Contents

Windows Evolution Windows Deliverables for present times uPVC Windows A Brief Introduction uPVC Windows Value Proposition uPVC Windows The Material of Choice Across the World uPVC Windows Indian Scenario Why Energy Conservation in Buildings in India uPVC Windows Some FAQs Other Plastics Products in Building & Construction in India Role of RIL Leading from the front

Window Evolution :Pre-Historic to Historic

Pre-historic Man stayed in caves for security from wild animals, total darkness Initial equivalent of a Window was perhaps Hole in the Stone/Wall to let in light, air , as also the Weather elements Opaque materials such as stretched Leather, Wood gave way to Wooden Frames and Glass for light & preventing cold draught Indus Valley, Roman, Egyptian, Persia, etc Windows were known to these great Civilisations Window Framing Materials Wood MS Al FRP, today uPVC is the most popular material Window Glazing Materials Wood, Leather, Painted Glass, Float Glass, Toughened Glass, Self Cleaning Glass

Need emerged from human urge to be one with nature. Need emerged from human urge to be one with nature.

Windows Deliverables for Present Times

Historic to Contemporary Windows : Technical Up-gradation

Energy became costlier in the first Energy Shock in 80s Countries forced to look at Energy Saving measures Areas concentrated on : Building Envelope - Improving Insulation Fenestrations Reducing Energy Exchange across Windows/ Doors, or, development of Energy Saving Windows Adoption of uPVC Frames/Sashes, Weather Sealing & improved Glazing (spectrally selective and low emissivity Glass, Double & later, Triple Glazed Units, Inert Gas/vacuum between Glazings, etc.), Thermal Spacers

Endeavour to make Super Energy Saving Windows. Endeavour to make Super Energy Saving Windows.

Technical Up-gradation
Energy Star Rating concept for Fenestration uPVC being inherently insulating , alongwith the integrated components to make the Window, made uPVC Fenestration the Material of Choice across Northern Hemisphere 1980s onwards spread to Turkey, South Korea, Taiwan, Japan, East Europe, China, Gulf, Malaysia, Thailand, Iran, South Africa, Indonesia, Brazil, etc. Parallaly Die development, extrusion & fabrication machinery, compatible hardware , and the USP of Welded Corners, made uPVC Windows popular across the World Also developed to provide air/water tightedness, Visible Light transmittance, aesthetics, no thermal bridging & condensation Standard sizes allowing Production/Construction efficiencies Now knocking @ Indias Doors also

Endeavour to make Super Windows. Endeavour to make Super Windows.

Window Concepts Understanding Heat & Light Spectrum

Total Heat Gain

80%
Heat Gain due to direct Solar Radiation Amount of heat transferred due to Temp Difference

UV

Visible

Near Infra red

Far Infra Red

.25

.78

2.50

50
6

Endeavour to make Super Windows. Endeavour to make Super Windows.

Window Concepts Technical Developments on Solar Heat Gain Coeff Whole Window - SHGC

Incident Solar Radiation

Reflected Energy

Re-emitted Energy Outside

Directly Transmitted Energy Inside

Endeavour to make Super Energy Saving Windows. Endeavour to make Super Energy Saving Windows.

Window Concepts Technical Developments on Heat Transfer

Area =1 m2

Whole Window - u Value

Outside Temp T1 =250C

Inside Temp. T2=24oC

Endeavour to make Super Energy Saving Windows. Endeavour to make Super Energy Saving Windows.

Window Concepts Technical Developments on Noise Insulation

Noise Pollution: An Urban Menace
Sounds at high intensity levels cause fatigue, stress & hypertension. In extreme cases, may even cause loss of hearing

PVC Windows reduce noise by 35 decibles

All gaps double sealed by hi-quality EPDM/TPE gaskets, to prevent air & sound penetration Fusion welded Joints ensure no cracks develop over the years; so enhanced sound insulation Silicone sealants make it leak proof Multiple point locking seals the window from top to bottom ensuring perfect insulation

Decibles 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Type of noise Absolue silence Desert silence Whispering Quiet coutryside Normal Voices Quiet Apartment Loud voices Busy Street Orchestra Heavy Traffic Mtero Train arriving Lawnmower Car hooters Aircraft Engine

Effect Minimum Audible Value

Fatigue
Souce: Fenesta

Pain Threshold

uPVC Windows ensure peace of mind & better indoor environment uPVC Windows ensure peace of mind & better indoor environment

