G-8
Vol 1 H-8

A
C
E
F
H
J
K
L
M
R
U
AB
AC
AE
AF
AG
AH
AM
AN
AP
AT
AW
EE
FF
HA
LP
MP
MY
PR
TM
TT
VV
AL

158-6300
158-6293
158-6292
158-6299
158-7878
133-9967
8X-3486
112-8220
158-7878
158-6306
125-7011
162-0781
160-6432
124-2971
158-8034
8X-4689
8X-4390
153-7496
8X-4821
158-6301
132-6469
3T-2087
160-6429
154-2790
133-9965
158-6295
154-2799
161-7425
158-6296
158-6294
154-2788
158-8023
3T-2086

01
01
01
01
01
01
01
00
01
01
01
00
01
00
00
01
01
01
00
01
00
02
00
02
02
01
02
01
01
01
02
01
04

CA
CF
CG
CH
CJ
CK
CL
CM/CN
CP
CR
CT/CZ
CU
CB
CD
CW
CX
CY
CS

147-6223
147-6219
147-6227
8X-6050
8X-6048
8X-6046
8X-6634
8X-6635
8X-6636
8X-6631
8X-6058
147-6225
8X-5760
8X-5761
8V-3541
9X-5600
147-2090
153-7485

00
00
00
01
01
01
00
00
00
00
02
00
01
01
00
00
00
00

Vol 2
Vol 2
Vol 2
Vol 2
Vol 2
Vol 2

AA
CC
DD
EE
GG
HH
JJ
KK
LL
MM
NN
PP
RR
UU
WW
XX
YY
CV
AAA
CCC
EEE

8X-4482
8X-4483
9G-0549
9G-0549
9G-0549
4E-6622
8X-4481
8X-4477
8X-4479
8X-4478
8X-4480
9D-8647
6S-1060
115-5596
6S-1061
8R-5846
9D-8647
126-4167
115-5596
8X-5803
8X-5803

01
00
01
01
01
01
00
01
00
00
00
04
02
00
02
00
04
00
00
00
00

Vol 2
Vol 2
Vol 2
Vol 2
Vol 2
Vol 2
Vol 2
Vol 2
Vol 2
Vol 2
Vol 2

I-8
I-8
I-8
I-8
I-8
I-8
I-8
I-7
I-8
I-8
I-7

Vol 2
Vol 2
Vol 2
Vol 2

H-8
H-8
H-8
G-7

DESCRIPTION
CAB - MAIN
REAR CHASSIS
ELECTRONICS BAY
FRONT FRAME
LEFT FRONT TOWER
START AID
LIFT KICKOUT
BUCKET POSITIONER
RIGHT FRONT TOWER
RADIATOR GUARD
TRANSMISSION

FRONT DASH PANEL


STEERING POD JUMPER
LH DASH PANEL
CAB-REAR (LOWER)
LH DASH PANEL GAUGES
ENGINE
IMPLEMENT KICKOUT SOLN
PH DASH PANEL
BLOWER SWITCH
FIREWALL
BUMPER
LH ACCESS PLATFORM
FRONT FRAME HYD. OIL
ENGINE FLOODS
RH PLATFORM
TRANSMISSION
TORQUE CONVERTER
BRAKE VALVE

C-9
B-9
B-9
C-9
B-9
B-9

VOL 2 C-10

Vol 2 C-9

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

240V ATCH
240V ATCH
240V ATCH
240V ATCH
240V ATCH
240V ATCH
240V ATCH
FUSE BLOCK
FUSE BLOCK
FUSE BLOCK
FUSE BLOCK
FUSE BLOCK

Vol 2 H-8

ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

DISCONNECT SW to BUS BAR


DISCONNECT SW to GROUND
BATT NEG to BATT POS
BATT NEG to BATT POS
BUS BAR to BATT NEG
BUS BAR to BATT POS
BUS BAR to BUS BAR
BUS BAR to BUS BAR
BATT POS to BATT POS
BATT POS to BATT NEG
RECP to STARTER
STARTER to STARTER
BUS BAR to STARTER
STARTER to STARTER
STARTER to GROUND
RECP to STARTER
PRELUBE PUMP to GROUND
BUS BAR to STARTER
REAR FRAME to FRONT FRAME
LH PLATFORM to REAR FRAME

NOTE A: ALL TERMINALS ENCLOSED


IN BOX ARE CONNECTED
TO GROUND AT THIS LOCATION.

A-C43
3T3158

A-C50 A-C51
3E3361 3E3364
120-A282 YL-14
1
2

200-A202 BK-16
200-A159 BK-18
200-A296 BK-16
200-A295 BK-14

LOW
(4)

CABLE ASS'Y

C415-A205 WH-18
410-A206 WH-18
201-A231 BK-18
200-A291 BK-18
600-A274 BR-16

TWIST
WIRES

PANEL LAMP 2
7N9967
200-AP25 BK-16
200-AP23 BK-16
600-AP22 BR-16
600-AP21 BR-18
PANEL LAMP BASE 2
2G0151

TWIST WIRES

A-C45
3E5179

HEATER SW
1V-6652

AN-C1
7N7782

3
4

WIRE ASS'Y

AP-C3
3E3385

AP-C8
3E3388

FLOOR HEATER
9W-0605

A-C36
7N9738

A-C20
7N7781

B
2

AC-C7
3E3379
PU-18 2 BK-16
WH-18 3 BK-16
PU-18 4 BK-16
BU-18 5 BK-16
BK-18 1 BK-16
6

679-AC32 GY-18
975-AC33 WH-18

105-A224 RD-16
105-A39 RD-16
105-A225 RD-16
308-A156 YL-16
307-A182 OR-18
F720-A54 GN-18
998-A179 BR-18
308-A2 YL-18
307-A183 OR-18

CONN 18

129-AP24 BU-16
200-AP25 BK-16

A273-A251 BK-18
A273-A253 BK-18
PLATFORM 2
GROUND

307-AP20 OR-16
105-AP5 RD-16

LAMP
7X-2058

A-C57
7N8204
307-A182 OR-18
200-A283 BK-18
762-A285 YL-18
761-A286 GY-18

762-A284 YL-18
761-A287 GY-18
105-A224 RD-16
200-A289 BK-16
200-A283 BK-18

200-A291 BK-18
200-A292 BK-14

200-A290 BK-16

308-AP18 YL-16

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

2
4

REDC MAX RIMPULL SW


8X0127
A-C39
7N8204
1
2
199-A186 OR-18
4
F741-A260 WH-18
3

R
OFF C
ON S
ST B

TWIST WIRES
AP-C9
3E3379
1
2
3
4
5
6

CONN 16

BUCKET POS SOLENOID


9X5301
762-AN1 YL-16
105-AN2 RD-16

AC-C12
9W1951
199-AC42 OR-18
A
202-AC43 BK-18
B
C
893-AC44 GN-18
D
892-AC45 BR-18
E
F
G
E793-AC10 BU-18
H
E794-AC9 YL-18
J

998-AP2 BR-18

VIMS MESSAGE CENTER


1492357

998-A280 BR-18

200-A288 BK-16

893-AC44 GN-18
892-AC45 BR-18

F720-AP1 GN-18

KEY START SW TO B+
9G7641

998-A157 BR-18

A251-A123 BK-18
A251-A244 BK-18

E988-AC41
E989-AC27
P911-AC28
P912-AC29
202-AC30

START AID SW
9D3721

F722-A65 OR-18

F417-A249 YL-18
A252-A265 BK-18

TORQ CONV LOCKUP SW


1440901

B
1
2
3
4
5
6
C
D

IDENT

998-A280 BR-18

1
2
3
4

AC-C6
3E7996
A

600-A203 BR-16
600-A274 BR-16

KICKOUT CONTROL 1
7T1390
RELAY/COIL WH-18
BK-18
GROUND
YL-18
SOLENOID 1
SOLENOID 2 GY-18

CENTER DASH PANEL

RH BRAKE SW
6G4195

REAR WASHER
7T8891

AC-C2
3E5176
P912-AC29 BU-18
199-AC31 OR-18
679-AC32 GY-18
975-AC33 WH-18
C985-AC34 BU-18
H735-AC35 GY-18
H736-AC36 BU-18
H737-AC37 YL-18
199-AC42 OR-18

TWIST
WIRES

130-A23 GN-16

MOTOR

1
2
3
4
5
6
7
8
9
10
11
12

105-A224 RD-16
C414-A191 BU-16
E710-A193 BU-18
105-A39 RD-16
E972-A188 BU-18
E708-A189 PK-18
308-A2 YL-18
E707-A185 GN-18
998-A179 BR-18
308-A156 YL-16
113-A192 OR-18
307-A182 OR-18
C413-A190 YL-18
F720-A54 GN-18
307-A183 OR-18
105-A225 RD-16

998-A179 BR-18

3
4

REDUCED RIMPULL SW FUNCTION


SW POS
SW CONTACT
1
1-2
2
1-2
3
1-2
4
1-2

TWIST WIRES

998-A179 BR-18

6
C
D

202-AC23 BK-18
G765-AC24 GN-18
123-AC1 WH-18
123-AC25 WH-18
452-AC26 PU-18

CONN 25

F717-A60 YL-18
F718-A59 BU-18
A700-A55 OR-16
998-A69 BR-18
F702-A52 GN-18
762-A110 YL-16
761-A111 GY-16
F722-A65 OR-18
F721-A64 GY-18
F741-A260 WH-18

A-C31
7N9737
A252-A265 BK-18
F417-A249 YL-18

202-AC39 BK-18

G794-AC21 OR-18
199-AC31 OR-18

130-A23 GN-16

BK-18 2
YL-18 1

A
B
2

CONN 20

199-A186 OR-18

2
4

600-AC16 BR-18
200-AC46 BK-16
200-AC22 BK-16

TWIST WIRES

120-A46 YL-14

1
3

AC-C1
3E5179
600-AC2 BR-18
200-AC4 BK-18
G758-AC17 PU-18
G759-AC20 WH-18
202-AC39 BK-18
G765-AC24 GN-18
123-AC25 WH-18
E794-AC9 YL-18
E988-AC41 PU-18
E989-AC27 WH-18
P911-AC28 PU-18
E793-AC10 BU-18

ECAP
CONNECTOR

201-A231 BK-18
200-A217 BK-16
200-A218 BK-16
200-A202 BK-16
200-A159 BK-18
200-A291 BK-18
200-A296 BK-16
998-A157 BR-18
998-A179 BR-18
307-A182 OR-18
105-A224 RD-16
120-A266 YL-14

LEVER AS
1250236
VIMS STORE SW
9X4959

1
2
3
4
5
6
7
8
9
10
11
12

452-AC26 PU-18
200-AC46 BK-16

998-A157 BR-18
F719-A63 BR-18
F706-A53 PU-18

108-A47 BU-14
H433-A99 GY-16
600-A78 BR-16
102-A35 RD-16
646-A34 OR-16
443-A93 YL-18
F718-A59 BU-18
105-A39 RD-16
622-A74 PU-16
623-A75 BU-16
120-A46 YL-14
F721-A64 GY-18
610-A146 OR-16
F702-A52 GN-18
761-A111 GY-16
F706-A53 PU-18
762-A110 YL-16
F720-A54 GN-18
998-A69 BR-18
F722-A65 OR-18
A700-A55 OR-16
F719-A63 BR-18
F717-A60 YL-18
129-A31 BU-16
114-A27 RD-16
123-A26 WH-16
130-A23 GN-16
118-A22 GY-18
119-A20 PK-16
308-A2 YL-18
308-A156 YL-16
441-A106 OR-16
403-A11 GN-16
338-A38 PK-18
446-A109 PU-18
C499-A108 YL-18
442-A144 GY-18
E793-A293 BU-18
E794-A294 YL-18

QUICKSHIFT SW
1440902

CONN 21

123-A26 WH-16
646-A34 OR-16
119-A20 PK-16
102-A35 RD-16
118-A22 GY-18
338-A38 PK-18
403-A11 GN-16
622-A74 PU-16
623-A75 BU-16
600-A78 BR-16
443-A93 YL-18
200-A217 BK-16
610-A146 OR-16
200-A218 BK-16
507-A269 WH-16
506-A273 PU-16
120-A266 YL-14
200-A296 BK-16
C499-A108 YL-18

108-A47 BU-14

WH-18
WH-18

442-A144 GY-18
446-A109 PU-18
441-A106 OR-16
H433-A99 GY-16
114-A27 RD-16
E785-A248 GY-18

E785-A248 GY-18
113-A192 OR-18

B
2

AC-C5
3E7996
600-AC3 BR-18
600-AC16 BR-18
A
200-AC5 BK-18
200-AC22 BK-16
B
1
G758-AC17 PU-18
202-AC18 BK-18
2
202-AC19 BK-18
3
G759-AC20 WH-18
4
5
202-AC19 BK-18

NOTE: SHOWN WITH STEERING


ENABLED

E710-A193 BU-18
F418-A199 GN-18
892-A195 BR-18
893-A177 GN-18
892-A178 BR-18
E707-A185 GN-18
E972-A188 BU-18
E708-A189 PK-18
C413-A190 YL-18
C414-A191 BU-16
893-A194 GN-18
F419-A198 YL-18
411-A196 PK-18
201-A197 BK-18
876-A200 OR-18
875-A201 BU-18
601-A204 GY-16
C415-A205 WH-18
410-A206 WH-18
105-A225 RD-16
201-A207 BK-18
201-A207 BK-18

C503-A142 BU-18

1
4

B
1
2
3
4
5
6
C
D

G794-AC21 OR-18
AE-C2
3E3372
G748-AE9 PU-18
1
G749-AE10 YL-18
4
202-AE12 BK-18
3
2
202-AE13 BK-18

THROTTLE LOCK ON OFF SW


1440905

STRG XMSN LOCK SW


1088160

975-A171 WH-18
506-A273 PU-16
307-A183 OR-18
P912-A168 BU-18
G765-A163 GN-16
679-A170 GY-18
199-A176 OR-18
G759-A161 WH-18
H737-A175 YL-18
E988-A165 PU-18
E989-A166 WH-18
P911-A167 PU-18
199-A169 OR-18
H736-A174 BU-18
202-A162 BK-18
G758-A160 PU-18
C985-A172 BU-18
H735-A173 GY-18
F741-A260 WH-18
507-A269 WH-16
199-A186 OR-18

201-A207 BK-18
201-A231 BK-18

THROTTLE LOCK IND LED


1631883
2
AC-C3
3T3158

AC-C4
3E7996

600-AC2 BR-18
600-AC3 BR-18
200-AC4 BK-18

123-AC1 WH-18
F706-AC8 PU-18

E785-A248 GY-18

STIC CONTROL GP
AE-C1
1598661
3E3384
G763-AE1 PU-18
NEUTRAL SW
1 G763-PU-20
202-AE11 BK-18
GROUND
2 202-BK-20
G750-AE3 BU-18
3 G750-BU-20
FORWARD SW
G755-AE4 GY-18
4 G755-GY-20
REVERSE SW
G768-AE5 GN-18
5 G768-GN-20
UPSHIFT (NC)
G760-WH-20
G760-AE6 WH-18
6
UPSHIFT (NO)
G761-AE7 YL-18
7 G761-YL-20
DOWNSHIFT (NC)
8 G762-BR-20
G762-AE8 BR-18
DOWNSHIFT (NO)

A-C32 AE-C3
3E5176 3E5178
G763-AE1 PU-18
10
202-AE2 BK-18
1
G750-AE3 BU-18
4
G755-AE4 GY-18
5
G768-AE5 GN-18
6
G760-AE6 WH-18
7
G761-AE7 YL-18
8
G762-AE8 BR-18
9
G748-AE9 PU-18
2
G749-AE10YL-18
3
11
12

202-AE2 BK-18

CLUTCH 4 (SPEED 2)
UNUSED
SOLENOID RETURN
NEUTRALIZER PRESS SW (N/C)
TORQ CONV OIL TEMP
IMPL CLUTCH PRESS
CLUTCH 3 (SPEED 3)
CLUTCH 5 (SPEED 1)
SENSOR POWER SUPPLY +10V
UNUSED
UNUSED
SENSOR POWER SUPPLY +8V
LOCKUP CLUTCH SOLENOID
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
IMPELLER CLUTCH SOLENOID
UNUSED
UNUSED
GEAR 3 LED
UNUSED
XMSN SPEED SENSOR +
UNUSED
UNUSED
UNUSED
GEAR 1 LED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
XMSN SPEED SENSOR UNUSED
BACKUP ALARM RELAY
TORQ CONV OUTPUT SPEED
UNUSED
GEAR 2 LED

600-A274 BR-16
600-A203 BR-16

998-AC6 BR-18
F719-AC7 BR-18

CONN 12

502-AF34 OR-16

502-A15 OR-16
503-A270 BR-16
118-A229 GY-16
504-A272 YL-16
119-A275 PK-16
501-A13 GN-16
500-A14 BR-16

CONN 22

G763-A61 PU-18
202-A62 BK-18
G750-A147 BU-18
G755-A148 GY-18
G756-A149 GN-18
G768-A150 GN-18
G768-A151 YL-18
G769-A152 BR-18
G748-A153 PU-18
G749-A154 YL-18

200-A236 BK-16
FRONT WASHER
7T8891

600-A297 BR-18

505-A268 BU-16

AC-C9
A-C53
3E3376
3E3373
F706-A53 PU-18
F706-AC8 PU-18
1
998-A157 BR-18
998-AC6 BR-18
2
F719-A63 BR-18
F719-AC7 BR-18
3
4

105-A224 RD-16

507-A269 WH-16

11

12

504-AF30 YL-16
503-AF31 BR-16
507-AF32 WH-16

442-AF11 GY-18

A-C12
3E5176
505-A268 BU-16
507-A269 WH-16
502-A15 OR-16
118-A243 GY-16
503-A270 BR-16
119-A271 PK-16
504-A272 YL-16
506-A273 PU-16
501-A13 GN-16
500-A14 BR-16
403-A11 GN-16
C499-A108 YL-18

FWD WARNING HORN SW


7T2296

POWERTRAIN CONTROL
1563726
+ BATTERY
GROUND
CAT DATA LINK REDC RIMPULL IND LAMP
GROUND
+ BATTERY
SOL RETURN
AIR START SOLENOID
CAT DATA LINK +
UNUSED
CLUTCH 2 (FORWARD)
UNUSED
DIRECTION SW (NEUTRAL)
DIRECTION SW (REVERSE)
SPEED SENSOR RTN
SW AND SENSOR RTN
CLUTCH 1 (REVERSE)
UNUSED
UPSHIFT SW (N/C)
STRG/XMSN LOCK SW (N/O)
REDC RIMPULL SEL SW 2
REDC RIMPULL SEL SW 1
UPSHIFT SW (N/O)
STRG XMSN LOCK SW (N/C)
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
REDC RIMPULL SEL SW 3
UNUSED
QUICKSHIFT SW (N/C)
DIRECTION SW (FORWARD)
QUICKSHIFT SW (N/O)
TORQ CONV LOCKUP SW
UNUSED
REDC/MAX RIMPULL SW
UNUSED
REDC RIMPULL SEL SW 4
PARK BRAKE PRESS SW (N/C)
NEUTRALIZER PRESSURE (N/O)
PARK BRAKE PRESS SW (N/O)
KEY START SW B+

