Sie sind auf Seite 1von 44

Lubricated Plug

Valve Catalogue
FIRESAF E CERTIF IED TO API607 5 TH EDITION AND API6A 3RD EDITION

COPYRIGHT HYUNDAI VALVE IND. CO., LTD

OFFICE
FACTORY
WEBSITE

ALL RIGHT RESERVED

ADDRESS: 10F Doosan Venture Digm, Pyeongchon-dong, Dongan-gu Anyang-si, Gyeonggi-do, Korea
TEL: 82-478-4015/16
FAX: 82-31-478-4017
HWASEONG FACTORY: 209-9, GOJU-RI, PALTAN-MYEON, HWASEONG-SI, GYEONGGI-DO, KOREA
GIMHAE FACTORY:
498, SHINCHEON-RI, HALLIM-MYEON, GIMHAE-SI, GYEONGHAM, KOREA
www.hyundaivalve.com

APIQ1
0478

API6D
0771

CEO Greetings
HYUNDAI VALVE IND. CO., LTD was founded in 1989
and has developed into one of the most reputable,
high quality valve manufacturers in Korea supplying
valves to various projects locally and worldwide.
We supply carbon and stainless steel valves of
various designs and specifications, also specialising
in Cu-Ni, A-Br and Nickel base alloys such as Iconel,
Monel, Hastelloy etc. used in onshore and offshore
Petrochemical & Refinery plants, Power Plants and a
large range of other industries. All of our products
meet or exceed international standards such as API,
ASME, ANSI, BS, JIS etc. We also have ISO
accreditation to ISO 9001 and are API6D licensed as
well as holding APIQ1 certification. Our QA department
continues to control and update our product quality.
HYUNDAI VALVE IND. CO., LTD valves are
manufactured under strict quality control systems
through all stages of production. Our stringent quality
program ensures chemical composition & mechanical
property of all materials conforms. Hydrostatic and
air pressure testing of the body and seating of valves
is performed in accordance with API 598 or API 6D.
Through continuous research and development, we
will continue to endeavor to meet the needs of our
clients and improve our performance as well as
continuing to ensure we manufacture high quality
valves. You will find more detailed specifications at
our website.
We are looking forward to serving your needs.
Sincerely yours,
HYUNDAI VALVE IND. CO., LTD
API6D
0771

I. H. KIM

COPYRIGHT HYUNDAI VALVE IND. CO., LTD

OFFICE
FACTORY

page 2

WEBSITE

ALL RIGHT RESERVED

ADDRESS: 10F Doosan Venture Digm, Pyeongchon-dong, Dongan-gu Anyang-si, Gyeonggi-do, Korea
TEL: 82-478-4015/16
FAX: 82-31-478-4017
HWASEONG FACTORY: 209-9, GOJU-RI, PALTAN-MYEON, HWASEONG-SI, GYEONGGI-DO, KOREA
GIMHAE FACTORY:
498, SHINCHEON-RI, HALLIM-MYEON, GIMHAE-SI, GYEONGHAM, KOREA
www.hyundaivalve.com

Index
Overview/Body Material & Standards
Patterns Available & Plug Types
Model Number System
Steel Lubricated Plug Valves Standard Style
Dimensions Standard Style Regular & Short Pattern Class 150 & 300
Steel Plug Valves Lubricated Pressure Balanced Inverted Style
Pressure Balanced Plug Valve
Dimensions Pressure Balanced Short/Venturi Pattern Class 150 & 300
Dimensions Pressure Balanced Regular/Venturi Pattern Class 600
Dimensions Pressure Balanced Screwed/Weld End Class 600 & 800
Dimensions Pressure Balanced Regular/Venturi Pattern Class 900 & 1500
Dimensions Pressure Balanced Screwed/Weld End Class 1500 & 2500
Dimensions Pressure Balanced Regular Pattern Class 2500
Dimensions Pressure Balanced API 6A API 2000, 3000, 5000
Fire Test Certificates
Extension Stem for Wrench & Gear Operated Valves for Buried Service
Pressure - Temperature Ratings for Carbon Steel Valves ASTM A216 WCB
Standard Preparation of Welding End - ASME/ANSI B16.25
Dimension of Welding Ends - ASME/ANSI B16.25
Test Pressures
Material List
Chemical Requirements for Carbon/Alloy Steel
Temperature Conversion C - F
Dimensions of Class 150 - 2500 Flanges Raised Face ASME/ANSI B16.5
Registration Certificates
ISO9001 Certificate

page 3

Page 4
Page 5
Page 6
Page 7
Page 8-10
Page 11
Page 12
Page 13-14
Page 15
Page 16
Page 17-18
Page 19
Page 20
Page 21
Page 22-23
Page 24
Page 25
Page 26
Page 27-28
Page 29
Page 30
Page 31-32
Page 33-34
Page 35-40
Page 41-42
Page 43

Overview
Hyundai Lubricated Plug Valves are available to suit a wide range of applications in standard type and inverted type style
pressure balanced high performance type.

Body Materials
All Hyundai Valves are available in the following Body/Cover materials:-

A216 WCB
Supplied in 0.22% Maximum Carbon content
and designed for general service at
temperatures from - 29OC up to + 232OC.
WCC Body also available.

Plugs are Carbon Steel hardened nitrided or


ENP .003. Also F6, F6A, 316 etc.

ASTM A352 LCB


Suitable from -46OC to +232OC. Must have a
minimum average charpy V notch impact

strength of 15 foot/Lb. LCC Body also


available.

NACE
For NACE MR01.75 all body and trim
materials are 22 rockwell hardness or below.
The plug is electro nickel coated or
nitrided/hardened to prevent galling.

OTHER MATERIALS
CF8, CF8M, Duplex, WC6 etc all available.

STANDARDS
ANSI (American National Standards
Institute)

API (American Petroleum


Institute)

MSS (Manufacturing Standardization


Society)

ANSI B16.34

Flanged Valves

API 6D

Specifications for pipe line

MSS SP-25

Marking system of valves

ANSI B2.1

Pipe Threads

Valves

MSS SP-44

Steel pipe line flanges

ANSI B16.5

Steel Flanges

API 598

Testing

MSS SP-61

Pressure testing of steel valves

ANSI B16.10

Face to Face

API 599

Design and material

MSS SP-78

Cast iron plug valves, flanged -

dimensions
ANSI B16.20

Ring Joint Flanges

ANSI B16.25

Buttweld Ends

requirement
API 6A

API 6FA

page 4

threaded

Specifications for well-head

Canadian Standards

equipment

CSA Z245.15

Steel Valves

Fire Test Specifications

CSA Z299.1

Quality Assurance

Patterns Available for


Lubricated Plug Valves
REGULAR PATTERN

SHORT PATTERN

VENTURI PATTERN

Large port trapezoidal configuration.