Window Concepts Technical Developments on Water Tightedness

Monsoon precipitation rates are very high in coastal areas Combined with high velocity winds, impact of monsoons magnifies Impact is much more in high rise areas Traditional window solutions only offer only face drainage mechanism which is insufficient

uPVC Windows have

Rain track: Elevated section clipped on inside track to capture rain water and drain it out Sill Arrangement: Prevents rain water from flowing indoors due to air pressure. Gradient Slope: Track at downward slope of 5 degrees ensures that rain water flows out
Traditional Face drainage mechanism

Monsoon drainage in Sliders Monsoon drainage in Casements

Source : Fenesta

Windows to keep the rains out.. Windows to keep the rains out..

10

Window Concepts Technical Developments on Wind Load

Wind Speeds in India are Very high compared to rest of Normal breeze on ground becomes a gale force on higher floors Growing trend of high rises in India have raised safety concerns uPVC Windows has broad section,reinforced with steel Can be further strengthened with a hurricane bar Multiple seals stop air ingress No whistling, no rattling the world

Relative comparison of window materials

Illustration: Hurricane Bar 11

Windows to provide barrier to storms, squalls, hurricanes, etc Windows to provide barrier to storms, squalls, hurricanes, etc

Window Concepts Technical Developments on Maximising Light Transmittance w/o Glare

Light required for working=500 Lux

Sun Light: 90,000 to 113000 lux

Shade: 9,000 lux

Windows to minimise artificial daylighting Windows to minimise artificial daylighting

12

Window Concepts Technical Developments on Weathering Resistance to UV Rays, Irradience Levels

Should Withstand Weathering Elements : radiation in the world, 10 times higher than UV Europe, 2-3 & Irradiance Levels Rays times higher than China
Temp. soars upto 500 C in Northern Plains, Central India & Rajasthan

India receives amongst the highest UV

Special Tropical blend includes

Titanium Dioxide: High doses ensure colour stability Heat Stabilizers: Impart strength to withstand high temperatures Impact Modifiers: Impart strength to withstand high wind load

13 Properly formulated Compound is the first step towards ensuring Properly formulated Compound is the first step towards ensuring Quality. Quality

Summing Up - Window Requirements in Indian Context

Weather Proof Properties Monsoon Proof Barrier against Strong Winds Noise Reduction Dust Proof Energy Saving Aesthetics Low maintenance Secure Customization Green Windows for Green Buildings
14

uPVC Windows deliver all this and more uPVC Windows deliver all this and more

uPVC Windows A brief Introduction

15

Milestones
Windows - Wood or metal prior to WW II 1954 - Germans extruded PVC frames facing natural material shortage; bulky heavy duty appearance 1959 - BF Goodrich Co. introduced sleeker frames with lower prices and styles patterned on traditional wood and metal windows, ommercial beginning of todays Vinyl window industry A fast changing world & faster technical advancements to address the changes , have ensured that Window/Door systems are key to Energy/ Environment Saving & Comfort in Buildings of today
16

Manufacturing
Stage I Making properly formulated uPVC compound Extrusion of compound into Profiles

Stage II

Cutting Profiles at required angle Adding vents for drainage & reinforcement for attachment of fittings/hardware Corner welding & cleaning Assembly of reinforcements, fittings/hardware, glazing and seals Assembly of Window/Door frame and sash

17 Two stage manufacturing process followed by Installation@site.... Two stage manufacturing process followed by Installation@site....

Structure

Structurally strong & dimensionally stable uPVC profiles Structurally strong & dimensionally stable uPVC profiles reinforced with Galvanised Steel inserts. reinforced with Galvanised Steel inserts.

18

uPVC Windows Value Proposition

19

Value Proposition
Do not let outside heat in (in summer) or inside heat out (in winter) , provide comfort & save 2025% power bill Ideal for India Provide sound & dust insulation Ideal for Schools, Hospitals, Comm-unity Centres, Hotels, Offices, etc. Do not allow rains to come in , do not Swell - Ideal for Rainy and Coastal locations Excellent weatherability, do not rust, crack, rot, chip, peel, flake, warp, fade and are termite proof Durable, Minimum Maintenance, need no painting Stylish & Elegant , available in all shapes and sizes even the old buildings start looking new Secure - Safety locking arrangements and steel reinforcement

Numerous Tangible & Intangible advantages Numerous Tangible & Intangible advantages

20

Types & Designs

2/3Track Sliding

Combination

Top Hung

Vertical Sliding

Range of Window Designs

Arch Window

Bay Window

Tilt & Turn Window

uPVC Profiles are modular in nature, like Lego set, can be uPVC Profiles are modular in nature, like Lego set, can be combined to form various shapes, sizes.. combined to form various shapes, sizes..