MOTOR

WP
8

114-A27 RD-16

BU-16
YL-18
GN-18
PK-18
BU-18
PK-18
GY-16
WH-18
WH-18
BU-18
RD-16

200-A289 BK-16

1
2
3
4
5
6
7
8
9
10
11
12

600-A158 BR-18

A273-A251 BK-18
A273-A253 BK-18

506-A273 PU-16

446-AF10 PU-18

505-AF29 BU-16

600-A274BR-16

120-A266 YL-14

709-A262 OR-18

AF-C3
3E5179
505-AF29 BU-16
507-AF32 WH-16
502-AF34 OR-16
118-AF33 GY-16
503-AF31 BR-16
119-AF28 PK-16
504-AF30 YL-16
506-AF37 PU-16
501-AF35 GN-16
500-AF36 BR-16
403-AF38 GN-18
C499-AF12 YL-18

119-AF28 PK-16

200-AF39 BK-16
200-AF40 BK-16
600-AF1 BR-16
600-AF26 BR-16
PANEL LAMP BASE 1
2G0151

998-A157 BR-18

G939-A119 PK-18
G939-A85 PK-18

200-A217 BK-16
119-A20 PK-16
507-A269 WH-16
506-A273 PU-16
118-A22 GY-18
403-A11 GN-16
C499-A108 YL-18
600-A78 BR-16
600-A78 BR-16
600-A298 BR-18

403-AF38 GN-18
PANEL LAMP 1
7N9967

BATTERY +
GROUND
LCD LAMPS
CAT LINK LH +
CAT LINK LH CAT LINK RH +
CAT LINK RH +BATTERY (KEYSWITCH)
LAMPS ON SENSE
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RS232 PORT 1 TRANSMIT
RS232 PORT 1 RECIEVE
RS232 PORT 2 RECEIVE
RS232 PORT 2 TRANSMIT
ACTION LAMP
SERVICE LAMP
UNUSED
UNUSED
ACTION ALARM
+V DISPLAY
CLOCK
DISPLAY DATA
DISPLAY LOAD
KEYPAD DATA
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
INSTRUMENT GROUND
VIMS MODULE MAIN
6V6702

200-A292 BK-14

709-A84 OR-18
709-A118 OR-18

A-C46
1010205
199-A250 OR-18
1
A273-A251 BK-18
2
892-A252 BR-16
3
679-A170 GY-18
4
A273-A253 BK-18
5
199-A254 OR-18
6
975-A255 WH-18
7
306-A256 GN-18
8
893-A257 GN-18
9
10
752-A113 YL-18
11
12
G763-A61 PU-18
13
G755-A148 GY-18
14
G939-A258 PK-18
15
16
202-A259 BK-18
751-A114 GN-18
17
18
19
G756-A149 GN-18
G748-A153 PU-18
20
21
E989-A166 WH-18
22
E988-A165 PU-18
23
G768-A150 GN-18
24
G749-A154 YL-18
25
G768-A151 YL-18
26
G769-A152 BR-18
27
P911-A167 PU-18
28
29
G758-A160 PU-18
G750-A147 BU-18
30
31
G759-A161 WH-18
32
G765-A163 GN-16
33
34
F741-A260 WH-18
35
36
P912-A168 BU-18
37
C491-A12 PU-18
38
G752-A18 GN-18
39
G756-A16 YL-18
40
307-A183 OR-18

610-A146 OR-16
338-A38 PK-18
443-A93 YL-18
123-A26 WH-16
622-A74 PU-16
646-A34 OR-16

LH DASH PANEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

TWIST
WIRES

306-A256 GN-18

H432-AF9 GN-16

AF-C4
3E3382

A-C16
3E3379

PK-16
BR-16
YL-16
BU-16
OR-16
RD-16

BU-14
BU-14
PK-14
PK-16

306-A95 GN-18
306-A43 GN-18

623-AF17 BU-16

C499-AF12 YL-18
BLOWER SW
6P3236

BLOWER MOTOR
GROUND

TO SUSPENSION A-C38
3E3361
GP-SEAT
149-2404
108-A47 BU-14
1
200-A292 BK-14
2

892-A252 BR-16
893-A257 GN-18

9
10

REAR WIPER SW
3T6655

MOTOR

C493-A104 WH-18

A252-A92 BK-18
A252-A215 BK-18
A252-A94 BK-18

622-AF16 PU-16

1
3

BB

A-C2
8T9834
113-A242 OR-16
A252-A91 BK-18
429-A107 YL-18
404-A133 YL-18
447-A81 PK-18
496-A134 WH-18

499-A141 GY-18
437-A66 BR-16
883-A240 GY-18
882-A241 PK-18
H700-A228 GY-18
H701-A230 OR-18
G438-A6 PK-18
F975-A245 OR-18

LADDER LAMP SW
4D1836

102-A35 RD-16
120-A266 YL-14
623-A75 BU-16

CONN 14

E785-A248 GY-18

1
BATTERY+
2
GROUND
3
BRAKE COOLING OIL TEMP
4
HYDRAULIC OIL TEMP
5
FUEL LEVEL
6
HYDRAULIC OIL LEVEL
7
UNUSED
8
HYDRAULIC COOLING FILTER SW
9
UNUSED
10
RT STEER CASE DRAIN FILTER SW
11
LT STEER CASE DRAIN FILTER SW
12
STEERING RETURN FILTER SW
13
TILT CYLINDER HEAD END PRESS
14
LIFT LINKAGE POSITION
15
AUTOLUBE PRESS
16
STEERING HI PRESS SCREEN SW
17
STORE (GND=STORE)
18
UNUSED
19
HYDRAULIC PILOT FILTER SW
20
FUEL FILTER SW
21
CAT LINK LEFT +
22
CAT LINK LEFT 23
CAT LINK RIGHT +
24
CAT LINK RIGHT 25
AUTOLUBE LEVEL SW (LOW)
26
+8V SENSOR
27
UNUSED
28
UNUSED
29
LIFT CYLINDER PRESS SENSOR
30
UNUSED
31
FORWARD HORN SOLENOID
32
UNUSED
33
UNUSED
34
UNUSED
35
UNUSED
36
UNUSED
37
UNUSED
38
ID CODE 1
39
ID CODE 2
40
ID CODE 3
VIMS SENSOR MODULE 2
6V6649

641-AF15 OR-16

200-A296 BK-16

A-C11
3E5179
1 102-A210 RD-16
2 120-A266 YL-14
623-A75 BU-16
3
4 641-A267 OR-16
5 610-A146 OR-16
6 338-A211 PK-18
7 443-A93 YL-18
8 123-A212 WH-16
9 622-A74 PU-16
10 646-A34 OR-16
11 600-A298 BR-18
12 200-A217 BK-16

H433-AF8 GY-18

HYDRAULIC TEMP SELECTOR SW


3T3826

BLOWER
9X4218

119-A275
503-A270
504-A272
505-A268
641-A267
102-A276

883-A240 GY-18
882-A241 PK-18

AF-C1
3E5176
102-AF18 RD-16
127-AF21 OR-16
623-AF17 BU-16
641-AF15 OR-16
610-AF22 OR-16
338-AF25 PK-16
443-AF5 YL-18
123-AF3 WH-18
622-AF16 PU-16
646-AF43 OR-16
600-AF27 BR-16
200-AF40 BK-16

CONN 24

CONN 11

1 1
AG-C3
9G3667
A-C17
9G3673

338-AF25 PK-16

441-AF7 OR-18

1
3

ROPS GROUND
8X4711

K787-CD2 YL-16

UPPER CAB
AL-C2 AW-C1 GROUND
9G3672 9G3678
124-AL2 GN-16
124-AW1 GN-16
1
520-AW2 WH-16
5
517-AW3 BU-16
4
516-AL5 GN-16
516-AW4 GN-16
3
515-AL6 GY-16
515-AW5 GY-16
2

124-AL2 GN-16
520-AL3 WH-16

646-AF43OR-16

DOME LAMP
6T4864

C495-A127 OR-18
G446-A129 PK-18
801-A5 PK-18

TWIST WIRES
A-C8
3E3373
F419-A216 YL-18
TELEMETRY 1
2
F418-A122
GN-18
PORT
3
201-A227 BK-18
4
E709-A77 WH-18
CONN 7

616-A48
633-A45
607-A155
128-A33

641-AG12 OR-14

H431-AF6 WH-16

1
6
4

FLOOD LAMP SW
7N8005

COOLANT TEMP SELECTOR SW


4D1836

T~
B+

GN
GY
BR
OR

AH-C1 AF-C2
9G3671 9G3677
1 123-AF3 WH-18
2 443-AF5 YL-18
3 H431-AF6 WH-16
4 H432-AF4 GN-16
5 200-AF2 BK-16
6 600-AF1 BR-16
CONN 17

641-A267 OR-16
102-A276 RD-16
200-A296 BK-16

RD-16
PK-18
BK-16
BR-18

102-AF20 RD-16

600-AH6 BR-16

GND

127-AF21 OR-16

123-AH1 WH-18
443-AH2 YL-16
H431-AH3 WH-16
H432-AH4 GN-16

443-AH2 YL-16

WH-18
BK-18

CONN 9

GN-16
YL-16
YL-14
PK-14

IGN

H431-AH3 WH-16

113-A242 OR-16
124-A24
609-A30
615-A49
519-A44

GRD
SEND

3
K786-CD1 BR-16
K786-CD1 BR-16 1 4
6
7

TWIST
WIRES

IGN

123-AH13 WH-16

REAR WIPER
9X3392

426-A50 BR-16
113-A28 OR-16
G477-A130 GY-18
A251-A8 BK-18
432-A19 PK-18
A251-A51 BK-16
113-A79 OR-16
K983-A83 BU-18
408-A96 WH-18
A451-A103 WH-18

801-A5 PK-18

609-AG11 YL-14

615-AG10 YL-14

K983-A83 BU-18
K983-A132 BU-18
K983-A235 BU-18

A251-A244 BK-18

AG-C2
7N8205

BACKLIGHT LAMP RELAY


3E5239
A-C55
9X1054
30
102-A213
86 1
338-A214
5
200-A218
2
85 4
600-A297
87
3
87a

600-AF27 BR-16
600-AF26 BR-16

RUNNING LAMP SW
7T3946
200-AH5 BK-16
HYDRAULIC TEMP
GAUGE
4W0484
LAMP
7X2058

200-AG8 BK-16

519-AL1 PK-16
520-AL3 WH-16

G454-A124 PK-18
C453-A233 YL-18
H408-A126 GN-18
H409-A125 GY-18
G446-A129 PK-18
417-A102 GY-18
893-A238 GN-18
892-A239 BR-18
883-A240 GY-18
882-A241 PK-18
C495-A127 OR-18
K983-A234 BU-18

113-A79 OR-16
K983-A83 BU-18
G949-A131 YL-18

G747-A73 OR-18
622-A74 PU-16
623-A75 BU-16
201-A76 BK-18
E709-A77 WH-18
600-A78 BR-16
113-A79 OR-16
975-A80 WH-16
447-A81 PK-18
H724-A82 YL-18
K983-A83 BU-18
709-A84 OR-18
G939-A85 PK-18
452-A86 PU-18

A-C6
3T3043
1
2
3
4
5
762-A110 YL-16
6
761-A111 GY-16
616-A48 BU-14
7
8
754-A112 BU-18
633-A45 BU-14
9
752-A113 YL-18
10
11
607-A155 PK-14
751-A114 GN-18
12
13
755-A115 OR-18
14
900-A116 PU-18
15
975-A117 WH-18
16
17
709-A118 OR-18
18
G939-A119 PK-18
19
20
21
710-A120 GN-18
22
23
24
25

TWIST
WIRES

CAB ROPS FLOOD 4


1532073

4
3

200-AF2 BK-16

633-A45 BU-14
120-A46 YL-14

C455-A100 PU-18

SEND

998-A277 BR-18

607-A155 PK-14
519-A44 PK-14

TWIST
WIRES

A
B
C

STAIRWAY FLOOD RH
1532073
EE-C8
3E3361
641-EE6 OR-16
1
200-EE14 BK-14
2

COOLANT TEMP GAUGE GRD


4W0483
SEND
LAMP
7X2058
IGN

GRD

EE-C5
3E3361
615-EE11 YL-14
1
200-EE19 BK-14
2

600-AH9 BR-16
200-AH10 BK-18
CONVERTER TEMP
GAUGE
4W0485
LAMP
7X2058
123-AH12 WH-16

610-AF22 OR-16

600-AH8 BR-16
200-AH11 BK-16

CAB ROPS FLOOD 3


1532073

CAB ROPS FLOOD 6


1532073
EE-C9
3E3361
609-EE3 YL-14
1
200-EE15 BK-14
2

AMBIENT AIR TEMP SENSOR


1183909
OR-18 +8V
BK-18 GROUND
WH-18 SIGNAL

102-AF18 RD-16
102-AF19 RD-16

998-A279 BR-18

CONN 3

REAR CHASSIS

A-C15
3T3410
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

K983-A132 BU-18
G477-A130 GY-18
G446-A129 PK-18
H408-A126 GN-18
H409-A125 GY-18
408-A96 WH-18
A251-A123 BK-18
C495-A127 OR-18
113-A121 OR-18
G454-A124 PK-18
113-A28 OR-16
A451-A103 WH-18
C455-A100 PU-18
417-A102 GY-18
432-A19 PK-18
801-A5 PK-18
A251-A8 BK-18
426-A50 BR-16
A251-A51 BK-16

K983-A235 BU-18
A251-A237 BK-18
C453-A233 YL-18
A251-A244 BK-18
892-A239 BR-18
893-A238 GN-18
882-A241 PK-18
883-A240 GY-18
113-A242 OR-16
A251-A123BK-18
A251-A123 BK-18
H408-A126 GN-18
H409-A125 GY-18
K983-A132 BU-18
G454-A124 PK-18
113-A121 OR-18
G949-A131 YL-18
417-A102 GY-18
C455-A100 PU-18

432-A19 PK-18
G477-A130 GY-18

127-AF21 OR-16

998-A69 BR-18

CONN 2

202-A9 BK-18
G444-A10 BU-18
403-A11 GN-16
C491-A12 PU-18
G756-A16 YL-18
G746-A17 WH-18
G752-A18 GN-18
432-A19 PK-18
119-A20 PK-16
603-A21 PK-16
118-A22 GY-18
130-A23 GN-16
124-A24 GN-16
170-A25 YL-18
123-A26 WH-16
114-A27 RD-16
113-A28 OR-16
609-A30 YL-16
129-A31 BU-16
199-A32 OR-18
128-A33 PK-16
646-A34 OR-16
102-A35 RD-16
A252-A36 BK-18
331-A37 OR-18
338-A38 PK-18
105-A39 RD-16
975-A40 WH-18
306-A43 GN-18

A-C5
8T8731

CAB ROPS FLOOD 2


1532073

LH DASH PANEL

515-AL6 GY-16

LH PLATFORM

A-C3
8N1519
1
2
3
4
5
6
7
8
9
10
11
12

YL-18
OR-18
WH-18
PK-18
PK-18
OR-18
BK-18

102-AG7 RD-16
615-AG10 YL-14
609-AG11 YL-14
641-AG12 OR-14
519-AG1 PK-14
505-AG3 BU-16
504-AG4 YL-16
503-AG5 BR-16
119-AG6 PK-16
124-AG2 GN-16

308-A2
F975-A3
E456-A4
801-A5
G438-A6
G448-A7
A251-A8

102-A276 RD-16
8
615-A49 YL-14
1
3
609-A30 YL-16
641-A267 OR-16 10
5
519-A44 PK-14
505-A268 BU-16
9
6
504-A272 YL-16
503-A270 BR-16
2
119-A275 PK-16
4
124-A24 GN-16
7

CONN 1

A-C7
8N1513
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

113-A232 OR-16
A251-A136 BK-18
408-A96 WH-18
A451-A103 WH-18
G949-A131 YL-18
426-A50 BR-16

892-A239 BR-18

LH PLATFORM

603-A21 PK-16
200-A290 BK-16

1
BATTERY +
2
GROUND
3
AIR PRESSURE SENSOR
4
STEERING OIL TEMP SENSOR
5
HYD HI PRESS SCRN (3 IN SERIES)
6
PT FILTER BYPASS (2 IN SERIES)
7
UNUSED
8
BRAKE ACCUM PRESS SW
9
UNUSED
10
FRONT PUMP DRIVE LUB FILTER SW
11
UNUSED
12
STEERING COOLING FILTER SW
13
UNUSED
FRONT PUMP DRIVE OIL TEMP SENSOR 14
15
UNUSED
16
AMBIENT AIR TEMP
17
CTR HYD CASE DRAIN FILTER SW
18
RIGHT HYD CASE DRAIN FILTER SW
19
HYD RETURN FILT SW (2 IN SERIES)
20
STEERING PUMP PRESSURE SW
21
CAT LINK LEFT +
22
CAT LINK LEFT 23
CAT LINK RIGHT +
24
CAT LINK RIGHT 25
LEFT HYD CASE DRAIN FILTER SW
26
+8V SENSOR
27
UNUSED
28
UNUSED
29
UNUSED
30
UNUSED
31
AUTOLUBE SOLENOID
32
UNUSED
33
UNUSED
34
UNUSED
35
UNUSED
36
UNUSED
37
ID CODE 0
38
ID CODE 1
39
ID CODE 2
40
UNUSED
VIMS SENSOR MODULE 1
6V6649

L44

A-C1
8T9834
A-C48 A-C49
3E3361 3E3364
TO ROTATING
1
BEACON ATTACH
2

113-A192 OR-18
113-A121 OR-18
113-A79 OR-16
113-A28 OR-16
113-A242 OR-16

CAB ROPS FLOOD 1


1532073

EE-C3
3E3361
615-EE9 YL-14
1
200-EE13 BK-14
2

102-AF19 RD-16
102-AF20 RD-16

EE-C1
3E3370
A 641-EE1 OR-16
B 615-EE7 YL-14
C 609-EE4 YL-14

CONN 13

EE-C2
3E3361
615-EE8 YL-14
1
200-EE12 BK-14
2

600-A158 BR-18
600-A274 BR-16
600-A203 BR-16

CAB ROPS FLOOD 5


1532073
EE-C6
3E3361
609-EE2 YL-14
1
200-EE17 BK-14
2

A252-A265 BK-18
A252-A246 BK-18

(Dimensions: 48 inches x 35 inches)

36 Page,

RENR2516-01 VOL 1 of 2

14

NOTE B: ALL TERMINALS ENCLOSED IN


THE ELIPSE ARE CONNECTED TO
THE COMPONENT STUD.

