Owner: KPIC

Costumer: Namvaran

Stack-4201
namvaran Consulting Engineers
Managers

Location: Kermanshah- Iran

Document No.: SEC-PJ045-ST-IFP-0008-1

K.P.I.C.

SEC-Project No.: PJ045

Liquid Penetrant test procedure

Purchaser & Owner:

Purchaser review and comment shall not be assumed to indicate either responsibility or liability f or accuracy and completenes of this document or to alter any contractual terms and conditions. Item Numbers: S-4201 Purchasers Disposition No Comments Comments as Noted Rejected

Date

Name

Initial

SDRL Code A 60

Purchase Order No. I-41D1-B213-01

Document No.

Rev.

SEC-PJ045-ST-IFP-0008-1 02

02 01 Rev.

02.08.2004 20.06.2004 Issue Date

COMMENT AS NOTE ISSUED FOR COMMENT

DESCRIPTION

M.Z H.H
PRD. BY

M.Z M.Z
CHKD. BY

M.S.KH M.S.KH
APPR. BY

DISCIPLINE

Quality Assurance System P.T. Procedure

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 1 of 4

Contents 1- Procedure to be used 2- Technique 3- Per-examination cleaning & Drying 4- Liquid Penetrant Application 5- Method of Removing excess penetrant 6- Developer Application 7- Evaluation of L.P. Examination 8- Post Cleaning 9- Personnel Qualification 10- Acceptance Standard 11- Attachment (Examination Report)

Quality Assurance System P.T. Procedure

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 1 of 4

Liquid Penetrant Examination Procedure

1- Procedure to be used for Examination of beveling of parts shop header welds. Reference standard: ASME V Div .1 Article1 & 6 latest version ASME VIII Div.1 (Edition 2001) Appendix 8 latest version 2- Technique: Color contrast penetrant, using solvent removable penetrant. 3- Per-Examination Cleaning & Drying: The surface to be examined shall be clean & free of grease, flux spatter, rust oil, that might interfere with the penetration of liquid. Also the surface must be dried by proper method such as heating or using clean clothes in case of moisture or wet surface. The proper solvent for degreasing is Magnaflux-SKC-S or equivalent. 4- Liquid Penetrant Application Type of dye penetrant: Visible penetrant examination method. (Magnaflux- Al06C or equivalent.) Application: By thoroughly and uniformly spraying on the part to be examined penetration time: The minimum penetration time shall be as recommended table T-672 in ASME sec.v , Article 6 or as qualified by demonstration for specific application Temperature of surface: 10-52C 5- Method of Removing Excess Penetrant: Removing will be perform by special solvent and clean clothes. (MagnafluxSKC-S or equivalent.) Solvent shall not be spray directly to the weld. 6- Developer Application: The developer shall be applied as soon as possible after PENETRANT removal. Type of developer: (Mangnaflux-SKD-S2 or equivalent) Application: by spraying 7- Evaluation of L.P. Examination: Interpretation shall be done after 5 minutes of applying the developer and not over 15 minutes. All relevant indications shall be recorded and evaluated as per ASME sec. VIII Div. 1 appendix 8, Repair shall preformed under supervision of inspector. Attached form will be used for examination report. 8- Post Cleaning: After evaluation of L.P. examination the remaining material to be removed by proper solvent or water and clean clothes.

Quality Assurance System P.T. Procedure

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 1 of 4

9- Personal Qualification: Liquid Penetrant examination will be performed and result will be evaluated by technicians qualified and certified as level II for dye PENETRANT method. Personnel shall be qualified in accordance to SNT-TC-1A of American society for Non-Destructive testing, or trained and examined personnel. 10- Acceptance Standard: The acceptance standard for above mentioned method will be according to ASME VIII Div.1 appendix 8, or water and lean clothes. 11- Attachment For issuance of examination report.

Quality Assurance System P.T. Procedure

Plate Applicable Code & Procedure Material Surgace Preparation Type Penetrant Application Temperature Grinding Color Contrast Brushing C Water - Washable Penetrates Removal Post - Emulsifying Penetrates Solvent - Removable Penetrates Item No. Joint No. Defect Type Dimension (mm) Evaluation A R Remove A R Project No.:

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 1 of 4

Stage of Examination ASME V Prepared Edge As Welded Machining Fluorescent Spraying Penetrant Time Minutes Dry Developer Developing Wet Developer Recharged Yes No Fin - exam A R After P.W.H. After Hydro. Test Others Others

Judgment Inspector Signature

Satisfactory Operator AAC

Unsatisfactory CLIENT