e-Support Filename: Date:

TP07 193b.pdf 08-08-07

PRODUCTS AFFECTED / SERIAL NUMBERS AFFECTED: Color imageRUNNER C5185 /C5185i SUBJECT: Introduction of the Color imageRUNNER C5185 / C5185i and Differences from the Color imageRUNNER C5180 / C5180i

This Technical Publication has been revised to correct Cassette Feeding Unit-Z2 information. GENERAL: This Technical Publication is to announce the introduction of the Color imageRUNNER 5185. It will also supplement the imageRUNNER C5180 Service Manual and Parts Catalog by covering the differences between the Color imageRUNNER C5180 and the Color imageRUNNER C5185. DETAILS: 1. MAJOR DIFFERENCES The two (2) major differences between the Color imageRUNNER C5180 and the Color imageRUNNER C5185 are as follows: Corresponding to the Duplex Color Image Reader-G1 (DADF-T1: two-sided simultaneous reading DF) Upgrade of the Main Controller due to correspondence to the new system accessories. 1-1. New Target Options: The following are the configurations of accessories added for the release of the Color imageRUNNER C5185.
Option Duplex Color Image Reader-G1 (Standard) Plain Pedestal-E2 Cassette Feeding Unit-Z2 Super G3 Multi-Line FAX Board-H2 Voice Guidance Kit-B2 HDD Data Erase Kit-A1 (License) HDD Data Encryption Kit-B1 Remarks Can be connected only with Color imageRUNNER C5185 model with DADF-T1 (Duplexing simultaneous reading ADF) installed. Compared to plain pedestal-E1, power supply PCB (13V) is added. Can only be connected with Color imageRUNNER C5185 models. Compared to multi port FAX board-H1, NCU PCB (DT detection function) is changed.

CAUTION! Duplex Color Image Reader-G1: Please install Plain Pedestal-E2 or Cassette Feeding Unit-Z2 when you install a Pedestal on the Color imageRUNNER C5185 model. Plain Pedestal-E1 or Cassette Feeding Unit-Z1 cannot be connected. Moreover, the Duplex Color Image Reader-G1 can be installed only on the Color imageRUNNER C5185 model.

THIS TECHNICAL PUBLICATION IS THE PROPERTY OF CANON U.S.A. INC. AND CONTAINS CONFIDENTIAL INFORMATION OWNED BY OR LICENSED TO, CANON U.S.A., AUTHORIZED CANON U.S.A., DEALERS MAY USE THIS TECHNICAL PUBLICATION FOR REFERENCE PURPOSES ONLY. ANY OTHER USE BY AN AUTHORIZED CANON USA DEALER, OR USE BY ANY THIRD PARTY, IS PROHIBITED. For additional technical information, please visit the Canon Systems and Technical Support Division website at: www.support.cusa.canon.com. You can also call the Technical Support Center at 1-800-528-2830 or contact your Regional Support Office.

Page 1 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

1-2. Service Manual Change: A. Host machine Machines Specification > Others > Operation Noise During printing Color imageRUNNER C5185 / 5185N: less than 78 dB Color imageRUNNER C5180 / 5180N / 4580 / 4580F / 3880 / 3880F: less than 73 dB During standby Color imageRUNNER C5185 / 5185N: less than 58 dB Color imageRUNNER C5180 / 5180N / 4580 / 4580F / 3880 / 3880F: less than 50 dB Functions > Main controller > Configuration/function> * Underlined portion is the changed or added information. The Main Controller primarily has the following configuration and functions:
No. [1] [2] [3] PC Board Name Main Controller Circuit Board (MAIN) Main Controller Circuit Board (SUB R-A) Main Controller Circuit Board (SUB PDRM-EF-A) Main Controller Circuit (SUB SJ-A)*1 Main Controller Circuit (SUB S-JJ)*2 Main Controller Circuit (SUB LAN-bar-C) BOOT ROM SRAM Circuit Board DDR-SDRAM Main Controller Circuit (SUB RB-A) HDD Board Board Board LAN connection, HDD controller, HDD power supply ROM memory storing the boot program SRAM mounting Program-related data save, image data save Transform 1200dpi PDL image data with character spacing information equivalent to 1200dpi into image data equivalent to 600dpi. System software storage, image data storage, image data save for BOX/FAX function Function System control, memory control, and printer output image processing control Color space conversion, rotation for electronic sorting, binary conversion, resolution conversion Image processing for printer output (color space compression, under color removal, log conversion, direct mapping, color balance, fine zoom adjustment, gradation conversion, screen processing, trimming, add-on) Scanner interface, scanner image processing (resolution conversion, image rotation, compression / decompression)

[4]

[5] [6] [7] [8] [9] [10]

Board

*1 Other than Color imageRUNNER C5185 *2 Color imageRUNNER C5185

Page 2 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Configuration / Function >Main Controller > Main Controller PCB (MAIN)> * Underlined portion is to be changed or added. The main jacks of the Main Controller Circuit Board (MAIN) are shown below:

Page 3 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

J No. J1001 J1002 J1003 J1008 J1010 J1011 J1012 J1013 J1024 J1034 J1051 J1052

Function Image memory (1GB DDR-SDRAM standard) Image memory (512 MB DDR-SDRAM) *1 SRAM Color imageRUNNER Circuit board connector slot Main Controller Color imageRUNNER Circuit Board (SUB PDRM-EF-A) connector slot Main Controller Color imageRUNNER Circuit Board (SUB R-A) connector slot Main Controller Color imageRUNNER Circuit Board (SUB SJ-A) *1/Main Controller Color imageRUNNER Circuit Board (SUB S-JJ) *2connector slot Option board connector slot (Security expansion board) Main Controller Color imageRUNNER Circuit Board (SUB LAN-bar-C) connector slot Main Controller Color imageRUNNER Circuit Board (SUB RB-A) connector slot *3 BOOTROM connector slot Main Controller Color imageRUNNER Circuit Board (SUB PDRM-EF-A) connector slot Option board connector slot (Voice guidance board)

*1 Other than Color imageRUNNER C5185 *2 Color imageRUNNER C5185 *3 This may be optional depending on the model. Original Exposure System > Construction > Major Component> The original exposure system consists of the following major components: Duplex Color Image Reader-G1
Parts Scanning lamp Optical motor Reader cooling fan ADF open/close sensor 1 Optical HP sensor ADF open/close sensor 2 Document size sensor (AB-size group) Document size sensor (INCH-size group) Mirror Interface PCB Memory PCB Inverter PCB CCD unit Code LA1 M501 FM501 PS501 PS502 PS503 --------------Functions/Specifications Xenon tube: Illumination at 77,500 lx 2-phase pulse motor: Pulse control Cooling of the reader Detects the state (open/closed) of the ADF; at 5 deg Detection of the optical home position Detects the state (open/closed) of the ADF (detects timing of size detection at 25 deg) Detection of the size in a sub scanning direction (AB-size group) Detection of the size in a sub scanning direction (INCH-size group) Mirrors 1, 2, and 3 Control of the motors/fans, Connection between the printer/and ADF Sending/receiving of data between the main controller/reader controller and ADF Driving of the scanning lamp Image scanning, Analog image processing

Page 4 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Reader controller PCB

---

Control of the entire reader, Digital image processing

Page 5 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Original Exposure System > Construction > Construction of the Control System> The following shows the construction of the control system of the original exposure system: Duplex Color Image Reader-G1

Page 6 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

External and Controls > Power Supply Path in Pedestal (Accessory) > * Underlined portion is to be changed or added. The DC power supply of the pedestal (plan pedestal and cassette pedestal) is supplied from 4 DC power supply PCBs for optional power (optional power supply PCB 1, optional power supply PCB 2, and optional sub power supply PCB, DC power supply PCB(13V)*1). DC power supply PCBs for optional power (optional power supply PCB 1, optional power supply PCB 2, and optional sub power supply PCB, DC power supply PCB(13V)*1) Generate DC power supply from AC power supply Over current / over voltage protection Distribute DC power supply to accessories (paper deck, finisher) Distribute DC power supply to the Reader *1 For Plain Pedestal-E2/CST. Feeding Unit-Z2 only *1 Plain Pedestal-E1/CST. Feeding Unit-Z1