Typically regular pattern has a bore area
of 80%.

Same face to face dimensions of


ANSI gate valves

Reduced port. Bore area can be as


small as 40%.

Plug Types for Lubricated Plug


Valves
AVAILABLE PLUGS
Inverted taper lubricated (pressure balanced
high performace plug valves 150 to 2500
Class).
Regular taper lubricated (standard type plug
valves 150 to 300 Class).

page 5

PAGE 6

= 5 Way

A
B
C
D

=
=
=
=

J
K
L
M
N
O
P
Q
R

STYLE

3
4
5
6
8
10
12
14
16

0
5

18
20
22
24
26
28
30

Z = Special

S =
T =
U =
V =
W=
X =
Y =

10K
16K
20K
30K
40K
63K
100K

40 = A216-WCC

19 = A182-F11

Z = Special

D = Multi Port

C = Venturi Pattern

B = Short Pattern

A = Regular Pattern

PATTERN

Sleeved
Metal Seat Lubricated
Fully Lined
Metal Seat Non Lubricated
Special

A
B
C
D
Z

10

SEAT/LIN ING

S = Socket Weld

X = Special

RTJ

U = Unmachined
R = RTJ

T = Thread

END CONN ECTION


F = Flange RF

22 = A182-F53

B = Buttweld

99 = Special

OTHERS

SPECI AL
Blank = Non NACE

N = NACE

11

P = Pneumatic Operated

L = Lever Operated

G = Gear Operated

E = Electric Operated

99 = Special

21 = A182-F51

39 = Cast Iron

18 = A182-F9

38 = B584
39 = A182-F6/CR13

16 = A182-F316L
17 = A182-F5a

42 = WCB+0.003 Nitrided

38 = B584

17 = A182-F5a

20 = A182-F22

37 = B574

16 = A182-F316L

21 = A182-F51

36 = B564

15 = A182-F316

36 = B564
37 = B574

14 = A182-F304L
15 = A182-F316

20 = A182-F22

35 = B446

14 = A182-F304L

34 = B381
35 = B446

12 = A350-LF3
13 = A182-F304

40 = WCC+0.003

34 = B381

13 = A182-F304

41 = WCB+0.003 ENP

33 = B367

12 = A350-LF3

32 = B363
33 = B367

11 = A350-LF2

31 = B338

09 = A352-LCB
10 = A352-LCC

29 = B335
30 = B337

07 = A351-CN7M

06 = A351-CF8M
08 = A351-CD4MCu

27 = B164
28 = B166

05 = A351-CF8

25 = B148
26 = B160

03 = A351-CF3
04 = A351-CF3M

23 = A182-F91
24 = A494-CW12MW

01 = A105(N)

11

19 = A182-F11

32 = B363

11 = A350-LF2

10

TRIM MATERIAL

02 = A216-WCB

7
5

18 = A182-F9

30 = B337

29 = B335

08 = A351-CD4MCu
31 = B338

28 = B166

07 = A351-CN7M

10 = A352-LCC

27 = B164

09 = A352-LCB

26 = B160

25 = B148

06 = A351-CF8M

=
=
=
=
=
=
=

24 = A494-CW12MW

23 = A182-F91

22 = A182-F53

05 = A351-CF8

03 = A351-CF3

02 = A216-WCB

SHELL MATERIAL

01 = A105(N)

Z = Special

=
=
=
=
=

04 = A351-CF3M

J = Jacket

L = Long Extension

Pressure Balanced Inverted Plug


Standard Type Taper
Standard Type Inverted Plug
Round Type

1/4
3/8
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2

=
=
=
=
=
=
=
=
=

=
=
=
=
=
=
=
=
=

A
B
C
D
E
F
G
H
I

A
B
C
D
E
F
G

SIZ E

150#
300#
600#
800#
900#
1500#
2500#
3000 API
5000 API

1
2
3
4
5
6
7
8
9

=
=
=
=
=
=
=
=
=

= 4 way

E = Extension

B = Bolted

BODY & BONN ET TYPE

PRESSU RE CLASS

= 3 Way

= 2 Way

Model Number System

Steel Lubricated
Plug Valves Standard Style
Standard type plug valves have a bolted
bonnet. The plug has an integral stem which
ensures the plug is retained by the bonnet

page 7

even if the gland is removed.


Plug Lubrication grease is injected through a
nipple with a check valve and can be done

when valve is under pressure.


The plug grooves ensure no grease leakage
into the line.

Dimensions Standard Style


Regular/Short Pattern Class 150

Regular Pattern
Wrench Operated
Size
DN
L BW
L RF
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
Kg

1
2
15
130
89
40
150
20
3

3
4
20
130
98
45
165
20
4

1
25
140
108
50
170
22
6

114
32
150
118
50
180
22
9

112
40
165
127
60
210
25
13

2
50
267
200
152
70
50
28
18

212
65
305
220
178
80
280
35
24

3
80
330
241
191
90
300
38
35

4
100
356
300
229
110
340
44
50

5
125
350
254
140
390
50
75

6
150
457
394
280
160
420
50
110

Short Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

page 8

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

112
40
165
127
60
210
25
13

2
50
178
191
267
152
70
250
28
16

212
65
190
203
305
178
80
280
35
22

3
80
203
216
330
191
90
300
38
28

4
100
229
242
356
229
110
340
44
45

6
150
267
280
457
280
155
420
50
86

Dimensions Standard Style


Regular/Short Pattern Class 150

Short Pattern
Gear Operated
Size
DN
L RF
L RJ
D
F
g
Handwheel diameter
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
Kg

6
150
267
280
280
155
510
500
105

8
200
292
305
343
190
540
500
140

10
250
330
343
406
240
590
650
210

12
300
356
369
483
270
620
650
285

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

6
150
394
407
457
280
160
520
500
140

8
200
457
470
521
343
190
560
650
210

10
250
533
546
559
406
210
570
650
260

12
300
610
623
635
483
225
585
650
325

Regular Pattern
Gear Operated
Size
DN
L RF
L RJ
L BW
D
F
g
Handwheel Diameter
Weight (approx)

page 9

Dimensions Standard Style


Short Pattern Class 300

Short Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

112
40
190
203
156
60
210
25
15

2
50
216
232
267
152
70
250
32
20

212
65
241
257
305
178
80
280
35
35

3
80
283
299
330
191
90
300
38
45

4
100
305
321
356
254
110
340
44
60

6
150
403
419
457
318
155
420
50
130

Short Pattern
Gear Operated
Size
DN
L BW
L RF
L RJ
D
F
g
Handwheel Diameter
Weight (approx)

page 10

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

6
150
457
403
419
318
160
510
500
170

8
200
521
419
435
381
190
550
650
250

10
250
559
457
473
445
215
570
650
300

12
300
635
502
518
521
235
585
650
400

Steel Plug Valves Lubricated


Pressure Balanced Inverted Style
150 to 2500 ANSI

Hyundai Dynamic pressure balanced


valves are used where existing pulsating
or static high pressures are present.
The pressure balanced plug allows
equalized pressure between the Plug
and upper and lower body chambers.
Pressure is balanced by holes in the
Plug which connect the Plug port with
lower and upper cavities.
There is a hole in the bottom of the
plug which is a connecting passage,

WRENCH OPERATED

page 11

whilst the hole in the upper end has a


check valve so the pressure is always
equal to the pressure in the large end
cavity and it is always equal to or
greater than the line pressure in the
small end cavity.
Some advantages are: If the plug locks up, it is possible to
injection lubricant through the grease
fitting whilst the valve is still in
service.

