Sewage Treatment Plant

Sustainable Sewage Treatment Plant

successfully engineered & customised Sewage Treatment Plants worldwide.Cater from packaged Sewage Treatment Plant to Large Size Sewage Treatment Plant for Residential / Townships / Commercial / Industrial / Hotels / Hospitals / Educational Institutions / IT Parks / Farmhouse / Villas etc.

Sustainable STP / Sustainability:

Green Building Solutions for Sewage Treatment Plant (STP) Zero Waste being discharged from the site. Zero water supply from tanker or bore well for Construction. Eco-friendly disinfection system in Sewage Treatment Plant (STP).

Solutions of Sewage Treatment Plant Manufacturers

Compact Sewage Treatment Plant with 0% odour Packaged / Containerised / Portable Sewage Treatment Plant Decentralized Sewage Treatment Plant Grey Water Treatment Plant Tertiary treatment with Ozonation Budgeted Sewage Treatment Plant Sustainable Sewage Treatment Plant Conventional Sewage Treatment Plant

Specialized Solutions in Sewage Treatment Plant (STP):

Odour issue in Sewage Treatment Plant (STP). Uneven supply of sewage. Space Constrain to build a Sewage Treatment Plant (STP).

Compact Sewage Treatment Plant

Requires fewer footprints. Low power consumption Less quantity of sludge generation No noise generation No odour problem Easy Operation & Maintenance Low Operating Cost

Containerised Sewage Treatment Plant/ Portable / Package / Wastewater / Water Treatment Plants
A packaged sewage treatment plant that are specially designed and manufactured for the treatment of lesser quantity of sewage like 10 CMD to 50 CMD. Packaged/Containerized Sewage Treatment Plant can effectively meet the demand of water in remote areas. It can be easily installed and operated and can be moved to new sites. In various environmental and municipal emergencies this plant is preferred. Packaged/Containerized plant is a comprehensive wastewater treatment plant in a box. In a single unit it contains all the necessary items that are necessary for water purification. A complete skid & truck mounted or containerized STP. The system commonly supplied containerized in standard 20 ISO containers

Conventional Sewage Treatment Plant / Wastewater Treatment Plants

It includes the following Biological Treatment 1. MBBR 2. MBR 3. FBR 4. SBR 5. UASBR

Decentralized Sewage Treatment Plant / Wastewater Treatment Plants / Water Treatment Plants
Provide customised solution for your decentralized sewage treatment plant requirements. With very low maintenance & operating hassles. A Decentralised STP used to Collect, Treat & Discharged or Reclaim the Wastewater from an individual dwelling or a cluster of two or more dwellings without the use of the entire centralised sewage system. Decentralized sewage disposal is a necessity in areas that are not provided with city sewers. Even when a site has access to a sewer, it may be desirable to treat sewage on site in order to return water to the local soil, or to provide irrigation for non-food plants. Small communities in close proximity to central sewers may utilize our Decentralized systems to connect the existing structure to the municipals sewer service. In areas where sewer connection is not possible, a complete Chemtronics decentralized system may be the best solution.

Sewage Treatment / Wastewater Treatment

Grey Water Treatment - Sewage Treatment Plant:
It specialised in Gray water treatment technology. Gray water is any water household waste water with the exception of waste water from toilets & kitchen which is known as black water. Typically, 50 70% of household waste water is gray water from sinks, dishwashers, laundry/wash machine, bathroom sinks, tubs, and showers. Of course, if you use a composting toilet, 100% of your water household waste water is black (sewage water).