Plain Pedestal-E2/CST. Feeding Unit-Z2

Page 7 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Outline of Electrical Components > * Underlined portion is to be changed or added. Motor > Reader Unit:
Notation M1 Name Scanner Motor Description Drives the scanner system Parts No. FK2-0237 PARTCHK Jack No. Interface PCB-J306 *1 Reader Controller PCB-J306 *2

*1 Color Image Reader-G1 *2 Color Image Reader-E/F1

PCBs > Reader Unit Color Image Reader-E1/F1

Notation PCBR 1 PCBR 2 PCBR 3 PCBR 4

Name Reader Controller PCB Interface PCB Inverter PCB CCD/AP PCB

Parts No. FM2-6801 FM2-6802 FK2-0225 FM2-5829

Description Controls the reader unit/ADF. Communicates image information read by the reader unit to the printer unit. Controls the scanning lamp. Drives the CCD/Pro

Page 8 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Color Image Reader-G1

Notation Name PCBR1 Reader Controller PCB PCBR2 Interface PCB PCBR3 PCBR4 PCBR5 Inverter PCB CCD/AP PCB Memory PCB

Parts No. FM3-0475 FM3-0471 FK2-0225 FM2-5829 FM3-0474

Description Controls the reader unit/ADF. Communicates image information read by the reader unit to the printer unit. Controls the scanning lamp. Drives the CCD/processes analog images. Delivers and receives the data between the main controller and the reader controller/ADF.

Installation: * Underlined portion is to be changed or added. The installation procedure of imageRUNNER C5185 differs from the ones for imageRUNNER C5180/4580/3880 concerning the contents described below. Setting of service mode at power on Basic adjustment for ADF (Multi color image reader-G1) Setting of service mode at power on: Only in the case of installing the image reader E1/F1 to imageRUNNER C5185 model, it is required to set the kind of reader to be connected in service mode at power on (underlined portion). 1) Disconnect the reader communication cable. 2) Turn ON the main power supply switch. CAUTION! Only with the model equipped with the SEND function as standard, the shutdown sequence screen is displayed on the control panel. Thus, it is necessary to turn OFF the power as instructed on the shut-down sequence screen.

Page 9 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

CAUTION! E749-0003 This error is always displayed at the time of installation only on the models equipped the SEND function as standard.

3) ENTER SERVICE MODE. COPIER > OPTION > BODY > W/SCNR Setting: Change the value from 0 to 1. COPIER > OPTION > BODY > SCANTYPE Setting: Change the value from 1 to 0. *1 *1: Set only when connecting the Image Reader E1/F1 to the iR C5185 model. 4) Turn off the power by following the shut-down sequence. 5) Connect the reader communication cable. 6) Turn ON the main power supply switch. (Check if the status is standby). Basic adjustment for ADF (Multi color image reader-G1: The ADF for 2-sided simultaneous reading has been equipped with the multi color image reader-G1. The step 2-sided reading (back) is added in the following adjustment procedure for the ADF. Right Angle Registration Roller Skew Adjustment Magnification Horizontal Registration Leading Edge Registration Right Angle: 2. In the case of both-side reading (the second surface) 1) Set the test chart on ADF and print the backside of the test chart in both-side reading. 2) Verify the square of an image by the leading edge of the output test chart. Verify the square by checking the angle of A part.

Page 10 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

3) Detach the front cover. 4) Loosen the adjusting screw [1].

5) Adjust the position of the CIS unit to correct the square. * In the case of A is less than 90 deg: Slide the CIS unit to the right side (black arrow). * In the case of A is 90 deg or more: Slide the CIS unit to the left side (white arrow).

6) Tighten the adjusting screw. 7) Attach the front cover.

Page 11 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Registration Roller Skew Adjustment: B-2. 2 Face (Back Side) Adjustment 1) Remove the screw [1] and tighten it into the screw hole (long hole) [2] temporally.

In the case of A>B Slide the plate up to adjust. In the case of A<B Slide the plate down to adjust. 2) Tighten the screw fixed temporally before after adjusting. 3) Print a test chart to verify there is no skew.

Page 12 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Magnification: 2. In the case of both-side reading (the second surface) 1) Using A4 or LTR paper, prepare a test chart as follows:

2) Place the test chart you have prepared on the copyboard glass, and make a copy. Refer to the output as copy A. 3) Place the test chart in the original pickup tray, and make a backside copy in both-side reading. Refer to the output as copy B. 4) Put copy A and copy B together, and compare the length of the image in feed direction, making sure that dimension A as indicated. If not, go to step 5). Standard: a </= 1 mm

5) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again.

Page 13 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

6) Make the following selections: FEEDER>ADJUST>LA-SPEED2; then, change the setting to make adjustments. To make the image on copy B longer, decrease the setting (so that the stream reading speed will be decreased). To make the image on copy B shorter, increase the setting (so that the stream reading speed will be increased). [range -30 to 30 : -3 to + 3 % ] 7) Make a copy of the text charge once again, and check to see that the image is as indicated. Horizontal Registration: 2. In the case of both-side reading (the second surface) 1) Obtain the Test Chart. If the Test Chart is not available, prepare one using A4 or LTR paper as follows:

2) Place the Test Chart in the original pickup tray, and make a backside copy in both-side reading. 3) Put the Test Chart over the output of step 2), and check to see that the following is true A </= 1 mm B </= 1 mm If not, go to step 4).

Page 14 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

4) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADJY-DF2. Then, change the setting to make adjustments. A higher setting will increase the margin of A, decreasing the margin of B. (In: 0.1 m) (Range: -30 to 30) 6) Make a copy of the Test Chart once again, and check to see that the image is as indicated. Leading Edge Registration: 2. In the case of both-side reading (the second surface) 1) Obtain the Text Chart. If the Text Chart is not available, make one using A4 or LTR paper as follows:

2) Place the Text Chart in the original tray, and make a backside copy in both-side reading. 3) Check to see that dimension A of the Test Chart and the image obtained in step 2) are as indicated: A </= 1 mm B </= 1 mm If not, go to step 4).

Page 15 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

4) Start service mode as follows: press the User Mode key, press the 2 and 8 keys at the same time, and press the User Mode key once again. 5) Make the following selections: FEEDER>ADJUST>DOCST2. Then, change the setting to make adjustments. If A >/= 1 mm, increase the setting (so that the margin will be increased). If B >/= 1 mm, decrease the setting (so that the margin will be decrease). (Unit: 0.5 mm) (Range: -30- to 10; -5 to +5 mm) 6) Make a copy of the Test Chart once again, and see the image is as indicated. Parts Replacement Procedure: As for the printer unit, the basic replacement procedure does not differ between the imageRUNNER C5180 / 4580 / 3880 and the imageRUNNER C5185. The procedure for the reader unit differs between the already available Color Image Reader E1/F1 and the Duplex Color Image Reader G1. The memory PCB has been added to the Duplex Color Image Reader G1. As a result, the replacement procedure for the reader controller PCB and the interface PCB has been changed. Removing the memory PCB: 1. Preparation for removing the memory PCB 1) Remove the reader rear cover. 2) Remove the Interface PCB 2. Removing the memory PCB 1) Remove the 1 connector [1] and 1 flat cable [2]

Page 16 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

2) Remove the memory PCB [2] 10 screws

Interface PCB: 1. Preparation for Removing the Interface PCB 1) Remove the reader rear cover. 2. Removing the Interface PCB 1) Remove the interface PCB mount [4]. 9 connectors [1] 1 flat cable [2] 9 screws [3]

Page 17 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

CAUTION!