Tightness of the operating system is


assured by ball provision of a check
valve in the lubrication duct.
Ease of maintenance.

GEAR OPERATED

FIRES AF E CERTIF IED TO API6FA 3 RD EDITION

Pressure Balanced Plug Valve

BLOWOUT-PROOF STEM

STEM COUPLING

STOP COLLAR AND OPEN/CLOSED INDICATOR

INCONEL X-750
SPRINGS
GREASE FITTING WITH
CHECK VALVE

SEAL
STEM PACKING

GREASE FITTING
ISOLATED UPPER
SEALANT CHAMBER
TAPERED STEEL PLUG

BOTTOM COVER
WITH GASKETS

BALL BEARINGS
CAVITY

page 12

DIAPHRAGM
AND
GASKET
CHECK VALVE

Dimensions Pressure Balanced


Short/Venturi Pattern Class 150

Short Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

112
15
165
127
120
270
40
15

2
50
178
191
267
152
130
290
45
20

212
65
190
203
305
178
150
320
50
30

3
80
203
216
330
191
170
360
50
40

4
100
229
242
356
229
190
380
50
60

6
150
267
280
457
280
235
460
65
110

Short & Venturi Pattern


Gear Operated
Size
DN
L RF
L BW
D
F
g
Handwheel dia.
Weight (approx)

page 13

Inch
mm
mm
mm
mm
mm
mm
mm
Kg

6
150
267
457
280
240
480
500
135

8
200
292
521
343
260
510
500
170

10
250
330
559
406
280
530
650
230

12
300
356
635
483
300
550
650
350

14
350
686
686
534
330
600
650
460

16
400
762
762
597
350
620
650
700

18
450
864
864
635
380
640
650
880

20
500
914
914
699
410
700
650
1050

22
550
1030
1030
750
460
750
800
1500

24
600
1067
1067
813
500
800
800
2030

30
750
1296
1397
984
580
900
800
3000

Dimensions Pressure Balanced


Regular/Venturi Pattern Class 300

Short Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

112
15
190
203
156
115
250
40
20

2
50
216
232
267
165
140
290
45
25

212
65
241
257
305
191
150
310
50
35

3
80
283
299
330
210
170
360
50
50

4
100
305
321
356
254
180
380
50
76

6
150
403
419
457
318
235
460
65
140

Venturi Pattern
Gear Operated
Size
DN
L RF
L RJ
L BW
D
F
g
Handwheel dia.
Weight (approx)

page 14

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

6
150
403
419
457
318
240
500
650
190

8
200
419
435
521
381
260
530
650
250

10
250
457
473
559
445
280
550
650
285

12
300
502
518
635
521
300
570
650
385

14
350
762
778
762
584
350
620
650
630

16
400
838
854
838
648
370
640
650
800

18
450
914
930
914
711
400
700
800
1000

20
500
991
1010
991
775
430
750
800
1200

22
550
1092
1114
1032
838
480
820
800
1500

24
600
1143
1165
1143
915
530
900
800
2200

Dimensions Pressure Balanced


Regular/Venturi Pattern Class 600

Regular Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

1
2
15
159
159
95
100
22
160
7

3
4
20
191
191
118
120
27
200
11

1
25
216
216
216
121
120
27
200
13

112
40
241
241
241
156
140
40
270
26

2
50
292
295
292
165
140
45
290
30

212
65
330
333
330
191
150
50
320
45

3
80
356
359
356
210
160
50
360
65

4
100
432
435
432
273
185
50
380
90

Regular & Venturi Pattern


Gear Operated
Size
DN
L RF
L RJ
L BW
D
F
g
Handwheel dia.
Weight (approx)

page 15

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

4
100
432
435
432
273
185
380
500
135

6
150
559
562
559
356
243
520
500
210

8
200
660
663
660
419
260
550
650
390

10
250
787
790
787
508
280
570
650
550

12
300
838
841
838
559
300
580
650
680

14
350
889
892
889
603
350
610
650
860

16
400
991
994
991
686
370
625
650
1100

18
450
1092
1095
1092
743
400
700
800
1550

20
500
1194
1200
1194
813
430
750
800
2000

22
550
1296
1305
1296
870
500
830
800
2500

24
600
1397
1407
1397
940
521
900
800
3200

Dimensions Pressure Balanced


Screwed/Weld End Class 600

Screwed or Socket Weld Ends


Wrench Operated
Size
DN
L
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
Kg

8
89
90
145
22
4
1
4

10
89
90
145
22
4
3
8

15
89
116
95
145
22
5
1
2

20
114
95
145
22
5
3
4

1
25
133
149
100
210
27
9

112
40
187
175
118
280
40
17

2
50
229
190
132
300
45
26

1
25
133
149
100
210
27
9

112
40
187
175
118
280
40
17

2
50
229
190
132
300
45
26

Dimensions Pressure Balanced


Screwed/Weld End Class 800

Screwed or Socket Weld Ends


Wrench Operated
Size
DN
L
F
g
J
Weight (approx)

page 16

Inch
mm
mm
mm
mm
mm
Kg

8
89
90
145
22
4
1
4

10
89
90
145
22
4
3
8

15
89
116
95
145
22
5
1
2

20
114
95
145
22
5
3
4

Dimensions Pressure Balanced


Regular/Venturi Pattern Class 900

Regular Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

1
2
15
222
222
121
100
150
22
10

3
4
20
248
248
130
100
180
27
15

1
25
254
254
149
100
200
27
20

112
40
305
305
178
140
280
40
34

2
50
368
372
216
140
300
45
65

3
80
381
384
381
241
150
360
50
90

4
100
457
460
457
292
200
380
50
120

Regular and Venturi Pattern


Gear Operated
Size
DN
L RF
L RJ
L BW
D
F
g
Handwheel dia.
Weight (approx)

