Subject Size

: Hypochlorite Degassing Tank Design Calculations : 4000mm x 7700mm (Total height)

Design Standard BS 4994, ASTM 3299 Design Conditions: Design Pressure : Hydrostatic + 2 bar Design Vacuum Directly vented. Design Temperature 55oC Specific Gravity 1.03 Diameter 4000mm Shell height 6500mm Contents Sodium Hypochlorite in Sea water Configuration Vertical, Flat Bottom, Dished top head Wind Loading 160 Km/hr Design Factor (K) K = 3 x K1 x K2 x K3 x K4 x K5 Where K1 = 1.5 for filament winding & hand lay up process. K2 = 1.2 K3 = 1.22 K4 = 1.1 K5 = 1.1 K = 7.97 = 8 Pressure = P = 1.03 x 1000 x 9.81 x 6.4m + 2 bar = 2.65 ba = 0.265 N/mm2 Q = Circumferential unit load = 0.265 x 4000 = 530 N/mm. 2 = PDi 2

Maximum allowable strain CSM strain = UL x 100% where UL = U XZ K 1

2000 x 100% 8 x 14000 500 x 100% 8 x 28000 = 0.17%

= 0.17% = 0.22%

Filaments strain = Design strain Allowable loads 1) CSM 600 g/m2

U = 14000 x 0.0017 x 0.6 = 14.3 N/mm 2) Unidirectional filaments per Kg/m2 for 55o Circumferential U = 9500 x 0.0017 x 0.5 = 8.1 N/mm Longitudinal UX= 4500 x 0.0017 x 0.5 = 3.8 N/mm for 89o U = 26000 x 0.0017 x 1 = 44.2 N/mm Proposed Construction Two layers of 600g/m2 CSM 11 Kg/m2 of 89o filaments 2 Kg/m2 of 55o filaments Thickness 17 nos. of Radial 2400 Tex. 2 Nos. of helical 2400 Tex.

= 3mm + 17 x 0.5 + 2 x 1 = 13.5mm

ULam = 2 x 14.3 + 11 x 44.2 + 2 x 8.1 ULamx = 2 x 14.3 + 2 x 3.8 OK.

531 N/mm > QQ

= 36.2 N/mm > QX (See page 4)

Wind Load Reference : BS CP3 Chapter V, Part 2. VS = V S1 S2 S3 Where VS = Design wind speed V = Basic wind speed =160 Km/hr = 45m/s S1 = Topography factor S2 = Ground roughness & height factor S3 = Statistical factor VS = 45 m/s = 1221 N/m2 =1 =1

q = 0.603 x 452 Cf shell Cp dome

= 0.7 Pshell = 855 N/m2 = 0.8 Pdome = 977 N/m2

Dome projected area 1 x 4 = 4m2 Wind shear force = 855 x 4 x 6.5 + 977 x 4m2 Wind overturning moment Moment of Inertia =I = 22,230 N + 3910 N = 26,140 N

= 22230 x 3.25 + 3910 x (6.5 + 2/3 x 1m) = 100, 270 Nm = (D04 D14) 64

= (40274 - 40004) 64 = 3.43 x 1011 mm4

QX1 QX2

= My x t = 8 N/mm = longitudinal loading due to bending under wind pressure I = longitudinal loading due to shelf weight of shell + dome = (3.14 x 4 x 13.5 x 2.2 x 6.5 + 3.14 x 1.4 x 3.14 x 42/4 x 14 x 1.5 x 1) x 1.24 x 9.8) 3.14 x 4000 3

= 2.8 N/mm QX OK. = 10.3 N/mm < Ulamx (See page 3)

Dished Top Head Design For Semi-ellipsoidal ends subjected to extend pressure Q = 0.66 PD1Ks From figure 15 Ks = 1.3 P = 5000 N/m2 + 977 N/m2 Q = 0.66 x 5977 x 10-6 x 4000 x 1.8 = 21 N/mm for CSM 450 g/m2 = U = 10.7 N/mm for WR 600 g/m2 U = 16000 x 0.0017 x 0.6 = 16.3 N/mm Choose 7 CSM 450 + 4 WR 600 g/m2 Check for buckling tm = 1.7 Ro PF ELam

Where F = 4 and Ro = 0.5 Do Ke = 0.5 x 4000 x 1.8 = 3600 Elam = Xlam t

Xlam = 14000 x 0.45 x 7 + 16000 x 0.6 x 4 = 82,500 t = 7 x 1 + 4 x 0.6 = 9.4

Elam = 82500 = 8777 N/mm 9.4 4

 tm = 10.1mm > 9.4

Not OK.

use 8 CSM 450g/m2 x 5 WR 600g/m2 8 x 1mm + 5 x 0.6 = 11mm> 10.1m OK Check for internal pressure when the tank is full upto top of dome during testing. Pmax. = 1.03 x 1000 x 9.81 x 1m = 10104 N/m2

From eqn. 43 P 37 Q = 0.5 P Di Ks Ks = 1.3 from table 11 Q = 0.5 x 10104 x 10-6 x 4000 x 1.3 = 26.3 N/mm < Ulam OK. Flat bottom design Since bottom fully supported on concrete, choose same thickness of shell, t = 14mm Anchor lug Design Eqn 77 P 115 BS 4994 F = 4M W + P Di2 Dpc 4 x1 Nb

Nb = number of anchorage bolts = 6 Dpc = pcd = 4150mm

= 4 x 100270 x 103 25000 N x 1 4150 6 = 12 KN Check for 2m column uplift F = 3.14 x 42 x 2 x 1.03 x 1000 x 9.81 = 42.3 KN 4 6 5

Then the latter is governing: F pull out = 42.3 KN F pull out is quite high Use 12 Anchor lugs instead as Then F pull out = 21.2 KN F shear = 26.14 = 2.2 KN 12 Propose Hilti HAS M20 x 170 Galvanized Refer to Hilti Technical book Combined load angle = tan-1 2.2 = 6o 21.2 Then allowable combined load = 29 KN Actual combined load = 21.22 + 2.22 = 21.3 KN OK Overlay thickness: Using allowable shear stress = 1.4 N/mm2 Then area of required overlay Ar = 21.3 x 103 = 15215 mm4 1.4 Proposed dimensions 500 x 486 = 243000 mm2 > Ar OK Overlay thickness = 13 mm