How to remove the flat cable: Slide the lock lever [1] to the direction shown by an arrow and unlock it. Then, remove the flat cable [2].

2) Remove the interface PCB [2]. 6 screws [1]

Page 18 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

After Replacement: With the Color imageRUNNER C5185, the 2-sided simultaneous reading ADF (Duplex Color Image Reader G1) is available. Because of it, the following measures differ compared to the already available Color Image Reader E1/F1. For the details, refer to the Service Manual. After Replacing Scanning Lamp After Replacing Reader Controller PCB, and After Clearing RAM After Replacing CCD Unit After Replacing the Scanning Lamp (When the color image reader-G1 is installed.): 1) Execute COPIER > FUNCTION > MISC-R > 1PCLBRST. After Replacing the Reader Controller PCB (When the color image reader-G1is installed.): CAUTION!

Be sure to print out the latest P-PRINT before replacing the reader controller PCB! When executing "RAM Clear" to the reader controller instead of replacing the PCB Upload the R-CON backup data using SST and download the data after executing "RAM Clear". In this case, it is not necessary to make adjustments explained below.

1) Download the latest system software (R-CON) using SST. 2) Select "COPIER > FUNCTION > CLEAR > R-CON" in the service mode and press the OK key to execute "RAM Clear". Then, turn off/on the main power. 3) Check the value specified in COPIER>ADJUST>CCD>CCD-CHNG for P-PRINT. When 0 is specified, go to Procedure 4). (Enter the MTF value.) When 1 is specified, go to Procedure 6). (Do not enter the MTF value.) 4) Enter each correction value indicated on the service label (attached inside of the reader front cover). a. MTF values COPIER > ADJUST > CCD > MTMF2-M1 to M9 COPIER > ADJUST > CCD > MTMF2-S1 to S9 After entry of the values, execute COPIER > FUNCTION > MTF-CLC.

Page 19 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

b. Correction values for color displacement in a sub scanning direction between RG and GB, which depends on CCD specified at factory setting COPIER > ADJUST > CCD > FCCDU-RG COPIER > ADJUST > CCD > FCCDU-GB 5) Enter each correction value indicated on the service label (attached inside of the reader front cover). a-1. Adjustment of the image scanning start position (X direction) (at copyboard reading) COPIER > ADJUST > ADJ-XY > ADJ-X a-2. Adjustment of the image scanning start position (Y direction) (at copyboard reading) COPIER > ADJUST > ADJ-XY > ADJ-Y a-3. Adjustment of the optical shading measurement position (at copyboard reading) COPIER > ADJUST > ADJ-XY > ADJ-S a-4. Adjustment of the feeder mode position in a main scanning direction COPIER > ADJUST > ADJ-XY > ADJ-Y-DF a-5. Adjustment of the CCD scanning position at ADF stream reading COPIER > ADJUST > ADJ-XY > STRD-POS a-6. White level data of the standard white plate COPIER > ADJUST > CCD > W-PLT-X COPIER > ADJUST > CCD > W-PLT-Y COPIER > ADJUST > CCD > W-PLT-Z a-7. Correction value for color displacement in a sub scanning direction between RG and GB, which depends on CCD COPIER > ADJUST > CCD > CCDU-RG COPIER > ADJUST > CCD > CCDU-GB a-8. Entry of the shading target value (R/G/B) for ADF reading (at a normal document scanning position) COPIER > ADJUST > CCD > DFTAR-R COPIER > ADJUST > CCD > DFTAR-G COPIER > ADJUST > CCD > DFTAR-B a-9. Adjustment of density correction values COPIER > ADJUST > CCD > DFCH2R2 COPIER > ADJUST > CCD > DFCH2R10 COPIER > ADJUST > CCD > DFCH2B2 COPIER > ADJUST > CCD > DFCH2B10 COPIER > ADJUST > CCD > DFCH2G2 COPIER > ADJUST > CCD > DFCH2G10

Page 20 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

a-10. Target value for automatic gradation correction COPIER > ADJUST > PASCAL > OFSE-P-Y COPIER > ADJUST > PASCAL > OFSE-P-M COPIER > ADJUST > PASCAL > OFSE-P-C COPIER > ADJUST > PASCAL > OFSE-P-K After entry of the values, execute COPIER > FUNCTION > DF-LNR. CAUTION!

This machine stores ADF-related service data in the RAM of the reader controller. It is necessary to make an adjustment for ADF when replacing the reader controller and executing "RAM Clear".

b. Adjustment of the image scanning start position (X direction) (at stream reading) FEEDER > ADJSUT > DOCST c. Adjustment of the document feed speed (magnification) FEEDER > ADUST > LA-SPEED 6) Make adjustments using the following items. a. Adjustment of sensitivity of each ADF sensor FEEDER > FUNCTION > SENS-INT b. Adjustment of the tray width For AB-size group FEEDER > FUNCTION > TRY-A4 FEEDER > FUNCTION > TRY-A5R For INCH-size group FEEDER > FUNCTION > TRY-LTR FEEDER > FUNCTION > TRY-LTRR c. Adjustment of the ADF white level COPIER > FUNCTION > CCD > DF-WLVL1 COPIER > FUNCTION > CCD > DF-WLVL2 CAUTION!

Be sure to make adjustment of the white plate data before making adjustment of the ADF white level.

After these adjustments are completed, store the previously-printed P-PRINT in the service book case, and abandon the past P-PRINT.

Page 21 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

After Replacing the CCD Unit (When the color image reader-G1 is installed.) 1) Enter each correction value indicated on the service label contained in the CCD unit. Correction value for color displacement in a sub scanning direction between RG, which depends on CCD: COPIER > ADJUST > CCD > CCDU-RG Correction value for color displacement in a sub scanning direction between GB, which depends on CCD: COPIER > ADJUST > CCD > CCDU-GB

Adjustment of density correction values COPIER > ADJUST > CCD > DFCH2R2 COPIER > ADJUST > CCD > DFCH2R10 COPIER > ADJUST > CCD > DFCH2B2 COPIER > ADJUST > CCD > DFCH2B10 COPIER > ADJUST > CCD > DFCH2G2 COPIER > ADJUST > CCD > DFCH2G10 2) Execute COPIER > FUNCTION > DF-LNR. 3) Set "COPIER > ADJUST >CCD > CCD-CHNG" to 1. 4) Attach the label contained in service parts to an appropriate position inside of the reader front cover. 5) Execute COPIER > FUNCTION > MISC-R > 1PCLBRST.

Page 22 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

B. Plain pedestal-E2/2-cassette pedestal-Z2 Comparing to the existing plain pedestal-E1/2-casssette pedestal-Z1, the power supply PCB (13V) has been added to the plain pedestal-E2/2-cassette pedestal-Z2. Removing the AC driver PCB1 Removing the DC/DC power supply PCB Removing the AC driver PCB: 1) Detach the plate [4]. 6 reuse bands [1] 1 edge saddle [2] 1 screw [3]

2) Move the mounting plate [2] in the direction of the arrow. 2 screws [1]

Page 23 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

3) Detach the mounting plate [2] of the optional power supply PCB 1. 5 screws [1]

4) Remove the AC power supply unit [2]. 4 screws [1]

5) Remove the 6 screws [1].