page 17

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

4
100
457
460
452
292
200
410
500
145

6
150
610
613
610
381
250
510
600
320

8
200
737
740
737
470
300
540
650
480

10
250
838
841
838
546
320
580
650
760

12
300
965
968
965
610
355
660
800
1280

14
350
1028
1038
1028
641
370
660
800
1500

16
400
1130
1140
1130
705
380
680
800
1650

20
500
1321
1324
1321
857
400
700
800
2500

Dimensions Pressure Balanced


Regular/Venturi Pattern Class 1500

Regular Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

15
222
222
121
100
160
22
11

20
248
248
130
100
200
27
15

1
2

3
4

1
25
254
254
149
100
200
27
20

114
32
279
279
159
120
250
35
24

112
40
305
305
178
130
270
40
36

2
50
368
371
216
150
390
45
55

212
65
419
422
245
160
320
50
80

3
80
470
473
470
267
170
360
50
100

Regular and Venturi Pattern


Gear Operated
Size
DN
L RF
L RJ
L BW
D
F
g
Handwheel Dia.
Weight (approx)

page 18

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

3
80
470
473
470
267
150
390
500
130

4
100
546
549
546
311
210
400
500
220

6
50
705
711
705
394
260
500
650
550

8
200
832
842
832
483
300
540
650
1100

10
250
991
1001
991
584
360
580
800
1350

12
300
1130
1146
1130
673
460
650
800
1900

Dimensions Pressure Balanced


Screwed/Weld End Class 1500

Screwed or Socket Weld Ends


Wrench Operated
Size
DN
L
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
Kg

3
8
10
89
95
145
22
5

1
2
15
89
95
145
22
5

3
4
20
114
95
145
22
5

1
25
133
100
210
27
9

112
40
229
125
280
40
21

2
50
229
135
300
45
30

Dimensions Pressure Balanced


Screwed/Weld End Class 2500

Screwed or Socket Weld Ends


Wrench Operated
Size
DN
L
H
g
J
Weight (approx)

page 19

Inch
mm
mm
mm
mm
mm
Kg

1
2
15
133
150
240
32
16

3
4
20
133
150
240
32
18

1
25
133
150
240
32
18

Dimensions Pressure Balanced


Regular Pattern Class 2500

Regular Pattern
Wrench Operated
Size
DN
L RF
L RJ
L BW
D
F
g
J
Weight (approx)

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

1
25
308
308
308
159
150
240
32
32

112
40
384
387
384
203
165
240
45
68

2
50
451
454
451
235
175
260
50
85

212
65
508
514
508
267
190
280
50
110

Inch
mm
mm
mm
mm
mm
mm
mm
mm
Kg

3
80
578
305
200
410
500
165

4
100
673
683
673
356
220
425
650
230

6
150
914
927
914
483
260
470
800
660

8
200
1022
1038
1022
552
310
510
800
1250

Regular Pattern
Gear Operated
Size
DN
L RF
L RJ
L BW
D
F
g
Handwheel Dia.
Weight (approx)

page 20

Dimensions Pressure Balanced


API 6A 2000, 3000, 5000

2000pSI
(RTJ)
Centre To Top
Flange Outside Dimension

L
H
D

(RTJ)
Centre To Top
Flange Outside Dimension

L
H
D

(RTJ)
Centre To Top
Flange Outside Dimension

L
H
D

2116
295
152
165

2916
333
163
190.5

318
359
174
210

4116
435
187
273

422
174
244

384
201
241

460
220
292

473
201
267

549
217
311

3000pSI
371
152
216
5000pSI

page 21

371
152
216

page 22

page 23

Extension Stem for Wrench and Gear


Operated Lubricated Plug Valve for
Buried Installation

Extended stems are suitable for buried installation of


the Plug Valve and in situations where normal access is
not possible. Valve extensions for underground service
include piping for lubrication and are supplied with
water tight seals.
Extension length should be advised by customer.

page 24

These extensions are suitable for wrench and gear


operated plug valves. The position of Plug is indicated
by an indicator on the top of the gear box.

Pressure - Temperature Ratings for


Carbon Steel Valves in ASTM A216 WCB
(ASME/ANSI-B16.34-1988)

TEMPERATURE
IN C
-30 to 38
50
100
150
200
250
300
350
375
400
425
450
475
500
525
550

150
19.5
19.1
17.5
15.8
14.0
12.1
10.2
8.4
7.4
6.5
5.6
4.7
3.7
2.8
1.9
1.3

WORKING PRESSURE IN BAR BY CLASSES


300
51.0
50.0
46.3
45.2
43.8
41.7
38.7
37.0
36.5
34.4
28.7
20.0
13.5
8.7
5.1
4.3

TEMPERATURE
IN C
-20 to 100
200
300
400
500
600
650
700
750
800
850
900
950
1000

page 25

150
285
260
230
200
170
140
125
110
95
80
65
50
35
20

400
68.0
66.7
61.8
60.2
58.4
55.6
51.6
49.2
48.6
45.9
38.3
26.7
18.0
11.7
6.9
3.3

600
102.1
100.1
92.7
90.4
87.6
83.4
77.4
73.8
72.9
68.9
57.4
40.0
27.0
17.5
10.3
6.5

900
153.1
150.1
139.0
135.6
131.4
125.1
116.1
110.8
109.3
103.4
86.2
60.0
40.6
26.3
15.5
9.8

1500
255.2
250.2
231.8
226.0
219.0
208.5
193.5
184.7
182.2
172.4
143.7
100.1
67.6
43.9
25.8
16.3

2500
425.4
417.1
356.3
376.7
365.0
347.5
322.6
307.9
303.7
287.4
239.5
166.8
112.8
73.2
43.1
27.2