200-A291BK-18
600-A274BR-16

PLATFORM 1
GROUND

WIRE GROUP COLOR DESCRIPTIONS

OPERATOR STATION

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

ABBREV

COLOR

PANEL LAMP CIRCUIT

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

HEATER AND AIR CONDITIONER CIRCUIT

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

14

13

12

11

10

GAUGE CIRCUIT
VMS CIRCUIT

COLOR ABBREVIATIONS

WIPER WASHER CIRCUIT


ENGINE CONTROL CIRCUIT
START AID CIRCUIT
TRANSMISSION CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

THIS SCHEMATIC IS FOR THE 994D WHEEL LOADER


VOLUME 1 of 2: CAB
PART NUMBER: 152-9003, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Failure Mode Identifiers (FMI)


Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
Sensor supply fault.
Condition not met.
Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Component Identifiers (CID) for


the Engine Control (MID 036)
CID No.
0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0091
0101
0110
0168
0190
0254
0261
0262
0263
0267
0268
0273
0274
0275
0276
0277
0291
0296
0298
0338
0542
0543
0544
0545
0546
0799
0800
0827
0828
0829

Component
Cylinder 1
Cylinder 2
Cylinder 3
Cylinder 4
Cylinder 5
Cylinder 6
Cylinder 7
Cylinder 8
Cylinder 9 Open
Cylinder 10 Open
Cylinder 11 Open
Cylinder 12 Open
Cylinder 13 Open
Cylinder 14 Open
Cylinder 15 Open
Cylinder 16 Open
Throttle Sensor Output
Crankcase Pressure Signal
Coolant Temperature
Battery Voltage
Engine RPM Signal
ECM
Timing Calibration
Analog Sensor Supply
Digital Sensor Supply
Shutdown Inputs
System Parameters
Turbocharger Outlet Pressure
Atmospheric Pressure
Right Turbocharger Inlet Pressure
Left Turbocharger Inlet Pressure
Timing Calibration Sensor
Engine Cooling Fan Solenoid
Communicate w/Trans
Right Brake Switch Inputs
Prelube Pump Relay
Unfiltered Oil Pressure Signal
Filtered Oil Pressure
Engine Fan Speed Sensor Signal
Start Aid Relay
Start Aid Hold Relay
Need Service Tool Update
CAT Data Link Communication
Left Exhaust Temp Signal
Right Exhaust Temp Signal
Rear Aftercooler Coolant Temperature Signal

Event Codes
EID No.
E027
E017
E027
E035
E071
E073
E074
E098
E100
E101
E173
E190
E265
E272
E279

Event
High Inlet Air Temperature Warning
High Coolant Temperature Warning
High Inlet Air Temperature Warning
Loss Of Coolant Flow Warning
Oil Level Add Mark
Oil Filter Differential Pressure High
Oil Filter Differential Pressure Very High
Prelube Override
Low Oil Pressure Warning
High Crankcase Pressure
Exhaust Temperature Warning
Engine Overspeed Warning
User Defined Shutdown
Inlet Air Restriction Warning
High Aftercooler Temperature Warning

8 Volt Sensor Power Supply

75

Steering Oil Temperature Sensor

91

Throttle Position Sensor

96

Fuel Level Sensor

98

Engine Oil Level Sensor

100

Engine Oil Pressure Sensor

101

Crankcase Air Pressure Sensor

102

Boost Pressure Sensor

110

Engine Coolant Temperature Sensor

127

Transmission Oil Pressure Sensor

168

Electrical System Voltage

171

Ambient Air Temperature Sensor

177

Transmission Oil Temperature Sensor

190

Engine Speed Sensor

248

CAT Data Link

253

Personality Module (Engine Control)

245

Electronic Control Module (ECM)

261

Engine Timing Calibration

262

5 Volt Sensor Power Supply

263

8V (or 12V) Sensor Pwr Supply

267

Engine Shutdown Switch (Remote)

268

Programmable Parameters (Eng Ctrl)

269

Sensor Power Supply

271

Action Alarm

272

Turbo Outlet High Press Sensor

273

Turbocharger Outlet Pressure Sensor

274

Atmospheric Pressure Sensor

275

Right Turbo Inlet Press Sensor

276

Left Turbo Inlet Press Sensor

277

Timing Calibration Sensor

278

AESC Enable Lamp

279

Aftercooler Coolant Temp Sensor

280

Gear Box Temperature Sensor

291

Engine Coolant Cooling Fan Solenoid

292

Hydraulic Oil Cooling Fan Solenoid

295

HEX ECM

296

Transmission ECM

298

Service Brake Pedal Switch

324

Action (Warning) Lamp

341

Hyd Ctrl Valve Warm Up Sol #4

350

Lift Linkage Position Sensor

351

Tilt Linkage Position Sensor

352

Lift Lever (Cab) Sensor

353

Tilt Lever (Cab) Sensor

354

Lift Raise Solenoid #1

355

Lift Lower Solenoid #1

356

Tilt Dump Solenoid #1

357

Tilt Rackback Solenoid #1

358

Pilot Pressure Solenoid (Supply)

359

Lift Raise Kickout Solenoid

360

Lift Lower Kickout Solenoid

361

Tilt Kickout Solenoid

363

Machine Ride Control Actuator

364

Lift Cylinder Head Pressure Sensor

365

Kickout Set Switch

367

Ride Control Switch

370

Boom Float Solenoid

371

Horn Solenoid (Forward)

372

Bucket/Shovel Open Solenoid

373

Bucket/Shovel Close Solenoid

374

Swing Brake Solenoid

376

Travel Alarm (Solenoid/Switch)

377

Travel Brake Solenoid

378

Machine Autolube Solenoid

379

Machine Autolube Pressure Sensor

423

Front Brake Accumulator Press Sw

424

Rear Brake Accumulator Press Sw

425

Front Brake Oil Pressure Sensor

426

Rear Brake Oil Pressure Sensor

427

Front Axle Oil Temperature Sensor

428

Rear Axle Oil Temperature Sensor

429

Steering Pump Oil Pressure Sensor

430

Steering Pilot Pressure Sensor

431

Steering Oil Level Switch

432

Steering Filter By-Pass Switch

433

Implement Filter Switch

434

Hyd Pilot Oil Press Sensor

436

Torque Converter Oil Pressure Sensor

438

Hyd Ctrl Valve Warm Up Sol #1

439

Hyd Ctrl Valve Warm Up Sol #2

440

Hyd Ctrl Valve Warm Up Sol #3

444

Start Relay

457

Brake Oil Temperature Sensor

458

Tilt Cylinder Rod Pressure Sensor

459

Impeller Clutch System Switch

489

Implement Select Switch

490

Implement Lockout Switch

499

Implement Variable Hyd Oil Pump Sol

526

Turbocharger Wastegate Valve

533

Auto Retarder Control (ARC)

541

Differential (Axle) Oil Pressure Sensor

542

Engine Oil Pressure/uh/Unfiltered Sensor

544

Engine Fan Speed Sensor

545

Start Aid Relay

546

Start Aid Hold Relay

548

Throttle Lock Lamp

558

Autolube Relay

559

Boom Float Relay

562

Caterpillar Monitoring System

569

Oil Injection Solenoid

580

Power Shift Pressure Sensor

581

Power Shift Solenoid

590

Engine Electronic Control Module

592

Lift Raise Solenoid #2

593

Lift Lower Solenoid #2

594

Tilt Rackback Solenoid #2

595

Tilt Dump Solenoid #2

596

Implement Electronic Control Module

600

Hydraulic Oil Temperature Sensor

621

Downshift Switch

623

Directional Switch

626

Steering/Transmission Lock Switch

627

Parking Brake Pressure Switch

628

Quickshift Switch

641

Transmission Solenoid #1

642

Transmission Solenoid #2

643

Transmission Solenoid #3

644

Transmission Solenoid #4

645

Transmission Solenoid #5

646

Transmission Solenoid #6

650

Harness Code

654

Trailer Right Brake Oil Temp Sensor

655

Trailer Left Brake Oil Temp Sensor

656

Trailer Brake Oil Cooler Inlet Temp Sen

657

Trailer Brake Oil Cooler Temp Sensor

658

Trailer Rt Suspension Cyl Press Sensor

659

Trailer Lt Suspension Cyl Press Sensor

671

Transmission Output Speed Sensor

672

Torque Converter Output Spd Sensor

678

Torque Converter Impeller Clutch Sol

679

Torque Converter Lockup Clutch Sol

700

Transmission Gear Actuator Sensor

701

Transmission Output Speed Sensor

702

Transmission Gear Selector Switch

703

Trailer Door Position Sensor

704

Service Brake Pressure Switch

705

Body Raise Switch

706

Body Up Sensor

707

Transmission Upshift Solenoid

708

Transmission Downshift Solenoid

709

Trans Lockup Clutch Sol

710

ARC Supply Valve

711

ARC Control Valve

712

ARC Lamp

713

ARC ON/OFF Switch

714

ARC Pressure Switch

715

Retarder Pressure Switch

800

VIMS Main Module

801

VIMS Interface Module #1

802

VIMS Interface Module #2

803

VIMS Interface Module #3

804

VIMS Interface Module #4

805

VIMS Interface Module #5

806

VIMS Interface Module #6

807

VIMS Interface Module #7

808

VIMS Interface Module #8

809

Speedometer/Tachometer #1

810

Speedometer/Tachometer #2

811

Gauge (Quad) Cluster #1

812

Gauge (Quad) Cluster #2

813

Gauge (Quad) Cluster #3

814

Gauge (Quad) Cluster #4

815

Message Center #1

816

Message Center #2

817

ECM Internal Backup Battery

819

Display Data Link

820

Keypad Data Link

821

Display Power Supply (9 Volt)

45

2
4

14 40
24

13
51
11

32 1

28

38
6

34
36 12

16

27
18

42
35

15

41

39
50

37

23

A
D B 21
20 C 31

19 17
22

7 43

49

30
25
33
29

48

26

44
10

5
9

994D Wheel Loader


Electrical System
20

3
24 11

37

15

35
50
51
39
34

18 B A
19 C 21
1
17
22
23
D

2 4
5

16

9
31

32

27
10

43 28

41 12 42

30 29
44 49

25
26

48

33

36

40
45

38

3TZ1-UP

14 13

Volume 2 of 2: Engine and Chassis


2009 Caterpillar, All Rights Reserved

Machine Harness Connector And Component Locations


Wire Description

Component Location - Volume 2


Component

Connector Location - Volume 2


Connector Number

Schematic
Location

Machine
Location

H-1
H-1
G-1
G-1
F-1
E-1
H-13
I-13
I-12
D-12
C-12
C-11
I-11
F-10
E-10
B-8
G-8
C-6
D-6
D-6
B-4
G-4
H-4
H-4
G-3
C-3
D-3
E-3
F-3

1
1
1
1
1
1
40
45
40
16
16
34
40
28
16
7
8
31
10
10
33
2
2
2
1
44
48
44
49

CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 42
CONN 43 VIMS Serial Port
CONN 44
CONN 45
CONN 46
CONN 47
CONN 48
CONN 49
CONN 50
CONN 51
CONN 52
CONN 53
CONN 54
CONN 55
CONN 56
CONN 57
CONN 58
CONN 59
CONN 60
CONN 61
CONN 62
CONN 63
CONN 64

The connectors shown in this chart are harness to harness and special use
connectors. Connectors which join a harness to a component are generally located
at or near the component. See the component location chart

Off Machine Switch Specification


Part No.

Function

3E-5465

A/C Thermostat

8T-8640

Steering Pressure

Actuate

Brake Accumulation Pressure


Park Brake Pressure
Hyd Case Drain Pressure
Hyd Pilot Filter Pressure
Hyd Return To Tank Pressure
Power Train Filter Pressure
Steering Case Drain Pressure
Steering Return Filter Pressure

9W-2653

9X-7781

700.0 103.0 kPa


(101.5 14.9 psi)

Normally
Closed
1-2 Normally Open
1-3 Normally Closed

8270 kPa MAX


(1200 psi MAX)

6890 345 kPa


(1000 50 psi)

Normally
Closed

--

210 70 kPa
(30 10 psi)

111-9560

A/C Fan Override Pressure

114-5333

Refrigerant Pressure (AC)

116-9846

Front Pump Drive Lube Pressure

128-5091

Neutralizer Pressure

Contact Position

Deactuate

.25 Nm to .43 Nm
(.19 lb ft to .32 lb ft)
1206 kPa MAX
(175 psi MAX)

1585 kPa 103 kPa


(230 psi 14.9 psi)
275 to 1750 kpa
(40 to 255 psi)
276 28 kPa
((40.0 4.0 psi)
551 kPa
(36.3 psi)

Normally
Open

-1275 kPa 103 kPa


(185 psi 14.9 psi)

Normally
Closed
Normally
Open
Normally
Closed
A-C Normally Closed
A-B Normally Open

-179 kPa MIN


(26 psi MIN)
344 kPa 20 kPa
(49.9 psi 2.9 psi)

Fuel Filter Pressure


137.9 13.8 kPa
82.7 kPa MIN
144-5661
Hydraulic Cooling Filter Pressure
(20.0 2.0 psi)
(12.0 psi)
Steering Cooling Filter Pressure
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.

Normally
Closed

Resistor, Sender, and Solenoid Specifications


Component

Part No.
3E-1906

Solenoid:

A/C Clutch

3E-3748

Solenoid:

Transmission (Rev, Fwd, 1st, 2nd, 3rd Gear)

5T-4434

Solenoid:

Auto Lube

6N-5926

Sender:

7T-9074

Solenoid:

Resistance (Ohms)
17.6 0.6
8.5
42.0 4.0

Alarm -LH Backup


Alarm -RH Backup
Alternator
Batteries
Batteries
Breaker -Alternator
Breaker -Eng
Breaker -Key
Breaker -Main
Breaker -Running Lamps
Buss Bar #1
Buss Bar #4
Buss Bar #5
Buss Bar #6
Control -Eng
Dryer -Brake Air
Fuse Block #1
Fuse Block #2
Fuse Block #3
Fuse Block #4
Fuse Block #5
Fuse Block #6
Motor -Prelubrication
Motor -Starter #1
Motor -Starter #2
Relay -Aux Flood
Relay -Backup Alarm
Relay -Bucket Flood
Relay -Eng Prelube Primary
Relay - Eng Prelube Secondary
Relay -Front Platf Flood
Relay -Front ROPS Flood
Relay -Front ROPS Flood
Relay -Front Tower Flood
Relay -Main
Relay -Rear Rad Flood
Relay -Start
Relay -Start
Relay - Start Aid Current Lvl
Relay - Start Aid On
Resistor Diode Assembly
Sender -Aftercooler Temp
Sender - Brake Oil Temp
Sender -Converter Temp
Sender -Fuel Level
Sender - Hydraulic Oil Temp
Sender -Jacket Water Temp
Sender -Steering Oil Temp
Sender -Timing Speed
Sensor -Aftercooler Temp
Sensor -Atmospheric Press
Sensor -Autolube Press
Sensor -Brake Oil Temp
Sensor - Coolant Temp
Sensor -Crankcase Press
Sensor -Eng Fan Speed
Sensor -Eng Oil Press
Sensor -Eng Oil Press
Sensor -Front Pump Drive Oil Temp
Sensor -Hydraulic Oil Temp
Sensor -Impl Clutch Press
Sensor -LH Turbo Inlet Exh Temp
Sensor -LH Turbo Inlet Press
Sensor -Lift Cylinder Head End
Sensor -Lift Position
Sensor -RH Turbo Inlet Exh Temp
Sensor -RH Turbo Inlet Press
Sensor -Speed Timing
Sensor -Steering Oil Temp
Sensor -System Air Press
Sensor -Tilt Cylinder Press
Sensor -Torque Conv Speed
Sensor -Torque Converter Oil Temp
Sensor -Trans Speed
Sensor -Turbo Outlet Press
Solenoid -1st Gear CL #5
Solenoid -2nd Gear CL #4
Solenoid -3rd Gear CL #3
Solenoid -AC Clutch
Solenoid -Air Start
Solenoid -Autolube
Solenoid -Cylinder Head 1
Solenoid -Cylinder Head 2
Solenoid -Cylinder Head 3
Solenoid -Cylinder Head 4
Solenoid -Cylinder Head 5
Solenoid -Cylinder Head 6
Solenoid -Cylinder Head 7
Solenoid -Cylinder Head 8
Solenoid -Cylinder Head 9
Solenoid -Cylinder Head 10
Solenoid -Cylinder Head 11
Solenoid -Cylinder Head 12
Solenoid -Cylinder Head 13
Solenoid -Cylinder Head 14
Solenoid -Cylinder Head 15
Solenoid -Cylinder Head 16
Solenoid -Fwd CL #2
Solenoid -Impeller Clutch
Solenoid -LH Air Horn Valve
Solenoid -Lockup Clutch
Solenoid -Rev CL #1
Solenoid -RH Air Horn Valve
Solenoid - Rockford Fan
Solenoid -Start Aid Valve Assembly
Solenoid -Start Aid Valve Assembly
Switch -AC Fan Override Press
Switch -AC HI LO Press
Switch -Autolube Full
Switch -Brake Accum Press
Switch - Bucket Positioner
Switch -CTR Hyd Case Drain Press
Switch -CTR Hyd Pump Screen Press
Switch -Disconnect
Switch -Eng Flood
Switch -Eng Oil Level
Switch -Eng Shutoff
Switch -Front Pump Drive Lube Press
Switch -Fuel Filter Press
Switch -Hyd Cooling Filter Press
Switch - Hydraulic Oil Level
Switch - Hydraulic Pilot Filter Press
Switch -Left Steering Case Drain
Switch -LH Hyd Pump Screen Press
Switch - LH Pump Steer Screen
Switch - Lift Kickout
Switch -LT Hyd Case Drain Press
Switch -LT Hyd Return to Tank Press
Switch -Neutralizer Press
Switch -Park Brake Press
Switch -Power Train Filter Press
Switch -Power Train Filter Press
Switch -RH Hyd Pump Screen Press
Switch - RH Pump Steer Screen
Switch -RT Hyd Case Drain Press
Switch -RT Hyd Return to Tank Press
Switch -RT Steering Case Drain Press
Switch -Stair Lamp
Switch -Steering Cooling Filter Press
Switch -Steering Press
Switch -Steering Return Filter Press
Switch -Stop Lamp
Switch -VIMS Key

Schematic
Location

Machine
Location

H-14
I-14
H-12
I-8
I-7
I-7
I-6
I-6
I-6
I-6
I-7
I-8
I-8
G-7
C-14
B-9
G-7
G-6
G-6
G-5
G-5
G-4
B-11
H-8
H-8
G-6
G-6
H-6
I-6
I-5
G-7
H-5
H-5
H-7
I-6
H-6
I-4
I-4
I-5
I-5
I-4
E-12
E-11
F-11
H-12
B-3
E-12
E-11
B-13
E-13
E-13
I-3
E-11
D-13
D-13
H-13
D-13
E-13
C-4
B-3
F-11
E-13
D-13
C-3
C-3
D-13
D-13
D-13
E-11
B-8
C-3
F-11
F-11
C-6
D-13
C-7
C-7
C-7
H-13
B-12
I-3
G-14
F-14
G-13
F-13
G-13
F-13
G-13
F-13
G-13
F-13
G-13
F-13
G-13
F-13
G-12
F-12
C-7
G-11
C-9
F-11
C-7
B-9
G-13
C-12
B-12
G-13
G-13
I-2
G-9
D-2
E-4
D-4
I-8
I-12
E-13
I-13
D-4
H-13
E-11
B-3
C-4
F-9
D-4
F-8
C-2
E-4
F-4
G-9
G-9
E-12
E-12
D-4
F-8
E-4
F-4
C-9
I-13
E-11
C-9
C-9
G-9
I-12

47
46
24
5
4
2
2
2
2
2
2
6
3
3
24
9
2
2
2
2
2
2
13
12
12
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
38
6
28
14
33
11
6
42
38
24
23
6
11
41
15
34
34
10
24
28
50
11
27
27
51
37
15
6
9
10
28
28
32
15
31
31
31
11
12
23
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
31
28
9
28
31
9
11
34
34
11
11
23
8
48
30
27
3
45
36
45
10
34
16
24
27
8
27
8
44
30
25
8
8
39
39
10
8
29
26
43
45
16
7
7
8
45

822

Display Lighting Power Supply

823

VIMS Service Lamp

824

Truck Payload Lamp #1 (Green)

825

Truck Payload Lamp #2 (Red)

856

Torque Converter Oil Temp Sensor

827

Left Exhaust Temp Sensor

828

Right Exhaust Temp

829

Rear Aftercooler Cool Temp Sensor

830

Front Brake Oil Temperature Sensor

833

Rear Brake Oil Temperature Sensor

835

Differential (Axle) Oil Temp Sensor

838

Lt Front Suspension Cyl Press Sensor

121-4298

839

Rt Front Suspension Cyl Press Sensor

135-8770

840

Lt Rear Suspension Cyl Press Sensor

841

Rt Rear Suspension Cyl Press Sensor

153-5090

Sender:

849

System Air Pressure Sensor

851

Gear Box Pressure Sensor

852

Brake Oil Temp Sensor (Rt Front)

Machine locations are repeated for components located close together.