Page 24 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

6) Detach the mounting plate [3] of the AC driver PCB. 1 reuse band [1] 4 connectors [2]

7) Detach the AC driver PCB [2]. 4 screws [1]

Page 25 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Removing the DC/DC power supply PCB: 1) Remove the mounting plate [3] in the direction of the arrow. 2 edge saddles [1] 2 screws [2]

2) Remove the DC/DC power supply PCB [3]. 2 connectors [1] 4 screws [2]

Page 26 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

C. Multi port FAX board-H2 There is no change in the service manual. D.DADF-T1 The DADF-T1 is DADF installed in Duplex Color Image Reader-G1. It is DADF that added a simultaneous two sided reading function to existing DADF-M1. A CIS unit is installed in the DADF-T1. Therefore, both-sided simultaneous reading can be selected in addition to the conventional reversal both-sided reading. In the reversal both-sided reading (DADF-M1), the document is reversed in the machine and the CCD unit installed in the reader assembly reads its both sides. In the both-sided simultaneous reading (DADF-T1), the document is fed only once in the machine. The CCD unit reads its first side, and the CIS unit reads its second side at the same time. The main difference in the DADF-T1 and the DADF-M1 service manual is shown below. Drive Communication Diagram for DADF-T1 This is the feeding equipment exclusively for stream reading. The equipment possesses 6 motors, 1 clutch and 1 solenoid as a drive load. In addition, this equipment carries the original (back side) reading unit (CIS unit).
Name (Symbol) Pickup motor (M1) Feeding motor (M2) Delivery reversing motor (M3) Pressure motor (M4) Secondary registration motor (M5) CIS glass moving motor (M6) Pickup clutch (CL1) Unlock solenoid (SL2) Roll Execute pick up/feeding of a document. Execute feeding of a document. Execute delivery or reversing of a document. Execute pressuring or separating the read roller 1. Execute feeding of a document. Execute moving the CIS glass Transfer the drive of the pickup motor (M1) to the pickup roller and feeding roller. Execute pressuring or separating at the lower feeding roller.

Page 27 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

The following is a drive diagram of the equipment.

[1] Read motor drive signal [2] Separation motor drive signal [3] Primary read sensor signal (READ_S) [4] CIS glass shift motor drive signal [5] Secondary registration motor drive signal [6] Secondary registration sensor signal (2RES_S) [7] Pickup motor drive signal [8] Primary registration sensor signal (RES_S)

[9] Separation rear sensor signal (BNG_S) [10] Cover open/close sensor signal (Cover_SH) [11] Delivery/reversing motor drive signal [12] Unlock solenoid drive signal (R_SPL) [13] Delivery/reversing sensor signal (HH_S) [14] Secondary read sensor signal (2R_S) [15] A4/LTR detecting sensor signal (A4LT_S) [16] LTR/LGL detecting sensor signal (LG_S)

Page 28 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Both-sided reading:

[A] CCD unit (first-side reading) [B] CIS unit (second-side reading) [1] Pickup [2] Feeding [3] Reversing [4] Delivery The following is the sequence of each reading method.
Both-sided readings Both-sided reversal reading Both-sided simultaneous reading Sequences [1]->[2]->[3]->[2]->[4] [1]->[2]->[4]

NOTE: Both-sided reading method can be selected in the following user mode. Both-sided > Detailed settings > Feeder reading method Maintenance > Adjustment > Basic Adjustment: The adjustment for a two sided reading is added. (Refer to the chapter of the installation.) Maintenance > Adjustment > Adjustment at time Parts Replacement: Procedure of Replacing the ADF Controller PCB

Page 29 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

1) In a service mode, input the correcting values described on the service label found at the backside of the front cover. COPIER > ADJUST > ADJ-XY > ADJ-Y-DF2 COPIER > ADJUST > CCD > MTF-M1~M9 COPIER > ADJUST > CCD > MTF-S1~S9 COPIER > ADJUST > CCD > DFCH-R2 COPIER > ADJUST > CCD > DFCH-R10 COPIER > ADJUST > CCD > DFCH-B2 COPIER > ADJUST > CCD > DFCH-B10 COPIER > ADJUST > CCD > DFCH-G2 COPIER > ADJUST > CCD > DFCH-G10 COPIER > ADJUST > CCD > CISU-RG FEEDER > ADJUST > DOCST2 FEEDER > ADJUST > LA-SPEED2 2) Select: COPIER>FUNCTION>MTF-CLC 3) Select: COPIER>FUNCTION>DF-LNR When Replacing the CIS Unit: 1) Enter each correction value described in the service label included in the CIS unit. COPIER > ADJUST > CCD > MTF-M1 ~ M9 COPIER > ADJUST > CCD > MTF-S1 ~ S9 COPIER > ADJUST > CCD > DFCH-R2 COPIER > ADJUST > CCD > DFCH-R10 COPIER > ADJUST > CCD > DFCH-B2 COPIER > ADJUST > CCD > DFCH-B10 COPIER > ADJUST > CCD > DFCH-G2 COPIER > ADJUST > CCD > DFCH-G10 COPIER > ADJUST > CCD > CISU-RG 2) Execute COPIER>FUNCTION>MTF-CLC. 3) Execute COPIER>FUNCTION>DF-LNR. 4) Affix the label included with the service parts at the appropriate position of the inside of the reader front cover. 5) Execute COPIER>FUNCTION>MISC-R>IPCLBRST.

Page 30 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Error Code: New error codes and the error codes which description have been changed are indicated below. *1: Only in case the Duplex Color Image Reader G1 is installed.
Error Code E007 Displayed Code 201 Detection Timing Remedial Action Error of temporary prevention mode Replace the fixing unit. for full displacement of belt (When a belt was displaced to the front side and could not move to the center, the displacement of the belt was not eliminated within one minute in the belt displacement temporary prevention mode.) Error of temporary prevention of full Replace the fixing unit. displacement of belt (When a belt was displaced to the rear side and could not move to the center, the displacement of the belt was not eliminated within one minute in the belt displacement temporary prevention mode.)

211

Page 31 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Error Code E110

Displayed Code Detection Timing Remedial Action Polygon error 1st line: Always 0 2nd line: Station where the error occurred (1: Y, 2: M, 3: C, 4: K) 3rd line: Main unit status when the error occurred: (0: Activating, 1: Correcting the image position, 2: Changing the speed, 3: Operating steadily) 4th line: Polygon control status: (0: Suspension, 1: FG rotation, 2: BD control 1, 3: BD control 2, 4: BD control 3, 5: BD control 4, 6: Phase locked) 05xx An error simultaneously occurred to (1)Check whether the harness is not removed. all colors. It may be caused by the (2)Replace the power unit. system higher than the power system. (3)Replace the DC controller PCB 1 (IMG). (4)Replace the harness. (5)Replace the scanner unit. 0xx1 The polygon motor stopped, or (1)Check whether the harness is not removed. polygon does not reach the specified (2)Replace the scanner unit. number of rotations. (3)Replace the harness. (4)Replace the DC controller PCB 1 (IMG). (5)Replace the power unit. 0xx2 A BD signal has never been detected. (1)Check whether the harness is not removed. (It may be caused by damage to the (2)Replace the scanner unit. laser PCB/BD sensor or removal of (3)Replace the harness. (4)Replace the DC controller PCB 1 (IMG). the harness.) (5)Replace the power unit. 0xx3 Detection cannot be performed after a (1)Check whether the harness is not removed. BD signal was detected once. (It may (2)Replace the DC controller PCB 1 (IMG). be caused by an error in the control (3)Replace the scanner unit. (4)Replace the harness. system.) (5)Replace the power unit. 0xx4 Polygonal control is not transferred (1)Check whether the harness is not removed. appropriately. (2)Replace the DC controller PCB 1 (IMG). (3)Replace the scanner unit. (4)Replace the harness. (5)Replace the power unit. 0xx5 The phase is under control. (1)Check whether the harness is not removed. (2)Replace the scanner unit. (3)Replace the power unit. (4)Replace the harness. (5)Replace the DC controller PCB 1 (IMG). 0xx6 An error occurred after "motor (1)Check whether the harness is not removed. locked" was detected once. (2)Replace the scanner unit. (3)Replace the power unit. (4)Replace the harness. (5)Replace the DC controller PCB 1 (IMG).

