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KEMTRON
SINGLE DECK
KTL-48 Standard
Length: 305 cm (120) Width: 178 cm (70) Weight: 2066 kgs (4545 lbs) Vibrator Motors: Two 1.5 HP (1 KW) each Single Deck: 3 Panel Design - Each Panel 0.87 m2 (9.33 sq. ft.) Screen type KDX, KPT Total Screen Area: 2.6 m2 (28 sq. ft.) Screen Fastening: Easy hook strap assembly Pretensioned screen with wedge fastening (optional)
203 cm (80) 178 cm (70) 1200 kgs (2640 lbs) Two 1.5/.65 HP (1/.5 KW) each 2 Panel Design - Each Panel 0.87 m2 (9.33 sq. ft.) Screen type KDX, KPT 1.73 m2 (18.66 sq. ft.) Easy hook strap assembly Pretensioned screen with wedge fastening (optional)
DOUBLE DECK
Length: 203 cm (80)* Width: 375 cm (148) Weight: 3655 kgs (8041 lbs) Vibrator Motors: T 1.5 HP (1 KW) for each Tandem wo Upper Deck: 2 Panel Design - each panel 0.87 m2 (9.33 sq. ft.) Total 1.73 m2 (18.66 sq. ft.) Screen type KDX, KDX (S), KPT Lower Deck: 2 Panel Design - each panel 0.87 m2 (9.33 sq. ft.) Total 1.73 m2 (18.66 sq. ft.) Screen type KDX, KPT Combined Screen Area: 6.92 m2 (74.64 sq. ft.)
Total screen area per Tandem shaker - 3.46 m2(37.32 sq. ft.).Total screen area for Dual Tandem shaker - 6.92 m2(74.64 sq. ft.).A single mud feed trough serves both shakers. Easy to use cement bypass gate integrated into the design. * Length is in direction of mud flow.
203 cm (80) 178 cm (70) 1600 kgs (3520 lbs) Two 1.5 HP (1 KW) each 2 Panel Design - each panel 0.87 m2 (9.33 sq. ft.) Total 1.73 m2 (18.66 sq. ft.) Screen type KDX, KDX (S), KPT 2 Panel Design - each panel 0.87 m2 (9.33 sq. ft.) Total 1.73 m2 (18.66 sq. ft.) Screen type KDX, KPT 3.46 m2 (37.32 sq. ft.)
Replaces earlier models: elliptical and circular motion tandem shakers.
KTL-48SS TANGO
Length: 305 cm (120) Width: 178 cm (70) Weight: 2350 kgs (5170 lbs) Vibrator Motors: Two 2.5 HP (1.8 KW) each Upper Deck: One rugged single layered scalping KDDX screen panel 1.39 m2 (15 sq. ft.) Lower Deck: 3 Panel Design - each panel 0.87 m2 (9.33 sq. ft.) Total 2.6 m2 (28 sq. ft.) Screen type KDX, KPT Combined Screen Area: 3.99 m2 (43 sq. ft.)
305 cm (120) 178 cm (70) 2350 kg (5170 lbs) Two 2.5 HP (1.8 KW) each 2 Panel Design - each panel 1.23 m2 (13.3 sq. ft.) Total Upper Deck: 2.47 m2 (26 sq. ft.) Screen type KPT 3 Panel Design - each panel 0.87 m2 (9.33 sq. ft.) Total Lower Deck: 2.6 m2 (28 sq. ft.) Screen type KDX, KPT 5.07 m2 (54.6 sq. ft.)
KTL-448
KTL-448
High G Four Panel Linear Motion Shaker with G force of 5-7.0. Designed to achieve optimum performance and meet the need for more screening area. Deck Angle can be adjusted while drilling from -3 to +5 through a single point jacking system. Four Pre-Tensioned screens can be installed or removed independently of each other. The dual vibrating motor available with exp. proof or non-exp. proof. Generates less than 70-decibels.