Gray Water Reuse Options:

1. Subsurface applications Irrigation 2. Surface applications Irrigation Toilet flushing Water features Cooling water Concrete water Fire sprinklers

Gray water sources and percent of household flow:Source

Toilet Kitchen waste Misc Laundry Bath/shower

Percent (%)
40 10 5 15 30

Category
Black Water

Gray Water

Grey water Contamination : Various sources of contamination

Biological - Microorganisms Chemical - Dissolved salts sodium, nitrogen, phosphates, chloride - Chemicals oils, fats, milk, soap, detergents Physical - Soil - Food - Lint

Gray water characteristics versus combined wastewater treatment:Lower in BOD concentration, 140 to 160 mg/L Lower in suspended solids, 50 150 mg/L 10 mg/L Lower in nitrogen concentration, 5 More Alkaline Higher in salt content

Lower in phosphorus concentration, 0.4 to 2mg/L

Sewage Treatment / Wastewater Treatment/ Water Treatment Plants Budgeted Sewage Treatment Plants Capacity Less than 60M3/day:
For small plants less than 60 M3/day conventional aeration treatment and sludge handling can become quite expensive and space consuming. For small footprint plants Advance disinfection treatment is quite effective and economical. In this process water from septic tank is filtered/settled and then Oxidised in a small tank for only 30 min hold up time. The resultant water is clear odor-free and can be used directly for gardening.

Sewage Treatment Plant Design

Process Description of Sewage Treatment Plant / Wastewater / Sewage Treatment / Water recycle / Water recycling/ Waste water / Recycle / Recycling / Water Treatment / Water Treatment Plants
The treatment process envisaged is Modified Activated Sludge Process with attached and suspended growth, aerobic, biological system. This type of Bio-reactor is popularly known as Fluidized Bed , Aerobic Bio-Reactor , which has long sludge retention time since the packing media provides much larger surface area for biological growth and the bio-flock get attached to the packing media. The sludge produced in the conversion of dissolved organic matter in this process is comparatively lesser than the suspended growth system due to long sludge retention time, and the sludge produced is already digested due to long residence time and will not produce bad odor.

SEPTIC : Sewage Collection: Sewage Treatment Plant / Wastewater / Sewage Treatment / Water recycle / Water recycling/ Waste water / Recycle / Recycling / Water Treatment / Water Treatment Plants
The water from toilets, bathrooms, and canteen will be collected and made available by gravity sewer main, to the STP, wherein it will be stored in an Under-ground, RCC tank. The tank will have adequate capacity to take up the flow fluctuations and to provide the required volume for continuous operation of the plant, even when there is less or no in-flow of raw sewage.

Grit Chamber / Oil & Grease Separator: Sewage Treatment Plant / Wastewater / Sewage Treatment/ Water recycle / Water recycling/ Waste Water/ Recycle / Recycling / Water Treatment / Water Treatment Plants
The effluent from the kitchen will have to be passed through oil / grease catcher and then mixed with the sewer. The raw sewage shall be screened for removal of floating matter and coarse solids/ garbage wastes. Necessary grit chamber with bar screen shall be provided in the inlet to the collection tank

Equalization & Mixing: Sewage Treatment Plant / Wastewater / Sewage Treatment/ Water recycle/ Water recycling/ Waste water/ Recycle / Recycling / Water Treatment/ Water Treatment Plants
In order to keep the effluent fresh and to get uniformity, air mixing is proposed. This air mixing will be through a Floating type, FRP, High speed Surface aerator installed in the Equalization Tank.

Biological Treatment: Sewage Treatment Plants / Wastewater / Sewage Treatment/ Water recycle/ Water recycling/ Waste water / Recycle / Recycling / Water Treatment/ Water Treatment Plants
The sewage received in the collection tank will be pumped to the Biological Reactor at a constant rate. The bioreactor is a Fluidized Bed, Aerobic Reactor with a free-floating plastic media. The internal projected area of the packing is more than 350 sq.m per cum volume. For oxygen transfer, fine bubble air diffusers are provided. They get air supply from the aeration grid connected to the common air blower. The main air header is connected to Two Nos. (1W+1Sby) Rotary Twin lobe type Air Blower, which delivers the required quantum of air to the system. The rising bubbles from the diffusers scrub the water more efficiently causing molecular diffusion of oxygen and thus enhance the dissolved oxygen level in the effluent. With organic matter as food and oxygen for respiration, the aerobic bacterial volume increases day by day and starts consuming the organic matter present in the water. The bacterial volume increases with assimilation of the organic matter and this grows exponentially till such time, the organic matter available in the wastewater proves as the limiting factor for the growth. This bacterial flock gets attached to the plastic packing in attached growth system selected. Since most of the bacterial population gets attached to the packing, there is very little need to re-circulate the settled biological sludge as warranted in a conventional suspended growth system. The Bio-mass grows in projected surface inside the hollow finned tubes and gets detached on ageing. This high sludge age provides long sludge retention time and the sludge produced is digested fully and no further sludge treatment may be necessary. With high bacterial volume, the time required to consume the organic matter in the effluent is considerably reduced, resulting in smaller Reactor (Aeration Tank) volume. High sludge age provides long sludge retention time and hence the ultimate sludge produced is digested fully and can be separated easily by gravity settling.