WORKING PRESSURE IN PSI BY CLASSES


300
740
675
655
635
600
550
535
535
505
410
270
170
105
50

400
90
900
875
845
800
730
715
710
670
550
355
230
140
70

600
1480
1350
1315
1270
1200
1095
1075
1065
1010
825
535
345
205
105

900
2220
2025
1970
1900
1795
1640
1610
1600
1510
1235
800
515
310
155

1500
3705
3375
3280
3170
2995
2735
2685
2665
2520
2060
1340
860
515
260

2500
6170
5625
5470
5280
4990
4560
4475
4440
4200
3430
2230
1430
860
430

Standard Preparation of Welding Ends


according to ASME/ANSI B16.25 1986

page 26

Dimension of Welding Ends according


to ASME/ANSI B16.25

Nominal
pipe Size
2 1/2

10

12

page 27

Nominal
pipe OD-a
73

88.9

Schedule
Number
40
80
160
XXS
40
80
160
XXS

114.3

40
80
120
160
XXS

141.3

40
80
120
160
XXS

168.3

40
80
120
160
XXS

219.1

273.1

323.9

40
60
80
100
120
140
XXS
160
40
60
80
100
120
140
160
STD
40
XS
80
100
120
140
160

Valve OD
mm

Nominal ID
mm

Wall Thickness
mm

62.7
50.0
53.9
45.0

5.2
7.0
9.5
14.0

77.9
73.7
66.6
58.4

5.5
7.6
11.1
15.2

117.5

102.3
97.2
92.0
87.3
80.1

6.0
8.6
11.1
13.5
17.1

144.5

128.2
122.2
115.9
109.5
103.2

6.5
9.5
12.7
15.9
19.0

172.2

154.1
146.4
139.8
131.8
124.4

7.1
11.0
14.3
18.3
22.0

202.7
198.5
193.7
188.9
182.6
117.9
174.6
173.1

8.2
10.3
12.7
15.1
18.3
20.6
22.2
23.0

254.6
247.7
242.9
236.6
230.2
222.3
215.9

9.3
12.7
15.1
18.3
21.4
25.4
28.6

304.8
303.3
298.5
288.9
271.0
273.1
266.7
257.3

9.5
10.3
12.7
17.5
21.4
25.4
28.6
33.3

75.0

91.3

223.0

277.8

329.4

Dimension of Welding Ends according


to ASME/ANSI B16.25

Nominal
pipe Size

14

16

18

Nominal
pipe OD-a

355.6

406.4

457.2

20

508.0

24

609.6

page 28

Schedule
Number
STD
40
XS
60
80
120
140
160
STD
40
60
80
100
120
140
160
40
60
80
100
120
140
160
40
60
80
100
120
140
160
30
40
60
80
100
120
140
160

Valve OD
mm

362.0

412.8

464.3

515.9

619.1

Nominal ID
mm

Wall Thickness
mm

336.5
333.3
330.2
325.4
317.5
300.0
292.1
284.2

9.5
11.1
12.7
15.1
19.0
27.8
31.7
35.7

387.3
381.1
373.1
363.5
354.0
344.5
333.3
325.4

9.5
12.7
16.7
21.4
26.2
31.0
36.5
40.5

428.7
419.1
409.5
398.5
387.3
377.9
366.7

14.3
19.0
23.8
29.4
34.9
39.7
45.2

477.8
466.8
455.6
442.9
431.8
419.1
408.0
581.1
574.6
560.4
547.7
531.8
517.6
504.9
490.5

15.1
20.6
26.2
32.5
37.1
44.4
50.0
14.3
17.5
24.6
31.0
38.9
46.0
52.4
59.5

Test Pressures
TEST PRESSURES
Maximum C.W.p.
bar
18.9
49.6
93.3
132.4
149
248.2
413.7
138
207
345

VaLVe RaTINg
CLASS 150
CLASS 300
CLASS 600
CLASS 800
CLASS 900
CLASS 1500
CLASS 2500
API 2000
API 3000
API 5000

BODY TeST (minimum)


bar
29.3
75.8
150
199
224
372.3
620.5
276
414
690

SeaT TeST (minimum)


bar
20.7
55.1
110.3
147
165.5
275.8
455
138
207
345

API pressures are taken from API 6A, all other pressures are taken from ANSI 16.34.

BODY TEST

SEALING TEST

PNEUMATIC TEST

DURATION OF HYDROSTATIC TESTS IN MINUTES (MINIMUM)


BS 6755 pt 1

VaLVe SIZe

apI 6D

SHeLL TeST

SeaT TeST

SHeLL TeST

SeaT TeST*

40 mm

1 1/2

15

15

50 mm

15

15

not applicable
2

65 - 100 mm

2 1/2 - 4

30

150 - 200 mm

6 and 8

30

250 mm

10

300 - 450 mm

12 - 18

15

500 mm

20 mm

30

Each relevant standard defines the minimum duration of time for which each test pressure is to be maintained.
*API 6D also requires a 5.5 bar air test on the seat for the same duration.
These durations will be adhered to unless a different specification is required against a particular order.
Plug sealant should be injected before commencing test.

page 29

Material List
Casting

Forging

Body

A216 WCB
A216 WCC
A352 LCB
A352 LCC

A105

plug

A216 WCB
A352 LCB
A352 LCC
A351 CF8M
A747 CB7 CU1

A105
A350 LF2

Forging
Stem

AISI 1040
AISI 4140
AISI 9840
F316 Type 630

Cover

A105

A516 Gr 60
St 52.2 din 17100
Fe 510 UNI 7070
A350 LF2

Bolting

A193 B7
A193 B7M
A320 L7
A320 L7M
A705 Type 630
Monel K500

A194
A194
A194
A194

A350 LF2

F316
A705 Type 630

plate

Gr
Gr
Gr
Gr

Note: 1) Other materials not listed above can be supplied on request. 2) Plug valves for sour service will have materials in compliance with NACE MR 01-75

LUBRICANTS & SEALANTS:


Type
a

Colour
Cream

Temperature
Range
- 10C to
+ 230C

Recommended Use
Petroleum Products, Butane,
Propane, Gasoline, Kerosene,
Oils and most hydrocarbon
solvents. Also suitable for
gases (max. 170C)

Do not use on
Strong Alkalis, Arom,
Solvents

White

- 10C to
+ 70C

Strong Acids (incl. nitrating)


and Alkalis, Acetone and
Alcohols

Aromatic and most


Alphatic solvents

Brown

- 15C to
+ 220C

Strong Alkalis, Arom,


Solvents

Cream

- 10C to
+ 120C

Petroleum Products, natural


gas condensate, sour gas,
most hydrocarbon solvents
and certain aqueous solutions.
Chlorinated and Aromatic
solvents

Black

-15C to
+ 220C

General chemical aqueous


solutions eg., alkalis, dilute acids,
water. Also suitable for gases
(max. 150C)

Strong acids, Petroleum


products, Solvents

Black

- 10C to
+ 200C

Hot and high pressure water


applications

Strong acids, Petroleum


products, Solvents

Black

- 10C to
+ 300C

Hot gases and high temperature


applicatios. Also hot air to max.
temperature of 220C

Solvents

Aqueous solutions

Conditions of the above table are only indicative;


The operating conditions must be specified at the enquiry stage.