21

uPVC Windows The material of choice across the World

22

Globally Scenario
Geography Aluminum(%) Europe Russia Latin America North America China Turkey 22 10 76 7 50 20 15 4 MS(%) Timber(%) 12 24 18 27 PVC(%) 66 66 6 62 50 65

India

45

24

25

23 Also used extensively in Gulf, Thailand, Indonesia, Malaysia, S.Korea, Taiwan, Iran, Vietnam, etc..

uPVC Window Industry Evolution- Turkey

Tremendous Business & Employment Generation potential.. Tremendous Business & Employment Generation potential..

24

uPVC Windows Indian Scenario

25

Window Market Share - India

Steel 25%

Aluminium 44%

Timber 25% PVC 6%

India Window Market* ~ Rs 6000 cr

India Door Market* ~ Rs 6000 cr

*Source: Business Economics Kenneth & Long

uPVC Window Share growing fast.. uPVC Window Share growing fast..

26

Progress in Last 3 Years

2009-10 1. 14 Indian Extrusion System Companies with Installed Cap of 38 KTA; PVC Consumption of 9 KTA; 2. No. of Fabrication Set-Ups :150 3. uPVC Window Market Share : 6% 4. Imported Systems ~ 12 5. Import of Window Profiles : 7 KTA 6. Import of PVC Windows (PVC equivalent) : 1.5 KTA 7. Manufacturers Association formed (url www.uwdmaindia.org )

2006-07 1. 4 Indian Extrusion System Companies with Installed Cap of 6 KTA; PVC Consumption of 2.4 KTA 2. No. of Fabrication Set-Ups : 17 3. uPVC Window Market Share : 2% 4. Negative Perception prevalent 5. Looked upon as a Product unsuitable for Indian weather conditions

27 Market Leader Fenesta, ELGI & BD focus of Reliance turned the tide..

Some Projects with uPVC Windows

Gujarat Arvind Mills (Ahm), Platinum Plaza (Ahm), Pacifica Group (Ahm), Agriculture Univ (Junagadh), Directorate of Education Program- DPEP , Root Corporation, DAIIT (Gandhinagar), Lohana Mahajan Wadi (Jamnagar), Reliance Inds. Ltd (Jamnagar), Dhirubhai Ambani School (JERP Township), NRI Park Bungalows (Rajkot), C.K.Pithawalla College of Engineering (Surat), Rishikesh Builders (Surat), Welspun Factory (Bharuch), Hiren Organochem (Bharuch), Bilag Industries (Vapi), Vasu Chemicals (Vapi), Cama Hotel(Ahm), Hotel Radisson (Ahm), Taj Indiaone(1048), Ginger Hotels (Surat), Kolkata - Salarpuria Properties (G+5) Corporate Office; Kankaria Group (G+ 5X3 Blocks) Residential; Parvati Resources(G+11) Residential; Bengal Greenfield (G+4) Corporate Office; Bengal Ambuja (G+4) Corporate Office; Star Infrastructure (G+5) Residential; American Consulate, Metro Railways, Wockhardt Group (G+10) Multi-Speciality Hospital; West Bengal Govt VVIP Guest House (New Delhi), Taj Ginger, Durgapur; Taj Ginger, Gauhati; Sinclair Hotel, Chandigarh Ansals (Karnal), Haryana Housing Board-Gurgaon, Haryana Slum Rehabilitation Panchkula, Himachal Pradesh B&C, BSNL (Panchkula), Hotel Park Plaza (Ludhiana), Haryana Police Housing Corporation,