Page 32 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Error Code E202

Displayed Code 0101*1

0102*1

E225

E227

E248

E400

E423

(1)Check the connection of the flat cable between the CIS unit and ADF controller. (2)Clean the white plate (CIS glass). (3)Replace the CIS unit. (4)Replace the ADF controller PCB.C16 0101*1 The 24V port is turned off at power- Check the connection of the DDIS cable on. between the inter-face PCB and ADF controller PCB. 0102*1 The 24V port is turned off at job start. (1)Replace the interface PCB. (2)Replace the ADF controller PCB.C16 0103*1 The 24V port is turned off at job completion. 0104*1 Error of the EEPROM of the ADF Replace the ADF controller PCB. controller PCB at power-on (24V OFF) 0105*1 Error of the EEPROM of the ADF driver PCB at job start (24V OFF) 0106*1 Error of the EEPROM of the ADF driver PCB at job completion (24V OFF) 0107*1 Communication error between the (1)Check the connection of the DDIS cable ADF controller PCB and interface between the memory PCB and ADF controller PCB PCB. (2)Replace the memory PCB. (3)Replace the ADF controller PCB.C24 SDRAM error of the interface board 0001*1 SDRAM access error Check the connection of the SDRAM on the memory PCB. 0002*1 Mismatch error between the SDRAM writing data and reading data 0003*1 Lack of SDRAM capacity (1)Check the connection of the SDRAM on the memory PCB. (2)Connect an appropriate SDRAM.C26

0101*1

Detection Timing Backside reading glass (CIS) HP error The HP cannot be detected in the detection (outward) of the HP position of the backside reading glass (CIS). Backside reading glass (CIS) HP error The HP cannot be detected in the detection (homeward) of the HP position of the backside reading glass (CIS). The light volume of the scanning lamp (backside) has de-creased.

Remedial Action (1)Replace the CIS glass shift HP sensor (PI13). (2)Replace the CIS glass shift motor (M6). (3)Replace the ADF controller PCB.D13 (1)Replace the CIS glass shift HP sensor (PI13). (2)Replace the CIS glass shift motor (M6). (3)Replace the ADF controller PCB.

Page 33 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Error Code E602

Displayed Code 2000

2001

2002

E732

8888

E746

0011*

Detection Timing Remedial Action Authentication error of the main unit (1)Check the connection of the encryption and encryption board board. (Turn the power OFF/ON.) (2)Execute "Key Clear" to the encryption board using SST. (Since this action makes the HDD unformatted, you need to format the HDD and reinstall the system firmware.) Mismatch of the encryption board Execute "Key Clear" to the encryption board operation using SST. (Since this action makes the HDD unformatted, you need to format the HDD and reinstall the system firmware.) Failure of the encryption board (1)Check the connection of the encryption board. (Turn the power OFF/ON.) (2)Execute "Key Clear" to the encryption board using SST. (Since this action makes the HDD unformatted, you need to format the HDD and reinstall the system firmware.) (3)Format the HDD The scanner model is different. Check the scanner model and "COPIER>OPTION>BODY>SCANTYPE". 0 should be set for Image Reader E1/F1. 1 should be set for Image Reader G1. The voice board and voice recognition Connect an appropriate board (voice board or board recognized (connected) both of voice recognition board). them.

Page 34 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode: The Duplex Color Image Reader G1 is connectable only with the imageRUNNER C5185. New service mode codes and the service mode which description have been changed are indicated below. As for the other service mode, they are equivalent to the imageRUNNER C5180 / 4580 / 3880 (includes the upgraded model).
Service Mode COPIER Large Category DISPLAY IO ADJUST Middle Category VERSION RCON FEEDER ADJ-XY Small Category ECO2 Level 1 1 1 1 Content ROM version of the ECO PCB for doublesided simultaneous reading. *1 *2 Fine adjustment of magnification for the sub scanning direction at copyboard reading by the reader. Compare the document and output paper and make a fine adjustment. - Increase the value when the size of the output paper is small. -Decrease the value when the size of the output paper is large. Setting range: -56 to 220 [Factory setting value / Value after RAM clear: 0] Attention: Since this mode is used to adjust the position of an image for copy operation, this may affect an image for SEND operation.

ADJ-X-MG

Page 35 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category ADJY-DF2

Level 1

Content Adjustment of the backside position for the main scanning direction at one-path doublesided mode by ADF. Setting range: 56 to 210 [Factory setting value / Value after RAM clear: 120] Method of Adjustment: Set this mode when replacing the reader controller PCB. Adjustment is not basically required for other cases than the above.

CCD

MTF2-M1 MTF2-M2 MTF2-M3 MTF2-M4 MTF2-M5 MTF2-M6 MTF2-M7 MTF2-M8 MTF2-M9

1 1 1 1 1 1 1 1 1

Setting value of MTF for the main scanning direction at front side reading. M1: Front side for Red, M2: Center for Red, M3: Rear side for Red M4: Front side for Green, M5: Center for Green, M6: Rear side for Green M7: Front side for Blue, M8: Center for Blue, M9: Rear side for Blue Range of Adjustment: 20 to incremented by 1% (Default: 50) 80%,

Method of Adjustment: Enter the service label value to this mode when replacing the reader controller PCB / executing RCON clear. The MTF filter coefficient to be set for ASIC of the machine is recalculated based on the entered value. This value does not need to be set in cases other than replacement of the reader controller PCB / execution of RCON clear. [Factory setting value: MTF value set for each machine].

Page 36 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category MTF2-S1 MTF2-S2 MTF2-S3 MTF2-S4 MTF2-S5 MTF2-S6 MTF2-S7 MTF2-S8 MTF2-S9

Level 1 1 1 1 1 1 1 1 1

Content Setting value of MTF for the sub scanning direction at front side reading. S1: Front side for Red, S2: Center for Red, S3: Rear side for Red S4: Front side for Green, S5: Center for Green, S6: Rear side for Green S7: Front side for Blue, S8: Center for Blue, S9: Rear side for Blue. Range of Adjustment: 20 to incremented by 1% (Default: 50) 80%,

Method of Adjustment: Enter the service label value to this mode when replacing the reader controller PCB / executing RCON clear. The MTF filter coefficient to be set for ASIC of the machine is recalculated based on the entered value. This value does not need to be set in cases other than replacement of the reader controller PCB / execution of RCON clear. [Factory setting value: MTF value set for each machine] Reading of the image on the backside in onepath double-sided mode is performed by CIS, and color displacement correction for the image is performed in line with the method of CCD. This mode only displays values. Range of Adjustment: None Method of Adjustment: After the value is calculated separately, use this mode to check a color displacement value for the backside.

100DF2-GB

Page 37 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category 100DF2-RG

Level 2

Content Reading of the image on the backside in onepath double-sided mode is performed by CIS, and color displacement correction for the image is performed in line with the method of CCD. This mode only displays values. Range of Adjustment: None Method of Adjustment: After the value is calculated separately, use this mode to check a color displacement value for the backside. Reading of the image on the backside in onepath double-sided mode is performed by CIS, and color displacement correction for the image is performed in line with the method of CCD. This mode only displays values. Range of Adjustment: None Method of Adjustment: After the value is calculated separately, use this mode to check a color displacement value for the backside. Reading of the image on the backside for in one-path double-sided mode is performed by CIS, and color displacement correction for the image is performed in line with the method of CCD. This mode only displays values. Range of Adjustment: None Method of Adjustment: After the value is calculated separately, use this mode to check a color displacement value for the backside.