Features
High G Force 37.3 ft [3.46m ] Screening Area Deck angle adjustment while drilling
2 2
Low Maintenance Capable to handle flow capacity of 750 GPM ( 47.3 lit/sec)
KTL-448D
KTL-448D
High G Six Panel Linear Motion Shaker with G force of 5-7.0. Deck Angle can be adjusted while drilling from -3 to + 5 through a single point jacking system. Special Stainless Steel Springs for extended life. 4 Panel Design on lower deck with a 2 total screen area of 37.33 Sq.Ft (3.46m ). Top deck with two Pre tension screens with the total screen area of 2 22 Sq.Ft(2.0m ). The dual vibrating motor available with exp. proof or non-exp. proof generates less than 70-decibels. 700 to 1000 GPM flow including fluid with return mud having high percent of Gumbo or sticky shale.
Features
High G Force 59.3 ft [5.5m ] Screening Area Deck angle adjustment while drilling
2 2
KEMTRON
Hydrocyclone Models
12" Hydrocyclones VSP-112 500 gpm VSP-212 1000 gpm VSP-312 1500 gpm 10" Hydrocyclones VSP-110 500 gpm VSP-210 1000 gpm VSP-310 1500 gpm 4" Hydrocyclones KT 8-240 520 gpm KT 10-240 650 gpm KT 12-240 780 gpm KT 16-240 1040 gpm KT 20-240 1300 gpm KT 24-240 1560 gpm 2" Hydrocyclones KT 20-220 300 gpm
KEMTRON
MULTIFUNCTIONAL
KTL-48 SSMC
A T NGO
Length: Width: Height: Weight: Vibrator Motors: Upper Deck: Lower Deck: Combined Screen Area: 305 cm (120) 178 cm (70) 224 cm (88) 3140 kgs (6908 lbs) Two 2.5 HP (1.8 KW) each 2 panel design, each 1.23 m2 (13.3 ft2) 3 panel design, each 0.87 m2 (9.33 ft2) 5.07 m2 (54.6 ft2)
SALSA
203 cm (80) 178 cm (70) 153 cm (60) 1300 kgs (2860 lbs) Two 1.5 HP (1 KW) each 1 panel design, each 1.02 m2 (11 ft2) or 1 panel design, each 1.23 m2 (13.3 ft2) 2 panel design, each 0.87 m2 (9.33 ft2) 3 m2 (32 ft2) or 2.76 m2 (30 ft2)
D V A N T A G E S
A N D
E A T U R E S
Adds more screen area with minimum footprint. Multifunctional feature provides options to handle varying drilling fluid viscosities and solids content with the same unit. Upper deck pretensioned screens slide in place and fasten with wedges. Lower deck screens can be either hook strap or pretensioned with easy wedge fastening. Bottom deck screen cleaning and changing made easy with patented side window feature.
KEMTRON
High Conductance Triple Layer Screens
KDDX-10 KDDX-12 KDDX-14 KDDX-16 KDDX-18 KDDX-20 KDDX-30 KDDX-40
SCREENS
30 X 72 Scalping Screens for Top Deck of KTL-48D
Screen Designation Conductance (kilodarcies)
49.75 35.02 29.26 24.34 19.33 15.96 6.94 4.90 2.88 1.92
Sieve Size
10 12 14 16 18 20 30 40 50 80
KDDX-50 KDDX-80
Conductance (kilodarcies)
15.96 6.95 4.90 24.34 11.20 6.74 3.62 2.89 2.38 1.90 1.67 1.29 1.23 0.47 0.36
Sieve Size
20 33 41 25 39 48 86 97 118 152 174 194 215 325 460
Sieve Size
25 39 48 86 97 118 152 174 194 215 325 460
KPT-24 KPT-38 KPT-50 KPT-84 KPT-110 KPT-140 KPT-175 KPT-210 KPT-230 KPT-250 KPT-325
KTPW-86-6
KPT-460
K T
EMRON
Pore plugging of producing formation. Stuck drill pipe due to poor lubricity characteristics of the wall cake. Slow drill bit penetration caused by increased plastic viscosity. Increased mud density and gel strengths that lead to a loss of whole mud to the formation.