Settling: Sewage Treatment Plants / Wastewater / Sewage Treatment Water recycle /Water recycling/ Waste Water / Recycle / Recycling / Water Treatment / Water Treatment Plants
The overflow from the Bioreactor is guided to a Clarifier tank to settle the biological (bacterial) sludge. The water enters through the central well and moves down. On moving down all the suspended solids settles down on the sloped bottom and continuously scrapped to the central hopper by a mechanism. The clear overflow water is collected through a launder provided around the periphery of the Clarifier tank.

Sludge De-watering: Sewage Treatment Plants / Wastewater / Sewage Treatment / Water recycle / Water recycling / Waste water / Recycle / Recycling / Water Treatment
The sludge consistency in the Clarifier bottom hopper is only 1 2 % w/v and this needs to be de-watered in order

to get it as a cake. Hence the sludge is drawn through a set of Non-clog, Centrifugal pumps (1w+1sby) intermittently from the Clarifier tank hopper and fed to a Filter Press where only the solids are retained and the excess water is drained. The excess de-watered sludge cake from the filter press is wiped and stored in a container and will be mixed with the ordinary soil and used as manure for horticulture application.

Tertiary Treatment with Ozonation in Sewage Treatment Plants (STP)

In order to make the biologically treated , clear effluent obtained from the Clarifier over-flow fit for beneficial application, it is Ozonated for disinfection and then fed to Pressure Sand Filter charged with graded Sand Media for removal of residual suspended solids, Colloidal Organic impurities, Pathogenic Bacteria, etc. The treated water from the Filter Unit can be use for Industrial use, process, construction, laundry, flushing, cleaning, gardening, irrigation etc. i.e. practically all non potable applications.

Case Study
Sewage treatment Plant Solution
Objective / Requirements : No. of personnel : Water per person : Total Water Usages : Water Use Pattern

Grey Water Treatment

Water Management, Recycle & Reuse 700 nos. 45 50 LPD

700 X 50 = 35,000 LPD Bathing WC Flushing Drinking & Kitchen Other Misc Usages : 20,000 LPD 1,500 LPD 3,500 LPD 5,000 LPD 5,000 LPD

PROPOSED CUSTOMISED SOLUTION (Treatment & Usages):

Gray Water Treatment :
Bathing & other usages : Gray water Recycling plant Capacity : Reuse for Bathing other usages 20,000 + 5,000 = 25,000 30,000 LPD ; 3m3/hr = 15,000 20,000LPD

= 5,000 LPD

Sewage Water Treatment :

WC + WC Flushing + Urinal Flushing Sewage water recycling plant capacity : Reuse for : WC Flushing Reuse for : Urinal Flushing Reuse for :Gardening

: 10,000 LPD 10,000 LPD ; 1m3/hr = 5,000 LPD = 2,000 LPG = 1,000 LPD

Fresh water requirement :

Drinking Cooking : Total (Approx)

: 700 nos. X 3 Liter = 2,100 LPD : 700 nos. X 1 Liter = 700 LPD = 3,000 LPD

Achievements
Reduction in fresh water requirement Water Conservation Water Recycling & Reuse Social Responsibility - Reduce purchase cost - Reduce water wastage - Reduction in water footprint - More fresh water available for human drinking