Fruit (Orange, Mango, Pineapple, papaw, passion fruit and Guava) juice Processing and Concentrating Plant

Capacity: 5,000 kg/Hr Fruit crushing.

FRUIT JUICE PROCESSING PLANT Capacity: 5,000 Kg Fruits crushing/hr.

A. COMMAN EQUIPMENTS FOR PROCESSING OF FRUITS JUICES
S.NO. PARTICULARS OF MACHINERY QTY

1.

Sorting & Trimming Table SS top with adjustable Legs 2500x1250x2mm Suitable for Orange, Mango, Pineapple Rotary Fruit Washing All contact parts are made up of SS. Equipped with water jets spray Arrangements. With 1.5 HP motor Suitable for Orange, Mango, Pineapple Cap: 5,000 kg/hr Conveying System. Goosneck type PP conveyor Bucket, variable drive control Having 1 HP Motor Capacity: 5,000 Kg/hr Twin Pulper Consisting of two pulpers mounted on a single frame with coarse and fine sieves. One for pulping and other for finishing the product in single operation. All contact parts are made of SS mounted on MS stand with two motors. Total electric requirement: 15 HP Cap: 5 tonnes Mango/ hr Suitable for pineapple and orange also.

02

2.

01

3.

01

4.

01

5.

Juice Collection Tank i) Cylindrical tank MOC SS 304 Cap: 20,000 L ii) Pump Cap: 4 Kl/hr

02

6.

Juice Pasteurizer: Temp: Min 85C 30 min Made of SS, outer shell of SS vertical type with tubes gravity feed steam heated. Mounted on MS stand, inlet, outlet, and all contact parts of SS with safety valve, release valve pressure gauge, Drain cock, and thermometer. Cap: 4,000 lit/hr All piping & Fittings

01

7.

01 lot

B. ADDITIONAL EQUIPMENTS FOR ORANGE JUICE

1. Orange Halving Machine With cutting knives mounted on MS stand, with 1 HP motor Cap: 60 to 90 fruits/min 2. Rosing Machine With 2 roses suitable for tight skin Orange and lemons. Mounted on MS stand with HP motor. 3. Lye Peeling Equipment Consisting of three tanks made of SS of the size of 2x2, mounted on stand. First tank with heating coil, With 3 baskets of SS. 4. Juice Concentrator: Double Effect Falling Film Evaporator Water Evaporation: 3000 Kg/hr Suitable for Orange & Pineapple 04

04

02

01

C. ADDITIONAL EQUIPMENTS FOR MANGO JUICE AND JUICE CONCENTRATE

Mango Pulp : 12 Brix Final Brix : 30 Brix 1. Peeling Knives : 10 Set 2. SS Double Jacketed vessel : 02 Set (Suitable for vacuum application 700 mm Hg) Volumetric capacity : 2,000 lit Effective volume : 1,500 lit MOC (Inner Shell) : SS 316 MOC Intermediate & Outer) : SS 304 Thickness of Inner Shell : SS 6.0 mm Thickness of Intermediate : 6.0 mm Thickness of Outer : 2.0 mm Agitator, 1.5 HP/ 17 rpm : Anchor Type Shaft sealing, arrangement, Teflon Packing Outer Valve : 100 mm Heat Transfer Area (Jacketed) : 2.5 m2 3. Heat Exchanger : 02 Set Shell & Tubular Type Tube size : 50.8 x 5 mm thk HTA : 2.5 m2 4. SS Shell & Tube Cooler : 02 Set Pipe size : 25.4 m x 1 mm thk MOC : SS 304 Vapor Inlet : 125 5. Vacuum Pump : 02 Set : 3.7 kW (Water Ring) 6. Vapor Duct, Pipe, Control Panel : 02 set Condensate port, Digital Indicator 7. Screw Pump for recirculation of : 02 Set Mango Pulp through Shell & Tube Heat Exchanger (3.7 kW)

D. ADDITIONAL EQUIPMENTS FOR PINEAPPLE JUICE

1. Pineapple Peeling knives, Made of SS. 2. Pineapple Slicing knives, Made of SS. 3. Pineapple Coring knives, Made of SS. 4. Pineapple Cutting knives Made of SS. 5. Screw type Juice extracting machine All contact parts are SS304 And one sieve of SS with 1 HP motor and starter. Suitable for Pineapple Cap: 5,000 kg/hr 6. Hydraulic Juice Press: (Rack & Cloth Type) With hydraulic pump, And Hydraulic gauge. Suitable for Pineapple 7. Basket type Centrifuge 03

03

03

03

01

01

01

E. PACKAGING SECTION
1. Bottle Washing Machine: With complete accessories Vacuum Bottle Filling Machine 20-25 Bottles/Min Bottle Corking Machine (Manual) Bottle Sterilizer: CAP: 1000 Bottles/Batch with all accessories 03

2.

03

3. 4.