853

Brake Oil Temp Sensor (Lt Front)

A = Located in left dash panel.

854

Brake Oil Temp Sensor (Rt Rear)

B = Located in center dash panel.

855

Brake Oil Temp Sensor (Lt Rear)

C = Located in right dash panel.

890

Broadcast Port (Data Link)

The CID is a diagnostic code that indicates which component is faulty. The MID is a diagnostic code
that indicates which electronic control module diagnosed the fault.

Printed in U.S.A.

Aftercooler
Jacket Water Temperature
Forward Horn Valves

524-586 @ 115.6 C (240.1 F)


5806-586 @ 54.4 C (129.9 F)
55.17 5.77

Brake Oil
Converter
Hydraulic Oil
Steering Oil Temperature

524-586 @ 115.6 C (240.1 F)


5806-586 @ 54.4 C (129.9 F)

Overall 3.0 .15; Tap 1.0 .05

8N-3844

Sender:

9X-4383

Resistor:

Blower Motor Speed

Solenoid:

Bucket Positioner
Lift Kickout

11.0 1.1

Solenoid:

Lockup Clutch

7.75 1.0

Solenoid:

Rockford Fan Valve Group

2.8 0.3

9X-5301

At room temperature.

Fuel Level

Full: 0.0 to 3.5


Empty: 92.0 to 98.0

D = Located in cab floor.

Wire
Number

Wire
Color

101
102
105
108
109
112
113
114
116
117
118
119
120
123
124
125
127
128
129
130
135
138
149
150
161
168
170
177
185
190
199

RD
RD
RD
BU
RD
PU
OR
RD
RD
RD
GY
PK
YL
WH
GN
RD
OR
PK
BU
GN
BU
GN
RD
RD
RD
RD
YL
RD
RD
RD
OR

200
201
202
210
299
A251
A252
A273

BK
BK
BK
BK
BK
BK
BK
BK

304
306
307
308
311
314
321
331
337
338
377
A311

WH
GN
OR
YL
WH
PU
BR
OR
WH
PK
OR
BU

403
404
407
408
410
411
417
426
427
429
432
437
441
442
443
446
447
452
496
499
A451
A492
A493
C413
C414
C415
C453
C455
C491
C493
C494
C495
C499
E451
E456
F417
F418
F419
G438
G444
G445
G446
G448
G454
G457
G477
H408
H409
H410
H411
H431
H432
H433

GN
YL
PK
WH
WH
PK
GY
BR
GN
YL
PK
BR
OR
GY
YL
PU
PK
PU
WH
GY
WH
OR
YL
YL
BU
WH
YL
PU
PU
WH
BR
OR
YL
PU
WH
YL
GN
YL
PK
BU
GY
PK
OR
PK
BR
GY
GN
GY
BU
YL
WH
GN
GY

500
501
502
503
504
505
506
507
513
515
516
517
519
520
521
522
C502
C503

BR
GN
OR
BR
YL
BU
PU
WH
OR
GY
GN
BU
PK
WH
YL
WH
PK
BU

600
601
603
604
607
608
609
610

BR
GY
PK
OR
PK
GN
YL
OR

Description
Power Distribution Circuits
Bat (+)
Hd Lmp
Key Sw
Aux Ckt
Alt Output (+) Term.
Main Power Rly Output
VIMS B+ Switched
Warning Horn (Forward)
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
A/C
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Auto Lube Pump To Payload Mon
Aux Ckt
Bat (+)
Aux Ckt
Aux Ckt
Aux Ckt
Main Brkr
Aux Ckt
Aux Ckt
Aux Ckt
Ground Circuits
Main Chassis
Operator Monitor Return
XMSN Ctrl
Converter Output (24/12 Volt)
WTL Impl Ctrl Gnd
VIMS Ser Mod #1
VIMS Ser Mod #2
MAC-14 Trans Ctrl BBasic Machine Circuits
Starter Relay No. 1 Output
Starter Relay Coil To Neut Start SW Or Key SW
Key SW To VIMS Sensor Module
Main Power Relay Coil
Start Aid Sol To Temp SW
Starter Relay No. 2 Output
Backup Alarm Lamp Travel Alarm
Backup Alarm Relay Coil
Prelube Pushbutton Switch
Flood Lamp Relay Coil
Start Aid Resistor To Start Aid
Prelube Pump to Relay
Monitoring Circuits
Alternator (R) Term.
Opr Mon Hyd Oil Temp
Opr Mon Converter/Retarder Oil Temp
Opr Mon System Air Press.
Opr Mon Fault Alarm
Opr Mon Master
Primary Ster SW
Opr Mon Power Train Oil Filter
Opr Mon Power Train Oil Filter Jumper
Opr Mon Brake Oil Temp
Opr Mon Brake Press. (Oil)
Opr Mon Fuel Level To Fuel Filt Jumper
Eng Coolant Temp Gauge
Hyd System Temp Gauge
Power Train Temp Gauge
Brake Oil Temp Gauge
Fuel Level Gauge
Torque Converter
Opr Mon Panel Hyd Oil Level
Opr Mon Implement Oil Filter
Opr Mon Steering Oil Temp
Hoist Filter SW To Hoist Filter SW
Hoist Filter SW To T.C. SW
VIMS Display Data
VIMS Display Load
VIMS Display Keydata
Ambient Temp
Steering Filter Bypass SW
Park Brake Pressure
Hyd Implement Return Screen
Steering Return Screen
Hyd Implement Case Drain Filters
Return Filter SW to Return Filter SW
Tilt Cylinder Press
Autolube Pressure
PMS Store SW In (Was B417)
VIMS RS232 Port 2 Trans
VIMS RS232 Port 2 Receive
Autolube Low Level SW (VIMS)
Steering Case Drain Filter SW
Steering Return to Tank Filter SW
Implement Return to Tank Screen SW
Steering Pump Screen SW
Pump Drive Oil Temperature
Autolube Level Switch
Lube Filter Differential Pressure
Left Case Drain Sw to Right Case Drain Sw
Center Case Drain Sw to Right Case Drain Sw
Tank Screen to Tank Screen Return
Right Case Drain Sw to Left Case Drain Sw
Selector SW Coolant Gauge
Selector SW To Hyd Oil Gauge
Aftercooler Temp Gauge
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (HI)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (HI)
Washer - Front
Washer - Rear
A/C Compressor/Refrigerant Pressure Switch
Blower Motor (HI)
Blower Motor (Medium)
Blower Motor (Low)
Thermostat To Refrigerant Press. SW
Opr A/C SW To Thermostat/Fuse
A/C SW To Refrigerant SW
A/C Clutch To Thermostat SW
Tower Door Actuator Motor
Tower Door Actuator Motor
Lighting Circuits
Dash Lamp Basic
Dash Lamp Hi
Rotary Beacon
Stop Lamp
Flood Lamp - Front
Flood Lamp - Rear
Flood Lamp - Side
Head Lamp Basic

Wire
Number

Wire
Color

615
616
620
622
623
633
641
646
667
679
A601

YL
BU
WH
PU
BU
BU
OR
OR
OR
GY
YL

709
710
751
752
754
755
761
762
A700
A701
A702
A703
A704
A705
A706
A707
A708
A709
A710
A711
A712
A713
A714
A715
A716
A746
A747
A751
E705
E707
E708
E709
E710
E785
E793
E794
E795
E796
E799
F700
F701
F702
F703
F704
F706
F707
F709
F710
F713
F714
F715
F716
F717
F718
F719
F720
F721
F722
F723
F724
F725
F726
F727
F728
F729
F730
F731
F732
F741
G746
G747
G748
G749
G750
G752
G755
G756
G758
G759
G760
G761
G762
G763
G765
G768
G769
G770
G794
H700
H701
H715
H716
H724
H735
H736
H737
801
875
876
882
883
892
893
900
975
993
994
995
996
997
998
999
C985
C989
E972
E988
E989
F975
G939
G949
K983
P911
P912

OR
GN
GN
YL
BU
OR
GY
YL
OR
GY
PU
BR
GN
YL
GY
PU
BR
OR
GY
PU
BR
GN
YL
GY
PU
PK
GY
YL
BU
GN
PK
WH
BU
GY
BU
YL
YL
GN
BR
BU
BU
GN
GY
OR
PU
WH
PU
BR
OR
PK
PU
WH
YL
BU
BR
GN
GY
OR
PK
PU
WH
YL
YL
BR
GN
GY
OR
PK
WH
WH
OR
PU
YL
BU
GN
GY
YL
PU
WH
WH
YL
BR
PU
GN
GN
BR
WH
OR
GY
OR
PU
WH
YL
GY
BU
YL
PK
BU
OR
PK
GY
BR
GN
PU
WH
BR
GY
BU
GN
OR
BR
WH
BU
PU
BU
PU
WH
OR
PK
YL
BU
PU
BU

Description
Lighting Circuits Continued
Cab Flood Lamp/Rops
Bucket Flood Lamp/Boom Flood Lamp
Flood Lamp - Front (Eng. Flood Lamp)
Flood Lamp 3-Way SW Jumper
Flood Lamp 3-Way SW Jumper
Attach Lighting Ckt
Ladder Lamp
Light SW To Front Flood Relay
Front Floods - Aux
Impeller Clutch Memory Indicator
Autolube Indicator Lamp
Control Circuits
Sensor Power Supply
XMSN Speed Pickup Signal
XMSN Shift Sol No. 1 Or 3
XMSN Shift Sol No. 2
XMSN Shift Sol No. 3 Or 1
XMSN Shift Sol No. 4 Or 5
Lift Kickout Sol SW
Bucket Positioner Sol SW
Digital Sensor Power(+8V)
Injector #1
Injector #2
Injector #3
Injector #4
Injector #5
Injector #6
Injector #7
Injector #8
Injector #9
Injector #10
Injector #11
Injector #12
Injector #13
Injector #14
Injector #15
Injector #16
Turbo Outlet Pressure
Atmospheric Pressure
After Cooler Temp
Impeller Clutch Pressure
VIMS Display +V
VIMS Display Clock
VIMS Service Lamp
VIMS LCD Lamp Driver
Fwd Horn Sol
ATA Data Link ATA Data Link +
Crankcase Press
Oil Press (Unfiltered)
PWM #1 And #2 Return
PWM #1 Out (3.5A)
PWM #2 Out (3.5A)
Throttle
Lh Turbine Inlet Exh Temp
Rh Turbine Inlet Exh Temp
Dout 5
Start Aid Current Level Relay
Dout 2
Start Aid On Relay
Left Turbo Inlet Press
Right Turbo Inlet Press
Shutdown (No)
Shutdown (Nc)
SW 4
SW 5
SW 6/1
SW 8/3
SW 9/4
SW 10/5
TDC Probe +
TDC Probe Fuel Press
Injector Common 1 & 3
Injector Common 2 & 4
Injector Common 5 & 7
Injector Common 6 & 8
Injector Common 9 & 11
Injector Common 10 & 12
Backup Camshaft Spd/Tmg(Marine)
Impeller Clutch Resume SW
XMSN Cont Torque Limit
XMSN Cont Luc Prop Sol
XMSN Cont Steer Consol SW 1
XMSN Cont Steer Consol SW 2
XMSN Cont Fwd SW To Gnd
Aux Inj 2 & 4 Common
XMSN Cont Rev SW To Gnd
Park Brake - Lever Steer
Quickshift SW (N.C.) Lever Steer
Quickshift SW (N.O.) Lever Steer
XMSN Cont Speed 2 SW To Gnd
XMSN Cont Speed 3 SW To Gnd
XMSN Cont Speed 4 SW To Gnd
XMSN Cont Neut SW To Gnd
XMSN Cont Lever Enable
XMSN Cont Speed 1 SW To Gnd
Injector Common
Injector Common
XMSN Quickshift Indicator Lamp
VIMS Sensor Module #2 Right (+) Comm
VIMS Sensor Module #2 Right (-) Comm
Impl Cont Lower Kickout Sol
Impl Cont Sol Return
XMSN Cont Impeller Clutch Prop Sol
Driver Sig.1
Driver Sig.2
Driver Sig.3
Auto Lube Sol or Motor
VIMS RS 232 Port Trans
VIMS RS 232 Port Receive
VIMS Sensor Module Rt Com Port/Cat Datalink VIMS Sensor Module Rt Com Port/Cat Datalink +
VIMS Start Mod Right (-) Port/CAT Data Link (-)
VIMS Start Mod Right (+) Port/CAT Data Link (+)
XMSN Shift Sol No. 5 or 4
CST Autoshift- Sol Return
Analog Sensor Common
Oil Pressure (Filtered)
Coolant Temperature
Engine Speed/Timing Sensor Power
Analog Sensor Power (+ 5V)
Digital Sensor Return
Primary Camshft Speed/Timing
+8V
Oil Level
SPI Datalink End
WL Rimpull SW Input 1
WL Rimpull SW Input 2
VIMS - Sensor Mod 2 + 8V Supply
MAC14 Switch Return
Impl Detent Lo SW (N.C.)
VIMS Sensor Module 1 - +8V Supply
Rimpull Sw Input 3
Rimpull Sw Input 4

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Part Number for


Connector Plug

AG-C3
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Socket

L-C12
3E-5179

AG-C4
111-7898

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

200-L32 BK-14

Ground
Connection

Circuit Identification
Number

Related Electrical Service Manuals


Title

Fuse
(5 Amps)

Form Number

Alternator: 9X-7803

SENR7508

3516B Troubleshooting

RENR2212

Power Train Electronic Control System

RENR2522

Starter: 6V-0889

SENR3860

Vital Information Management System (VIMS)

SENR6059

Wire Color

Wire Gauge

(Dimensions: 48 inches x 35 inches)

Component

0041
+ 8 Volt Sensor Supply
0138
Reduced Rimpull Selection Switch
0143
Neutralizer Press Switch
0144
Backup Alarm Relay
0168
System Voltage
0190
Eng Speed Sensor Signal
0191
Transmission Speed Sensor Signal
0248
Data Link
0254
Electronic Control Module (ECM)
0444
Start Relay
0590
Eng Electronic Control Module
0603
Impeller Clutch Press Sensor
0623
Direction Switch
0626
Steering/Transmission Lock Switch
0627
Parking Brake Press Switch
0628
Quick-Shift Switch
0650
Harness Code
0672
Torque Converter Output Speed Sensor
0678
Torque Converter Impeller Clutch Solenoid
0679
Torque Converter Lockup Clutch Solenoid
0826
Torque Converter Oil Temperature Sensor
1401
Transmission Clutch 1 Solenoid Valve (Reverse)
1402
Transmission Clutch 2 Solenoid Valve (Forward)
1403
Transmission Clutch 3 Solenoid Valve (Speed) 3
1404
Transmission Clutch 4 Solenoid Valve (Speed) 4
1405
Transmission Clutch 5 Solenoid Valve (Speed) 5
The CID is a diagnostic code that indicates which component is faulty. The
MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Component

41

36 Page,

CID No.

CID No.