CENTRIFUGES
Bowl Diameter: Bowl Length: Maximum Speed: G-force:
Model KT-1448
356 mm (14) 1,219 mm (48) 4,000 rpm 2,089 G @ 3,200 rpm 1,147 G @ 2,400 rpm 645 G @ 1,800 rpm Variable Epicenter Sintered Tungsten Carbide Tiles (full length of conveyor) 5 to 11.7 l/s 80 to 185 gpm) Maximum 96 c
Model KT-1850
457 mm (18) 1,270 mm (50) 2,700 rpm 1,860 G @ 2,700 rpm 1,200 G @ 2,170 rpm 600 G @ 1,530 rpm Variable Epicenter Hard Faced or Tungsten Carbide Tile 5 to 15 l/s (80 gpm to 250 gpm) Maximum 96 c
Material of Construction Bowl and Scroll: Solid Discharge Port: Gear Box: Bowl Housing: Motor:
Coupling: Pulley:
316 Stainless Steel Stellite No. 12 Planetary 52:1 or 125:1 ratio 316 Stainless Steel 50 hp, 60 hz or 50 hz Explosion Proof (Class I, Division 2, Group D) Fluid Clutch 12.4 hsd V Belt Pulley for Main Drive
304/316 Stainless Steel Hard Faced Planetary 80:1 or 40:1 ratio 304 Stainless Steel 60 HP / 60 HZ / 50 HZ Explosion Proof (Class I, Division 2, Group D) Fluid Clutch 12.4 hsd V Belt Pulley for Main Drive
Electrical Controls:
Enclosure suitable for Class I, Division 1, Group C&D, Explosion Proof. Contains starters, control fuses, timer relays, indicating lamps, hour meter, vibration switch, automatic system shut down as well as start and stop push buttons for Centrifuge main drive and feed pump.
Optional: Variable speed control with hydraulic drive or electronic variable drive. The KT-1448 and the KT-1850 have proven to be the most versatile centrifuges for varying requirements from barite recovery, colloidal particle removal to flocculated sludge decanter applications. For smaller and larger models or for special needs contact you Kem-Tron representative.
High Efficiency
PATENTED FEATURES
Vacuum Degasser
Weir around the plate for equal distribution of liquid on each plate Vent on each plate provided for direct vertical quick exit of separated gases. Plates multiple-leaf surface area spreads gas-cut mud so that entrained gas bubbles are brought to the surface where deep corrugation provides turbulence giving maximum separation efficiency of gases from mud.
H2 S a n d H i g h Te m p e r a t u r e De g a s s e r K TD G -120 0 H S New High Gas Separation Efficiency Features including more total leaf area than any other competitive unit on the market
Model Flow Rate Total Leaf Area Weight Length Width Height (Total) KT-DG-600 600 GPM 11,400 in2 (7.36m2) 3200lbs (1451 kg) 104 (264.16cm) 60 (150 cm) 70 (197.5 cm) KT-DG-1200 1200 GPM 22,800 in2 (14.36m2) 3500lbs (1587 kg) 104 (264.16cm) 60 (152.40 cm) 84 (213 cm)
KEMTRON
HYDROFOIL AGITATORS
Advantages
The Hydrofoil impeller's advantage is its flow efficiency. Hydrofoil impellers also inherently provide mechanical design advantages: Smaller diameters and shorter shafts can often be used since they produce pure axial flow and can provide good bottom mixing. Less side force, lower bending moments, and corresponding longer life for gear reducers and shaft seals can be realized due to lack of radial flow components. At equal flow,the Hydrofoil impeller allows a sizable decrease in torque (up to 50%). This results in increased gear reducer life and often smaller gear reducers, which reflect in a direct cost savings.
Agitators are Sized for your Application and Mud Tank Dimensions.