28 Source: Elgi , Wintech, Fenesta, Sintex

Some projects with uPVC Windows

NCR - Assotech Realty Pvt Ltd , Mahagun Developers, Raheja Developers Pvt Ltd, Omaxe Builders, Central Park, B L Kashyap, Gulshan Homes, Ansal Builders, Unitech , Arihant Paradise (Indirapuram), Arihant Altura (Indirapuram), Nirala Housing (Indirapuram), Design Arch Gardenia (Vaishali, Ghaziabad), Amrapali Emperor (Ghaziabad), Sai Automobiles (NOIDA), Supertech (NOIDA), Amrapali Eden (NOIDA), Amrapali Sapphire (NOIDA), Amrapali Platinum (NOIDA), BPTP (Faridabad), Mahindra Towers (Faridabad), Central Park (Gurgaon), Ansal Properties (Gurgaon), Raheja Atlantis (Gurgaon), Orchid (Gurgaon), MGF Palm Spring(Gurgaon), Falcon (Rewari), BEE(Sintex Inds), Vatika Builders (Gurgaon, Jaipur), L & T, JMC , Maruti Factory (Gurgaon), Paramaount Inds Ltd, Max Hospitals, Gangaram Hospitals, Crown Plaza Surya, Taj Hotel (Agra), D.G. Hotel (Ghitorni, Delhi), Hotel Claridges (Faridabad), Hotel Atrium (Faridabad), ITC Hotels Bangalore Purvankara Builders, Brigade Group, Prestige Group, Gesco, Adarsh Group, SJR, Canopy , Alpine, Salarpuria Properties, Citilights, Daya Naik grp., TVS grp., FESTO grp., Genesis grp., Mantri Developers - Splendor, Brigade Gateway, Purvankara Atria, Godrej Properties, ETA Gardens, The RetreatSSPDM (75), GNA Apartments (60), MES , ISRO, Chennai - Appaswamy Real Estate, Vijayashanthi , Ramaniyam Real Estates , Jain Housing , Parsavnath, Parsn, South India Shelters, Ceebros , Prince, Visranthi, Purvankara, Excess Properties, Doshi Housing, Suraksha Fairview (170), PWD (Pondicherry), Indira Gandhi Centre for Atomic Research (Kalpakkam), Shree Rosh Properties Cannoor, Hyderabad - Appaswamy , Aparna Constructions , IVRCL , Ashoka Builders, Sigma Construction, Nivee Properties, Surakhsha Homes, MES(Secunderabad), 29 Source: Elgi , Wintech, Fenesta, Sintex

Some Projects with uPVC Windows

Pune - Panchsheel , Gera Developers, Kumar Builders, Darude-Jog, Purple Properties, Pride Purple Properties, Sahara Amby Valley-Lonavla, Finolex Technologies, I SQ. IT(FIL), KSB Pumps, MES , Hotel Taj Blue Diamond, Sun & Sand Hotels, Lodha Builder Villas Lonavla, Mumbai Nahar Arch Management (Walkeshwar), Rachna Sansad College of Architecture (Worli), Ansal Housing (Worli), Sumer Trinity (Worli), Unity Projects (Worli), B.E. Billimoria (Worli),Redstone Constructions (Khar), BK Corporations (Khar), Paresh Pujara Builders (Khar), Dev Constructions (Khar), Siroya & Sarup (Khar), Atul Reality (Khar), Orbit Venture P. Ltd (Khar), Orbit Construction (Khar), Nihas Developers (Khar), Atit Constructions (Khar), Atul N. Patel (Khar), Jaycee Constructions (Khar), Aditya Developers (Khar), Vaswani Project (Khar), Siroya FM (Khar), Niraj Kakad Constructions (Khar), Atlanta Developers (Khar), Wadhwa Builders (Khar), K. Raheja Universal (JVPD), Shivam Constructions (Vile Parle), Sameer Bhojwani (Sion), Runwal Builders (Ghatkopar), Vijay Group (Thane), Globus Storeys (Thane), Bombay Port Trust Colony, Jeena & Company, B.Raheja Belmont, Mahimtura Builders, Akruti Nirman, Godrej & Boyce, Adhiraj, Unity Infraprojects, U.S.Vitamins, Lalani Group, Ekta Group, Evershine Builders, Wadhawans, Raheja Anchorage, Bhoomi Project, Ekta Enchante, Pooja Constructions, Sumer Trinity (Worli), SBI Officers Township-Nerul by Nagarjuna Constructions, Adhiraj Constructions (Kharghar), Kesar Exotica (Kharghar), Godrej Edenwoods (Thane), HAL Station-Nashik; Hearman Finochem Ltd. (Aurangabad Fcty), Lilavati Hopital (Bandra), MGM Hosp(Vashi), JJ Hospital, Wockhardt Hospitals (Mumbai & Vashi), Sai Snehadeep Hospital (Koparkhairane), Hotel Taj President , Hotel Park Plaza (Navi Mumbai), Taj Ginger Hotels(All India), Hotel Goa Majorda, Reira Constructions -330,Goa;