RENR2516-01 VOL 2 of 2

Component Identifiers (CID) for


the Power Train Control (MID 081)

RENR2516-01
Febrruary 2009

Component Identifiers (CID) and Module Identifiers (MID) For


VIMS (MID NO's. 49, 57, 58, 59, 60, 65, 66, 67, and 68)

13

12

11

10

200-R19BK-14
321-R4BR-18

2
1

VIMS KEY SW
9G7641

10A

105-E102RD-16

KEY BREAKER
6T3642

BUSBAR1
9W0742
CBL-KK1RD-2

POS NEG

NOTEA

ALTERNATOR BREAKER
3E7294

1
2
BK-16
BK-16
109-E65RD-14
109-E66RD-14
109-E64RD-12

PLATFORM

109-E59RD-14
109-E60RD-14
109-E61RD-14
109-E62RD-14
1 0 9 -E 6 3 R D -1 4
109-E64RD-12
109-E65RD-14
109-E66RD-14
109-E67RD-14

+BATTERY
GROUND
SIGNAL

RD-18
BK-18
YL-18

C-C9
3E3367
113-C24OR-16
A
A252-C25BK-18
B
447-C26PK-18
C

200-CS1BK-2

MOTOR

GY-16
GY-16

CYLHEAD
CYLHEAD
SOL3
SOL5
15926841592684

CYLHEAD
SOL7
1592684

CYLHEAD
SOL11
1592684

CYLHEAD
SOL9
1592684

CYLHEAD
SOL13
1592684

ON RH
CHASSIS
RAIL

CYLHEAD
SOL15
1592684

CONN35

BK-16
RD-16
BU-16

YL-16
YL-16
1
2

YL-16
YL-16
1
2

CONN36

AT-C7
3E3361
AM-C19
9X0352
AM-C27
3E3361

A715-AM20GY-16
G769-AM155PU-16

CONN37

AT-C6
3E3361
AM-C18
9X0352
AM-C26
3E3361

A713-AM16GN-16
G769-AM154PU-16

YL-16
YL-16
1
2

AT-C5
3E3361
AM-C17
9X0352
AM-C25
3E3361

A711-AM15PU-16
F730-AM153GY-16

YL-16
YL-16
1
2

CONN38

A709-AM11OR-16
F730-AM152GY-16

YL-16
YL-16
1
2

CONN39

A707-AM10PU-16
F728-AM151BR-16

YL-16
YL-16
1
2
A705-AM6YL-16
F728-AM150BR-16

YL-16
YL-16
1
2
A703-AM5BR -16
F726-AM148YL-16

YL-16
YL-16
1
2
A701-AM1GY-16
F726-AM149YL-16

CONN40

AT-C4
3E3361
AM-C16
9X0352
AM-C24
3E3361

AT-C8
3E3361
AM-C20
9X0352
AM-C28
3E3361

CONN34

1
2

AM-C35
3E3361
AM-C11
9X0352
AT-C15
3E3361

YL-16
YL-16

1
2

AM-C34
3E3361
AM-C10
9X0352
AT-C14
3E3361

CONN32

A716-AM24PU-16
G770-AM163WH-16

A714-AM25YL-16
G770-AM162WH-16

CONN31

YL-16
YL-16

A712-AM29BR-16
F731-AM161OR-16

AM-C33
3E3361
AM-C9
9X0352
AT-C13
3E3361

1
2

CONN30

YL-16
YL-16

A710-AM30GY-16
F731-AM160OR-16
1
2

AM-C32
3E3361
AM-C8
9X0352
AT-C12
3E3361

YL-16
YL-16

A708-AM34BR-16
F729-AM159GN-16
1
2

AM-C31
3E3361
AM-C7
9X0352
AT-C11
3E3361

YL-16
YL-16

A706-AM35GY-16
F729-AM158GN-16
1
2

AM-C30
3E3361
AM-C6
9X0352
AT-C10
3E3361

YL-16
YL-16

A704-AM39G N-16
F727-AM157YL-16
1
2

AM-C29
3E3361
AM-C5
9X0352
AT-C9
3E3361

YL-16
YL-16

YL-16
YL-16

A700-AM145OR-16

1
2

CONN29

CYLHEAD
SOL6
1592684

CYLHEAD
SOL8
1592684

CYLHEAD
SOL10
1592684

CYLHEAD
SOL14
1592684

CYLHEAD
SOL12
1592684

+8V
GROUND
SIGNAL

CONN33

E796-AM54GN-16

AM-C37 ENGINE OIL


3E3370 1439695
OR-18
997-AM77OR-16
A
993-AM90BR-16
B YL-18
E796-AM54GN-16
C GN-18

A751-AM50YL-16

AM-C45
1042921
997-AM78OR-16
993-AM91BR-16
A751-AM50YL-16

F703-AM41GY-16

LH TURB INLET
1637882
A OR-18
B BK-18
C WH-18

995-AM49BU-16

998-AM59BR-16
998-AM55BR-16
F704-AM42OR-16
A700-AM67OR-16

AM-C39
3E3370
997-A70OR-16
993-AM84BR-16
A746-AM45PK-16
AM-C40
3E3370
997-AM71OR-16
993-AM85BR-16
F713-AM43OR-16

993-AM92BR-16
F713-AM43 OR-16

RH TURB INLET
1637882
A OR-18
B BK-18
C WH-18

A251-AM17BK-16

C985-TT9BU-18
202-TT10BK-18
E705-TT11BU-18
407-TT14PK-18
443-TT15YL-16

H724-C28YL-18
975-C29WH-18
G747-C30OR-18
709-C31OR-18
G939-C32PK-18
452-C33PU-18
C985-C34BU-18
202-C35BK-18
E705-C36BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14

426-AM8BR-16

304-AM112WH-8

TURBO OUTLET PRESS SNSR


1439694
OR-18 +5V
A
YL-18
B
GROUND
C GN-18 SIGNAL

314-AM113PU-8

E795-AM52YL-16

A252-FF15BK-18

FF-C1
3E5176
C455-FF2PU-18
K983-FF8BU-18
A251-FF14BK-18
A451-FF10WH-18
C493-FF4WH-18
F975-FF5OR-18
A252-FF15BK-18
429-FF7YL-18
C499-FF11YL-18
446-FF12PU-18

429-C46YL-18
C499-C47YL-18
A252-C45BK-18
A251-C41BK-18
446-C48PU-18
C455-C39PU-18
K983-C40BU-18
F975-C44OR-18
A451-C42WH-18
C493-C43WH-18

C-C5
3E5179
C455-C39PU-18
1
K983-C40BU-18
2
A251-C41BK-18
3
A451-C42WH-18
4
C493-C43WH-18
5
F975-C44OR-18
6
A252-C45BK-18
7
429-C46YL-18
8
C499-C47YL-18
9
446-C48PU-18
10
11
12

F716-C3WH-16
998-C5BR-18
F715-C4PU-16
308-C6YL-16
F720-C56GN-18

CONN50

519-C74PK-14
403-C52GN-16
E794-C68YL-18
998-C72BR-16
F710-C60BR-18
A252-C75BK-16
314-C79PU-8
109-C77RD-4
150-C73RD-10
304-C78WH-8
F709-C49BU-18
893-C70GN-16
F707-C59WH-18
892-C69BR-18
426-C50BR-16
A251-C51BK-16
F706-C55PU-18
308-C54YL-16
F717-C61YL-18
F702-C58GN-18
F718-C62BU-18
A700-C57OR-16
F719-C63BR-18
E793-C67BU-18
F721-C64GY-18
F722-C65OR-18
437-C66BR-16
441-C103OR-16
H433-C102GY-16

TO STARTER 1 ("MOTOR" TERM)(SHEET1)(D-18)

200-C15BK-16
311-C80WH-16
A311-C89BU-4

L58

CRANK CASE PRESS SNSR


1439696
OR-18 +5V
A
YL-18
B
GROUND
C
GN-18 SIGNAL

998-AM64BR-16
A700-AM67OR-16

L57

L52

L54

L58

L52

L54

L57

AM-C1
1010205
A701-AM1GY-16
A702-AM40PU-16
A703-AM5BR-16
A704-AM39GN-16
A705-AM6YL-16
A706-AM35GY-16
A707-AM10PU-16
A708-AM34BR-16
A709-AM11OR-16
A710-AM30GY-16
A711-AM15PU-16
A712-AM29BR-16
A713-AM16GN-16
A714-AM25YL-16
A715-AM20GY-16
A716-AM24PU-16
F726-AM4YL-16
F727-AM38YL-16
F728-AM9BR-16
F729-AM33GN-16
F730-AM14GY-16
F731-AM28OR-16
G769-AM19PU-16
G770-AM23WH-16
F700-AM80BU-16
E799-AM81BR-16
F701-AM114BU-16

A251-AM17BK-16
426-AM8BR-16
314-AM113PU-8
304-AM112WH-8
441-AM22OR-16
H433-AM21GY-16
403-AM103GN-16
521-AM101YL-14
522-AM100WH-14
109-AM102RD-4
437-AM104BR-16
A252-AM105BK-16
A700-AM67OR-16
998-AM64BR-16
F721-AM138GY-16
F716-AM137WH-16
F715-AM136PU-16
F720-AM135GN-16
F706-AM134PU-16
F719-AM133BR-16
F718-AM132BU-16
F717-AM131YL-16
F707-AM128WH-16
308-AM130YL-18
893-AM127GN-18
F710-AM129BR-16
892-AM126BR-18
E794-AM125YL-16
E793-AM124BU-16
F722-AM123OR-16
F709-AM122BU-16

AM-S16

150-AM118RD-10

F702-AM51GN-16
150-AM118RD-10

F703-AM41GY-16
F704-AM42OR-16
F713-AM43OR-16
F714-AM44PK-16
A746-AM45PK-16
A747-AM46GY-16
994-AM47GY-16
C989-AM48PU-16
995-AM49BU-16
A751-AM50YL-16
F702-AM51GN-16

E795-AM52YL-16
31
F725-AM60WH-16
17
999-AM53WH-16
38
E796-AM54GN-16
37
998-AM55BR-16
29
A700-AM68OR-16
35
996-AM69GN-16
32
997-AM76OR-16
36
993-AM92BR-16
30
33
28
F732-AM120PK-16
39
21
26
F709-AM122BU-16
34
F722-AM123OR-16
13
E793-AM124BU-16
1
E794-AM125YL-16
7
892-AM126BR-18
3
893-AM127GN-18
9
F707-AM128WH-16
22
F710-AM129BR-16
40
308-AM130YL-18
23
F717-AM131YL-16
14
F718-AM132BU-16
20
F719-AM133BR-16
24
F706-AM134PU-16
27
15
F720-AM135GN-16
25
F715-AM136PU-16
2
F716-AM137WH-16
8
F721-AM138GY-16
19
10
150-AM116RD-14
6
150-AM117RD-14
4
16
F724-AM139PU-16
12
F723-AM140PK-16
18
299-AM142BK-14
5
299-AM141BK-14
11
AM-C2
1010204

A251-FF14BK-18

LH TURBO INLET PRESS SNSR


1036093
OR-18
A
+5V
YL-18
GROUND
B
SIGNAL
C GN-18

AM-C43
3E3370
997-AM74OR-16
993-AM88BR-16
E795-AM52YL-16

975-C29WH-18
H724-C28YL-18
G939-C32PK-18
G747-C30OR-18
709-C31OR-18
202-C35BK-18
C985-C34BU-18
407-C37PK-18
452-C33PU-18
443-C38YL-16
E705-C36BU-18

TO STARTER 2 ("S" TERM)(SHEET1)(C-18)

F709-AM122BU-16
426-AM8BR-16
A251-AM17BK-16
H433-AM21GY-16
441-AM22OR-16
403-AM103GN-16
308-AM130YL-18
F706-AM134PU-16
F720-AM135GN-16
A700-AM67OR-16
F702-AM51GN-16
F707-AM128WH-16
F710-AM129BR-16
F715-AM136 PU-16
F716-AM137 WH-16
F717-AM131 YL-16
F718-AM132 BU-16
F719-AM133 BR-16
F721-AM138 GY-16
F722-AM123 OR-16
437-AM104 BR-16
E793-AM124 BU-16
E794-AM125 YL-16
892-AM126 BR-18
893-AM127GN-18
998-AM64 BR-16

306-C85GN-18
975-C84WH-18
200-C20BK-14
200-C19BK-14

C-C11
8N1513
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

CONN45
F709-C49BU-18
426-C50BR-16
A251-C51BK-16

403-C52GN-16
308-C53YL-18
F706-C55PU-18
F720-C56GN-18
A700-C57OR-16

308-C6YL-16
308-C54YL-16

138-E58GN-16

FUSE3

FUSE4

190-E32RD-14

10A
10A
15A

1
2
3
4

FUSE1

185-E35RD-14

199-E55OR-16

129-E56BU-16

FUSE3

168-E36RD-14

FUSE4

15A
FUSE2

15A
10A
10A

1
2
3
4

FUSE1

116-E20RD-14

120-E53YL-14

113-E54OR-16

FUSE3

114-E12RD-16

FUSE4

15A
FUSE2

10A
10A
10A

1
2
3
4

FUSE1

149-E41RD-14

123-E52WH-16

170-E51YL-16

FUSE3

FUSE4

161-E42RD-16

10A
FUSE2

10A
10A
10A

1
2
3
4

STER RETURN FILTER SW


9X7781
A252-C91BK-18
A252-C92BK-18

118-E48GY-18

603-E49PK-16

FUSE3

130-E50GN-16

FUSE4

10A
10A
10A

1
2
3
4

CONN57

117-E43RD-16
125-E44RD-16
119-E45PK-16
108-E46BU-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

125-C1RD-16
519-C74PK-14

109-E65RD-14
112-E72PU-12
109-E66RD-14
112-E70PU-12
112-E71PU-12
109-E64RD-12
112-E73PU-10

604-C22OR-18
105-C10RD-16
403-C52GN-16
A311-C89BU-4
109-C77RD-4

F US E 1

F R ONT T OWE R F LOODS

F US E 1

B UC K E T F LOODS

F US E 1

R E AR R AD F LOODS

F US E 1

F R ONT R OP S F LOODS

F US E 1

A/C B LOWE R MOT OR

F US E 1

F US E 2

HY DR AULIC K IC K OUT S

F US E 2

T R ANS MIS S ION C ONT R OL

F US E 2

V OLT AG E C ONV E R T E R

F US E 2

G AG E S

F US E 2

F R ONT WIP E R S

F US E 2

E NG F LOODS /S E R V C T R

F US E 3

AIR DR Y E R

F US E 3

C IG AR LIG HT E R

F US E 3

V IMS S E NS OR MODULE S

F US E 3

V IMS MAIN MODULE

F US E 3

R OT AT ING B E AC ON

F US E 3

R E AR WIP E R S

F US E 4

F R ONT P LAT E F LOODS

F US E 4

F R ONT AUX F LOODS

F US E 4

HOR N/B AC K UP ALAR MS

F US E 4

R E AR R OP S F LOODS

F US E 4

HE AT E R B LOWE R MOT OR

F US E 4

S E AT

S T AIR WAY F LOODS

314-C79PU-8

LP-C9
8N1517
150-LP2RD-10
F709-LP20BU-18
F707-LP21WH-18
311-LP22WH-16
F710-LP23BR-18
321-LP25BR-16
667-LP14OR-14
138-LP31GN-16
608-LP9GN-14
117-LP47RD-16
125-LP44RD-16
519-LP61PK-14
604-LP52OR-18
105-LP82RD-16
403-LP64GN-16
A311-LP13BU-4
109-LP1RD-4
304-LP8WH-8
314-LP5PU-8

CONN60

STEERING PRESS SW
8T8640
BK-16
RD-16
BU-16

200-C90BK-14

FUSE BLOCK
5N-5536
CA3RD-14
CM1-RD-10

CN1-RD-10

15A

15A

2
3
1
G

311-C80WH-16

CONN47

FUSE3
5N5534
CP1-RD-10
CK1-BK-10

CT1-BK-10
BOX
GROUND

15A

FUSE4
5N5534
15A

FUSE5
5N5534
CZ1-BK-10

VALVE AS START AID 2


1238773

15A

FUSE6
5N5534

AIR START SOLENOID C-C15


5T-4434
7N9738
975-C84WH-18
1
306-C85GN-18
2

NOTEB
CG3RD-14
CU3RD-14
CA2BK-14
CU4BK-14
CH2BK-14
CJ2BK-14
CF2BK-14
CU2BK-14

CU-C1
9X4987
CU3 RD-14
CU4 BK-14
CU1 GN-14

LT HYD CASE DRAIN


9X7781

CH-C1
9X4987
CH3RD-14
CH2BK-14
CH1GN-14

C495-F5OR-18
G446-F1PK-18
A251-F4BK-18
A251-F6BK-18
A251-F8BK-18
A251-F10BK-18
H409-F9GY-18
H408-F7GN-18

A251-C41BK-18
K983-C101BU-18
H724-C28YL-18
408-C99WH-18
C455-C39PU-18
K983-C40BU-18
E785-C97GY-18
A252-C98BK-18
975-C29WH-18
A251-C100BK-18
113-C24OR-16
A252-C25BK-18
F975-C44OR-18
E709-C17WH-18
A252-C45BK-18
429-C46YL-18
C499-C47YL-18
446-C48PU-18
443-C38YL-16
876-C8OR-16
875-C7BU-18
622-C12PU-16
623-C13BU-16
201-C9BK-16
A700-C57OR-16
600-C23BR-16
426-C50BR-16
A251-C51BK-16
C985-C34BU-18
308-C54YL-16
F706-C55PU-18
A252-C91BK-18
H411-C96YL-18
G445-C95GY-18
A251-C93BK-18
417-C94GY-18
F721-C64GY-18
F722-C65OR-18
437-C66BR-16
E793-C67BU-18
E794-C68YL-18
892-C69BR-18
893-C70GN-16
998-C72BR-16
A252-C75BK-16
F717-C61YL-18
F720-C56GN-18

CJ-C1
9X4987
CJ3RD-14
CJ2BK-14
CJ1GN-14

JACKET WATER
HEATER3
9X1292
1
2
JACKET WATER
HEATER4

9X1292

GN-14
GN-14
GN-14

CG3RD-14
CG2RD-14
CG1GN-14

1
2
3

T~

THERMOSTAT SW
CF-C1 9W3797
9X4989
CF3RD-14
1
CF2BK-14
2
CF1GN-14
ENGINEOIL
HEATER1
9X9753
CK-C1
9X4987
CK3RD-14
1
CU2BK-14
2
CK1GN-14
ENGINEOIL
HEATER2
9X9753

H-C4
3E3361
610-H1OR-16
1
200-H11BK-14
2

A251-TM1BK-18
610-TM2OR-16
C495-TM3OR-18
G446-TM4PK-18
H409-TM5GY
- 18
H408-TM6GN-18

A252-TM12BK-18
499-TM13GY-18
113-TM15OR-18
E451-TM16PU-18
F975-TM17OR-18
404-TM18YL-18
496-TM19WH-18
442-TM20GY-18
C502-TM21PK-18
C503-TM22BU-18

F-C16
TM-C1
3T0204
3T0203
A251-TM1BK-18
A251-F3BK-18
1
610-TM2OR-16
610-F36OR-16
2
3
4
5
C495-TM3OR-18
6
G446-TM4PK-18
7
H409-TM5GY -18 8
H408-TM6GN-18
9
10
G949-TM8YL-18
11
G477-TM9GY -18 12
K983-TM10BU-18 13
G454-TM11PK-18 14
128-TM25PK-16 15
762-TM26YL-16 16
761-TM27GY -16 17
18
19
20

A251-TM1BK-18
610-TM2OR-16
C495-TM3OR-18
G446-TM4PK-18
H409-TM5GY-18
H408-TM6GN-18

G949-TM8YL-18
G477-TM9GY-18
K983-TM10BU-18
G454-TM11PK-18
128-TM25PK-16

H409-F9GY-18

G949-TM8YL-18
G477-TM9GY-18
K983-TM10BU-18
G454-TM11PK-18
128-TM25PK-16

762-TM26YL-16
L57
761-TM27GY-16

A251-F13BK-18

A251-F20BK-18
A251-F6BK-18
A251-F10BK-18
A251-F8BK-18
A251-F4BK-18

C495-F5OR-18
G446-F1PK-18
H409-F9GY-18
H408-F7GN-18

610-F36OR-16
607-F37PK-14
610-F36OR-16
A251-F4BK-18
H409-F9GY-18
G446-F1PK-18
A251-F6BK-18
A251-F8BK-18
C495-F5OR-18
A251-F10BK-18
H408-F7GN-18

L62

L62

761-F49GY-16
762-F45YL-16
128-F50PK-16

G949-F16YL-18
G477-F19GY-18
K983-F21BU-18
G454-F23PK-18
128-F50PK-16
762-F45YL-16
761-F49GY-16

633-F39BU-14

L60

G477-F19GY-18
G454-F23PK-18
A251-F20BK-18
A251-F22BK-18
A251-F18BK-18
K983-F21BU-18

TM-C2
8N1527
A252-TM12BK-18
404-TM18YL-18
F975-TM17OR-18
113-TM15OR-18
C502-TM21PK-18
E451-TM16PU-18
C503-TM22BU-18
442-TM20GY-18
496-TM19WH-18
499-TM13GY-18