400
350
300
Barrels
250
200
150
100
Radial Impeller
50
KT-SM 500
CAPACITY:
High Shear 1000 gpm/64 lps Jet Shear 500 gpm/32 lps Low Shear 1000 gpm/64 lps
DIMENSIONS:
50" (W) X 132" (L) X 55" (H)
ADVANTAGES:
High Shear High & Low Pressure Greater Head Recovery Large & Small Hoppers Abrasive Resistant
Mixing Eductors - KT ME
Kem-Trons unique design enables smaller pumps to circulate large tank volumes. The mixing eductor is ideal for suspending solids, mixing chemicals and sweeping solids towards an intake.The eductor circulates five gallons of tank fluid for every one gallon pumped. Eductors are available in cast iron, 316 SS or glass reinforced polypropylene. Efficient mixing requires 20 to 70 PSI.
Model KT SG
K T
EMRON
8x6x14
IMPROVED METALLURGY
3x4x11
8x6x11
6x5x14
SUPER 118
2x3x11
SUPER 25
5x4x11
4x3x13
WEAR PLATE included for 3x2x13 extended life The Super 25 series pump with 2 1 2'' shaft / is available with Tungsten Carbide mechanical seal, King, Teflon or Graphite packing
SUPER 178
QUALITY STANDARDS
SHAFT MADE FROM SAE 4140 MATERIAL WITH A ROCKWELL HARDNESS OF 36-38 HRC BEARING AND SEALS SKF OR EQUAL OPEN AND SEMI-OPEN IMPELLER MADE OF METALLURGICALLY ENGINEERED MATERIAL FOR HIGHER ABRASION RESISTANT PROPERTIES. CENTRIC CASING MADE FROM ABRASION RESISTANT STEEL PROVIDES HIGH WEAR CAPABILITIES. MECHANICAL SEAL WITH PACKING DOUBLE MECHANICAL SEAL COUPLING GUARD AS PER OSHA STANDARDS
6x5x14
DYNA-SHEAR
8x6x14
5x4x14
4x3x13
6x5x14
3x2x13
Shaft made from SS316 with a hardness of 160-220 BHN: ZEE 420-25 casing and impeller has a Rockwell Hardness of 38-40 ZEE 300-25 casing and impeller with a Brinal hardness of 160-220BHN/18-20 HRC ZEE 174PH-25 casing and impeller have a Rockwell hardness of 32-35 HRC
1. Tip speed over 7000 ft/min 2. Instantly shears polymers and clay 3. Stainless steel turbine
Pump casing and impeller with Rockwell Hardness of 60 & 30 for extremly abrasive applicantions such as: 1. 2. 3. 4. 5. Rock Drilling Cement Slurry Microtunneling Mining Aggregate
5x6x14
TANGO 1000
Closed Loop System with Zero Liquid Discharge
1000 GPM Cleaning Capacity Down to 20 Microns Chemically enhanced centrifuge decantation for solids removal down to zero microns. Three Patented Multifunctional Linear Motion Shakers with 162 sq. ft. of screen area. 1000 GPM Desander and Desilter KT-1448 Centrifuge with Progressive Cavity Feed Pump 5500 Gallon Mixing/Storage Tank Covagulation & Flocculation System with Manifold 175 kW Generator Four Centrifugal Pumps with Antifreeze Addition System and Drain Trough Three Submersible Agitators Mud Mixing Hopper Remote Control for Transfer Pump Mud Testing / Lab Area Pressure Washer Tool Boxes Mud Testing Equipment Two Control Panels ZERO LIQUID DISCHARGE
www.kemtr on.com
10404 Cash Road, Bldg. B, Stafford, Texas 77477 [281] 261-5778 [281] 499-4080 fax info@kemtron.com www.kemtron.com
OTHER PRODUCTS
WORKS EFFECTIVELY IN SEPARATING GASES SUCH AS H2S AND CORROSIVE OXYGEN INTERIOR PARTS ARE EPOXY COATED FOR CORROSION RESISTANCE AND HANDLING GASES SUCH AS H2S AND CORROSIVE OXYGEN
Screw Conveyor