30 Source: Elgi , Wintech, Fenesta, Sintex

Some Projects with uPVC Windows

Unity Construction, Mumbai Tallest installation in India

Brigade Millennium, Bangalore Windows installed 70,000

Omaxe Royal Residency,Delhi; Has seen 5 summers

Some Signature Projects

Courtesy : Fenesta

31

Some Projects with uPVC Windows

Maruti Factory, Manesar

Courtesy : Fenesta

32

Endorsements

uPVC Windows getting recognition as Energy Saving Windows uPVC Windows getting recognition as Energy Saving Windows 33 over Conventional Windows. over Conventional Windows.

Energy Saving Case Study : Hotel Taj Blue Diamond

Study Conducted by SARA ELGI ARTERIORS LTD.

Tel. : +91 22 28370688; www.arteriors-india.com

Savings-1,68,776 KWh 34

Energy Saving Case Study II (IIT Delhi)

IIT Delhi (PVC Windows)
Floor area 1000 Sq.ft. & window area 300 Sq.ft. Initial Cost : Al single glazed- Rs 175/Sq.ft.* PVC double glazed Rs 235/ Sq.ft.* Increase in initial cost Rs.18,000/ Power saving / annum by using PVC windows in place of Al 4,369 units Total power savings - Rs 15,292 / annum

*Old Case Study, Prices not relevant today but logic intact

uPVC WindowsPay back for higher initial cost in over a year.. uPVC WindowsPay back for higher initial cost in over a year..

35

Standards
Multi-chambered uPVC Profiles for Windows & Doors
BS 7412 & 7413: 2002 - British Standards for uPVC Windows, Doors & Profiles EN/BS/DIN 12608 - uPVC Profiles for Windows & Doors RAL-GZ 716/1 - QA for PVC Profiles & Windows ASTM D 4726-02 Standard Spec. for Rigid PVC exterior profile extrusions AAMA/NWWDA 101/I.S.2-97-Voluntary specs for PVC exterior profile extrusions

uPVC Windows & Doors

ISO 6612 - Wind Load ISO 6613 - Air Tightedness ISO 15821 - Water Tightedness EN 14351 - European Specification on Windows & Doors DIN 1055 Design Wind Loads in B& C BS 6375 1989- Air Permeability, Water Tightedness, Wind Resistance BS 7950 : 1997 Enhanced Security Perf of Windows BS 8213-4 2007 Survey & Installation of W&D Code of Practice ISO 15099 - Thermal performance of windows, Doors & shading devices detailed calculations

Draft Indian Standard (BIS) under preparation. Draft Indian Standard (BIS) under preparation.

36

Why Energy Conservation in Buildings in India!!!!

37

Energy Consumption in the Commercial & Residential Buildings

Others 8%
Others 10% TV 4% Refrigeration 13% Lighting 28%

HVAC 32%

Lighting 60%

EV Cooler 4%

A/C 7% Fans 34%

Residential buildings 116 billion units(23.4%) Energy use in Buildings is the second largest after Industrial Energy use in Buildings is the second largest after Industrial Sector.. Sector..

Commercial buildings 33 billion units(6.6%)

38

Energy/Material consumption pattern of Inhabited Buildings

50% of all Materials / 45% of all Energy / 40% of all Water available used in Buildings 46% of all CO2 emissions (main GHG) come from Buildings Upto 50% of energy consumption of a Building is related to heat gain/loss through Windows/Doors AC Buildings in India consume four times energy as that in advanced countries (400 vs.100 kWh/m2)
Source : Energy Efficient Windows by Prof. N.K.Bansal / Dr. Jyotirmay Mathur

Effective Windows/Doors are the key to save Energy. Effective Windows/Doors are the key to save Energy.