761-TM27GY-16
762-TM26YL-16

607-TM14PK-14
633-TM24BU-14
616-TM28BU-14

200-F47BK-16
200-F46BK-16

200-F42BK-14
200-F43BK-14

G949-F16YL-18

AC T W1
M-C3
3E3361
607-M10PK-14
1
200-M9BK-14
2

M-C4
3E3361
1
2

M-C5
M-C6
3E3364 3E3361
633-M4BU-14
1
2
200-M6BK-14

616-TM28BU-14
633-TM24BU-14
607-TM14PK-14

A252-TM12BK-18
499-TM13GY -18
616-TM28BU-14
633-TM24BU-14
113-TM15OR-18
607-TM14PK-14
C502-TM21PK-18
C503-TM22BU-18
E451-TM16PU-18
F975-TM17OR-18
404-TM18YL-18
496-TM19WH-18
442-TM20GY-18

A252-F60BK-18
A252-F54BK-18
A252-F63BK-18
A252-F68BK-18
A252-F51BK-18

F-C17
8N1526
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

NOTEA

RIGHT FRONT TOWER


LH HYD PUMP SCREEN SW
1590749
F-C9
3E3367
RD-18
BK-18
A
G949-F16YL-18
B
A492-F15OR-18
C WH-18

A252-F67BK-18
499-F52GY-18
616-F40BU-14

633-F39BU-14
113-F58OR-18
607-F37PK-14
C502-F55PK-18
C503-F57BU-18
E451-F61PU-18
F975-F62OR-18
404-F64YL-18
496-F65WH-18
442-F66GY-18

CONN54

616-F40BU-14

CTR HYD PUMP SCREEN SW


1590749
RD-18
BK-18

633-F39BU-14

A492-F15OR-18
A493-F17YL-18

RH HYD PUMP SCRN SW


1590749
F-C11
3E3367
RD-18
BK-18
A
A493-F17YL-18
B
A251-F18BK-18
C WH-18

G949-F16YL-18
A251-F18 BK-18

113-F58OR-18
CCC

C503-F57BU-18
K983-F21 BU-18
A251-F22 BK-18
G454-F23PK-18

3RD GEAR
CL#3
3E3748

FWD SOL
CL#2
3E3748

L60

128-F50PK-16
762-F45YL-16
761-F49GY-16

U-C3
3E3364

U-C5
3E3364

U-C6
3E3364

LH BUCKET FLOOD
1532073

RH BUCKET FLOOD
1532073

L-C1 BUCKET POSITIONER SW


F-C5 L-C2
7N7781 9G0116
7N7781 7N7782
128-F44PK-16
128-L1PK-16
RD-18 VS
1
1
762-F45YL-16
762-L2YL-16
BU-18 SIGNAL
2
2
200-F46BK-16
200-L3BK-16
BK-18 GROUND
3
3

CONN62
F-C14
3E3361
G477-F19GY-18
1
A251-F20BK-18
2

496-F65WH-18
C502-F55PK-18
A252-F68BK-18

U-C2
3E3364

F-C20
3E3361
616-F69BU-14
1
200-F42BK-14
2

F-C21
3E3361
616-F41BU-14
1
200-F43BK-14
2

F-C10
3E3367
A
B
C WH-18

607-F37PK-14
A252-F63BK-18
F975-F62OR-18
E451-F61PU-18
404-F64YL-18
A252-F51BK-18
A252-F60BK-18

CCC

616-F40BU-14

A252-F54BK-18
REV SOL
CL#1
3E3748

FRT PUMP DRIVE LUBE


1169846
BK-18
BK-18
F-C8 K-C2
K-C1
LIFT KICK
9X4393
7N7782
7N7782 7N7781
200-F47BK-16
200-K1BK-16
A
1 BK-18
128-F48PK-16
128-K2PK-16
B
2 RD-18
761-K3GY-16
761-F49GY-16
C
3 WH-18

499-F52GY-18
FRNT PUMP DRIVE OIL TEMP
F-C15
8T8731 1003055
K983-F21BU-18
A RD-18
+8V
A251-F22BK-18
B BK-18
GROUND
G454-F23PK-18
C WH-18
SIGNAL

U-C4
3E3364

U-C1 TM-C4
1018107 4W3832
N
L
K
J
754-TM29BU-18
754-U10BU-18
G
H
752-TM30YL-18
752-U9YL-18
A
F
751-TM31GN-18
751-U8GN-18
C
975-U3WH-18
975-TM32WH-18
M
755-U2OR-18
755-TM33OR-18
I
D
900-U1PU-18
900-TM34PU-18
E
B

OUT SW
GROUND
+V
SIGNAL

CONN61

A252-F51BK-18

499-F52GY-18

HYDRAULIC PILOT FLTR SW


9X7781
F-C1 LIFT POSITION SENSOR
3E3367 121-0284
113-F53OR-18
+BATTERY
A RD-18
A252-F54BK-18
B BK-18
GROUND
C502-F55PK-18
C WH-18 SIGNAL

CONN53

TM-C6
8T8667
709-TM35OR-18
+10V A
G939-TM36PK-18
GROUND B
710-TM37GN-18
SIGNAL C
TRANS SPEED SENSOR
1440178

L63

TWISTED WIRES

499-F52GY-18
A252-F51BK-18
A252-F54BK-18
C502-F55PK-18
113-F58OR-18
A252-F68BK-18
C503-F57BU-18
A252-F60BK-18
E451-F61PU-18
F975-F62OR-18
A252-F63BK-18
404-F64YL-18
496-F65WH-18
442-F66GY-18

F-C3 LIFT CYL HEAD ENDS ENSOR


3E3367 3E-6934
113-F56OR-18
+V
A BK-18
A252-F68BK-18
GROUND
B RD-18
C503-F57BU-18
C WH-18 SIGNAL

F-C6 TILT CYLINDER PRESS SENSOR


3E3367 3E-6934
113-F59OR-18
+BATTERY
A RD-18
A252-F60BK-18
GROUND
B BK-18
E451-F61PU-18
C WH-18 SIGNAL

CONN51

200-PR13BK-14
200-PR1BK-14

PR-C1
3E3385
E785-PR14GY -18
A252-PR15BK-18
408-PR7WH-18
A251-PR8BK-18
K983-PR9BU-18
138-PR11GN-16
200-PR16BK-14
667-PR12OR-14
C-C20
3E3384
NOTE A

C-C18
3E3388
1
2
3
4
5
6
7
8

2ND GEAR
CL#4
3E3748

E785-C97GY-18
A252-C98BK-18
408-C99WH-18
A251-C100BK-18
K983-C101BU-18
138-C82GN-16
200-C90BK-14
667-C81OR-14

1ST GEAR
CL#5
3E3748
F-C4
3E3382
F975-F62OR-18
A252-F63BK-18
404-F64YL-18
496-F65WH-18
442-F66GY-18

PR-C9
3E3388
NOTE A

1
2
3
4
5
6

MP-C1
3E3379
F975-MP1OR-18
A252-MP7BK-18
404-MP3YL-18
496-MP4WH-18
442-MP6GY-18

A252-MP7BK-18

MP-C2 HYDRAULIC OIL TEMP SENSOR


8T8731 100-3055
F975-MP1OR-18
A RD-18
+8V
A252-MP2BK-18
B BK-18
GROUND
404-MP3YL-18
SIGNAL
C WH-18
MP-C3 HYDRAULIC OIL LEVEL SW
7N9738 3E9342
BK-18
496-MP4WH-18
1
BK-18
A252-MP5BK-18
2

CONN56
HYDRAULIC OIL SENDER
8N-3844

BRAKE AIR DRYER


1018352
T~

A
B

442-MP6GY-18

PR-C5
1018108
138-PR11GN-16
200-PR10BK-16

T~

TRANSMISSION

FRONTFRAME

NOTEB
PRELUBRICATION
MOTOR
1167183

PR-C7
3E3361
1
2

FUSE BOX GND


STRAPAS.8X6645

CV1-BK-2

FRAME GROUND

PR-C6
3E3364
667-PR2OR-14
200-PR1BK-14

PR-C8
3E3361
667-PR17OR-14
1
200-PR13BK-14
2

RH PLAT FORM
FLOOD
1532073

240VAC
ENGINE BLOCK GND

G
CONN3

CHASSIS TO CAB

CONN4

F
TRANSMISSION TO CAB

CONN5

TRANSMISSION TO CAB

CONN6

RH RUNNING LAMP
153-2073

WIR E G R OUP

607-M11PK-14
200-M12BK-14

CONN55

709-TM35OR-18
710-TM37GN-18
G939-TM36PK-18
754-TM29BU-18
755-TM33OR-18
975-TM32WH-18
751-TM31GN-18
752-TM30YL-18
900-TM34PU-18

200-PR10BK-16
667-PR17OR-14
667-PR2OR-14

CHASSIS TO CAB

WIR E S IN T HE F OLLOWING
G R OUP S S HALL B E TWIS T E D

F-C19 M-C7
3E3379 3E3382
610-F30OR-16
610-M1OR-16
1
607-F31PK-14
607-M2PK-14
2
3
633-F32BU-14
633-M4BU-14
4
200-F33BK-14
200-M5BK-14
5
200-F34BK-14
200-M6BK-14
6
F-C23
CONN63 3E3382
NOTE A

FRONT CHASSIS
GROUND

LH AIR HORN SOL VALVE


7T-9074
PR-C2
7N9738
E785-PR3GY -18
1
A252-PR4BK-18
2

SYSTEM AIR PRESS SENSOR


141-5746
A OR-18 +8V
B BK-18 GROUND
C WH-18 SIGNAL

LH RUNNING LAMP
1532073

A251-F22BK-18
A251-F18BK-18

TWISTED
WIRES

408-PR7WH-18
A251-PR8BK-18
K983-PR9BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

TM-C7
8N1516
113-TM15OR-18
1
A251-TM1BK-18
2
G454-TM11PK-18
3
H409-TM5GY-18
4
H408-TM6GN-18
5
C495-TM3OR-18
6
7
G446-TM4PK-18
8
G477-TM9GY-18
9
G949-TM8YL-18
10
K983-TM10BU-18
11
12
404-TM18YL-18
13
496-TM19WH-18
14
E451-TM16PU-18
15
C502-TM21PK-18
16
499-TM13GY-18
C503-TM22BU-18
17
18
A252-TM12BK-18
19
128-TM25PK-16
20
442-TM20GY-18
21
F975-TM17OR-18
22
610-TM2 OR-16
23
24

H-C5 H-C6
3E3364 3E3361
633-H6BU-16
1
200-H8BK-14
2

H408-F7GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

975-U7WH-18

PR-C4
8T8732

TWIST
WIRES

M-C2
3E3361
610-M1OR-16
1
200-M7BK-14
2

975-C84WH-18
306-C85GN-18
452-C33PU-18
407-C37PK-18
A451-C42WH-18
447-C26PK-18
G747-C30OR-18
G939-C32PK-18
709-C31OR-18
201-C16BK-18
202-C35BK-18
E705-C36BU-18
F702-C58GN-18
F719-C63BR-18
F718-C62BU-18
441-C103OR-16
H433-C102GY-16
C493-C43WH-18

E785-PR14GY-18
A252-PR15BK-18

710-TM37GN-18

LEFTFRONTTOWER

975-U4WH-18

RH AIR HORN SOL VALVE


7T-9074
PR-C3
7N9738
E785-PR5GY -18
1
A252-PR6BK-18
2

755-TM33OR-18
900-TM34PU-18
975-TM32WH-18
709-TM35OR-18
G939-TM36PK-18

RT HYD CASE DRAIN


9X7781

JACKET WATER
HEATER1
9X1292

1
2

A251-F8BK-18

CONN2

TM-C8
3T3044

762-TM26YL-16
761-TM27GY -16
616-TM28BU-14
754-TM29BU-18
633-TM24BU-14
752-TM30YL-18
607-TM14PK-14
751-TM31GN-18

CTR HYD CASE DRAIN


9X7781

A251-F10BK-18

1
2

JACKET WATER
HEATER2
9X1292

C495-F5OR-18

A251-F6BK-18

C-C19
7N7782
A251-C93BK-18
1
417-C94GY-18
2
3

1
2

H410-F2BU-18

A251-F4BK-18

975-U7WH-18

NOTEB

CG2RD-14
CK3RD-14
GN-14
GN-14
GN-14
GN-14

CL1GN-10

BK-18
1
2
WH-18
AM-C61 TIMING SPEED SNSR
3E3361 6V-2455

CH3RD-14
CJ3RD-14

CF3RD-14
TERMINAL BLOCK
4K6498
JUMPERS
9X8194

200-C15BK-16
200-C20BK-14
200-C19BK-14
A311-C89BU-4

K983-C107BU-18

LH TOWER FLOOD 1
1532073

H-C7
F-C18
3E3382
3E3379
610-F24OR-16
1 610-H1OR-16
607-F25PK-14
2 607-H2PK-16
3
633-F27BU-14
4 633-H6BU-16
200-F28BK-14
5 200-H7BK-14
6 200-H8BK-14
200-F29BK-14
F-C22
CONN64 3E3382
NOTE A

RT HYD RETURN TO TANK


9X7781

G445-C95GY-18

CG-C1
9X4988

975-C84WH-18
306-C85GN-18

MOTOR

CA-C1
9X4987
CA3RD-14
CA2BK-14
CA1GN-14

15A

FUSE1
5N5534

CP-C1
8X6636

975-C106WH-18

H-C2
3E3361
1
2

607-H4PK-16
200-H9BK-14

519-C74PK-14
667-C81OR-14
A311-C89BU-4
109-C77RD-4
F710-C60BR-18
314-C79PU-8
138-C82GN-16
125-C1RD-16
117-C11RD-16
304-C78WH-8
F709-C49BU-18
F707-C59WH-18
311-C80WH-16
604-C22OR-18
150-C73RD-10
608-C21GN-14
321-C18BR-16
403-C52GN-16

LH PLAT FORM TO CAB

C-C16
3T0203
1
C985-C34BU-18
2
202-C35BK-18
3
E705-C36BU-18
4
407-C37PK-18
5
443-C38YL-16
6
306-C85GN-18
7
408-C99WH-18
8
E785-C97GY-18
9
H411-C96YL-18
10
H433-C102GY-16
11
C455-C39PU-18
12
G445-C95GY-18
13
417-C94GY-18
14
A451-C42WH-18
15
C493-C43WH-18
16
F975-C44OR-18
17
441-C103OR-16
18
429-C46YL-18
19
C499-C47YL-18
20
446-C48PU-18

K983-C101BU-18
K983-C40BU-18

LH TOWER FLOOD 2
1532073

H410-F2BU-18

105-C10RD-16

G747-C30OR-18
622-C12PU-16
623-C13BU-16
201-C16BK-18
E709-C17WH-18
600-C23BR-16
113-C24OR-16
975-C106WH-18
447-C26PK-18
H724-C28YL-18
K983-C107BU-18
709-C31OR-18
G939-C32PK-18
452-C33PU-18

TWIST
WIRES

975-C29WH-18
975-C84WH-18

H-C1
3E3361
607-H3PK-16
1
200-H12BK-14
2
LT HYD RETURN TO TANK
9X7781
G446-F1PK-18

308-C6YL-16
998-C5BR-18
200-C19BK-14

H411-C96YL-18

J-C3
C-C8
3E3364 3E3361
311-J1WH-14
311-C80WH-16
1
200-J4BK-14
200-C83BK-16
2

TWIST
WIRES
TWIST
WIRES

417-C94GY-18
308-C54YL-16
H433-C102GY-16
F706-C55PU-18
F717-C61YL-18
F720-C56GN-18
A700-C57OR-16
F702-C58GN-18
876-C8OR-16
426-C50BR-16
875-C7BU-18
F718-C62BU-18
441-C103OR-16
F719-C63BR-18
F721-C64GY-18
F722-C65OR-18
437-C66BR-16
E793-C67BU-18
447-C26PK-18
E794-C68YL-18
892-C69BR-18
893-C70GN-16
998-C72BR-16
408-C99WH-18
F975-C44OR-18
C493-C43WH-18
201-C16BK-18
E709-C17WH-18
600-C23BR-16
306-C85GN-18
113-C24OR-16
429-C46YL-18
622-C12PU-16
A451-C42WH-18
C455-C39PU-18
G747-C30OR-18
709-C31OR-18
G939-C32PK-18
452-C33PU-18
C985-C34BU-18
202-C35BK-18
E705-C36BU-18
407-C37PK-18
443-C38YL-16

RH STER PUMP SCREEN SW


1590749

RT STEERING CASE DRAIN SW


9X7781

FUSE2
5N5534

VALVE AS START AID 1


1238773
J-C2
3E3361
BU-16 1
311-J3WH-14
BK-16 2
200-J6BK-14

10A
FUSE2

C-C1
8N1518

A252-C105BK-16

C499-C47YL-18
446-C48PU-18
H411-C96YL-18
G445-C95GY-18
E785-C97GY-18
623-C13BU-16
201-C9BK-16
H724-C28YL-18

125-LP44RD-16
117-LP47RD-16
608-LP9GN-14
304-LP8WH-8
667-LP14OR-14
321-LP25BR-16
102-LP51RD-16
311-LP22WH-16
F707-LP21WH-18
F709-LP20BU-18
150-LP2RD-10
138-LP31GN-16
314-LP5PU-8
F710-LP23BR-18
105-LP82RD-16
403-LP64GN-16
C491-LP57PU-18
G746-LP54WH-18
519-LP61PK-14
G444-LP59BU-18
432-LP50PK-18
202-LP55BK-18
G756-LP56YL-18
G752-LP53GN-18
G448-LP68OR-18

G746-LP54WH-18
202-LP55BK-18
102-LP51RD-16
G444-LP59BU-18
G448-LP68OR-18
G752-LP53GN-18

304-C78WH-8

998-C72BR-16
998-C5BR-18

AM-C4 C-C13
8N1518 8N1517
150-AM118RD-10
150-C73RD-10
1
2
3
CONN46
4
5
6
7
8
521-AM101YL-14
519-C74PK-14
9
A252-AM105BK-16
A252-C75BK-16
10
522-AM100WH-14
200-C108BK-14
11
12
13
14
15
16
17
18
109-AM102RD-4
109-C77RD-4
19
20
21
304-C78WH-8
304-AM112WH-8
22
23
314-C79PU-8
314-AM113PU-8
24
25

J-C1
3E3361
311-J2WH-14
1
200-J5BK-14
2

FUSE1

124-E47GN-16

442-F66GY-18

F715-C4PU-16
F716-C3WH-16
F717-C61YL-18
F718-C62BU-18
F719-C63BR-18
F721-C64GY-18
F722-C65OR-18
437-C66BR-16
E793-C67BU-18
E794-C68YL-18
892-C69BR-18
893-C70GN-16