LUBRICANT STICKS

All stick lubricants are suitable for


lubrication of the plug valve.

page 30

Stick Diameter

6 mm

10 mm

13 mm

16 mm

Box Size

No of Sticks in Box

24

24

24

24

2H
2HM
4
4M

Chemical Requirements
for Carbon and Alloy Steel
COMPOSITION
aSTM

Temperature
Standard

Mn
WORKINg pReSSURe IN BaR BY CLaSSeS

Mn

Si

A216 WCB (2)


A216WCC (2)
A352 LCB (2)
A217 WC1

max
max
max
max

0.30
0.25
0.30
0.25

max 1.00
max 1.20
max 1.00
0.50 - 0.80

max
max
max
max

0.04
0.04
0.04
0.04

max
max
max
max

0.045
0.045
0.045
0.045

max
max
max
max

0.60
0.60
0.60
0.60

A217 WC6
A217 WC9
A217 C5
A217 C12
A217 CA15

max
max
max
max
max

0.20
0.18
0.20
0.20
0.15

0.50 - 0.80
0.40 - 0.70
0.40 - 0.70
0.35 - 0.65
max 1.00

max
max
max
max
max

0.04
0.04
0.04
0.04
0.04

max 0.045
max 0.045
max 0.045
max 0.045
max 0.04

max
max
max
max
max

0.60
0.60
0.75
1.00
1.50

A351
A351
A351
A351
A351
A182
A182
A182

CF3
CF3M
CF8
CF8C (1)
CF8M
F6
F304
F316

max
max
max
max
max
max
max
max

0.03
0.03
0.08
0.08
0.08
0.12
0.08
0.08

max
max
max
max
max
max
max
max

0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04

max
max
max
max
max
max
max
max

0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03

max
max
max
max
max
max
max
max

2.00
1.50
2.00
2.00
1.50
1.00
1.00
1.00

A193
A193
A320
A307

B7
B16
L7
B

0.04
0.04
0.04
0.04

max
max
max
max

0.04
0.05
0.04
0.05

0.20 0.35
0.20 0.35
0.20 0.35
-

max 0.05
max 0.04

max 0.40
0.20 0.35

A194 2H
A194 4

max
max
max
max
max
max
max
max

1.50
1.50
1.50
1.50
1.50
1.00
2.00
2.00

0.38 0.48
0.36 0.44
0.38 0.48
-

075 1.00
0.45 0.70
0.75 1.00
-

max
max
max
max

min 0.40
0.40 0.50

max 1.00
0.70 0.90

max 0.04
max 0.035

Remarks:
1) In mat. CF8C Columbium content will be 8 times at least the content of carbon but not exceeding the total percentage
of 1%.
2) For each restrictin of 0.01% in carbon content a Mn increase of 0.04% is permitted provided not exceeding a total
maximum of 1.28%.

page 31

MECHANICAL PROPERTIES
Tensile Staight Yield-pont
of
Cr
max 0.50
max 0.50
max 0.50
1.00 - 1.50
2.00 - 2.75
4.00 - 6.50
8.00 - 10.00
11.50 - 14.00
17.00 - 21.00
17.00 - 21.00
18.00 - 21.00
18.00 - 21.00
18.00 - 21.00
11.50 - 13.50
18.00 - 20.00
16.00 - 18.00
0.75 1.20
0.80 1.15
0.80 1.10
-

Mo
max 0.20
max 0.20
max 0.20
0.45 - 0.65
0.45 - 0.65
0.90 - 1.20
0.45 - 0.65
0.90 - 1.20
max 0.50
2.00 - 3.00
2.00 - 3.00
2.00 - 3.00
0.15 0.25
0.50 0.65
0.15 0.25
0.20 0.30

Ni
max 0.50
max 0.50
max 0.50
max 1.00
8.00 - 12.00
9.00 - 13.00
8.00 - 11.00
9.00 - 12.00
9.00 - 12.00
max 0.50
8.00 - 11.00
10.00 - 14.00
V: 0.25 0.35
-

CU
max 0.30
max 0.30
max 0.30
-

Remarks:
Carbon equivalent (Ce) refers to the following formula:
Ce = C + Mn + CR + MO + V + Ni + Cu
6
5
15

page 32

N/mm2 - min
485
485
450
450
485
485
620
680
620
482
482
482
482
482
482
515
515
860 (2 1/2 and under)
860 (2 1/2 and under)
860 (2 1/2 and under)
-

N/mm2 - min
250
275
240
240
275
275
415
415
450
206
206
206
206
206
274
206
206
720
720
720
-

elongation

Reduction

min%
22
22
24
24
20
20
18
18
18
35
30
35
30
30
30
30
30
16
18
16
-

area min%
35
35
35
35
35
35
35
35
30
45
50
50
50
50
50
-

Temperature
Conversion C - F
TEMPERATURES CONVERSION FORMULAS
To Convert From

To

Substitute in Formula

Degrees Celsius

Degrees Fahrenheit

(C x 9/5)+ 32

Degrees Celsius

Kelvin

(C x 273.16)

Degrees Fahrenheit

Degrees Celsius

(F - 32) x 5/9

Degrees Celsius

Degrees Rankin

(F + 459.69)

TEMPERATURES CONVERSIONS
C
-273.16
-267.78
-262.22
-256.67
-251.11
-245.56
-240.00
-234.44
-288.89
-223.33
-217.78
-212.22
-206.67
-201.11
-195.56
-190.00
-184.44
-178.89
-173.33
-169.53
-168.89
-167.78
-162.22
-156.67
-151.11
-145.56
-140.00
-134.44
-128.89
-123.33
-117.78
-112.22
-106.67
-101.11
-95.56

Temp. in C or F
to be converted
-459.69
-450
-440
-430
-420
-410
-400
-390
-380
-370
-360
-350
-340
-330
-320
-310
-300
-290
-280
-273.16
-272
-270
-260
-250
-240
-230
-220
-210
-200
-190
-180
-170
-160
-150
-140

page 33

-459.0
-457.6
-454.0
-436.0
-418.0
-400.00
-382.0
-364.0
-346.0
-328.0
-310.0
-292.0
-274.0
-256.0
-238.0
-220.0

C
-90.00
-84.44
-78.89
-73.33
-70.56
-67.78
-65.00
-62.22
-59.45
-56.67
-53.89
-51.11
-48.34
-45.56
-42.78
-40.00
-38.89
-37.78
-36.37
-35.56
-34.44
-33.33
-32.22
-31.11
-30.00
-28.89
-27.78
-26.67
-25.56
-24.44
-23.33
-22.22
-21.11
-20.00
-18.89

Temp. in C or F
to be converted
-130
-120
-110
-100
-95
-90
-85
-80
-75
-70
-65
-60
-55
-50
-45
-40
-38
-36
-34
-32
-30
-28
-26
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2

F
-202.30
-184.0
-166.0
-148.0
-139.0
-130.0
-121.0
-112.0
-103.0
-94.0
-85.0
-76.0
-67.0
-58.0
-49.0
-40.0
-36.4
-32.8
-29.2
-25.6
-22.0
-18.4
-14.8
-11.2
-7.6
-4.0
-0.4
-3.2
-6.8
-10.4
-14.0
-17.6
-21.2
-24.8
-28.4

C
-17.8
-16.7
-15.6
-14.4
-13.3
-12.2
-11.1
-10.0
-8.89
-7.78
-6.67
-5.56
-4.44
-3.33
-2.22
-1.11
0
-1.11
-2.22
-3.33
-4.44
-5.56
-6.67
-7.78
-8.89
-10.0
-11.1
-12.2
-13.3
-14.4
-15.6
-16.7
-17.8
-18.9
-20.0