39

Govt. Response

40

Energy Saving uPVC Windows recommended under ECBC. Energy Saving uPVC Windows recommended under ECBC

Energy Conservation Building Code Salient features

First ever Energy Code for Buildings Defines norms for use of Energy Efficient products/materials

Applicability
New Construction,Connected load > or = 500KW

Areas of Applicability
Building Envelope (Windows, Walls, Roof), HVAC, Solar Water heating & pumping, Lighting (Indoor & Outdoor), Electrical Systems (Power factor & Transformers)

Products Recommended
PVC Framed Double Glazed Windows Insulated Plumbing Pipes eg. PPR Pipes
41 Aims at reducing Energy consumption and GHG emission.. Aims at reducing Energy consumption and GHG emission..

Thermograph of BSE Tower, Mumbai

Pink/Yellow areas show energy leakage. Pink/Yellow areas show energy leakage.

42

As reported in The Business Standard

43

Warm Humid Climate Zone - Desired Window Performance

Climatic Zone Solar Heat Gain (SHGC) Heat Transfer (u value) Low u value required Air Tight Water Tight Heavy Squall &/or Rain Comforta ble to Touch Noise Reduction Dust Reduction Condensa tion Free

HumidWarm

Should Prevent

Yes

Yes

Should Withstand

Yes

Yes, if required

Should not let in dust

NA

uPVC Windows Panacea for all weather conditions in India

44

Hot Dry Climate Zone-Desired Window Performance

Heat Solar Heat Gain (SH GC) Should Prev ent Tran sfer (u valu e) Low uvalue requi red Heavy Squ all &/or Rain Should With stan d Comfortab le to Touc h Noise Red ucti on Yes, if requi red Dust Red uctio n Should not let in dust Condensa tion Free Climatic Zone Air Tight Water Tigh t

Hot-Dry

Yes

Yes

Yes

NA

uPVC Windows Panacea for all weather conditions in India uPVC Windows Panacea for all weather conditions in India

45

uPVC Windows - Some FAQs

46

FAQs
What is uPVC? Plasticisers are chemicals (such as DOP,DIBP, etc.) which when added to PVC in compounding stage give a soft Plastic Product. uPVC means unplasticized PVC, or rigid PVC in lay mans terms . 57% of PVC comes from chloride/common salt (unlimited presence on earth) and 43% from petrochemicals. How is the weatherability and UV Resistance of uPVC Windows? uPVC Windows beat all weather conditions from salty air of coastal areas to biting cold of Himachal. Indian sub-continent is subjected to high Irradiance and UV ray activity, which are the prime reasons for discolouration and weakening of materials. TiO2 , as the best UV stabiliser, is added to PVC in compounding stage, making the product withstand all weather conditions thrown at it.Further Heat Stabilisers are added to withstand high temperatures & Impact Modifiers are added to impart strength for higher wind-loads Is uPVC Window safe & secure? Multi-point safety locking arrangements and metal reinforcements meet common standards for forced-entry resistance .
47

FAQs
What about fire properties? uPVC has inherent fire retardant properties due to the presence of Chloride. PVC stops burning when source of fire is removed. In case of Ignitability Evaluation test, rating is P, i.e. not easily Ignitable/Class 1. In case of Surface Spread of Flame Test , spread of flame is NIL (at termination per 10 min) In a full blown fire, no material is safe.

Properties Flash Ignition Temperature Self Ignition Temperature Oxygen Index Ignition Time At 30 KW/Sq.MTR Needle Flame Test Smoke Yield

uPVC 400oC 450oC 50% 112 sec Non-Ignitable 384 gm

Wood 210oC 400oC 21% 31 sec Ignitable in less than 20 sec 750 gm

48

FAQs
How uPVC Windows save Energy, Reduce Noise, Prevent Dust and Water ingress
Multi-chambered Profiles, Thermally Insulating properties of PVC Frame/Sash Profiles, Double gasketting improves air / water tightedness of Vinyl Windows, Welded Corners further reinforce the above, No. of Glass layers &/or gas/vacuum in between, Type of Glass(spectrally selective, treated , low E, laminated, etc.)

uPVC Windows, making the essential difference. uPVC Windows, making the essential difference.

49

FAQs
How does uPVC compare with conventional framing materials?