50DF2-GB

50DF2-RG

Page 38 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category DFCH2-R2 DFCH2-R10 DFCH2-B2 DFCH2-B10 DFCH2-G2 DFCH2-G10

Level 1 1 1 1 1 1

Content Setting of the linearity characteristic data value of the CCD DF composite chart (No.2 or No.10) data (Red/Blue/Green) DFCH2xy. x: R=Red, B=Blue, G=Green y: 2=Chart No. 2, 10=Chart No. 10 Since ADF of E232/E307, which provides double-sided simultaneous reading mode, uses different reading sensors (CIS/CCD) for front and backside, there may be density difference between the images on front and backside. To minimize the density difference between front and backside, the machine reads the linearity characteristic data value of the DF composite chart. No. 2 data (Red) and sets a standard value for the front side reading sensor (CCD sensor). Range of Adjustment: 1 to 255 (Default: 200) Method of Adjustment: DFCH2R2/DFCH2B2/DFCH2G2: 1 to 2550 (Default: 200) DFCH2R10/DFCH2B10/DFCH2G10: 0 to 2550 (Default: 10) [When replacing the reader controller PCB] When replacing the reader controller PCB, enter the data indicated on the service label to this mode and execute FUNCTION>CCD>DF-LNR to recalculate the gain offset value.

Page 39 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category CCD-CHNG

Level 1

Content Set this mode when CCD replacement is completed. Range of Adjustment: 0 to 1 (Default: 0) Method of Adjustment: Set "1" when replacing the CCD unit. [Factory setting value: 0]

MTF-M1 MTF-M2 MTF-M3 MTF-M4 MTF-M5 MTF-M6 MTF-M7 MTF-M8 MTF-M9

1 1 1 1 1 1 1 1 1

Setting value of MTF for the main scanning direction at front side reading for CIS. M1: Front side for Red, M2: Center for Red, M3: Rear side for Red M4: Front side for Green, M5: Center for Green, M6: Rear side for Green M7: Front side for Blue, M8: Center for Blue, M9: Rear side for Blue Range of Adjustment: 20 to incremented by 1% (Default: 50) 80%,

Method of Adjustment: Enter the service label value to this mode when replacing the ADF controller PCB / executing RCON clear. The MTF filter coefficient to be set for ASIC of the machine is recalculated based on the entered value. This value does not need to be set in cases other than replacement of the ADF controller PCB / execution of RCON clear. [Factory setting value: MTF value set for each machine]

Page 40 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category MTF-S1 MTF-S2 MTF-S3 MTF-S4 MTF-S5 MTF-S6 MTF-S7 MTF-S8 MTF-S9

Level 1 1 1 1 1 1 1 1 1

Content Setting value of MTF for the sub scanning direction at front side reading for CIS. S1: Front side for Red, S2: Center for Red, S3: Rear side for Red S4: Front side for Green, S5: Center for Green, S6: Rear side for Green S7: Front side for Blue, S8: Center for Blue, S9: Rear side for Blue. Range of Adjustment: 20 to incremented by 1% (Default: 50) 80%,

Method of Adjustment: Enter the service label value to this mode when replacing the ADF controller PCB / executing RCON clear. The MTF filter coefficient to be set for ASIC of the machine is recalculated based on the entered value. This value does not need to be set in cases other than replacement of the ADF controller PCB / execution of RCON clear. [Factory setting value: MTF value set for each machine]

Page 41 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category DFCH-R2 DFCH-R10 DFCH-B2 DFCH-B10 DFCH-G2 DFCH-G10

Level 1 1 1 1 1 1

Content Setting of the linearity characteristic data value of the CIS DF composite chart (No.2 or No.10) data (Red/Blue/Green). DFCH2xy x: R=Red, B=Blue, G=Green y: 2=Chart No. 2, 10=Chart No. 10 Since ADF of E232/E307, which provides double-sided simultaneous reading mode, uses different reading sensors (CIS/CCD) for front and backside, there may be density difference between the images on front and backside. To minimize the density difference between front and backside, the machine reads the linearity characteristic data value of the DF composite chart No. 2 data (Red) and sets a standard value for the front side reading sensor (CIS sensor). Range of Adjustment: DFCH2R2/DFCH2B2/DFCH2G2: 1 to 2550 (Default: 200) DFCH2R10/DFCH2B10/DFCH2G10: 0 to 2550 (Default: 10) Method of Adjustment: [When replacing the ADF controller PCB/executing DF-RCON clear] When replacing the ADF controller PCB/executing DF-RCON clear, enter the data indicated on the service label to this mode and execute FUNCTION>CCD>DFLNR to recalculate it.

Page 42 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category CISU-RG

Level 1

Content Enter a color displacement correction value for the sub scanning direction (between RG when performing scanning that depends on the CIS unit and lens, and calculate a color displacement correction value for each color (50DF-RG/50DF-GB/100DF-RG/100DFGB) for the CIS unit. Range of Adjustment: -150 to 150

(Default:

0)

Method of Adjustment: [When replacing the ADF controller PCB/executing DF-RCON clear] Enter the value indicated on the service label. [When replacing the CIS unit] Enter the color displacement data indicated on the CIS unit and update the service label. [Factory setting value: Factory adjustment value] MISC SEG-ADJ3 1 Adjustment of the separation level of the character and photo in the character/photo/map mode on the backside in one-path double-sided mode . For the backside in one-path double-sided mode (SEG-ADJ adjustment for the backside) Method of Adjustment: - To make it easier to recognize the photo: Increase the value. - To make it easier to recognize the character: Decrease the value. Adjustment range: -4 to 4 [Factory setting value / Value after execution of RAM clear: 0]

Page 43 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category K-ADJ3

Level 1

Content Adjustment of the black color recognition level at black character processing on the backside in one-path double-sided mode For the backside in one-path double-sided mode (K-ADJ adjustment for the backside). Method of Adjustment: To make it easier to recognize the black color: Increase the value. Adjustment range: -3 to 3. [Factory setting value / Value after execution of RAM clear: 0] Adjustment of the color recognition level in the ACS mode on the backside in one-path double-sided mode For the backside in onepath double-sided mode (ACS-ADJ adjustment for the backside) Method of Adjustment: - To make it easier to recognize black and white: Increase the value. - To make it easier to recognize color: Decrease the value. Adjustment range: -3 to 3 [Factory setting value / Value after execution of RAM clear: 0]

ACS-ADJ3

Page 44 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category ACS-EN3

Level 2

Content ACS-EN2 Adjustment of ACS recognition field (at DF stream reading). Method of Adjustment: Increase the value to expand the recognition field. Adjustment range: -2 to 2 [Factory setting value / Value after execution of RAM clear: 0]

ACS-CNT3

Adjustment of the field of counting chromatic color recognition pixels for ACS recognition on the backside in one-path double-sided mode (at DF stream reading). Method of Adjustment: Increase the value to expand the recognition field on the backside in one-path doublesided mode. Adjustment range: -2 to 2 [Factory setting value / Value after execution of RAM clear: 0]

Page 45 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category FUNCTION

Middle Category CCD

Small Category DF-LNR

Level 1

Content Start of calculation of the gain offset value for matching the front and backside density based on the data read from the DF composite chart (No. 2 and No. 10) By setting the data read from the DF composite chart No. 2 and No. 10 to "ADJUST>CCD>DFCH_XX" to match the front and backside density and executing this mode, linearity characteristics are calculated and the setting value is determined. Adjustment Method: Execute this mode when replacing the reader controller PCB. Execute this mode every time when the linearity characteristic data (data information of No.2/No.10) due to replacement of the CIS unit or CCD unit. The data of No.2/No.10 is accompanied with each CCD/CIS unit. Calculation of the MTF filter count set for ASIC based on the MTF value. Calculate the MTF filter count that is actually set for ASIC based on the MTF value of CCD/ CIS specified in "COPIER>ADJUST>CCD>MTF_M1-9, MTF_S1-9, MTF2_M1-9, MTF2_S1-9". Adjustment Method: Use this mode when replacing the CCD unit, CIS unit, ADF controller PCB (executing DF-RCON clear), or reader controller PCB (executing RCON clear). Refer to explanation about maintenance adjustment for details.