Temp. in C or F
to be converted
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
65
64
66
68

F
32.0
35.6
39.2
42.8
46.4
50.0
53.6
57.2
60.8
64.4
68.0
71.6
75.2
78.8
82.4
86.0
89.6
93.2
96.8
100.4
104.0
107.6
111.2
114.8
118.4
122.0
125.6
129.2
132.8
136.4
140.0
143.6
147.2
150.8
154.4

C
21.1
22.2
23.3
24.4
25.6
26.7
27.8
28.9
30.0
31.1
32.2
33.3
34.4
35.6
36.7
37.8
43.3
48.9
54.4
60.0
65.6
71.1
76.7
82.2
87.8
98.3
98.9
104.4
110.0
115.6
121.1
126.7
132.2
137.8
143.3
148.9
154.4
160.0
165.5
171.1
176.7
182.2
187.8
193.3
198.9

Temp. in C or F
to be converted
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390

page 34

F
158.0
161.6
165.2
168.8
172.4
176.0
179.6
183.2
186.8
190.4
194.0
197.6
201.2
204.8
208.4
212.0
230.0
248.0
266.0
284.0
302.0
320.0
338.0
356.0
374.0
392.0
410.0
428.0
446.0
464.0
482.0
500.0
518.0
536.0
554.0
572.0
590.0
608.0
626.0
644.0
662.0
680.0
698.0
716.0
734.0

C
204.4
210.4
245.6
221.1
226.7
232.2
237.8
243.3
248.9
254.4
260.0
265.6
271.1
276.7
282.2
287.8
293.3
298.9
304.4
310.0
315.6
321.1
326.7
332.2
337.8
343.3
348.9
354.4
360.0
365.6
371.1
376.7
382.2
387.8
393.3
398.9
404.4
410.0
415.6
421.1
426.7
432.2
437.8
443.3
448.9

Temp. in C or F
to be converted
400
410
420
430
440
450
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840

F
752.0
770.0
788.0
806.0
824.0
842.0
860.0
878.0
896.0
914.0
932.0
950.0
968.0
986.0
1004.0
1022.0
1040.0
1058.0
1076.0
1094.0
1112.0
1130.0
1148.0
1166.0
1184.0
1202.0
1220.0
1238.0
1256.0
1274.0
1292.0
1310.0
1328.0
1346.0
1364.0
1382.0
1400.0
1418.0
1436.0
1454.0
1472.0
1490.0
1508.0
1526.0
1544.0

C
454.4
460.0
465.6
471.1
476.7
482.2
487.8
493.3
498.9
504.4
510.0
515.6
521.1
526.7
532.2
537.8
543.3
548.9
554.4
560.0
565.6
571.1
576.7
582.2
587.8
593.3
598.9
604.4
610.0
615.6
621.1
626.7
632.2
637.8
643.3
648.9
654.4
660.0
665.6
671.1
676.7
682.2
687.0
693.0
698.9

Temp. in C or F
to be converted
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1110
1120
1130
1140
1150
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1260
1270
1280
1290

F
1562.0
1580.0
1598.0
1616.0
1634.0
1652.0
1670.0
1688.0
1706.0
1724.0
1742.0
1760.0
1778.0
1796.0
1814.0
1832.0
1850.0
1868.0
1886.0
1904.0
1922.0
1940.0
1958.0
1976.0
1994.0
2012.0
2030.0
2048.0
2066.0
2084.0
2102.0
2120.0
2138.0
2156.0
2174.0
2192.0
2210.0
2228.0
2264.0
2264.0
2282.0
2300.0
2318.0
2336.0
2354.0

Dimensions of Class 150 Flanges Fittings


Raised Face ASME/ANSI B16.5 - 1988

CLASS 150 CAST STEEL RAISED FACE FLANGES


Valve
Size
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12
14
16
18
20
24

page 35

R
Flange
Diameter
88.9
98.4
108.0
117.5
127.0
152.4
117.8
190.5
228.6
254.0
279.4
342.9
406.4
482.6
533.4
596.9
635.0
698.5
812.8

S
Flange
Thickness
11.1
11.1
11.1
12.7
14.3
15.9
17.5
19.1
23.8
23.8
25.4
28.6
30.2
31.8
34.9
36.5
39.7
42.9
47.6

T 1/16
Raised Face
Diameter
34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.9
381.0
412.8
469.9
533.4
584.2
692.2

U
No. of
Bolts
4
4
4
4
4
4
4
4
8
8
8
8
12
12
12
16
16
20
20

V
Size of Bolts
in
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8
5/8
3/4
3/4
3/4
7/8
7/8
1
1
1 1/8
1 1/8
1 1/4

X
Size
of Holes
15.9
15.9
15.9
15.9
15.9
19.1
19.1
19.1
19.1
22.2
22.2
22.2
25.4
25.4
28.6
28.6
31.8
31.8
34.9

Y
Bolt Circle
Diameter
60.3
69.9
79.4
88.9
98.4
120.7
139.7
152.4
190.5
215.9
241.3
298.5
362.0
431.8
476.3
539.8
577.9
635.0
749.3

Dimensions of Class 300 Flanges Fittings


Raised Face ASME/ANSI B16.5 - 1988

CLASS 300 CAST STEEL RAISED FACE FLANGES


Valve
Size
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12
14
16
18
20
24

page 36

R
Flange
Diameter
95.3
117.5
123.8
133.4
155.6
165.1
190.5
209.6
254.0
279.4
317.5
381.0
444.5
520.7
584.2
647.7
711.2
774.7
914.4

S
Flange
Thickness
14.3
15.9
17.5
19.1
20.6
22.2
25.4
28.6
31.8
34.9
36.5
41.3
47.6
50.8
54.0
57.2
60.3
63.5
69.9

T 1/16
Raised Face
Diameter
34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.9
381.0
412.8
469.9
533.4
584.2
692.2

U
No. of
Bolts
4
4
4
4
4
8
8
8
8
8
12
12
16
16
20
20
24
24
24

V
Size of Bolts
in
1/2
5/8
5/8
5/8
3/4
5/8
3/4
3/4
3/4
3/4
3/4
7/8
1
1 1/8
1 1/8
1 1/4
1 1/4
1 1/4
1 1/2

X
Size
of Holes
15.9
19.1
19.1
19.1
22.2
19.1
22.2
22.2
22.2
22.2
22.2
25.4
28.6
31.8
31.8
34.9
34.9
34.9
41.3

Y
Bolt Circle
Diameter
66.7
82.6
88.9
88.9
114.3
127.0
149.2
168.3
200.0
235.0
269.9
330.5
387.4
450.9
514.4
571.5
628.7
685.8
812.8