50

uPVC Windows Vs Traditional Materials

U-VALUE W/M2k Material Timber Aluminium With thermal break Aluminium without thermal break PVC Single Glazing 4.78 5.60 7.32 4.80 Double Glazing 2.73 3.84 4.88 2.56

PVC has got lowest U value, acts as best thermal insulator & PVC has got lowest U value, acts as best thermal insulator & 51 saves energy in case of AC system.. Indeed! Plastics system.. A Friend saves energy in case of AC

FAQs Resource Efficient uPVC Windows

Energy Consumption Embodied (Kg oil equivalent/litre of raw material)/Extrusion(KWh/Kg)

16 14 12 10

15.1

90 80 70 60
Aluminium Window

Heat Gain-Frame only(W)

80

Aluminium Window Vinyl window

8 6 4 2 0 Energy Demand for Raw Material production Extrusion 2 1.75 0.65

Vinyl window

50 40 30 20 10 1.29 1.62 0 Heat Gain Frame Frame Area 15

Plastics in general, and uPVC Windows in particular, are highly Plastics in general, and uPVC Windows in particular, are highly 52 Resource Efficient Materials throughout their lifecycles. Resource Efficient Materials throughout their lifecycles.

Conservation of Forests & Ecology through Plastics

5 lakh PVC bath room Doors

consume 6,000 MT of Plastics

saves 140,000 Cu M. of Wood

32,000 Hectares of Forests !!!

53

Source: ICPE

Conservation of Forests & Ecology through Plastics

India - Depleting Forest Cover rules out wood as option
Our Forest cover is depleting year by year

Aluminum being energy intensive and a good heat conductor not suitable for Windows.

Over 16% world population Over 15% livestock population

This leaves uPVC as the viable option which as of now has just scratched the surface. Unexplored segments such as new residential, commercial , replacement, MIG/LIG Housing, Tier II Cities, Rural, etc

2% world geographical area

<1% of the world forests

54

FAQs
Do uPVC Windows add Credits to Green Rating of a building? Usage of uPVC windows can contribute to the following credit points in LEED rating

Green uPVC Windows help create Sustainable & Environment Green uPVC Windows help create Sustainable & Environment 55 friendly buildings. friendly buildings.

Other Plastics Products in Building & Construction in India

56

Why Plastics in B&C?

Do not corrode Save Energy High strength / Low cost

Replace energy intensive Aluminium

Strong Light weight Durable

Flame Retardant

Save Natural Resource like Wood Easy Handling / Storage

Aesthetic

Plastics, adding value to Construction, at low cost.. Plastics, adding value to Construction, at low cost..

57

Extensive use of PVC Profiles @ Jamnagar Township

PVC Shaft Shutter to Replace Wood, Cost Saving of Rs. 600/ Sq.m.

Balcony/staircase railing PVC Profile Grid replacing RCC/Metal Grid

Plastics providing Cost Effective alternatives to traditional Plastics providing Cost Effective alternatives to traditional materials like Steel, Wood,Concrete materials like Steel, Wood,Concrete

58

PVC Products replacing Metal , Concrete

59 RIL customer, Gripwell has developed quality Ducting Louvres, Curtain Walling Profiles, Fencing. Installed @ Planet Godrej, RNA Builders, Kumar Gaurav Heights in Mumbai

PVC Products replacing Metal , Concrete

60 RIL customer, Gripwell has developed quality Ducting Louvres, Curtain Walling Profiles, Fencing. Installed @ Planet Godrej, RNA Builders, Kumar Gaurav Heights in Mumbai

Innovative Products for affordable Housing

M/s Sun-Arch Inds - 3 Layer Roofing Sheet

M/s Sun Arch Industries , Morbi have commmissioned a 3 layer PVC Roofing Sheet plant. Middle layer is PVC off-grade / recycled resin which while reducing cost provides higher tensile strength compared to available products.

61 Latest technical developments to bring down Product Cost. Latest technical developments to bring down Product Cost.

False Ceiling, Partitions , Fencing

Ideally suited for use in Building & Construction.. Ideally suited for use in Building & Construction..

62

House in 3 days For clearing the massive housing backlog

8:00 a.m.

Day 1

8:00 a.m.
Day 3

Day 2

2:00 p.m. 12:00 noon

1:00 p.m. 5:00 p.m.

5:00 p.m.

2:00 p.m.

63 Plastics for Nation Building.. Plastics for Nation Building..

PVC Prefab Housing/ Porta Cabins

Bhuj Earthquake. And the Solution..