MTF-CLC

Page 46 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category LUT-ADJ3

Level 1

Content CIS (back side) Uneven Density Correction Control. Execute this mode to mitigate uneven density for images with steps (uneven density in 20mm pitch) appeared in the main scanning direction. Also execute this mode when replacing CIS unit, CCD unit, ADF controller PCB and loader controller PCB. Execute this mode if the density linearity correction/MTF correction was executed at CIS/ CCD replacement. Set a sheet of TEST SHEET D-10 (FY99129-010) on DF so as to read the darker part first. Operate this key, and then the document is fed into the CIS unit assembly to read the chart for correction data computation. Go to COPIER>OPTION>BODY>CCDLUT2 to set this control with or without correction. Initialization of the backup data (EEPROM) of DF-RCON board. Clear and initialize the value of the EEPROM, which is installed in DF-RCON and used to store backup data.

CLEAR

DF-RCON

Page 47 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category MISC-R

Small Category 1PCLB RST

Level 1

Content Color difference correction for double-sided scanning (front side) Correct the color difference between the front and backside for a one-path doublesided machine. Calculate the color difference correction value for double-sided scanning with the result of "1PSCLB_B". Method of Adjustment: When there is a significant color difference in double-sided scanning due to variations or durability change of the light source of the lamp, correct the color difference by executing 1PSCLB_A and 1PSCLB_B continuously. Print one sheet of PG in the setting of "TYPE: 47, TXPH: 0, THRU: 0" by "COPIER>TEST>PG", and set the printout (front side up) on the DF so that the cyan image [1] is placed on the rear left side. Then, execute 1PSCLB_A. When the result is NG, check the front/back/upper side/lower side of the document and set it on the DF again. Then, repeat the procedure until the result becomes OK.

Page 48 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category BODY

Middle Category BODY

Small Category CCD-LUT2

Level 1

Content COPIER>FUNCTION>CCD>LUT-ADJ3: setting to apply the value gained in correction computing Setting: 0: Apply the computed value 1: Apply the default value instead of the computed value. Use: When chip step image appeared in reading the backside of the document (CIS), go to FUNCTION>CCD>LUT-ADJ3 to examine the image; apply the computed correction data if deemed appropriate. [Default value/the value at RAM refreshed: 1]

MXSP-DSEL

Set whether or not to use the value adjusted in "COPIER>FUNCTION>CCD>LUTADJ3". Setting value 0: Use the calculation value. 1: Use the default value instead of the calculation value. Usage: When a failure occurred to an image caused by the difference in the height of the chips occurred at backside (CIS) scanning, execute "FUNCTION>CCD>LUT-ADJ3" and make judgment of whether or not to use the calculated correction data while checking the image. [Factory setting value / Value after the execution of RAM Clear: 0]

Page 49 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category DRY-CISU

Level 1

Content Switching the mode of drying the glass on the CIS unit for condensation When moisture is applied to the glass surface on the CIS unit, which reads the backside, caused by condensation, an abnormal image or E225-0101 may occur. Therefore, use this service mode to select a mode to activate the machine while drying moisture applied to the glass surface on the CIS unit. 0: Normal activation mode 1: Activation while taking measures for condensation Usage: When an abnormal image or E225-0101 occurs in the CIS unit caused by condensation, set "1" to this service mode and turn the power OFF/ON. The machine activates while the lamp on the CIS unit lights up for a specified period (30 seconds) so that moisture is dried immediately after the power is turned on. Be sure to close the ADF before executing this mode. If it is open, the lamp on the CIS unit does not light up and moisture cannot be dried. [Factory setting value / Value after execution of RAM clear: 0]

Page 50 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode FEEDER

Large Category ADJUST

Middle Category

Small Category DOCST 2

Level 1

Content Adjustment of the timing of sending the signal of the leading edge of an image on the backside of the feeder at double-sided simultaneous reading Use this mode to adjust the timing of sending the signal of the leading edge of an image on the backside of the feeder at double-sided simultaneous reading. Setting range: -50 to +50 (Unit: 0.1mm) Method of Adjustment: When replacing the reader controller PCB, etc./executing RCON clear, enter the value indicated on the service label. When displacement of the image position, etc. has occurred on the backside in one-path double-sided mode, enter the adjustment value while checking the image. Increase the value to increase the margin on the leading edge. Decrease the value to decrease the margin on the leading edge. [Factory setting value / Value after execution of RAM clear: 0]

Page 51 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category LA-SPD2

Level 1

Content Adjustment of magnification for the sub scanning direction to perform stream reading on the backside of the feeder at double-sided simultaneous reading A fine adjustment of the feeder delivery speed is made on the front side. Since the image on the backside is output from memory, magnification for the sub scanning direction can be adjusted by making a fine adjustment of the interval of image signals for the sub scanning direction when the image is written into memory. -120 to +120, iR C5185: -20 to +20 (Default: 0) (Unit: 0.1%) Method of Adjustment: When replacing the reader controller PCB/executing RCON clear, enter the value indicated on the service label. When an abnormal image (enlarged or shrunk image, etc.) has occurred on the backside in one-path double-sided mode, make this adjustment while checking the image. [Factory setting value / Factory adjustment value (value indicated on the service label)]

Page 52 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category FUNCTION

Middle Category

Small Category MTR-CHK

Level 1

Content Execution of single unit check for the ADF motor, etc. Operation Method: 1) Press MTR-CHK. (It becomes highlighted.) 2) Enter a number associated with the part using numeric keys. 3) Press the OK key. 4) Press MTR-ON and check the operation. Setting range For Color Image Reader-F1 (DADF-M1) 0: Pick-up motor 1: Delivery motor 2: Delivery reversal motor 3: Pressure motor For Color Image Reader-G1 (DADF-T1) 0: Pick-up motor 1: Delivery motor 2: Delivery reversal motor 3: Pressure motor 4: Registration motor 2 5: CIS glass shift motor [Factory setting value / Value after execution of RAM clear: 0]

Page 53 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Service Mode

Large Category

Middle Category

Small Category FAN-CHK

Level 1

Content Single unit check for the DF cooling fan Operation method 1) Press FAN-CHK. (It becomes highlighted.) 2) Enter a number associated with the part using numeric keys. 3) Press the OK key. 4) Press FAN-ON and check the operation. For Color Image Reader-F1 (DADF-M1) 0: ADF cooling fan For Color Image Reader-G1 (DADF-T1) 0: ADF cooling fan 1: CIS fan [Factory setting value / Value after execution of RAM clear: 0]

Page 54 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

*1 Color Image Reader-G1

Indication P001 Bit 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Symbol Item DDIS IF (SLIVEWAKE) DDIS IF (SPRDY) Not used ADF pick-up motor CLK Reader cooling fan power-on signal ADF read motor CLK Document size sensor ON M5 24V power monitoring Color open/close sensor Pressure plate Reader optical motor CLK 13V power monitoring Backside image completion signal DDIS IF (SCPRDY) Remarks Delivery reversal motor CLK 0: Operation prohibited 0: Operation permitted 1: ON 1: ON Registration motor CLK 2 0: Normal 1: Closed 1: Closed 0: Normal 0: Image completed 0: Operation permitted DDIS serial communication (TxD) 1: ON Document size detection 0 0: Document exists 0: Document exists 0: Document exists 0: Receivable -

M1 FM1 M2

P002

PI6 PS502 M1

P003

ADF serial communication (TxD) DDIS serial communication (RxD) ADF serial communication (RxD) LED control ADF serial communication (SCK) Not used Not used Document size detection 1 Document size detection 2 Document size detection 3 Not use DDIS IF (SRTS) Optical motor Vref output Not use