BU-16
BK-16

15A
FUSE2

109-E61RD-14
112-E69PU-12
109-E62RD-14
109-E63RD-14
112-E74PU-12
109-E67RD-14

200-C90BK-14
138-C82GN-16
A252-C98BK-18
K983-C101BU-18
667-C81OR-14
A251-C100BK-18
408-C99WH-18
E785-C97GY-18
417-C94GY-18
A251-C93BK-18
G445-C95GY-18
A252-C91BK-18
H411-C96YL-18

F702-C58GN-18
F707-C59WH-18
F710-C60BR-18

998-C71BR-16

15A

A252-C91BK-18
H411-C96YL-18
G445-C95GY-18
A251-C93BK-18
138-C82GN-16
667-C81OR-14
K983-C101BU-18
417-C94GY-18
E785-C97GY-18
A252-C98BK-18
408-C99WH-18
A251-C100BK-18

H433-C102GY-16
441-C103OR-16

10A

128-E57PK-16

F715-C4PU-16
F716-C3WH-16
200-C20BK-14
200-C15BK-16

427-AM18GN-16

AM-C3
8N1514

FUSE4

FUSE1

127-E31RD-14

G756-LP56YL-18
C491-LP57PU-18
432-LP50PK-18

CONN49

H433-AM21GY-16

+8V
GROUND
SIGNAL

FUSE3

604-LP52OR-18
604-LP52OR-18
109-LP1RD-4
A311-LP13BU-4

BRAKE VALVE

441-AM22OR-16

EXH TEMP SNSR

A252-LP58BK-18
A251-LP49BK-18
604-LP52OR-18

150-C73RD-10
F709-C49BU-18
F707-C59WH-18
311-C80WH-16
F710-C60BR-18
321-C18BR-16
667-C81OR-14
138-C82GN-16
608-C21GN-14
117-C11RD-16

CONN1

C-C3
3T3412
426-C50BR-16
A251-C104BK-16
F702-C58GN-18
308-C54YL-16
F706-C55PU-18
F720-C56GN-18
A700-C57OR-16
201-C9BK-16
875-C7BU-18
876-C8OR-16
F718-C62BU-18
F717-C61YL-18
F719-C63BR-18
F721-C64GY-18
F722-C65OR-18
437-C66BR-16
E793-C67BU-18
E794-C68YL-18
892-C69BR-18
893-C70GN-16
998-C72BR-16
A252-C105BK-16

TWIST
WIRES

A251-C104BK-16

VV-C6
3E3367
RD-18
BK-18
A
C494-VV19BR-18
B
A252-VV18BK-18
C WH-18

407-C37PK-18
443-C38YL-16

POWER TRAIN FILTER SW2


9X7781

L58

AM-C42 ENGINE OIL PRESS SNSR 1


3E3370 1439695
997-AM73OR-16
OR-18
A
+5V
993-AM87BR-16
YL-18
B
GROUND
994-AM47GY-16
SIGNAL
C GN-18

994-AM47GY -16

427-AM18GN-16

10A

E-C23
FUSE BLOCK 6
9W2035

A251-C51BK-16
A251-C93BK-18
A251-C100BK-18
A252-C91BK-18
A252-C25BK-18
A252-C75BK-16
A252-C45BK-18
A252-C98BK-18

L37

LH PUMP STER SCREEN SW


1590749
VV-C5
3E3367
RD-18
BK-18
A
G448-VV17OR-18
B
C494-VV19BR-18
C WH-18

FIREWALL

AM-C41 RH TURBO INLET PRESS SNSR


3E3370 1036093
997-AM72OR-16
OR-18
A
+5V
993-AM86BR-16
YL-18
B
GROUND
F714-AM44PK-16
SIGNAL
C GN-18

997-AM76OR-16
F714-AM44PK-16

START AID ON RELAY


KEY SW "R" TERM
THROTTLE LOCK SET
THROTTLE LOCK RESUME
THROTTLE LOCK ON/OFF
THROTTLE LOCK A
UNUSED
ETHER AID SW
GND LVL SHUTDN(N/O)
GND LVL SHUTDN(N/C)
RH BRAKE(N/C)
UNUSED
+BATTERY DIRECT
+BATTERY DIRECT
UNUSED
SPARE/TDC PROBESPARE/TDC PROBE+
-BATTERY
-BATTERY

H724-TT2YL-18
975-TT4WH-18
G747-TT5OR-18
709-TT6OR-18
G939-TT7PK-18
452-TT8PU-18

CE1GN-10

A746-AM45PK-16

AM-C48
1042921
A700-AM66OR-16
998-AM56BR-16
F704-AM42OR-16

POWER TRAIN FILTER SW1


9X7781

+8V
GROUND
SIGNAL

AM-C47
COOLANT TEMP SENSOR
1042921
1022240
997-AM79OR-16
A OR-18
+5V
993-AM83BR-16
GROUND
B BK-18
995-AM49BU-16
C WH-18 SIGNAL
998-AM147BR-16

FF-C4
8T8731
F975-FF5OR-18
+V OR-18 A
A252-FF6BK-18
GROUND BK-18 B
429-FF7YL-18
C
WH-18
SIGNAL
BRAKE OIL TEMP
1003055
STEERING OIL SENDER
8N-3844
C499-FF11YL-18
T~
BRAKEOILSENDER
8N-3844
446-FF12PU-18
T~

15A
FUSE2

E-C22
FUSE BLOCK 5
9W2035

E-C21
FUSE BLOCK 4
9W2035

108-LP10BU-14
616-LP11BU-14
615-LP12YL-14

A251-C41BK-18

FUSE/BREAKER/RELAYENCLOSURE

C-C10
8N1528

A252-C25BK-18
113-C24OR-16
608-C21GN-14
321-C18BR-16
447-C26PK-18
604-C22OR-18
125-C1RD-16
600-C23BR-16
117-C11RD-16
875-C7BU-18
876-C8OR-16
201-C9BK-16
105-C10RD-16
622-C12PU-16
623-C13BU-16
201-C16BK-18
E709-C17WH-18

+8V OR-18 A
BK-18 B
GROUND
SIGNAL WH-18 C
STEERING OIL TEMP
1003055
HYD COOLING FILTER SWITCH
144-5661
FF-C3
3E3361
A252-FF3BK-18
BK-18 1
C493-FF4WH-18
BK-18 2

JACKET WATER TEMP SENDER


6N5926
441-AM22OR-16
T~

EXH TEMP SNSR

999-AM53WH-16

998-AM147 BR-16

TT-C1
8N1529

TT-C6
8T8731
C985-TT12BU-18
202-TT13BK-18
407-TT14PK-18

FF-C5
8T8731
K983-FF8BU-18
A251-FF9BK-18
A451-FF10WH-18

FUSE1

E-C20
FUSE BLOCK 3
9W2035

113-E54OR-16
114-E10RD-16
123-E52WH-16
170-E51YL-16
124-E47GN-16
118-E48GY-18
603-E49PK-16
130-E50GN-16
117-E43RD-16
125-E44RD-16
119-E45PK-16

306-LP17GN-18
975-LP18WH-18
105-LP19RD-16
F 7 0 9 -L P 2 0 B U -1 8
F 7 0 7 -L P 2 1 W H -1 8
3 1 1 -L P 2 2 W H -1 6
F710-LP23BR-18
338-LP24PK-18
321-LP25BR-16
331-LP26OR-18
308-LP27YL-18
102-LP28RD-16
646-LP29OR-18
128-LP30PK-16
138-LP31GN-16
199-LP32OR-16
129-LP33BU-16
609-LP34YL-16
113-LP35OR-16
114-LP36RD-16
123-LP37WH-16
170-LP38YL-16
124-LP39GN-16
118-LP40GY-18
603-LP41PK-16
130-LP42GN-16
117-LP43RD-16
125-LP44RD-16
119-LP45PK-16

633-LP6BU-14
120-LP7YL-14

EEE

A252-VV18BK-18

TWISTED WIRES
C985-TT9BU-18
202-TT10BK-18

STEERING COOLING FILTER


1445661
FF-C2
3E3361
A251-FF1BK-18
BK-18 1
C455-FF2PU-18
BK-18 2

AFTER COOLER TEMP SNSR


1022240
+5V
A OR-18
GROUND
B BK-18
SIGNAL
C WH-18

AM-C38
SPEED TIMING SENSOR
3E3370
1296628
996-AM69GN-16
OR-18 +12V
A
998-AM62BR-16
BK-18
B
GROUND
999-AM53WH-16
WH-18 SIGNAL
C

996-AM69GN-16

START AID CURRLVL RELAY

CONN52

1
2

AM-C46
1042921
A700-AM65OR-16
998-AM63BR-16
F703-AM41GY-16

A700-AM68OR-16

16
40
26
34
32
28
38
22
37
18
31
12
30
6
36
10
5
11
17
21
27
33
39
4
19
7
13
29
35
25
1
14
2
23
20
8
3
9
15
24

L36

G444-VV12BU-18

443-TT15YL-16

L52

+5V
GROUND
SIGNAL

87a

105-LP82RD-16

LH PLAT FORM TO CAB

LEFTHAND ACCESS/PLATFORM

G448-VV17OR-18

CYLHEAD
SOL16
1592684

PRESS SNSR 2

311-E85WH-16
F710-E89BR-18
338-E6PK-18
321-E22BR-16
331-E23OR-18
308-E95YL-18
102-E101RD-16
646-E9OR-18
128-E57PK-16
138-E58GN-16
199-E55OR-16
129-E56BU-16
609-E39YL-16
113-E54OR-16
114-E10RD-16
123-E52WH-16
170-E51YL-16

667-LP14OR-14
102-LP51RD-16
105-LP82RD-16
125-LP44RD-16
138-LP31GN-16
321-LP25BR-16
F710-LP23BR-18
109-LP1RD-4
A311-LP13BU-4
150-LP2RD-10
314-LP5PU-8
304-LP8WH-8
608-LP9GN-14
F 7 0 9 -L P 2 0 B U -1 8
F 7 0 7 -L P 2 1 W H -1 8
3 1 1 -L P 2 2 W H -1 6

TWISTED WIRES

-T
CONVERTER SENDER
8N-3844

L52

L37

202-VV16BK-18

LP-C11
8N1528
A251-LP49BK-18
1
432-LP50PK-18
2
G752-LP53GN-18
3
G746-LP54WH-18
4
102-LP51RD-16
5
604-LP52OR-18
6
202-LP55BK-18
7
G756-LP56YL-18
8
C491-LP57PU-18
9
A252-LP58BK-18
10
G444-LP59BU-18
11
G448-LP68OR-18
12
13
14

751-U8GN-18
975-U4WH-18

CRANK CASE PRESS


A/C ON PRESS SW
SPEED/TIMING
OIL PRESS SIG UNFLTRD
DIGITAL SNSR RETURN
DIGITAL SENSOR +8V
SPEED/TIMING +12V
ANALOG SENSOR +5V
ANALOG SENSOR RTN
UNUSED
UNUSED
ENGINE FAN SPEED SNSR
UNUSED
UNUSED
PRELUBE RELAY
RH BRAKE(N/O)
ATA DATA LINK-(DEV)
ATA DATA LINK+(DEV)
ATA DATA LINKATA DATA LINK+

A
B
C

L35

PARK BRAKE PRESS SW NC


9W-2653

975-TT4WH-18

TORQUE CONVERTER OIL TEMP SENSOR


1003055

AM-C36
3E3361
AM-C12
9X0352
AT-C16
3E3361

AM-C49 ENGINE OIL LVL SW


3E3361 1232993
C989-AM48PU-16
1 BK-18
998-AM61BR-16
2 BK-18

C989-AM48PU-16

OR-18
BK-18
WH-18

L35

VV-C1
8N1529
A251-VV1BK-18
432-VV2PK-18
G752-VV4GN-18
G746-VV5WH-18
102-VV6RD-16
604-VV7OR-18
202-VV16BK-18
G756-VV9YL-18
C491-VV10PU-18
A252-VV11BK-18
G444-VV12BU-18
G448-VV17OR-18

LEFT STEERING CASE DRAIN SW


9X-7781
VV
VV
A252-VV11BK-18
A252-VV20BK-18

IMPL CLUTCH PRESS SENSOR


TT-C5
1004311
8T8732
C985-TT16BU-18
OR-18
A
+8V
202-TT17BK-18
BK-18
B
GROUND
C
E705-TT11BU-18
WH-18
SIGNAL

AFTER COOLER TEMP SENDER


6N5926
H433-AM21GY-16
T~

ECM
1328900
INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
INJECTOR 7
INJECTOR 8
INJECTOR 9
INJECTOR 10
INJECTOR 11
INJECTOR 12
INJECTOR 13
INJECTOR 14
INJECTOR 15
INJECTOR 16
INJECTOR COMMON 1&3
INJECTOR COMMON 2&4
INJECTOR COMMON 5&7
INJECTOR COMMON 6&8
INJECTOR COMMON 9&11
INJECTOR COMMON 10&12
INJECTOR COMMON 13&15
INJECTOR COMMON 14&16
DEMAND FAN ACTUATOR
3.5AP WMDR&SOL RTN
OIL RENEWAL SOL
UNUSED
UNUSED
LH TURBIN LET EXH TEMP
RH TURB INLET EXH TEMP
LH TURBO INLET PRESS
RH TURBO INLET PRESS
TURBO OUTLET PRESS
ATMOSPHERIC PRESS
OIL PRESS(-)
OIL LEVEL
COOLANT TEMP
AFTERCOOLER TEMP
THROTTLE

TT-C3
3E3361
975-TT3WH-18
G747-TT5OR-18

E-C19
FUSE BLOCK 2
9W2035

306-E17GN-18
975-E16WH-18
105-E102RD-16
F709-E107BU-18
F707-E88WH-18
311-E85WH-16
F710-E89BR-18
338-E6PK-18
321-E22BR-16
331-E23OR-18
308-E95YL-18
102-E101RD-16
646-E9OR-18
128-E57PK-16
138-E58GN-16
199-E55OR-16
129-E56BU-16

975-E16WH-18
105-E102RD-16
F709-E107BU-18
F707-E88WH-18

114-E10RD-16

755-U2OR-18
975-U13WH-18

A747-AM46GY-16

1
2

L34

L36

F725-AM60WH-16
998-AM59BR-16
AM-C44 ATMOSPHERIC PRESS SNSR
1439696
3E3370
997-AM75OR-16
OR-18 +5V
A
YL-18 GROUND
993-AM89BR-16
B
A747-AM46GY-16
C GN-18 SIGNAL

306-E17GN-18

REAR ROPS FLOOD RELAY


3E5239
E-C8
9X1054
30
609-E39YL-16
86 1
5 646-E7OR-18
2 200-E29BK-18
85 4 161-E42RD-16
87
3

87a

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

105-E108RD-16

120-E53YL-14

1
2

F732-AM120PK-16
F725-AM60WH-16

CYLHEAD
SOL4
1592684

87a

E-C12
FUSE BLOCK 1
9W2035

TORQUE CONVERTER

CYLHEAD
SOL2
1592684

L56

BRAKE ACCUM PRESS SW


9W-2653

604-VV7OR-18
VV-C4
7N7782
BK-16 1
202-VV8BK-18
RD-16 2
G756-VV9YL-18
BU-16 3
C491-VV10PU-18

TORQ CONV SPEED SENSOR


1440178
TT-C4
8T8667
709-TT6OR-18
A
+10V
G939-TT7PK-18
B
GROUND
452-TT8PU-18
C
SIGNAL

CONN28

L34

STOP LAMP SW
9X-0023
VV
VV
102-VV6RD-16

IMPELLER CLUTCH SOL


1296303
TT-C2
3E3367
RD-16 A
975-TT1WH-18
RD-16 B
H724-TT2YL-18
C

LOCKUP CLUTCH SOL


1214298

CONN27

87a

BACK UP ALARM RELAY


3E5239
E-C1
9X1054
30
321-E22BR-16
86 1
5 331-E23OR-18
2 975-E13WH-18
85 4
114-E11 RD-16
87
3

AUX FLOOD RELAY


3E5239
E-C5
9X1054
30
633-E38BU-14
86 1
5 338-E4PK-18
2 200-E27BK-18
85 4 168-E36RD-14
87
3

87a

RD-16
RD-16

CONN26

VV-C2
7N7782
A251-VV1BK-18
432-VV2PK-18

NEUTRALIZER PRESS SW
128-5091
VV-C3
3E3367
BK-18 A
202-VV3BK-18
RD-18 B
G752-VV4GN-18
G746-VV5WH-18
BU-18 C

A701-AM1GY-16
F726-AM4YL-16
A703-AM5BR-16
A705-AM6YL-16
F728-AM9BR-16
A707-AM10PU-16
A709-AM11OR-16
F730-AM14GY-16
A711-AM15PU-16
A713-AM16GN-16
G769-AM19PU-16
A715-AM20GY-16
A716-AM24PU-16
G770-AM23WH-16
A714-AM25YL-16
A712-AM29BR-16
F731-AM28OR-16
A710-AM30GY-16
A708-AM34BR-16
F729-AM33GN-16
A706-AM35GY-16
A704-AM39GN-16
F727-AM38YL-16
A702-AM40PU-16
A702-AM40PU-16
F727-AM156YL-16

L55

CONN41

AT-C3
3E3361
AM-C15
9X0352
AM-C23
3E3361

87a

LP-C14
8N1514

E-C14
8N1513

YY-C1
9D8647

1
2
3

AT-C2
3E3361
AM-C14
9X0352
AM-C22
3E3361

CBL-YYBK-00

ENGINE GROUND C0 FRAME GROUND 4

11

AT-C1
3E3361
AM-C13
9X0352
AM-C21
3E3361

STRAP8X-5802

FRONT PLATE FLOOD RELAY


3E5239
E-C3
9X1054
30
667-E33OR-14
86 1 338-E2PK-18
5
2 200-E25BK-18
85 4 190-E32RD-14
87
3

BUS BAR 6
9W0742

L53

F725-AM60WH-16
1
998-AM59BR-16
2
AM-C59
3E3364

BK-18
BK-18

FRONT ROPS FLOOD RELAY


3E5239
E-C7
9X1054
30
86 1 615-E40YL-14
5 646-E8OR-18
200-E30BK-18
2
85
4 149-E41RD-14
87
3

CBL-LL1RD-00
CBL-YY2BK-00

AC FAN OVERRIDE PRESS SW


1119560

ROCKFORD FAN SOL.