64

PVC Porta Cabins

Security Cabins

Porta Cabins

Watch Towers

Kitchen Cabinets

Milk Booth

Filling Cabinets
65

Ideally Suited for quick portable installations.. Ideally Suited for quick portable installations..

Innovative Products for affordable Housing

Ajay Industrial launched Mainline, an innovative product for power distribution manufactured from PVC Profile track, which enables truly flexible access to power. To access power, adaptor is inserted into the track and turned clockwise. The product is patented by Mainline Products Pvt. Ltd., Australia and licensed to Ajay Industrial Corporation for manufacturing and marketing the product in India.

66

PVC Pipes in a Building

A, B C D E, F G H I J&K L M : Casing Pipe (for tube well / hand pumps) : Column pipe : Riser Pipe : Water Supply lines. : PVC Plumbing pipes : SWR pipes : PP-R Plumbing pipes : Sewerage Pipes : Gutter for rain water harvesting : Rain Water Pipe
C A B D K F J H E G I M

67

Plastic Pipes
Water Supply, Sewerage(HSC & Gravity Mains) , SWR, Plumbing, HVAC

Water Supply, Sewerage (HSC& Gravity Mains), SWR, Plumbing, Water Supply, Sewerage (HSC& Gravity Mains), SWR, Plumbing, 68 HVAC HVAC

Other Plastic Products in Building & Construction

Recron 3S A Reliance Product

Making A Stronger World

PP Cut Fibre

Water & Septic Tanks

Specialized Applications.. Specialized Applications..

69

Other Plastic Products in Building & Construction

Geosynthetics

Underground Shelter

PVD

Specialized Applications.. Specialized Applications..

70

Other Plastic Products in Building and Construction

Landscaping & Playground Products gaining ground.. Landscaping & Playground Products gaining ground..

71

Role of Reliance Industries Ltd.

72

Reliance - Leading from the Front

As the largest Petrochemical Company in India, Reliance works towards Bringing the Plastics Product manufacturers , Planners & Specifiers on a common platform Working on Awareness Creation, Capability Building, Market Expansion Promotion at Grass-Root level with stake-holders like Educational Institutes, Carpenters, Plumbers, Farmers, etc. Using this platform to reach even the ultimate end user, and Promote the concept of energy & environment conservation through Plastics Products
73

Thank You

74

Windows - Total Life Cycle Time Cost

Cost Item Al Window (Powder Coated) uPVC Window
Rs. 380 / sq. ft. 80 30400 Rs.1,32,000/-(Saving 30% of AC Power which is 40% of total) 1140 @0.25% 13540 169 BS 7412, Noise Reduction & Comfort, Dust Proof, Aesthetics 75

Rs. 280 / sq. ft. Initial Cost Window Area (sq. 80 ft) 22400 Total Cost(Rs.) Power Consumption 1,50,000 (15yrs)-Rs. Maintenance Cost 6720 @2% (15yrs)-Rs. Total Effective Cost29120 Rs. Total Effective 364 Cost/ sq. ft.

Other Intangibles

No standard

Basis : Middle Class Home, Tw o track slider, 30% of AC Pow er saving thru' PVC Window s(40% of total)

Broad Strategy Adopted

1. Awareness Creation EDMs to Builders, Architects & Entrepreneurs (Database of 2600), Meeting Builders & Architects 2. Capacity Expansion Extruion Capacity has gone from 6KT in 2007 to 36.5KT now & Fabrication from 17 to 150. 3. Capability Building a) BIS standard on Foam Board Doors & Hollow profile door draft finalized. b)Window draft submitted to BIS. C) Developing indigenous sources for Hardware /accessories with Cotswold, K.M & Elgi. e) Developing Indigenous extrusion capacity with Kosite f) Fabrication machinery development with Vestal & Elgi g) Active into ECBC & BEE 4. Market Expansion - Meeting Builders/ Architects, Govt Authorities like CPWD, DDA, MHADA etc 5. CARE: a) Conducting CRMs b) Carpenter Guide in English/Hindi c) EDMs d) CD e) Brochures f) Writing articles

Going by the basics.

76

India Supply Chain Indigenous System

77

India Supply Chain Imported System

78

Energy and Environment Friendly uPVC Windows

Courtesy :Environmental Modelling Laboratory-Barcelona,April,2005.

PVC emerging as the most Green choice PVC emerging as the most Green choice

79