Dimensions of Class 600 Flanges Fittings


Raised Face ASME/ANSI B16.5 - 1988

CLASS 600 CAST STEEL RAISED FACE FLANGES


Valve
Size
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12
14
16
18
20
24

page 37

R
Flange
Diameter
95.3
117.5
123.8
133.4
155.6
165.1
190.5
209.5
273.1
330.2
355.6
419.1
508.0
558.8
603.3
685.8
743.0
812.8
939.8

S
Flange
Thickness
14.3
15.9
17.5
20.6
22.2
25.4
28.6
31.8
38.1
44.5
47.6
55.6
63.5
66.7
69.9
76.2
82.6
88.9
101.6

T 1/16
Raised Face
Diameter
34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.9
381.0
412.8
469.9
533.4
584.2
692.2

U
No. of
Bolts
4
4
4
4
4
8
8
8
8
8
12
12
16
20
20
20
24
24
24

V
Size of Bolts
in
1/2
5/8
5/8
5/8
3/4
5/8
3/4
3/4
7/8
1
1
1 1/8
1 1/4
1 1/4
1 3/8
1 1/2
1 5/8
1 5/8
1 7/8

X
Size
of Holes
15.9
19.1
19.1
19.1
22.2
19.1
22.2
22.2
25.4
28.6
28.6
31.8
34.9
34.9
38.1
41.3
44.5
44.5
50.8

Y
Bolt Circle
Diameter
66.7
82.6
88.9
98.4
114.3
127.0
149.2
168.3
215.9
266.7
292.1
349.3
431.8
489.0
527.1
603.3
654.1
723.9
838.2

Dimensions of Class 900 Flanges Fittings


Raised Face ASME/ANSI B16.5 - 1988

CLASS 900 CAST STEEL RAISED FACE FLANGES


Valve
Size
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12
14
16
18
20
24

page 38

R
Flange
Diameter
120.7
130.2
149.2
158.8
177.8
215.9
244.5
241.3
292.1
349.3
381.0
469.9
546.1
609.6
641.4
704.9
787.4
857.3
1041.4

S
Flange
Thickness
22.2
25.4
28.6
28.6
31.8
38.1
41.3
38.1
44.5
50.8
55.6
63.5
69.9
79.4
85.7
88.9
101.6
108.0
139.7

T 1/16
Raised Face
Diameter
34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.9
381.0
412.8
469.9
533.4
584.2
692.2

U
No. of
Bolts
4
4
4
4
4
8
8
8
8
8
12
12
16
20
20
20
20
20
20

V
Size of Bolts
in
3/4
3/4
7/8
4/8
1
7/8
1
7/8
1 1/8
1 1/4
1 1/8
1 3/8
1 3/8
1 3/8
1 1/2
1 5/8
1 7/8
2
2 7/8

X
Size
of Holes
22.2
22.2
25.4
25.4
28.6
25.4
28.6
25.4
31.8
34.9
31.8
38.1
38.1
38.1
41.3
44.5
50.8
54.0
66.7

Y
Bolt Circle
Diameter
82.6
88.9
101.6
111.1
123.8
165.1
190.5
190.5
235.0
279.4
317.5
393.7
469.9
533.4
558.8
616.0
685.8
749.3
901.7

Dimensions of Class 1500 Flanges Fittings


Raised Face ASME/ANSI B16.5 - 1988

CLASS 1500 CAST STEEL RAISED FACE FLANGES


Valve
Size
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12
14
16
18
20
24

page 39

R
Flange
Diameter
120.7
130.2
149.2
158.8
177.8
215.9
244.5
266.7
311.2
374.7
393.7
482.6
546.1
609.6
641.4
704.9
787.4
857.3
1041.4

S
Flange
Thickness
22.2
25.4
28.6
28.6
31.8
38.1
41.3
47.6
54.0
73.0
82.6
92.1
69.9
79.4
85.7
88.9
101.6
108.0
139.7

T 1/16
Raised Face
Diameter
34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.9
381.0
412.8
469.9
533.4
584.2
692.2

U
No. of
Bolts
4
4
4
4
4
8
8
8
8
8
12
12
12
16
16
16
16
16
16

V
Size of Bolts
in
3/4
3/4
7/8
7/8
1
7/8
1
1 1/8
1 1/4
1 1/2
1 3/8
1 5/8
1 7/8
2
2 1/4
2 1/2
2 3/4
3
3 1/2

X
Size
of Holes
22.2
22.2
25.4
25.4
28.6
25.4
28.6
31.8
34.9
41.3
38.1
44.5
50.8
54.0
60.3
66.7
73.0
79.4
92.1

Y
Bolt Circle
Diameter
82.6
88.9
101.6
111.1
123.8
165.1
190.5
203.2
241.3
292.1
317.5
393.7
482.6
571.5
635.0
704.9
774.7
831.9
990.6

Dimensions of Class 2500 Flanges Fittings


Raised Face ASME/ANSI B16.5 - 1988

CLASS 2500 CAST STEEL RAISED FACE FLANGES


Valve
Size
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12

page 40

R
Flange
Diameter
133.4
139.7
158.8
184.2
203.2
235.0
266.7
304.8
355.6
419.1
482.6
552.5
673.1
762.0

S
Flange
Thickness
30.2
31.8
34.9
38.1
44.5
50.8
57.2
66.7
76.2
92.1
108.0
127.0
165.1
184.2

T 1/16
Raised Face
Diameter
34.9
42.9
50.8
63.5
73.0
92.1
104.8
127.0
157.2
185.7
215.9
269.9
323.9
381.0

U
No. of
Bolts
4
4
4
4
4
8
8
8
8
8
8
12
12
12

V
Size of Bolts
in
3/4
3/4
7/8
1
1 1/8
1 1/8
1 1/8
1 1/4
1 1/2
1 3/4
2
2
2 1/2
2 1/2

X
Size
of Holes
22.2
22.2
25.4
28.6
31.8
31.8
31.8
34.9
41.3
47.6
54.0
54.0
66.7
66.7

Y
Bolt Circle
Diameter
88.9
95.3
108.0
130.2
146.1
171.5
169.9
228.6
273.1
323.9
368.3
438.2
439.8
619.1

PAGE 41

PAGE 42

page 43

DISTRIBUTOR:

COPYRIGHT HYUNDAI VALVE IND. CO., LTD

OFFICE
FACTORY
WEBSITE

ALL RIGHT RESERVED

ADDRESS: 10F Doosan Venture Digm, Pyeongchon-dong, Dongan-gu Anyang-si, Gyeonggi-do, Korea
TEL: 82-478-4015/16
FAX: 82-31-478-4017
HWASEONG FACTORY: 209-9, GOJU-RI, PALTAN-MYEON, HWASEONG-SI, GYEONGGI-DO, KOREA
GIMHAE FACTORY:
498, SHINCHEON-RI, HALLIM-MYEON, GIMHAE-SI, GYEONGHAM, KOREA
www.hyundaivalve.com