1358770

87a

87a

STARTER 2
6V0889

AM-C58
3E3361
513-AM7OR-14
521-AM101YL-14

AC HILO PRESS SW
1145333
BK-18 1
BK-18 2

AM-C60 AM-C51
3E3361 3E3364
F701-AM114BU-16
1
FUTURE OIL RENEWAL SOL.
E799-AM144BR-16
2

CBL-AAARD-00

L52

CBL-XX2BK-00

AM-C53
3E3361
F700-AM80BU-16
1
E799-AM143BR-16
2

CYLHEAD
SOL1
1592684

MTRBAT

WH-18
WH-18

E799-AM81 BR-16

GS

403-AM103GN-16
109-AM102RD-4
522-AM100WH-14
521-AM101YL-14

REAR RAD FLOOD RELAY


3E5239
E-C2
9X1054
30
86 1 608-E21GN-14
5 338-E1PK-18
2
200-E24BK-18
85
4 1 1 6 -E 2 0 R D -1 4
87
3

BUCKET FLOOD RELAY


3E5239
E-C6
9X1054
30
86 1 616-E37BU-14
5 338-E5PK-18
2
200-E28BK-18
85
4 185-E35 R D -1 4
87
3

1
2
3
4
5
6
7
8
9
10
11
12

607-LP3PK-14
519-LP61PK-14

G444-LP59BU-18
202-LP55BK-18
403-LP64GN-16
G448-LP68OR-18
519-LP61PK-14

117-LP46RD-16
117-LP47RD-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

LP-C2
8N1520

432-LP50PK-18
G752-LP53GN-18
G746-LP54WH-18
G756-LP56YL-18
C491-LP57PU-18

102-LP48RD-16

102-LP28RD-16

117-LP43RD-16

FRONT TOWER FLOOD RELAY


3E5239
E-C4
9X1054
30
607-E34PK-14
86 1 338-E3PK-18
5
2 200-E26BK-18
85
4 127-E31RD-14
87
3

WH-18
WH-18

ENGINE FAN SPEED SNSR


AM-C52
1261133
1042921
A700-AM145OR-16
A OR-18
+8V
998-AM146BR-16
B BK-18
GROUND
F732-AM120PK-16
C WH-18 SIGNAL

1
2

ARC SUPPRESSOR c0
1068704
AM-C62
3E3361
513-AM3OR-14
522-AM13WH-14

308-LP27YL-18

202-LP55BK-18
G444-LP59BU-18
403-LP64GN-16
C491-LP57PU-18
G756-LP56YL-18
G746-LP54WH-18
G752-LP53GN-18
432-LP50PK-18
119-LP45PK-16
603-LP41PK-16
118-LP40GY-18
130-LP42GN-16
124-LP39GN-16
170-LP38YL-16
123-LP37WH-16
114-LP36RD-16
113-LP35OR-16
609-LP34YL-16
129-LP33BU-16
199-LP32OR-16
128-LP30PK-16
646-LP29OR-18
102-LP48RD-16
A252-LP62BK-18
331-LP26OR-18
338-LP24PK-18
105-LP19RD-16
975-LP18WH-18
306-LP17GN-18

308-LP27YL-18
113-LP35OR-16
609-LP34YL-16
129-LP33BU-16
199-LP32OR-16
102-LP48RD-16
114-LP36RD-16
331-LP26OR-18
338-LP24PK-18
105-LP19RD-16
975-LP18WH-18
306-LP17GN-18
615-LP12YL-14
616-LP11BU-14
108-LP10BU-14
607-LP3PK-14
633-LP6BU-14
120-LP7YL-14
646-LP29OR-18
128-LP30PK-16
130-LP42GN-16
123-LP37WH-16
170-LP38YL-16
124-LP39GN-16
118-LP40GY-18
603-LP41PK-16
119-LP45PK-16

CONN58

1
2

AC CLUTCH SOL
3E1906
GN-14
GN-14

AM-C54
3E3361
513-AM2OR-14
522-AM12WH-14

E-C13
LP-C1
8N1519
8N1520
150-E75RD-10
150-LP2RD-10
1
607-E34PK-14
6 0 7 -L P 3 P K -1 4
2
667-E33OR-14
667-LP4OR-14
3
314-E77PU-8
314-LP5PU-8
4
633-E38BU-14
633-LP6BU-14
5
120-E53YL-14
120-LP7YL-14
6
304-E78WH-8
304-LP8WH-8
7
608-E21GN-14
608-LP9GN-14
8
108-E46BU-14
108-LP10BU-14
9
616-E37BU-14 10
616-LP11BU-14
615-LP12YL-14
615-E40YL-14 11
A311-E92BU-4 12
A311-LP13BU-4

633-E38BU-14

752-U9YL-18
975-U12WH-18

MUR440

1
2

CONN59

607-E34PK-14
667-E33OR-14

900-U1PU-18
975-U6WH-18

AM-C57 FUEL FILTER


3E3361 1445661
BK-18
437-AM104BR-16
1
A252-AM105BK-16
2
BK-18

STARTER 1
6V0889

WH-18
WH-18

L54

CBL-UU1RD-00

MOTOR

112-E68PU-12
109-E60RD-14
109-E59RD-14

403-AM103GN-16

NOTE A

109-E62RD-14
109-E61RD-14
109-E59RD-14

E-C18 LP-C10
9G4348 9G4351
109-E103RD-4
109-LP1RD-4
1

EBAY
GROUND2

109-E59RD-14
112-E68PU-12
109-E60 RD-14

CBL-YY1RD-00

ALT

CBL-UU1RD-00

MTRBAT

CBL-UU2RD-00

109-AM102RD-4

GS

112-E74PU-12
109-E61RD-14
109-E63RD-14
112-E69PU-12
109-E62RD-14
109-E67RD-14

ALTERNATOR
9X7803

CBL-WW1BK-00

109-E64RD-12
109-E66RD-14
109-E65RD-14
112-E71PU-12
112-E73PU-10
112-E72P U-12
112-E70PU-12

RADIATOR GUARD

BLOCK AS 1
9G8451

A252-LP62BK-18

A252-LP62BK-18

667-LP16OR-14
667-LP15OR-14
119-LP45PK-16
603-LP41PK-16
118-LP40GY-18
130-LP42GN-16
124-LP39GN-16
170-LP38YL-16
123-LP37WH-16
114-LP36RD-16
113-LP35OR-16
609-LP34YL-16
129-LP33BU-16
199-LP32OR-16
128-LP30PK-16
646-LP29OR-18
306-LP17GN-18
633-LP6BU-14
331-LP26OR-18
338-LP24PK-18
105-LP19RD-16
975-LP18WH-18
6 0 7 -L P 3 P K -1 4
120-LP7YL-14
615-LP12YL-14
616-LP11BU-14
108-LP10BU-14
308-LP27YL-18

200-E30BK-18
200-E29BK-18

109-E60RD-14
1 0 9 -E 6 3 R D -1 4
109-E67RD-14

112-E68PU-12
112-E69PU-12
112-E70PU-12
112-E71PU-12
112-E72PU-12
112-E73PU-10
112-E74PU-12

PWM BUFFER 3
1260182

A251-LP63BK-18
801-LP74PK-18

A251-LP63BK-18

E456-LP75WH-18

200-E28BK-18
200-E27BK-18
200-E24BK-18

MAIN RELAY
1017740

112-E70PU-12
112-E69PU-12
112-E73PU-10
112-E74PU-12
112-E71PU-12
112-E72PU-12
112-E68PU-12

GN-18
GY-18

200-E26BK-18
200-E25BK-18

A252-LP70BK-18
A252-LP72BK-18

667-LP4OR-14

CONN42
1
2

E-C25
3E3364

LP-C3
8N1514
308-LP27 YL-18
F975-LP76 OR-18
E456-LP75 WH-18
801-LP74 PK-18
G438-LP69 PK-18
G448-LP68 OR-18
A251-LP63 BK-18

F975-LP76OR-18
G438-LP69PK-18

200-E105BK-18
109-E100RD-4

BATTERY 6
9G2648

BATTERY 5
9G2648

177-CY1RD-8
START RELAY1c0
1251302
304-E78WH-8
A251-LP71BK-18

POS N E G

608-C21GN-14

PK-18
BK-18

177-E99RD-4

NOTE A
P O S NEG

321-C18BR-16

RH REAR FLOOD
1532073
R-C10
3E3361
608-R12BK-14
2
200-R11GN-14
1

105A

AUTO LUBE PRESS SENSOR


102-1400
LP-C8
8T8732
F975-LP76OR-18
OR-18 A
+5V
A252-LP72BK-18
BK-18 B
GROUND
E456-LP75WH-18
WH-18 C
SIGNAL

314-E77PU-8
START RELAY 1
1251302

109-E76RD-8
E-C16 E-C27
3E3361 3E3364
306-E18 GN-18
1 BK-18
975-E15 WH-18
2 BK-18

MAIN BREAKER
3E7294

CBL-DD1BK-00

600-C23BR-16
E709-C17WH-18
201-C16BK-18
604-C22OR-18

FUEL LEVEL SENDER


1530509

STRAP7V-9275

WH-18
WH-18

R-C6
3E3361
200-R18BK-14
321-R25BR-18

105A

1
2

2
1

200-C19BK-14
200-C20BK-14

101-E104RD-4

754-U10BU-18
975-U11WH -18

BK-18
BK-18

BUMPER

BATTERY 4
9G2648

975-U5WH-18

R-C5
3E3367
604-R13OR-16
A
600-R14BR-16
C
200-R15BK-14
B

R BU ALARM
1236449

STAIR LAMP SW
4D1836

C-C2
R-C7
8N1527
8N1526
201-C16BK-18
201-R8BK-18
15
E709-C17WH-18
E709-R9WH-18
2
321-R3BR-18
321-C18BR-16
3
200-C19BK-14
200-R23BK-14
4
5
14
7
200-C20BK-14
200-R17BK-14
8
608-R16GN-14
608-C21GN-14
6
1
604-R22OR-16
604-C22OR-18
11
600-R21BR-16
600-C23BR-16
12
13
9
10

BATTERY 3
9G2648

875-C7BU-18
876-C8OR-16
201-C9BK-16
105-C10RD-16
622-C12PU-16
623-C13BU-16

1
2

R STOP TAIL LAMP


3E6467
S RD-18
T WH-18
BK-18

623-HA12BU-16
622-HA13PU-16

WH-18
WH-18

BK-18

117-C11RD-16

1
3

CBL-NN2BK-00

S RD-18
T WH-18

R-C2
3E3367
604-R5OR-16
A
600-R6BR-16
C
200-R7BK-14
B

CBL-MM2RD-00

2
L STOP TAIL LAMP
3E6467

E-C15 E-C26
3E3361 3E3364
306-E19GN-18
1 BK-18
975-E14WH-18
2 BK-18

150-E75RD-10
102-E101RD-16
109-E76RD-8
109-E103RD-4
308-E95YL-18
105-E102RD-16
105-E108RD-16
200-E106BK-16

109-E103RD-4

AUTO LUBE SOLONOID


5T-4434
LP-C7
7N9738
A251-LP71BK-18
1
801-LP74PK-18
2
ATCH ELECTRIC START

A311-E92BU-4
ENG PRELUBE SEC RELAY
3E0154
200-E94BK-16

CBL-GG1BK-00
POS NEG

125-C1RD-16

EEE
LH PLAT FORM GROUND

101-E93RD-4

CBL-MM1RD-00

G438-LP69PK-18
A252-LP70BK-18
311-E85WH-16

87a

87a

101-E97RD-16
101-E98RD-16
101-E93RD-4

NOTE A

F716-C3WH-16
F715-C4PU-16
998-C5BR-18
308-C6YL-16

105-HA14RD-16
117-HA11RD-16

BATTERY2
9G2648

LH PLAT FORM FLOOD


1532073

1
2
LP-C5
3E3361

117-LP46RD-16

A251-LP49BK-18

BK-18
BK-18

POS NEG

BATTERY1
9G2648

667-LP16OR-14
200-LP79BK-14

RD-18
RD-18
YL-18
YL-18

A252-LP58BK-18

C OFF
S ON
B ST

R-C1
3E3361

L BU ALARM
1236449

200-C19BK-14
200-C20BK-14

POS NEG

AUTO LUBE FULL SW


156-0069

117-LP46RD-16

CONN44

200-E106BK-16
ENG PRELUBE PRIMARY RELAY
E-C11
3E5239
9X1054
30
337-E91WH-16
86 1
F709-E107BU-18
5
200-E90BK-18
2
85 4
150-E87RD-14
87
3

A252-LP70BK-18
G438-LP69PK-18

LP-C13
3E3373
1
2
3
4

LP-C16 LP-C6
3E3361 3E3364
667-LP15OR-14
1
2
200-LP80BK-14

START AID ON RELAY


3E5239
E-C10
9X1054
30
150-E82RD-14
86 1
F710-E89BR-18
5
2
85
311-E86WH-16
4
87
3

RUNNING LAMPS BREAKER


9G9882

BUS BAR 5
9W0742
CBL-JJ1RD-00

FRAME GROUND 3

102-E101RD-16

10A

LP-C17
7N7781

RESISTOR DIODE AS 2
1246704

G438-LP69PK-18
A252-LP70BK-18
G 4 5 7 -L P 6 5 B R -1 6
A601-LP81YL-16

200-F33BK-14
200-F34BK-14

87a

620-C2WH-16

201-R8BK-18
E709-R9WH-18

2
1

E-C17
3E3361
377-E83OR-16
1
311-E84WH-16
2

150-E79RD-14

CBL-EE1BK-00

R-C3
3E3361
BK-18
RD-18

CBL-NN1BK-00

CONN43
VIMS LAMP
1256794

CONN48

ECM BREAKER
6T3643

LP-C12
7N7782
117-LP46RD-16
CONNECTED TO 1
A601-LP81YL-16
SERVICE CENTER 2
G 4 5 7 -L P 6 5 B R -1 6
CONNECTION
3

200-F28BK-14
200-F29 BK-14

HA-C1
9D3374
308-HA6YL-16
E
VIMS
875-HA7BU-16
SERIAL D
876-HA8OR-16
C
PORT
201-HA9BK-16
B
308-HA10YL-16
A

CBL-AA1BK-000

START AID CURRENT LVL RELAY


3E5239
E-C9
9X1054
30
150-E81RD-14
86 1
150-E80RD-14
5
F707-E88WH-18
2
85 4
377-E83OR-16
87
3

150-E79RD-14
150-E87RD-14
150-E75RD-10

15A

200-E94BK-16

ENG SHUT OFF SW


4D1836

MY-C3
3E3361
620-MY5WH-16
1
2
200-MY6BK-16

CBL-NN1BK-00

608-R1BK-14
200-R2GN-14

RHENGINEFLOOD
1470319

125-C1RD-16
620-C2WH-16
F716-C3WH-16
F715-C4PU-16
998-C5BR-18
308-C6YL-16
875-C7BU-18
876-C8OR-16
201-C9BK-16
105-C10RD-16
117-C11RD-16
622-C12PU-16
623-C13BU-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14

MY-C2 C-C6
3E3361 3E3364
620-MY2WH-16
620-C2WH-16
1
200-C15BK-16
200-MY4BK-16
2

101-E96RD-10

BUS BAR 4
9W0742
CBL-HH1BK-00

CBL-KK1RD-2

998-HA3BR-18
1 H715-HA4PU-18
3 H716-HA5WH-18

C-C12
8N1528

NOTE A
DISCONNECT SW
7N0718

CBL-LL1RD-00

LH REAR FLOOD
1532073
R-C9
3E3361
2
1

HA-C4
8N1527
125-HA1RD-16
620-HA2WH-16
H716-HA5WH-18
H715-HA4PU-18
998-HA3BR-18
308-HA6YL-16
875-HA7BU-16
876-HA8OR-16
201-HA9BK-16
105-HA14RD-16
117-HA11RD-16
622-HA13PU-16
623-HA12BU-16

LH ENGINE FLOOD
MY-C1
1470319
3E3361
620-MY1WH-16
1
2
200-MY3BK-16

CBL-CC1BK-000

ENG FLOOD SW
8D2676

L55

(Dimensions: 48 inches x 35 inches)

36 Page,

RENR2516-01 VOL 2 of 2

14

RH PLAT FORM

RH TOWER FLOOD 1
153-2073

RH TOWER FLOOD 2
153-2073

WIR E NAME
892-AC 45

AC TW1

893-AC 44

AC T W2

E 793-AC 10

AC T W2

E 794-AC 9

AM T W1

E 793-AM124

AM TW1

E 794-AM125

AM T W2

892-AM126

AM TW2

893-AM127

AP T W1

C 413-AP 14

AP T W1

C 414-AP 15

AP TW1

E 707-AP 4

AP TW1

E 708-AP 13

AP TW1

E 972-AP 12

AP T W2

892-AP 162

AP T W2

893-AP 160

AP TW3

201-AP 27

AP TW3

F 418-AP 29

AP TW3

F 419-AP 35

AP T W4

201-AP 30

AP TW4

875-AP 32

A T W1

201-A56

A T W1

875-A57

A T W1

876-A58

A T W2

E 793-A293

A T W2

E 794-A294

A T W3

892-A67

A T W3

893-A68

A T W4

452-A86

A T W4

709-A84

A T W4

G 939-A85

A T W5

709-A118

A T W5

710-A120

A T W5

G 939-A119

A T W6

892-A252

A T W6

893-A257

A T W7

892-A239

A T W7

893-A238

A TW9

201-A227

A T W9

F 418-A122

A TW9

F 419-A216

A T W10

882-A241

A T W10

883-A240

A T W11

892-A208

A T W11

893-A209

A T W11

H700-A228

A T W11

H701-A230

A T W13

F 418-A220

A T W13

F 419-A219

A T W14

875-A222

A T W14

876-A221

A T W15

C 413-A190

NOT E A: F OR S HIP P ING AND S T OR AG E OR


WHE N AT T AC HME NT S AR E NOT P R E S E NT

C
SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

A T W15

C 414-A191

CIRCUIT NOT CONNECTED

A T W15

E 707-A185

A T W15

E 708-A189

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

A TW15

E 972-A188

A TW16

892-A178

A T W16

893-A177

A TW17

892-A195

A T W17

893-A194

A TW18

F 418-A199

A TW18

F 419-A198

A TW19

875-A201

A T W19

876-A200

A T W20

C 415-A205

A T W20

E 707-A1

A T W20

E 972-A29

C T W1

201-C 9

C T W1

875-C 7

C TW1

876-C 8

C TW2

E 793-C 67

C T W2

E 794-C 68

C TW3

892-C 69

C TW3

893-C 70

C TW4

452-C 33

C TW4

709-C 31

C TW4

G 939-C 32

HA T W1

201-HA9

HA T W1

875-HA7

HA T W1

876-HA8

T M T W1

709-T M35

T M T W1

710-T M37

T M T W1

G 939-T M36

T T T W1

452-T T 8

T T T W1

709-T T 6

T T T W1

G 939-T T 7

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

COLOR ABBREVIATIONS
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ENGINE
REAR CHASSIS GROUND
8X4711
NOTE A

FRONT CHASSIS GROUND


8X4711

WIRE GROUP COLOR DESCRIPTIONS

PRELUBE CHASSIS GROUND


8X4711

GROUND CIRCUIT

NOTE A

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
GAUGE CIRCUIT
VMS CIRCUIT
PANEL LAMP CIRCUIT
WIPER WASHER CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
ENGINE CONTROL CIRCUIT
START AID CIRCUIT

TRANSMISSION CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

THIS SCHEMATIC IS FOR THE 994D WHEEL LOADER


VOLUME 2 of 2: ENGINE and CHASSIS
PART NUMBER: 152-9003, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14

13

12

11

10

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