P004

Page 55 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Indication P005

Bit

Symbol

Item PC connection IF (RxD) Reader fan lock detection signal DDIS IF (SCTS) Not use Not use Not use Not use Terminal for board check DDIS IF (OPTI1) DDIS IF (OPTO1) ADF sensor interrupt input Input for registration motor clock 2 Input for HP sensor interrupt Read sensor 2 Address bus 17 Address bus 18 Not use Input for ADF pick-up motor lock interrupt Input for ADF read motor clock interrupt Input for ADF delivery reversal motor lock interrupt CCD driver ON signal Wait signal L write signal H write signal Read signal ADF serial communication (LOAD) CPU clock output

Remarks PC connection IF (TxD) 0: Lock detected 0: Receivable

P006

P007

P008

0 1 2 FM1 3 4 5 6 7 0 1 2 3 4 5 M5 6 7 PI11 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

Not use 1: Normal 0: Active 0: Active 1: Copyboard closed 1: HP Address bus 16 -

Not use 1: ON 0: Wait 0: Active 0: Active 0: Active 0: Enable -

Page 56 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Indication P009

Bit 0 1 2 3 4 5 6 7

Symbol

Item Shading RAM chip selection Work RAM chip selection ASIC resistor chip selection ROM chip selection Not use Not use Not use

Remarks Not use 0: Selection 0: Selection 0: Selection 0: Selection -

*2 Color Image Reader-G1

Address P001 Bit 0 1 2 3 4-7 0 1 2 3 4 5 6 7 Symbol PCB3 PI1 PCB4 PI12 M3 M3 M1 M1 M5 M5 M2 M2 Indication Read sensor PCB Registration sensor Delivery reversal sensor PCB Registration sensor 2 Not used Delivery/reversal motor CUT Delivery/reversal motor CWB Pick-up motor CUT Pick-up motor CWB Registration motor 2 CUT Registration motor 2 CWB For R&D (Read motor CUT) Read motor MODE 0: Paper exists 0: Paper exists 0: Paper exists 0: Paper exists 0: Delivery direction 0: At operation 0: Delivery direction 0: At operation 0: At operation 0: Delivery direction 0: W1-2 phase (Usual operation) 1: 2W1-2 (For R&D) 0: At operation Remarks

P002

Page 57 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Address P003

Bit 0 1 2

Symbol CL1 SL1 FM1/FM5

3 4 5 6 7 0 1 2 3 4 5 6

FM2/FM3 PCB5 PI7 PI8 PI9 PI10 PCB2 PI1 FM1/FM5

Indication Pick-up clutch ON signal Stamp solenoid ON signal Read motor cooling fan, Delivery motor/registration motor cooling fan CIS unit cooling fan (front)/CIS unit cooling fan (rear) Not used Not used Document set LED Not used Size sensor 1 Size sensor 2 Size sensor 3 Size sensor 4 Post-separation sensor PCB Registration sensor Read motor cooling fan, Delivery motor/registration motor cooling fan alarm Not used A4/LTR sensor LTR-R/LGL sensor Document sensor Cover open/close sensor CIS unit cooling fan (rear) alarm Not used CIS unit cooling fan (front)/CIS unit cooling fan (front) alarm Stamp detection 24V detection Delivery/reversal sensor PCB Separation HP sensor Registration sensor 2 Read sensor PCB Read sensor 2 CIS glass shift HP sensor Not used

Remarks 0: ON 0: ON 0: ON

0: ON

0: Display ON 0: Paper exists 0: Paper exists 0: Paper exists 0: Paper exists 0: Paper exists 0: Paper exists 0: Alarm

P004

P005

7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7

PI3 PI4 PI5 PI6 FM3 FM2

0: A4R 0: LGL(Large) 0: Paper exists 0: Closed 0: Alarm 0: Alarm 0: Stamp attached 0: Detection 0: Paper exists 1: ON (protection against light) 0: Paper exists 0: Paper exists 0: Paper exists 0: HP

P006

PCB4 PI2 PI12 PCB3 PI11 PI13 -

Page 58 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Address P007 P008 P009 P010 P011 P012

Bit 0-7 0-7 0-7 0-7 0-7 0-7 -

Symbol

Indication Analog input for Post-separation sensor PCB Analog input for read sensor PCB Analog input for delivery/reversal sensor PCB Analog input for document width volume Analog input for post-separation sensor PCB Analog input for read sensor PCB

Remarks

2 .SERVICE PARTS For differences in regard to service parts and differences, see the charts below. Color imageRUNNER C5185 (120V):
Color Color imageRUNNER Old imageRUNNER No. C5180 (120V) Q'ty C5185 (120V) 1 2 3 4 F14-8032-000 FC7-3937-000 FM2-6852-000 FM2-6309-000 1 1 F14-8036-000 FC7-7424-000 FM2-9252-000 FM3-2053-000

New Q'ty 1 1 1

Description

Figure

PLATE, NAME MAIN CONT. PCB ASS'Y, S-JJ MAIN CONTROLLER PCB ASS'Y,SJ-A MAIN POWER SUPPLY RELAY ASS'Y

100 938 933 910

Color imageRUNNER 5185i (120V):

Color Color imageRUNNER Old imageRUNNER No. 5180i (120V) Q'ty C5185i (120V) 1 2 3 4 F14-8035-000 FC7-3938-000 FM2-6852-000 FM2-6309-000 1 1 F14-8038-000 FC7-7425-000 FM2-9252-000 FM3-2053-000

New Q'ty 1 1 1

Description

Figure

PLATE, NAME MAIN CONT. PCB ASS'Y, S-JJ MAIN CONTROLLER PCB ASS'Y,SJ-A MAIN POWER SUPPLY RELAY ASS'Y

100 938 933 910

Page 59 of 60

e-Support Filename: Date:

TP07 193b.pdf 08-08-07

Cassette Pedestal-E2:
Cassette Pedestal-E1 F32-2713-000 FM2-7081-000 FM2-7077-000 FM2-7071-000 FM2-7073-000 Old Q'ty 1 1 1 1 Cassette Pedestal-E2 F32-2714-000 FM3-2083-000 FM3-2072-000 FM3-2075-000 FM3-2076-000 FM2-9869-000 New Q'ty 1 1 1 1 1

No.

Description

Figure

1 2 3 4 5

CABLE, CASSETTE PEDESTAL MAIN CABLE, PEDESTAL CABLE, SUB PEDESTAL CABLE, LATTICE DC-DC CONVERTER PCB ASSEMBLY

H11A H11A H11A H11A H11A

Cassette Feeding Unit Z2:

Cassette No. Cassette Old Q'ty 1 1 1 1 -

Feeding Unit -Z1

F26-9712-000 FM2-7067-000 FM2-7077-000 FM2-7071-000 FM2-7073-000 -

Feeding Unit -Z2

F26-9742-000 FM3-2070-000 FM3-2072-000 FM3-2075-000 FM3-2076-000 FB6-3409-000 FM2-9869-000

New Q'ty 1 1 1 1 2 1

Description

Figure

1 2 3 4 5 6

CABLE, CASSETTE PEDESTAL MAIN CABLE, PEDESTAL CABLE, SUB PEDESTAL CABLE, LATTICE BRACKET DC-DC CONVERTER PCB ASSEMBLY

H11A H11A H11A H11A H11A H11A

SUPER G3 FAX-H2: SUPER G3 FAX-H1 F62-3532-000 FM2-7749-000 Old Q'ty 1 SUPER G3 FAX-H2 F62-3524-000 FM3-3730-000 New Q'ty 1 DIMM ASS'Y

No.

Description

Figure

100

3. PRODUCT CODE / SERIAL NO. / SUPPLY VOLTAGE

Model Color imageRUNNER C 5185 Color imageRUNNER C 5185i Product Code F14-8036 F14-8038 Serial No. MEQ00001~ MER00001~ Supply Voltage (V) 120V 120V

Page 60 of 60