03 03

F. UTILITY SECTION
1. Steam Generation System Oil Fired Type, Steam piping, valves & fittings, Service tank 2,000 Lit, Soft water storage Tank 2,000 Lit, Oil Tank 5 Kl with Water Softening Plant, Chimney, MS piping, Other accessories, etc. Air Compressor 5 HP Boiler capacity: 5000 kg/hr on 7 kg/cm2 01 Lot

2. Refrigeration Section: 01 Ammonia Refrigeration Plant comprising Of Ammonia compressors, Ice bank tank Evaporating coil, condenser coil, cooling Tower, cold room insulation, ammonia Diffusers, complete with pipes & fittings. 3. Laboratory Equipments: 4. Electrical Section Electrical motor control centers (MCC) Electrical fittings, panels, cable trays And misc. items of standard make 01 Lot 01 Lot

FLOW CHART Orange Juice Washing (Equip: Rotary Fruit and Vegetable washing) Sorting (Equip: Working Table) Tight Skinned orange Cut into halves (Equip: Orange and Lemon Halving machine) Burring or Reaming (Equip: Rosing Machine) Thick juice with seeds & coarse tissues Screening/sieving (Equip: Pulper) Juice Deaerating (Equip: Deaerator) Flash Pasteurization 82 deg C for few min (Equip: Juice Pasteurizer) Concentration (Equip: Double Effect Falling Film evaporator) Filled in container (Equip: Vacuum-filling machine) Capping/Sealing (Equip: Capping or Sealing machine) Loose skinned orange Peeling (Equip: Lye peeling Equipments) Juice Extracting (Equip: Screw type Juice Extractor)

Pineapple Juice
Washing (Equip: Rotary Fruit and Vegetable washing) Sorting (Equip: Working Table) Outer skin is peeled (Peeling knives) Slicing (Equip: Pineapple slicer) Coring (Pineapple corer) Cut into small pieces (Equip: Pineapple cutting knives) Crushed in screw extractor Or , Pulper Or, Hydraulic press Centrifuge (Basket type centrifuge Sieving through muslin cloth Juice Deaerating (Equip: Deaerator) Flash Pasteurization 82 deg C for few min (Equip: Juice Pasteurizer) Concentration (Equip: Double Effect Falling Film evaporator) Filled in container (Equip: Vacuum-filling machine) Capping/Sealing (Equip: Capping/ Sealing machine)

Mango Juice
Washing (Equip: Rotary Fruit and Vegetable washing) Sorting (Equip: Working Table) Peeling (Equip: Peeling Knives) Pulping (Equip: Twin Pulper) Juice Deaerating (Equip: Deaerator) Flash Pasteurization 82 deg C for few min (Equip: Juice Pasteurizer) Concentration (Equip: Double Effect Falling Film evaporator) Filled in container (Equip: Vacuum-filling machine) Capping/Sealing (Equip: Capping or Sealing machine)

DOCUMENTATION
Included in our scope of supply is full documentation to enable the correct installation and safe operation, shutdown and maintenance of the evaporating system. Specifically, we include the following documentation in our supply with an indication of the time scale from order when the information will be provided. - General arrangement drawing - Loading and fixings diagram -Detailed project schedule -P & ID -Utility consumption list -Motor list -Field instrumentation schedule -Interlock schedule -Start-up, Shutdown and emergency shutdown description -Control Panel layout -Control panel wiring diagram -Quality control and inspection manual -Evaporator conditions -Detailed manufacturing drawings for Evaporator -Itemized and priced spares list -Thermal insulation specification and drawing.

TERMS & CONDITIONS

This quotation is made subject to the Food & Biotech standard conditions of sale attached. 1.Payment Terms The following terms of payment are suggested. All payments to be made within 30 days net. 40 % with order invoiced 30 days after order. 60 % on delivery ex-works and presentation of documents. 2.Installation and commission: Against invoice after successful commissioning the plant. 3.Delivery Delivery of Evaporator equipment will be 11-12 weeks from order and to meet the clients required delivery schedule. 4.Quotation Validity: This quotation is valid for a period of 60 days. 5.Mechanical Guarantee: All equipment supplied will be fully mechanically guaranteed for a period of 12 months from first commissioning on product or 18 months from delivery, whichever is the earlier. This guarantee excludes any parts, which fail through fair wear and tear. 6.Process Guarantee: We guarantee the process performance of the complete system within our supply. 7.Technical Data: The Technical data provided in this quotation is provisional only and although every effort has been made to ensure reliability, final data, provided after order, may vary to that provided above. 8.Liquidated Damages:

In the event of delayed deliveries to supply for reasons outside clients control, it is agreed that liquidated damages will be paid of 1% of the contract value per week or part thereof of delay up to a maximum of 5% of the contract value. 9.Limit of Liability: The scope of supply and services described above is the limit of Food & Biotech responsibility with regard to any order placed on the basis of this quotation. No consequential loss or damages claims will be considered.

EXCLUSIONS:
The following items are excluded from our supply:- Civil or building work (including foundations) of any kind - Support or access steel work - Thermal insulation or cladding, including installation -Utility supplies, including Water Softening Plant, Raw water/Soft water, Transformer, - Wiring or cabling on site both for instrumentation and motors - Final product handling system downstream of the cooler - Site lighting - Cooling tower, Cooling water pump. - Any equipment or services not specifically included within the quotation - All tools and tackles for installation group customer deliver.