Beruflich Dokumente
Kultur Dokumente
2 UPGRADING PROJECT
Stefano Traverso
Federico Bonzani
Contents
Frame Development and P d t O F D l t d Product Overview i AE94.2-Evo1 details AE94.2-Evo2 overview y Summary and Conclusion
Pag. 1
Contents
Frame Development and Product Overview F D l t dP d tO i AE94.2-Evo1 details AE94.2-Evo2 overview y Summary and Conclusion
Pag. 2
Availability Optimized
Future Upgrades
Evo olution
AE94.2-6+ AE94 2 6+ 94.2-6 94.2 3 94.2-3 Basis 1060C TT1 TT1+ CMF+ 1075C HCO p p Opt.Comp. 1075C
1090C
1090C
19992004
2007
2010
2013
Ansaldo Enegia 2010. All rights reserved Pag. 3
Year of introduction
Evo1/2
Evo2
Turbine (HW4 package) New AE3D Turbine (I-IV stages) Turbine (HW2 package)
Evo1
Evo2
Hot Gas Casing (HW3 package) Evo1/2 extensive TBC protecting layer Optimized cooling flows
Benefit expected over 94.2-3@1060C @ Single Cycle, ISO conditions, Natural gas firing
Contents
Frame Development and P d t O F D l t d Product Overview i AE94.2AE94.2-Evo1 details AE94.2-Evo2 overview y Summary and Conclusion
Pag. 6
Potential life extension for Blade 1 and Blade 2. 33MAC @ 1090C 41MAC @ 1065C
Vane #2
Blade #1
Blade #2
Ansaldo Enegia 2010. All rights reserved Pag. 7
Mixing chamber
Ansaldo Enegia 2010. All rights reserved Pag. 8
Benefit (natural gas firing) Compared to HR3-Burner further NOx reduction NOx emission below 15ppm Enhanced combustion stability Further F rther flashback resistance Scope New diagonal swirler Enhanced pilot flame system Enhanced ignition system
Pag. 9
Upgrade Scope (HW2 & HW3 upgrade packages) Advanced coatings (BC & TBC) on turbine blades and vanes Advanced coatings (BC & TBC) on mixing chamber and inner casing New advanced low NOx burner for natural gas firing Benefit Turbine inlet temperature increase from 1075C to 1090C 1075 C 1090 C Open/Combined cycle improvements: Increase in GT power output Increase in GT exhaust energy / Combined Cycle efficiency NOx emission below 15ppm (natural gas firing) Maintenance Interval Extension 41MAC @ 1065C (for base load units): Increased efficiency & power output (+5C TT1 respect to MAC41@ 1060C) Reduction of maintenance costs
Ansaldo Enegia 2010. All rights reserved Pag. 10
Contents
Frame Development and P d t O F D l t d Product Overview i AE94.2-Evo1 details AE94.2AE94.2-Evo2 overview y Summary and Conclusion
Pag. 11
Pag. 12
GT +8 MW Efficiency(*) GT +1.2pt%
Power(*) P
AE3D AE3D
(*) expected values for 94.2-6 upgrade @1075C ISO conditions, Single Cycle, Methane firing.
Ansaldo Enegia 2010. All rights reserved Pag. 13
12/13 : Product Validation 04/13 : AE3D Turbine Blades & Vanes available 04/12 : Product commercialization 09/10 : Concurrent Engineering with casting suppliers start g pp 01/10 : Product specification 03/09 : Project Start
Pag. 14
Five front stages fully 3D design g y g Completely retrofitable on AE94.2 range gas turbine with same rotor disks di k too +4% inlet mass flow @same efficiency Low mass flow variations against ambient temperature High turndown capabilities Wet W t compression capabilities i biliti
Upgrade Scope (HW4, HW3 and HW5 upgrade packages) New Ansaldo Energia 3D turbine blades and vanes, New aerodynamic optimized 1-5 compressor stages, Advanced coatings (BC & TBC) on mixing chamber and inner casing Benefit Evo2 Turbine inlet temperature fixed to 1090C 1090 C +10.0% increased power output in Simple Cycle(*) +8.0% increased power output in Combined cycle(**) 8.0% cycle( ) more than +1.4pt% increased efficiency in Simple Cycle (Up to 4.0% higher exhaust mass flow provide more power output in case of existing combined cycle or combined cycle extension compared to HW4 package only) Maintenance Interval Extension @ 1075C (41MAC for base load units)
Contents
Frame Development and P d t O F D l t d Product Overview i AE94.2-Evo1 details AE94.2-Evo2 overview Summary and Conclusion y
Pag. 17
Ansaldo Energia Upgrade present and future packages for AE94 2 AE94.2 have been presented. All upgrade packages are modular, can be combined and are completely retrofitable. Extended maintenance interval MAC41 up to 1075C ISO (by HW2 or HW4 and HW3 packages). d k ) Decreasing combustion emissions by new VeLoNoxTM low NOx Burner (15ppm for methane firing units) units). Further development is ensured.
Pag. 18